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Income Taxes
12 Months Ended
Dec. 31, 2016
Income Tax Disclosure [Abstract]  
Income Taxes
INCOME TAXES

Earnings before taxes is summarized as follows:
 
 
2016
 
2015
 
2014
 
(dollars in thousands)
Domestic
$
336,625

 
$
266,831

 
$
240,936

Foreign
84,680

 
14,336

 
39,854

Total
$
421,305

 
$
281,167

 
$
280,790


 
The provision for income taxes is summarized as follows:
 
 
2016
 
2015
 
2014
 
(dollars in thousands)
Federal
$
94,621

 
$
78,617

 
$
69,536

State and local
13,107

 
9,515

 
9,316

Foreign
29,361

 
1,425

 
8,626

Total
$
137,089

 
$
89,557

 
$
87,478

 
 
 
 
 
 
Current
$
115,726

 
$
87,638

 
$
72,137

Deferred
21,363

 
1,919

 
15,341

Total
$
137,089

 
$
89,557

 
$
87,478


 
Reconciliation of the differences between income taxes computed at the federal statutory rate to the effective rate are as follows:
 
 
2016
 
2015
 
2014
U.S. federal statutory tax rate
35.0
 %
 
35.0
 %
 
35.0
 %
 
 
 
 
 
 
State taxes, net of federal benefit
2.3

 
2.1

 
2.2

U.S. domestic manufacturers deduction
(2.4
)
 
(2.6
)
 
(2.3
)
Permanent book vs. tax differences
(1.6
)
 
(1.1
)
 
(2.0
)
Foreign tax rate differentials
(1.1
)
 
(2.1
)
 
(1.9
)
Reserve adjustments and other
0.3

 
0.6

 
0.2

Consolidated effective tax
32.5
 %
 
31.9
 %
 
31.2
 %

 
At December 31, 2016 and January 2, 2016, the company had recorded the following deferred tax assets and liabilities:
 
 
2016
 
2015
 
(dollars in thousands)
Deferred tax assets:
 

 
 

Federal net operating loss carryforwards
$
16,951

 
$
13,416

Compensation related
25,650

 
19,160

Accrued retirement benefits
60,986

 
43,930

Inventory reserves
9,275

 
8,183

Product liability and workers compensation reserves
4,550

 
5,811

Warranty reserves
10,141

 
9,252

Receivable related reserves
3,376

 
3,069

UNICAP
5,104

 
3,520

State net operating loss carryforwards
1,923

 
1,483

Foreign net operating loss carryforwards
16,717

 
17,549

Other
37,822

 
32,347

Gross deferred tax assets
192,495

 
157,720

Valuation allowance
(29,893
)
 
(20,395
)
Deferred tax assets
$
162,602

 
$
137,325

 
 
 
 
Deferred tax liabilities:
 

 
 

Intangible assets
$
(173,673
)
 
$
(182,471
)
Foreign tax earnings repatriation
(1,178
)
 
(1,363
)
Depreciation
(2,957
)
 
(551
)
Interest rate swap
(3,655
)
 
(6
)
Other
(7,200
)
 
(2,783
)
 
 
 
 
Deferred tax liabilities
$
(188,663
)
 
$
(187,174
)
 
 
 
 
Net deferred tax assets (liabilities)
$
(26,061
)
 
$
(49,849
)
 
 
 
 
Current deferred asset
$

 
$
51,723

Long-term deferred asset
51,699

 
11,438

Long-term deferred liability
(77,760
)
 
(113,010
)
Net deferred tax assets (liabilities)
$
(26,061
)
 
$
(49,849
)

 
The company does not provide for deferred taxes and foreign withholding taxes on the remaining undistributed earnings of certain international subsidiaries of approximately $157.4 million and $104.5 million as of December 31, 2016 and January 2, 2016, respectively, as these earnings are considered permanently invested. Upon repatriation of these earnings to the U.S. in the form of dividends or otherwise, the company may be subject to U.S. income taxes and foreign withholding taxes. The actual U.S. tax cost would depend on income tax laws and circumstances at the time of distribution. Determination of the related tax liability is not practicable because of the complexities associated with the hypothetical calculation.
 
As of December 31, 2016, the company has U.S. federal and foreign income tax net operating loss carryforwards of approximately $48.4 million and $63.3 million, respectively.  If not utilized, the federal net operating loss carryforwards will expire at various dates beginning 2024 through 2036. The foreign net operating losses have no expiration period.  Certain of these carryforwards are subject to limitations on use due to tax rules affecting acquired tax attributes, loss sharing between group members, and business profitability, and therefore the company has established tax-effected valuation allowances against these tax benefits.
 
The valuation allowances that the company has provided against the deferred tax assets amount to $29.9 million and primarily relate to the acquisition of AGA in 2015.  The company will continue to maintain a valuation allowance on certain deferred tax assets until such time as in management’s judgment, considering all available positive and negative evidence, the company determines that these deferred tax assets are more likely than not realizable.
    
As of December 31, 2016, the total amount of liability for unrecognized tax benefits related to federal, state and foreign taxes was approximately 20.3 million (of which $20.0 million would impact the effective tax rate if recognized) plus approximately $2.7 million of accrued interest and $4.9 million of penalties. The company recognizes interest and penalties accrued related to unrecognized tax benefits in income tax expense. Interest recognized in fiscal years 2016, 2015 and 2014 was $0.3 million, $0.3 million and $(0.3) million, respectively. Penalties recognized in fiscal years 2016, 2015 and 2014 was $1.0 million, $0.8 million and $1.1 million, respectively.
    
Although the company believes its tax returns are correct, the final determination of tax examinations may be different than what was reported on the tax returns. In the opinion of management, adequate tax provisions have been made for the years subject to examination.
 
The following table summarizes the activity related to the unrecognized tax benefits for the fiscal years ended January 3, 2015, January 2, 2016 and December 31, 2016 (dollars in thousands):
  
Balance at January 3, 2015
$
12,474

 
 

Increases to current year tax positions
3,089

Increase to prior year tax positions
116

Decrease to prior year tax positions
(755
)
Settlements

Lapse of statute of limitations
(505
)
 
 

Balance at January 2, 2016
$
14,419

 
 

Increases to current year tax positions
6,367

Increase to prior year tax positions
601

Decrease to prior year tax positions
(233
)
Settlements

Lapse of statute of limitations
(865
)
 
 
Balance at December 31, 2016
$
20,289


 
The company operates in multiple taxing jurisdictions; both within the United States and outside of the United States, and faces audits from various tax authorities. The company remains subject to examination until the statute of limitations expires for the respective tax jurisdiction. Within specific countries, the company and its operating subsidiaries may be subject to audit by various tax authorities and may be subject to different statute of limitations expiration dates.
It is reasonably possible that the amounts of unrecognized tax benefits associated with state, federal and foreign tax positions may decrease over the next twelve months due to expiration of a statute or completion of an audit. The company believes that it is reasonably possible that $2.0 million of its remaining unrecognized tax benefits may be recognized by the end of 2017 as a result of settlements with taxing authorities or lapses of statutes of limitations.
A summary of the tax years that remain subject to examination in the company’s major tax jurisdictions are:
United States – federal
2012 – 2016
United States – states
2007 – 2016
Australia
2012 – 2016
Brazil
2012 – 2016
Canada
2007 – 2016
China
2007 – 2016
Czech Republic
2014 – 2016
Denmark
2013 – 2016
France
2014 – 2016
Germany
2014 – 2016
India
2013 – 2016
Ireland
2010 – 2016
Italy
2012 – 2016
Luxembourg
2012 – 2016
Mexico
2011 – 2016
Netherlands
2005 – 2016
Philippines
2013 – 2016
Poland
2011 – 2016
Romania
2007 – 2016
South Korea
2011
Spain
2012 – 2016
Sweden
2010 – 2016
Switzerland
2008 – 2016
Taiwan
2011 – 2012
United Kingdom
2015 – 2016