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Derivative Financial Instruments
12 Months Ended
Dec. 31, 2016
Derivative Instruments And Hedging Activities Disclosure [Abstract]  
Derivative Financial Instruments

NOTE 18.  DERIVATIVE FINANCIAL INSTRUMENTS

We are exposed to market risk from changes in foreign exchange rates, interest rates and commodity prices that could impact our results of operations, cash flows and financial condition.  We use forward swaps and option contracts to hedge these exposures.  Exposure to individual counterparties is controlled and derivative financial instruments are entered into with a diversified group of major financial institutions.  Forward swaps and option contracts are entered into for periods consistent with underlying exposure and do not constitute positions independent of those exposures.  At inception, hedges that we designate as hedging instruments are formally documented as either (1) a hedge of a forecasted transaction or “cash flow” hedge, or (2) a hedge of the fair value of a recognized liability or asset or “fair value” hedge.  We also formally assess both at inception and at least quarterly thereafter, whether the derivatives that are used in hedging transactions are highly effective in offsetting changes in either the fair value or cash flows of the hedged item.  If it is determined that a derivative ceases to be a highly effective hedge, or if the anticipated transaction is no longer probable of occurring, we discontinue hedge accounting, and any future mark-to-market adjustments are recognized in earnings.  

Counterparty Risk

We only enter into derivative transactions with established counterparties having an investment-grade credit rating.  We monitor counterparty credit default swap levels and credit ratings on a regular basis.  All of our derivative transactions with counterparties are governed by master International Swap and Derivatives Association agreements (“ISDAs”) with netting arrangements.  These agreements can limit our exposure in situations where we have gain and loss positions outstanding with a single counterparty.  We do not post nor do we receive cash collateral with any counterparty for our derivative transactions.  These ISDAs do not have any credit contingent features; however, a default under our bank credit facility would trigger a default under these agreements.  Exposure to individual counterparties is controlled, and thus we consider the risk of counterparty default to be negligible.

Commodity Price Risk

We purchase natural gas for use in the manufacturing process and to heat many of our facilities.  As a result, we are exposed to fluctuations in the price of natural gas.  We have a policy of reducing North American natural gas price volatility by purchasing natural gas forward contracts and swaps, purchased call options, and zero-cost collars up to 24 months forward.  The contracts are based on forecasted usage of natural gas measured in mmBtu’s.  There is a high correlation between the hedged item and the hedge instrument.  The gains and losses on these instruments offset gains and losses on the transactions being hedged.  These instruments are designated as cash flow hedges.  As of December 31, 2016 and December 31, 2015, the notional amount of these hedges was $7.4 million and $9.2 million, respectively.  The mark-to-market gain or loss on qualifying hedges is included in other comprehensive income to the extent effective, and reclassified into cost of goods sold in the period during which the underlying gas is consumed.  The mark-to-market gains or losses on ineffective portions of hedges are recognized in cost of goods sold immediately.  The earnings impact of the ineffective portion of these hedges was not material for the years ended December 31, 2016, 2015 and 2014.

Currency Rate Risk – Sales and Purchases

We manufacture and sell our products in a number of countries throughout the world and, as a result, we are exposed to movements in foreign currency exchange rates.  To a large extent, our global manufacturing and sales provide a natural hedge of foreign currency exchange rate movement, as foreign currency expenses generally offset foreign currency revenues.  We manage our cash flow exposures on a net basis and when possible, use derivatives to hedge our unmatched foreign currency cash inflows and outflows.  Our major foreign currency exposures as of December 31, 2016, based on operating profits by currency, are to the Chinese renminbi, Russian ruble, Euro and Canadian dollar.

We use foreign currency forward exchange contracts to reduce our exposure to the risk that the eventual net cash inflows and outflows resulting from the sale of products to foreign customers and purchases from foreign suppliers will be adversely affected by changes in exchange rates.  These derivative instruments are used for forecasted transactions and are classified as cash flow hedges.  Cash flow hedges are executed quarterly, generally up to 15 months forward, and allow us to further reduce our overall exposure to exchange rate movements, since gains and losses on these contracts offset gains and losses on the transactions being hedged.  The notional amount of these hedges was $34.6 million and $38.4 million at December 31, 2016 and December 31, 2015, respectively.  Gains and losses on these instruments are recorded in other comprehensive income, to the extent effective, until the underlying transaction is recognized in earnings.  The mark-to-market gains or losses on ineffective portions of hedges are recognized in SG&A expense.  The earnings impact of the ineffective portion of these hedges was not material for the years ended December 31, 2016, 2015 and 2014.

Currency Rate Risk - Intercompany Loans and Dividends

Where efficient, reliable and liquid markets exist we may utilize foreign currency forward exchange contracts to hedge exposures created by cross-currency intercompany loans and dividends.  The translation adjustments related to these loans and any offsetting gains or losses on the related derivative contracts are recorded in other non-operating income or expense.  We did not have any open hedges related to intercompany loans and dividends as of December 31, 2016.  The notional amount of these hedges was $6.1 million as of December 31, 2015.  Due to the significant decline in the value of the Russian Ruble, we received $30.0 million in cash in 2014 as a result of settling Russian Ruble forward contracts utilized to hedge the currency impacts associated with intercompany loans to our Russian subsidiary.  Our exposure to changes in the Ruble due to intercompany loans was unhedged at December 31, 2015.  As of December 31, 2016 we had no outstanding intercompany loans to our Russian subsidiary.

Interest Rate Risk

We utilize interest rate swaps to minimize the fluctuations in earnings caused by interest rate volatility.

 

In connection with the refinancing of our credit facilities in April 2016, $450.0 million of notional amount Term Loan B swaps with a trade date of March 27, 2012 were settled and $10.7 million of losses recorded as a component of accumulated other comprehensive income were reclassified to interest expense in 2016.  

 

As of December 31, 2015, we had a $250.0 million notional Term A swap with a trade date of April 16, 2013 and a maturity date of March 2018, in which we received 3-month LIBOR and paid a fixed rate over the hedged period.  On April 1, 2016, we entered into an additional $200.0 million notional amount Term Loan A swap with a maturity date of March 2021, in which we also received 3-month LIBOR and paid a fixed rate over the hedged period, collectively resulting in $450.0 million notional Term Loan A interest rate swaps (the “Term Loan A Swaps”).

 

During the fourth quarter of 2016, we elected to change the floating rate basis for interest payments due under our Term Loan A credit facility from 3-month LIBOR to 1-month LIBOR.  In connection with the change in our underlying interest payments, in November 2016 we entered into $450.0 million forward-starting notional amount basis rate swaps to convert the floating rate risk under our Term Loan A Swaps from 3-month LIBOR to 1-month LIBOR and jointly designated the basis swaps with our Term Loan A Swaps in cash flow hedging relationships.  As a result of this transaction, $2.4 million of gains recorded as a component of accumulated other comprehensive income were reclassified as a reduction to interest expense during the fourth quarter of 2016.  Since the basis rate swaps had a non-zero fair value upon designation as cash flow hedges, mark-to-market gains or losses on ineffective portions of these hedges will be recorded as a component of interest expense.  

 

Also on April 1, 2016, we entered into a $100.0 million notional Term Loan B swap in which we receive the greater of 3-month LIBOR or a 0.75% LIBOR Floor and pay a fixed rate over the hedged period.  These swaps were designated as cash flow hedges against changes in LIBOR for a portion of our variable rate debt. 

 

The following table summarizes our interest rate swaps as of December 31, 2016:

 

Trade Date

 

Notional

Amount

 

 

Coverage Period

 

Risk Coverage

November 13, 2016

 

$

250.0

 

 

November 2016 to March 2018

 

Term Loan A

November 13, 2016

 

$

200.0

 

 

November 2016 to March 2021

 

Term Loan A

April 1, 2016

 

$

100.0

 

 

April 2016 to March 2023

 

Term Loan B

 

Gains and losses on these instruments are recorded in other comprehensive income, to the extent effective, until the underlying transaction is recognized in earnings.  The mark-to-market gains or losses on the ineffective portion of hedges are recognized in interest expense.  There was no earnings impact of the ineffective portion of these hedges for the years ended December 31, 2015 and 2014. The earnings impact of the ineffective portion of these hedges was not material for the years ended December 31, 2016.

 

Financial Statement Impacts

The following tables detail amounts related to our derivatives as of December 31, 2016 and December 31, 2015.  We did not have any derivative assets or liabilities not designated as hedging instruments for the years ended December 31, 2016 and 2015.  The derivative asset and liability amounts below are shown in gross amounts; we have not netted assets with liabilities.

 

 

 

Derivative Assets

 

 

Derivative Liabilities

 

 

 

 

 

Fair Value

 

 

 

 

Fair Value

 

 

 

Balance Sheet

Location

 

December 31,

2016

 

 

December 31,

2015

 

 

Balance Sheet

Location

 

December 31,

2016

 

 

December 31,

2015

 

Derivatives designated as hedging instruments

 

 

 

 

 

 

 

 

 

 

 

Natural gas

   commodity contracts

 

Other current

assets

 

$

1.0

 

 

$

-

 

 

Accounts payable and

accrued expenses

 

$

-

 

 

$

0.8

 

Foreign exchange

   contracts

 

Other current

assets

 

 

1.4

 

 

 

3.4

 

 

Accounts payable and

accrued expenses

 

 

-

 

 

 

0.1

 

Foreign exchange

   contracts

 

Other non-current

assets

 

 

0.2

 

 

 

-

 

 

Other long-term

liabilities

 

 

-

 

 

 

-

 

Interest rate swap

   contracts

 

Other non-current

assets

 

 

7.4

 

 

 

-

 

 

Other long-term

liabilities

 

 

0.5

 

 

 

10.6

 

Total derivatives designated as hedging instruments

 

$

10.0

 

 

$

3.4

 

 

 

 

$

0.5

 

 

$

11.5

 

 

 

 

Amount of Gain (Loss) Recognized in

Accumulated Other Comprehensive

Income (“AOCI”) (Effective Portion)

 

 

Location of Gain

(Loss) Reclassified

from AOCI into

Income (Effective

Portion)

 

Gain (Loss) Reclassified from

AOCI into Income (Effective

Portion)

 

 

 

2016

 

 

2015

 

 

2014

 

 

 

 

2016

 

 

2015

 

 

2014

 

Derivatives in Cash Flow Hedging Relationships

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Natural gas commodity

   contracts

 

$

0.6

 

 

$

(2.3

)

 

$

(2.9

)

 

Cost of goods

sold

 

$

(1.2

)

 

$

(4.4

)

 

$

0.7

 

Foreign exchange

   contracts – purchases

 

 

-

 

 

 

1.2

 

 

 

1.1

 

 

Cost of goods

sold

 

 

0.2

 

 

 

1.8

 

 

 

(0.2

)

Foreign exchange

   contracts – sales

 

 

(2.9

)

 

 

4.7

 

 

 

4.6

 

 

Net

sales

 

 

1.4

 

 

 

3.8

 

 

 

1.8

 

Interest rate swap

   contracts

 

 

6.8

 

 

 

(2.1

)

 

 

(9.3

)

 

Interest

expense

 

 

(8.3

)

 

 

(0.8

)

 

 

-

 

Total

 

$

4.5

 

 

$

1.5

 

 

$

(6.5

)

 

 

 

$

(7.9

)

 

$

0.4

 

 

$

2.3

 

 

As of December 31, 2016, the amount of existing gains in AOCI expected to be recognized in earnings over the next twelve months is $3.2 million.  

The amount of pre-tax gains or losses recognized in income for derivative instruments not designated as hedging instruments were not material in 2016 and 2015. The amount of pre-tax gains or losses recognized in income for derivative instruments not designated as hedging instruments was $29.6 million for 2014.