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Benefit Plans
12 Months Ended
Dec. 31, 2012
Benefit Plans
14.   Benefit Plans

Pension and other post-retirement plans

We sponsor domestic and foreign defined-benefit pension and other post-retirement plans. Pension benefits are based principally on an employee’s years of service and/or compensation levels near retirement. In addition, we provide certain post-retirement health care and life insurance benefits. Generally, the post-retirement health care and life insurance plans require contributions from retirees. In December 2007, we announced that we will be freezing certain U.S. pension plans as of December 31, 2017. Since the announcement, we have pursued a strategy of gradually shifting our U.S. pension asset allocations towards liability hedging assets such as fixed income instruments and away from equity securities. During the last quarter of 2012 we made significant progress in reducing the risk and volatility of our U.S. pension plans by taking the following steps:

 

   

We paid $331 million to settle pension obligations through a combination of lump sum payments to deferred vested participants and through the purchase of an annuity contract to settle obligations to plan participants in retiree status.

 

   

We made a special contribution of $190 million to fund our U.S. pension plans.

 

   

We accelerated our transition to increase the allocations of investments to liability hedging assets.

During the fourth quarter of 2012, we changed our method of recognizing actuarial gains and losses for all of our pension and other post-retirement plans. Historically, we recognized actuarial gains and losses as a component of AOCI in our Consolidated Balance Sheets and amortized them into our Consolidated Statements of Operations and Comprehensive Income (Loss) over the average future service period of the active employees of these plans to the extent such gains and losses were outside of a corridor. We elected to immediately recognize actuarial gains and losses in our Consolidated Statements of Operations and Comprehensive Income (Loss) on the basis that it is preferable to accelerate the recognition of such gains and losses into income rather than to delay such recognition. Additionally, for purposes of calculating the expected return on plan assets, we will no longer use a calculated value for the market-related valuation of plan assets, but instead will use the actual fair value of our plan assets. These changes will improve transparency in our operating results by more quickly recognizing the effects of external conditions on our plan obligations, investments and assumptions. Generally, these gains and losses are measured annually as of December 31 and accordingly will be recorded during the fourth quarter. We have applied these changes retrospectively, adjusting all prior periods (see Note 3).

 

Obligations and funded status

The following tables present reconciliations of plan benefit obligations, fair value of plan assets and the funded status of pension plans and other post-retirement plans as of and for the years ended December 31, 2012 and 2011:

 

     U.S. pension plans     Non-U.S. pension plans     Other post-retirement
plans
 
In thousands    2012     2011     2012     2011     2012     2011  

Change in benefit obligations

            
Benefit obligation beginning of year    $ 572,068     $ 502,657     $ 89,503     $ 84,151     $ 35,081     $ 33,715  
Service cost      12,867       10,270       3,295       2,196       219       180  
Interest cost      28,208       28,647       7,545       4,121       1,860       1,889  
Amendments      372                                
Benefit obligations assumed in Merger      10,821             338,532             16,815        
Settlements                        (257            
Actuarial loss      128,817       58,672       26,647       4,079       8,159       2,494  
Translation (gain) loss                  1,502       (2,477            
Benefits paid      (358,854     (28,178     (6,175     (2,310     (2,837     (3,197

 

 
Benefit obligation end of year      394,299       572,068       460,849       89,503       59,297       35,081  

 

 
Change in plan assets             
Fair value of plan assets beginning of year      408,837       374,934       10,934       10,549              
Actual return on plan assets      43,944       27,628       6,413       343              
Plan assets acquired in Merger      7,482             227,253                    
Company contributions      224,786       34,453       10,391       2,644       2,837       3,197  
Settlements                        (257            
Translation gain (loss)                  166       (35            
Benefits paid      (358,854     (28,178     (6,175     (2,310     (2,837     (3,197

 

 
Fair value of plan assets end of year      326,195       408,837       248,982       10,934              

 

 
Funded status             
Benefit obligations in excess of the fair value of plan assets    $   (68,104   $   (163,231   $   (211,867   $   (78,569   $   (59,297   $   (35,081

 

 

Amounts recorded in the Consolidated Balance Sheets were as follows:

 

     U.S. pension plans     Non-U.S. pension plans     Other post-
retirement plans
 
In thousands    2012     2011     2012     2011     2012     2011  
Current liabilities    $   (3,490   $ (3,303   $ (4,925   $ (2,442   $ (4,520   $ (3,307
Non-current liabilities      (64,614     (159,928     (206,942     (76,127     (54,777     (31,774

 

 
Benefit obligations in excess of the fair value of plan assets    $   (68,104   $   (163,231   $   (211,867   $   (78,569   $   (59,297   $   (35,081

 

 

The accumulated benefit obligation for all defined benefit plans was $804.2 million and $625.9 million at December 31, 2012 and 2011, respectively.

 

Information for pension plans with an accumulated benefit obligation or projected benefit obligation in excess of plan assets as of December 31 are as follows:

 

     Projected benefit obligation
exceeds the fair value

of plan assets
     Accumulated benefit  obligation
exceeds the fair value of
plan assets
 
In thousands    2012      2011      2012      2011  

U.S. pension plans

           

Projected benefit obligation

   $ 158,063      $ 572,068      $ 87,147      $ 572,068  

Fair value of plan assets

     85,332        408,837        15,499        408,837  

Accumulated benefit obligation

                   77,165        539,453  

Non-U.S. pension plans

           

Projected benefit obligation

   $ 436,652      $ 89,503      $ 431,271      $ 89,503  

Fair value of plan assets

     222,387        10,934        217,174        10,934  

Accumulated benefit obligation

                   420,044        86,431  

Components of net periodic benefit cost for our pension plans for the years ended December 31 were as follows:

 

    
     U. S. pension plans     Non-U.S. pension plans  
In thousands    2012     2011     2010     2012     2011     2010  
Service cost    $ 12,867     $ 10,270     $ 9,743     $ 3,295     $ 2,196     $ 1,845  
Interest cost      28,208       28,647       27,518       7,545       4,121       4,153  
Expected return on plan assets      (29,400     (27,952     (24,679     (3,928     (461     (433
Amortization of transition obligation                                    13  
Amortization of prior year service cost (benefit)      17       17       17       (15     (17     (10
Actuarial loss      114,272       58,995       6,990       24,162       4,196       7,305  

 

 
Net periodic benefit cost    $ 125,964     $ 69,977     $ 19,589     $ 31,059     $ 10,035     $ 12,873  

 

 

Components of net periodic benefit cost for our other post-retirement plans for the years ended December 31 were as follows:

 

     Other post-retirement plans  
In thousands    2012     2011     2010  

Service cost

   $ 219     $ 180     $ 200  

Interest cost

     1,860       1,889       2,013  

Amortization of prior year service benefit

     (24     (27     (27

Actuarial (gain) loss

     8,159       2,494       (647

 

 

Net periodic benefit cost

   $ 10,214     $ 4,536     $ 1,539  

 

 

The components of comprehensive income (loss) for our pension and other post-retirement plans for the years ended December 31, 2012, 2011 and 2010 are not material.

 

The amounts in AOCI at December 31, 2012 and 2011 that have not yet been recognized as components of net periodic benefit cost and the amounts in AOCI expected to be recognized as components of net periodic benefit cost in 2013 for our pension and other post-retirement plans are not material.

Assumptions

Weighted-average assumptions used to determine benefit obligations as of December 31 were as follows:

 

    U.S. pension plans   Non-U.S. pension plans   Other post-retirement
plans
Percentages   2012   2011   2010   2012   2011   2010   2012   2011   2010

Discount rate

  3.67   5.05   5.90   3.85   4.82   5.10   3.40   5.05   5.90

Rate of compensation increase

  4.37   4.00   4.00   3.02   2.98   3.00      
Weighted-average assumptions used to determine net periodic benefit cost for years ended December 31 were as follows:
    U.S. pension plans   Non-U.S. pension
plans
  Other post-
retirement plans
Percentages   2012   2011   2010   2012   2011   2010   2012   2011   2010

Discount rate

  5.05   5.90   6.00   4.82   5.13   5.50   5.05   5.90   6.00

Expected long-term return on plan assets

  7.50   8.00   8.50   4.09   4.50   4.50      

Rate of compensation increase

  4.21   4.00   4.00   2.98   2.98   3.00      

Uncertainty in the securities markets and U.S. economy could result in investment returns less than those assumed. Should the securities markets decline or medical and prescription drug costs increase at a rate greater than assumed, we would expect increasing annual combined net pension and other post-retirement costs for the next several years. Should actual experience differ from actuarial assumptions, the projected pension benefit obligation and net pension cost and accumulated other post-retirement benefit obligation and other post-retirement benefit cost would be affected in future years.

Discount rates

The discount rate reflects the current rate at which the pension liabilities could be effectively settled at the end of the year based on our December 31 measurement date. The discount rate was determined by matching our expected benefit payments to payments from a stream of bonds rated AA or higher available in the marketplace, adjusted to eliminate the effects of call provisions. This produced a discount rate for our U.S. pension plans of 3.67%, 5.05% and 5.90% in 2012, 2011 and 2010, respectively. The discount rates on our non-U.S. pension plans ranged from 0.50 % to 4.50%, 0.75% to 5.00% and 0.75% to 5.40% in 2012, 2011 and 2010, respectively. There are no other known or anticipated changes in our discount rate assumptions that will impact our pension expense in 2013.

Expected rates of return

Our expected rates of return on U.S. pension plan assets were 7.5%, 8.0% and 8.5% for 2012, 2011 and 2010, respectively. The expected rate of return is designed to be a long-term assumption that may be subject to considerable year-to-year variance from actual returns. In developing the expected long-term rate of return, we considered our historical returns, with consideration given to forecasted economic conditions, our asset allocations, input from external consultants and broader longer-term market indices. U.S. pension plan assets yielded returns of 10.8%, 7.8% and 11.2% in 2012, 2011 and 2010, respectively. As a result of our de-risking strategy to reduce U.S. pension plan, our expected rate of return on plan assets is 3.75% for 2013. Any difference in the expected rate and actual returns will be included with the actuarial gain or loss recorded in the fourth quarter when our plans are remeasured.

Healthcare cost trend rates

The assumed healthcare cost trend rates for other post-retirement plans as of December 31 were as follows:

 

      2012     2011  

Healthcare cost trend rate assumed for following year

     7.4      7.5 

Rate to which the cost trend rate is assumed to decline (the ultimate trend rate)

     4.5      4.5 

Year the cost trend rate reaches the ultimate trend rate

     2027        2027    

The assumed healthcare cost trend rates can have a significant effect on the amounts reported for healthcare plans. A one-percentage-point change in the assumed healthcare cost trend rates would have the following effects as of and for the year ended December 31, 2012:

 

     One Percentage Point  
In thousands    Increase      Decrease  

Increase (decrease) in annual service and interest cost

   $ 59      $ (52

Increase (decrease) in other post-retirement benefit obligations

     2,748        (2,390

Pension plans assets

Objective

The primary objective of our investment strategy is to meet the pension obligation to our employees at a reasonable cost to us. This is primarily accomplished through growth of capital and safety of the funds invested.

During 2012, we adopted an investment strategy for our U.S. pension plans with a primary objective of preserving the funded status of the U.S. plans. This is achieved through investments in fixed interest instruments with interest rate sensitivity characteristics closely reflecting the interest rate sensitivity of our benefit obligations. Shifting of allocations away from equities to liability hedging fixed income investments is currently in progress. As equity investments are redeemed, proceeds are reinvested in fixed income instruments. After we have completed the transition, the U.S. pension plans will have in excess of 90 percent allocation to fixed income investments.

Asset allocation

Our actual overall asset allocation for our U.S. and non-U.S. pension plans as compared to our investment policy goals as of December 31 was as follows:

 

     U.S. pension plans  
     Actual      Target  
Percentages    2012      2011      2012      2011  

Equity securities

     32%         41%                50%   

Fixed income

     56%         50%         100%         40%   

Alternative

     7%         6%                10%   

Cash

     5%         3%                 
     Non-U.S. pension plans  
     Actual     Target  
Percentages    2012     2011     2012     2011  

Equity securities

     51     66     55     75

Fixed income

     42     20     45     25

Alternative

     3                  

Cash

     4     14            

While the target allocations do not have a percentage allocated to cash, the plan assets will always include some cash due to cash flow requirements.

Fair value measurement

The fair values of our pension plan assets and their respective levels in the fair value hierarchy as of December 31, 2012 and December 31, 2011 were as follows:

 

     December 31, 2012  
In thousands    Level 1      Level 2      Level 3      Total  

Cash and cash equivalents

   $ 6,238      $ 21,235      $      $ 27,473  

Fixed income:

           

Corporate and non U.S. government

            164,255               164,255  

U.S. treasuries

            69,375               69,375  

Mortgage-backed securities

            23,382               23,382  

Other

            28,111               28,111  

Global equity securities:

           

Mid cap equity

            6,726               6,726  

Large cap equity

            88,985               88,985  

International equity

            89,768               89,768  

Long/short equity

            47,597               47,597  

Other investments

            11,215        18,290        29,505  

 

 

Total fair value of plan assets

   $ 6,238      $ 550,649      $ 18,290      $ 575,177  

 

 
     December 31, 2011  
In thousands    Level 1      Level 2      Level 3      Total  

Cash equivalents

   $      $ 13,084      $      $ 13,084  

Fixed income:

           

Corporate and non U.S. government

            76,046        150        76,196  

U.S. treasuries

            82,989               82,989  

Mortgage-backed securities

            40,286        629        40,915  

Other

            7,958        219        8,177  

Global equity securities:

           

Small cap equity

     7,094                      7,094  

Mid cap equity

     7,528        4               7,532  

Large cap equity

            47,398               47,398  

International equity

     19,942        19,652               39,594  

Long/short equity

            56,575               56,575  

Pentair Ltd. common shares

     16,645                      16,645  

Other investments

            4,563        19,009        23,572  

 

 

Total fair value of plan assets

   $ 51,209      $ 348,555      $ 20,007      $ 419,771  

 

 

 

Valuation methodologies used for investments measured at fair value were as follows:

 

   

Cash and cash equivalents: Cash consists of cash held in bank accounts and was classified as Level 1. Cash equivalents consist of investments in commingled funds valued based on observable market data. Such investments were classified as Level 2.

 

   

Fixed income: Investments in corporate bonds, government securities, mortgages and asset backed securities were value based upon quoted market prices for similar securities and other observable market data. Investments in commingled funds were generally valued at the net asset value of units held at the end of the period based upon the value of the underlying investments as determined by quoted market prices or by a pricing service. Such investments were classified as Level 2. Certain investments in commingled funds were valued based on unobservable inputs due to liquidation restrictions. These investments were classified as Level 3.

 

   

Global equity securities: Equity securities and our common shares were valued based on the closing market price in an active market and were classified as Level 1. Investments in commingled funds were valued at the net asset value of units held at the end of the period based upon the value of the underlying investments as determined by quoted market prices or by a pricing service. Such investments were classified as Level 2.

 

   

Other investments: Other investments include investments in commingled funds with diversified investment strategies. Investments in commingled funds that were valued at the net asset value of units held at the end of the period based upon the value of the underlying investments as determined by quoted market prices or by a pricing service were classified as Level 2. Investments in commingled funds that were valued based on unobservable inputs due to liquidation restrictions were classified as Level 3.

The following tables present a reconciliation of Level 3 assets held during the years ended December 31, 2012 and 2011, respectively:

 

In thousands   January 1,
2012
    Net realized
and unrealized
gains (losses)
    Net issuances
and
settlements
    Net transfers
into (out of)
level 3
    December 31,
2012
 

Other investments

  $ 19,009     $ 1,051     $ (1,770   $     $ 18,290  

Fixed income investments

    998       22       (1,020            

 

 

Total

  $ 20,007     $ 1,073     $ (2,790   $     $ 18,290  

 

 
In thousands   January 1,
2011
    Net realized
and unrealized
gains (losses)
    Net issuances
and
settlements
    Net transfers
into (out of)
level 3
    December 31,
2011
 

Other investments

  $ 12,991     $ 251     $ 5,767     $     $ 19,009  

Fixed income investments

    1,777       87       (866           998  

 

 

Total

  $ 14,768     $ 338     $ 4,901     $     $ 20,007  

 

 

Cash flows

Contributions

Pension contributions totaled $235.2 million and $37.1 million in 2012 and 2011, respectively. Our 2013 required pension contributions are expected to be approximately $30 million to $35 million. The 2013 expected contributions will equal or exceed our minimum funding requirements.

 

Estimated future benefit payments

The following benefit payments, which reflect expected future service, as appropriate, are expected to be paid by the plans for the years ended December 31 as follows:

 

In millions    U.S. pension
plans
    

Non-U.S.

pension plans

     Other post-
retirement plans
 

2013

   $ 7.5      $ 16.7      $ 4.5  

2014

     8.6        17.8        4.5  

2015

     10.2        18.5        4.4  

2016

     12.9        17.5        4.3  

2017

     14.8        18.3        4.2  

2018-2022

     103.3        105.7        19.6  

Savings plan

We have a 401(k) plan (“the 401(k) plan”) with an employee share ownership (“ESOP”) bonus component, which covers certain union and nearly all non-union U.S. employees who meet certain age requirements. Under the 401(k) plan, eligible U.S. employees may voluntarily contribute a percentage of their eligible compensation. We match contributions made by employees who meet certain eligibility and service requirements. Our matching contribution is 100% of eligible employee contributions for the first 1% of eligible compensation and 50% of the next 5% of eligible compensation.

In addition to the matching contribution, all employees who meet certain service requirements receive a discretionary ESOP contribution equal to 1.5% of annual eligible compensation.

Additionally, we have a 401(k) plan acquired as part of the Merger (“the Flow 401(k) plan”) which covers certain union and all non-union U.S. employees who meet certain age requirements. Under the Flow 401(k) plan, eligible U.S. employees may voluntarily contribute a percentage of their eligible compensation. We match contributions made by employees who meet certain eligibility and service requirements. Our matching contribution is 500% of eligible employee contributions for the first 1% of eligible compensation. Additional company match is based on years of service, as follows: an additional 1% match at 10 – 19 years of service, an additional 2% match at 20 – 24 years, an additional 3% match at 25 – 29 years and an additional 4% match at 30+ years. Participants are 100% vested in the employer match after 3 years of service.

Our combined expense for the 401(k) plan, the Flow 401(k) plan and the ESOP was $19.7 million, $15.8 million and $11.0 million in 2012, 2011 and 2010, respectively.

Other retirement compensation

Total other accrued retirement compensation, primarily related to deferred compensation and supplemental retirement plans, was $52.6 million and $12.6 million as of December 31, 2012 and 2011, respectively, and is included in Pension and other post-retirement compensation and benefits in the Consolidated Balance Sheets.

Multi-employer defined benefit plans

We participate in a number of multi-employer defined benefit plans on behalf of certain employees. Pension expense related to multi-employer plans was not material in 2012, 2011 and 2010.