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Segment Reporting
12 Months Ended
Dec. 31, 2015
Segment Reporting [Abstract]  
Segment Reporting
SEGMENT REPORTING

The Company has two reportable segments: the recreational vehicle products segment (the “RV Segment”) and the manufactured housing products segment (the “MH Segment”). Intersegment sales are insignificant.

The RV Segment, which accounted for 92 percent, 90 percent, and 88 percent of consolidated net sales for the years ended December 31, 2015, 2014 and 2013 respectively, manufactures or distributes a variety of products used in the production of RVs, including:
● Steel chassis for towable RVs
● Furniture and mattresses
● Axles and suspension solutions for towable RVs
● Entry, luggage, patio and ramp doors
● Slide-out mechanisms and solutions
● Electric and manual entry steps
● Thermoformed bath, kitchen and other products
● Awnings and awning accessories
● Windows
● Electronic components
● Manual, electric and hydraulic stabilizer and 
   leveling systems
● LED televisions, sound systems, navigation 
   systems and wireless backup cameras
● Chassis components
● Other accessories


The Company also supplies certain of these products to the RV aftermarket, and to adjacent industries, including buses and trailers used to haul boats, livestock, equipment and other cargo, and pontoon boats. Approximately 73 percent of the Company’s RV Segment net sales in 2015 were of products to original equipment manufacturers (“OEMs”) of travel trailer and fifth-wheel RVs.

The MH Segment, which accounted for 8 percent, 10 percent and 12 percent of consolidated net sales for the years ended December 31, 2015, 2014 and 2013, respectively, manufactures or distributes a variety of products used in the production of manufactured homes, including:
●Vinyl and aluminum windows
●Aluminum and vinyl patio doors
●Thermoformed bath and kitchen products
●Steel chassis and related components
●Steel and fiberglass entry doors
●Axles


The Company also supplies certain of these products to the manufactured housing aftermarket, and to adjacent industries, including modular housing and mobile office units. Certain of the Company’s MH Segment customers manufacture both manufactured homes and modular homes, and certain of the products manufactured by the Company are suitable for both types of homes. As a result, the Company is not always able to determine in which type of home its products are installed.

Decisions concerning the allocation of the Company’s resources are made by the Company’s key executives, with oversight by the Board of Directors. This group evaluates the performance of each segment based upon segment operating profit or loss, generally defined as income or loss before interest and income taxes. Decisions concerning the allocation of resources are also based on each segment’s utilization of assets. Management of debt is a corporate function. The accounting policies of the RV and MH Segments are the same as those described in Note 1 of the Notes to Consolidated Financial Statements.

Corporate expenses are allocated between the segments based upon net sales. Accretion related to contingent consideration and other non-segment items are included in the segment to which they relate.

Information relating to segments follows for the years ended December 31:
 
Segments
Corporate
 
(In thousands)
RV
MH
Total
and Other
Total
2015
 
 
 
 
 
Net sales to external customers (a)
$
1,284,928

$
118,138

$
1,403,066

$

$
1,403,066

Operating profit (loss) (b)
$
107,485

$
12,485

$
119,970

$
(3,716
)
$
116,254

Total assets (c)
$
519,795

$
27,702

$
547,497

$
75,449

$
622,946

Expenditures for long - lived assets (d)
$
30,126

$
1,193

$
31,319

$

$
31,319

Depreciation and amortization
$
39,065

$
2,412

$
41,477

$
147

$
41,624

 
 
 
 
 
 
 
Segments
Corporate
 
(In thousands)
RV
MH
Total
and Other
Total
2014
 
 
 
 
 
Net sales to external customers (a)
$
1,074,448

$
116,334

$
1,190,782

$

$
1,190,782

Operating profit (loss) (b)
$
86,571

$
10,870

$
97,441

$
(1,954
)
$
95,487

Total assets (c)
$
451,264

$
29,482

$
480,746

$
63,095

$
543,841

Expenditures for long - lived assets (d)
$
145,406

$
2,039

$
147,445

$

$
147,445

Depreciation and amortization
$
29,933

$
2,568

$
32,501

$
95

$
32,596

 
 
 
 
 
 
2013
 
 
 
 
 
Net sales to external customers (a)
$
893,694

$
121,882

$
1,015,576

$

$
1,015,576

Operating profit (loss) (b)
$
68,248

$
11,926

$
80,174

$
(1,876
)
$
78,298

Total assets (c)
$
306,139

$
32,948

$
339,087

$
114,097

$
453,184

Expenditures for long - lived assets (d)
$
34,989

$
2,682

$
37,671

$

$
37,671

Depreciation and amortization
$
24,615

$
2,806

$
27,421

$
79

$
27,500


(a)
Thor Industries, Inc., a customer of the RV Segment, accounted for 29 percent, 33 percent and 34 percent of the Company’s consolidated net sales for the years ended December 31, 2015, 2014 and 2013, respectively. Berkshire Hathaway Inc. (through its subsidiaries Forest River, Inc. and Clayton Homes, Inc.), a customer of both segments, accounted for 26 percent, 28 percent and 28 percent of the Company’s consolidated net sales for the years ended December 31, 2015, 2014 and 2013, respectively. Jayco, Inc., a customer of the RV Segment, accounted for 10 percent of the Company's consolidated net sales for the year ended December 31, 2015. No other customer accounted for more than 10 percent of consolidated net sales in the years ended December 31, 2015, 2014 and 2013.
(b)
Certain general and administrative expenses are allocated between the segments based upon net sales or operating profit, depending upon the nature of the expense.
(c)
Segment assets include accounts receivable, inventories, fixed assets, goodwill and other intangible assets. Corporate and other assets include cash and cash equivalents, prepaid expenses and other current assets, deferred taxes, and other assets.
(d)
Expenditures for long-lived assets include capital expenditures, as well as fixed assets, goodwill and other intangible assets purchased as part of the acquisition of businesses. The Company purchased $38.6 million, $105.0 million and $4.8 million of long-lived assets, as part of the acquisitions of businesses in the years ended December 31, 2015, 2014 and 2013, respectively.

Net sales by product were as follows for the years ended December 31:
(In thousands)
2015
 
2014
 
2013
RV Segment:
 
 
 
 
 
Chassis, chassis parts and slide-out mechanisms
$
638,261

 
$
564,543

 
$
493,244

Windows and doors
245,016

 
204,054

 
181,934

Furniture and mattresses
163,380

 
133,371

 
100,196

Axles and suspension solutions
114,531

 
92,261

 
69,818

Other
123,740

 
80,219

 
48,502

Total RV Segment net sales
$
1,284,928

 
$
1,074,448

 
$
893,694

 
 
 
 
 
 
MH Segment:
 
 
 
 
 
Windows and doors
$
73,035

 
$
66,140

 
$
67,029

Chassis and chassis parts
29,798

 
33,842

 
38,359

Other
15,305

 
16,352

 
16,494

Total MH Segment net sales
$
118,138

 
$
116,334

 
$
121,882

 
 
 
 
 
 
Total net sales
$
1,403,066

 
$
1,190,782

 
$
1,015,576



The composition of net sales was as follows for the years ended December 31:
(In thousands)
2015
 
2014
 
2013
Net sales:
 
 
 
 
 
RV Segment:
 
 
 
 
 
RV OEMs:
 
 
 
 
 
Travel trailers and fifth-wheels
$
938,787

 
$
841,497

 
$
727,783

Motorhomes
86,513

 
70,332

 
47,937

RV aftermarket
87,447

 
49,570

 
25,334

Adjacent industries
172,181

 
113,049

 
92,640

Total RV Segment net sales
$
1,284,928

 
$
1,074,448

 
$
893,694

 
 
 
 
 
 
MH Segment:
 
 
 
 
 
Manufactured housing OEMs
$
82,032

 
$
77,421

 
$
80,245

Manufactured housing aftermarket
15,559

 
14,186

 
13,719

Adjacent industries
20,547

 
24,727

 
27,918

Total MH Segment net sales
$
118,138

 
$
116,334

 
$
121,882

 
 
 
 
 
 
Total net sales
$
1,403,066

 
$
1,190,782

 
$
1,015,576



In the third quarter of 2015, the Company refined its methodology for categorizing sales within the RV Segment. This change improves accuracy, but has no impact on total RV Segment net sales or trends. Prior periods have been reclassified to conform to this presentation.

Potential Future Changes to Reporting Segments

Over the past several years, largely due to the growth the Company has experienced in its RV Segment, the MH Segment is now a smaller part of the Company. Net sales to manufactured housing OEMs are 6 percent of consolidated net sales for the year ending December 31, 2015. In addition, the Company has recently increased its focus on the significant opportunities in the aftermarket. The Company continues to evaluate the information provided to its Chief Operating Decision Maker (“CODM”), and assess how changes to its reporting structures would be used by the CODM to assess the performance of the Company’s operating segments and make decisions about resource allocations. Any such changes could necessitate a revision to the operating segments the Company reports.