10-K 1 k02394e10vk.htm ANNUAL REPORT FOR FISCAL YEAR ENDED DECEMBER 31, 2005 e10vk
Table of Contents

FORM 10-K
United States
Securities and Exchange Commission
Washington, DC 20549
Annual report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934
For the fiscal year ended December 31, 2005
Commission file number 0-12640
Kaydon Corporation
(Exact name of Registrant as specified in its charter)
     
Delaware
(State or other jurisdiction of incorporation or organization)
  13-3186040
(I.R.S. Employer Identification No.)
 
Suite 300, 315 East Eisenhower Parkway, Ann Arbor, Michigan 48108
(Address of principal executive offices) (Zip Code)
Registrant’s telephone number, including area code: (734) 747-7025
Securities registered pursuant to Section 12(b) of the Exchange Act:
     
Title of each class   Name of each exchange on which registered
     
Common Stock, Par Value $0.10 per Share
  New York Stock Exchange, Inc.
Preferred Stock Purchase Rights
  New York Stock Exchange, Inc.
Securities registered pursuant to Section 12(g) of the Exchange Act: None
          Indicate by a check mark if the Registrant is a well-known seasoned issuer, as defined in Rule 405 under the Securities Act of 1933. Yes þ     No o
          Indicate by a check mark if the Registrant is not required to file reports pursuant to Section 13 or Section 15(d) of the Exchange Act. Yes o     No þ
          Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Exchange Act during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes þ     No o
          Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of Registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. o
          Indicate by check mark whether the Registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer (as defined in Rule 12b-2 under the Exchange Act).
Large accelerated filer  þ Accelerated filer  o Non-accelerated filer  o
          Indicate by check mark whether the Registrant is a shell company (as defined in Rule 12b-2 under the Exchange Act). Yes o No þ
          The aggregate market value of the Registrant’s Common Stock held by non-affiliates of the Registrant on July 2, 2005 (based on the July 1, 2005 closing sales price of $27.91 of the Registrant’s Common Stock, as reported on the New York Stock Exchange Composite Tape on such date) was approximately $768,000,000. For purposes of this calculation only, all executive officers and directors of the Registrant are assumed to be affiliates.
Number of shares outstanding of the Registrant’s Common Stock at February 21, 2006:
28,120,447 Shares of Common Stock, par value $0.10 per share.
          Portions of the Registrant’s definitive Proxy Statement to be filed for its 2006 Annual Meeting of Stockholders are incorporated by reference into Part III of this Report.


 

TABLE OF CONTENTS
                 
        Page
         
 Part I            
 Item 1.    Business     1  
 Item 1A.    Risk Factors     3  
 Item 1B.    Unresolved Staff Comments     5  
 Item 2.    Properties     5  
 Item 3.    Legal Proceedings     6  
 Item 4.    Submission of Matters to a Vote of Security Holders     6  
 Supplementary Item.    Executive Officers of the Registrant     7  
 Part II            
 Item 5.    Market for Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity   Securities     7  
 Item 6.    Selected Financial Data     10  
 Item 7.    Management’s Discussion and Analysis of Financial Condition and Results of Operations     10  
 Item 7A.    Quantitative and Qualitative Disclosures about Market Risk     22  
 Item 8.    Financial Statements and Supplementary Data     23  
 Item 9.    Changes in and Disagreements with Accountants on Accounting and Financial Disclosure     49  
 Item 9A.    Controls and Procedures     49  
 Item 9B.    Other Information     49  
 Part III            
 Item 10.    Directors and Executive Officers of the Registrant     49  
 Item 11.    Executive Compensation     49  
 Item 12.    Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters     49  
 Item 13.    Certain Relationships and Related Transactions     49  
 Item 14.    Principal Accounting Fees and Services     49  
 Part IV            
 Item 15.    Exhibits, Financial Statement Schedules     50  
 Signatures         53  
 Financial Statement Schedule     54  
 Sixth Amendment to the Kaydon Corporation Employee Stock Ownership and Thrift Plan
 Kaydon Corporation Non-Employee Directors Compensation
 Statement Re: Computation of Ratio of Earnings to Fixed Charges
 Subsidiaries of the Company
 Consent of Independent Registered Public Accounting Firm
 302 Certification of Chief Executive and Financial Officer
 906 Certification of Chief Executive and Financial Officer
Forward-Looking Statements
     This Form 10-K contains forward-looking statements within the meaning of the Securities Exchange Act of 1934 regarding the Company’s plans, expectations, estimates and beliefs. Forward-looking statements are typically identified by words such as “believes,” “anticipates,” “estimates,” “expects,” “intends,” “will,” “may,” “potential,” “projects,” “approximately” and other similar expressions, including statements regarding pending litigation, general economic conditions, competitive dynamics and the adequacy of capital resources. These forward-looking statements may include, among other things, projections of the Company’s financial performance, anticipated growth, characterization of and the Company’s ability to control contingent liabilities, and anticipated trends in the Company’s businesses. These statements are only predictions, based on the Company’s current expectation about future events. Although the Company believes the expectations reflected in the forward-looking statements are reasonable, it cannot guarantee future results, performance or achievements or that predictions or current expectations will be accurate. These forward-looking statements involve risks and uncertainties that could cause the Company’s actual results, performance or achievements to differ materially from those expressed or implied by the forward-looking statements.
     In addition, the Company or persons acting on its behalf may from time to time publish or communicate other items that could also be construed to be forward-looking statements. Statements of this sort are or will be based on the Company’s estimates, assumptions, and projections and are subject to risks and uncertainties that could cause actual results to differ materially from those included in the forward-looking statements. Kaydon does not undertake any responsibility to update its forward-looking statements or risk factors to reflect future events or circumstances. For a specific discussion of the risks and uncertainties that could affect the Company’s financial condition and/or operating results, please refer to Item 1A. Risk Factors herein.


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PART I
ITEM 1.  BUSINESS
General Development of Business
      Kaydon Corporation (the “Company” or “Kaydon”) is a leading designer and manufacturer of custom-engineered, critical performance products for a broad customer base. Kaydon was incorporated under the laws of Delaware in 1983 as a wholly owned subsidiary of Bairnco Corporation, its former parent company. The Company became a separate public company in 1984 when it was spun-out of Bairnco Corporation as a dividend to Bairnco’s shareholders. At the time of its incorporation, Kaydon was principally involved in the design and manufacture of bearing systems and components as well as filters and filter housings. Since 1984, the Company has pursued a diversified growth strategy in the manufacturing sector. The Company’s principal products now include the previously mentioned bearing systems and components and filters and filter housings, and also custom rings, shaft seals, linear deceleration products, specialty retaining rings, specialty balls, fuel cleansing systems, gas-phase air filtration systems and replacement media, industrial presses and metal alloy products. These products are used by customers in a wide variety of medical, instrumentation, material handling, machine tool positioning, aerospace, defense, security, construction, electronic and other industrial applications. The Company performs as an extension of its customers’ engineering and manufacturing functions, with a commitment to identify and provide engineered solutions to design problems through technical innovation, cost-effective manufacturing and outstanding value-added service.
Industry Segments
     We operate through operating segments for which separate financial information is available, and for which operating results are evaluated regularly by the Company’s chief operating decision maker in determining resource allocation and assessing performance. Certain of the operating segments have similar economic characteristics, as well as other common attributes, including nature of the products and production processes, distribution patterns and classes of customers. The Company aggregates these operating segments for reporting purposes. Certain other operating segments do not exhibit the common attributes mentioned above and, therefore, information about them is reported separately. Still other operating segments do not meet the quantitative thresholds for separate disclosure and their information is combined and disclosed as “Other.”
     Following the sale of its Power and Data Transmission Products segment on July 26, 2005, the Company has three reportable segments and other operating segments engaged in the manufacture and sale of the following:
     Friction and Motion Control Products – complex components used in specialized medical, aerospace, defense, security, electronic, material handling, construction and other industrial applications. Products include anti-friction bearings, split roller bearings, specialty balls and retaining devices.
     Velocity Control Products – complex components used in specialized robotics, material handling, machine tool, medical, amusement and other industrial applications. Products include industrial shock absorbers, safety shock absorbers, velocity controls, gas springs and rotary dampers.
     Sealing Products – complex and standard ring and seal products used in demanding industrial, aerospace and defense applications. Products include engine rings, sealing rings and shaft seals.
     Other – filter elements and liquid and gas-phase filtration systems, metal alloys, machine tool components, presses, dies and benders used in a variety of industrial applications.
     Power and Data Transmission Products – complex and standard electrical and fiber optic products used in demanding industrial, aerospace, defense, security, medical, electronic and marine equipment applications. Products include slip-rings, slip-ring assemblies, video and data multiplexers, fiber optic rotary joints and printed circuit boards. This segment was sold July 26, 2005. See the Notes to Consolidated Financial Statements (Note 14) contained in Item 8. Financial Statements and Supplementary Data for additional information on the sale of this segment.
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     Net sales related to our three reportable segments and other operating segments during 2005, 2004 and 2003 are set forth in the following table:
                           
    2005   2004   2003
 
    (In thousands)
Friction and Motion Control Products
                       
 
External customers
  $ 194,566     $ 163,491     $ 138,304  
 
Intersegment
    428       332       344  
 
      194,994       163,823       138,648  
Velocity Control Products
                       
 
External customers
    53,839       51,011       43,078  
 
Intersegment
    (1 )            
 
      53,838       51,011       43,078  
Sealing Products
                       
 
External customers
    38,632       35,035       37,510  
 
Intersegment
    (88 )     (79 )      
 
      38,544       34,956       37,510  
Other
                       
 
External customers
    67,219       46,957       39,230  
 
Intersegment
    (37 )     (16 )      
 
      67,182       46,941       39,230  
Power and Data Transmission Products
                       
 
External customers
    22,399       37,317       35,970  
 
Intersegment
    (302 )     (237 )     (344 )
 
      22,097       37,080       35,626  
 
Total segment net sales
    376,655       333,811       294,092  
Net sales of discontinued operations
    (22,097 )     (37,080 )     (35,626 )
 
 
Total consolidated net sales
  $ 354,558     $ 296,731     $ 258,466  
 
     See the Notes to Consolidated Financial Statements (Note 12) contained in Item 8. Financial Statements and Supplementary Data for additional information on the Company’s reportable segments.
     Sophisticated technology plays a significant role in all of our reportable segments in the design, engineering and manufacturing of our products. Due to the custom-engineered, proprietary nature of the Company’s products, substantially all of the manufacturing is done in-house and subcontractors are utilized for occasional specialized services. Products are manufactured utilizing a variety of precision metalworking and other process technologies after working closely with customers to engineer the required solution to their design and performance challenges.
     We sell our products in each reportable segment through a sales organization consisting of salespersons and representatives located throughout North America, Europe and Asia. Salespersons are trained to provide technical assistance to customers, as well as to serve as a liaison between the factory engineering staffs of Kaydon and its customers. Also, a global network of specialized distributors and agents provides local availability of our products to serve the requirements of customers. During 2005, 2004 and 2003, sales to no single customer exceeded 10 percent of Kaydon net sales. However, during 2005, sales to two customers exceed 10 percent (23.1 percent, and 13.8 percent) of net sales in the Sealing Products reporting segment, and sales to one customer exceeded 10 percent (11.2 percent) of net sales in the other businesses. During 2004, sales to one customer exceeded 10 percent (10.4 percent) of net sales in the Friction and Motion Control Products reporting segment, sales to three customers exceeded 10 percent (22.2 percent, 15.8 percent, and 10.5 percent) of net sales in the Sealing Products reporting segment, and sales to one customer exceeded 10 percent (16.0 percent) of net sales in the other businesses. During 2003, sales to three customers exceeded 10 percent (19.8 percent, 17.3 percent, and 10.3 percent) of net sales in the Sealing Products reporting segment.
     We do not consider our business in any reportable segment to be seasonal in nature or to have special working capital requirements. Compliance with federal, state and local regulations relating to the discharge of materials into the environment, or otherwise relating to the protection of the environment, is not expected to result in material capital expenditures by us or to have a material adverse effect on our earnings or competitive position. In general, raw materials required by the Company are attainable from various sources and in the quantities desired. During both 2005 and 2004, the Company was negatively affected by increases in certain raw material prices, particularly steel. The Company was successful in passing some of the increases along to its customers. Various provisions of federal law and regulations require, under certain circumstances, the renegotiations of military procurement contracts or the refund of profits determined to be excessive. The Company, based on experience, believes that no material renegotiations or refunds will be required. We have not made any public announcement of, or otherwise made public information about, a new product or a new industry segment which would require the investment of a material amount of our assets or which would otherwise result in a material cost.
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Backlog
     We sell certain products on a build-to-order basis that requires substantial order lead-time. This results in a backlog of unshipped, scheduled orders. In addition, certain products are manufactured on the basis of sales projections or annual blanket purchase orders. Backlog in the Friction and Motion Control Products reporting segment was $110.5 million at December 31, 2005 and $69.9 million at December 31, 2004. Backlog in the Velocity Control Products reporting segment was $6.2 million at December 31, 2005 and $4.2 million at December 31, 2004. Backlog in the Sealing Products reporting segment was $21.1 million at December 31, 2005 and $18.0 million at December 31, 2004. Backlog in other businesses was $12.4 million at December 31, 2005, including a recent acquisition, and $9.5 million at December 31, 2004.
Patents and Trademarks
     The Company holds various patents, patent applications, licenses, trademarks and trade names. The Company considers its patents, patent applications, licenses, trademarks and trade names to be valuable, but does not believe that there is any reasonable likelihood of a loss of such rights which would have a material adverse effect on our present business as a whole.
Competition
     The major domestic and foreign markets for our products in all reporting segments are highly competitive. Competition is based primarily on price, product engineering and performance, technology, quality and overall customer service, with the relative importance of such factors varying by degree among products. Our competitors include a large number of other well-established diversified manufacturers as well as other smaller companies. Although a number of companies of varying size compete with us, no single competitor is in substantial competition with the Company with respect to more than a few of its product lines and services.
Employees
     We employ approximately 1,800 people. Satisfactory relationships have generally prevailed between the Company and its employees.
International Operations
     Certain friction and motion control products are manufactured in Mexico and the United Kingdom, and certain velocity control products are assembled and distributed through a facility in Germany. In addition, within all reporting segments, we distribute a wide array of products throughout North America, Europe and Asia. Our foreign operations are subject to political, monetary, economic and other risks attendant generally to international businesses. These risks generally vary from country to country.
     See the Notes to Consolidated Financial Statements (Note 12) contained in Item 8. Financial Statements and Supplementary Data for additional information on the Company’s operations by geographic area.
Available Information
     Our internet address is www.kaydon.com. Our annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K, proxy statements and amendments to all such reports and statements are accessible at no charge on our website as soon as reasonably practicable after filing with the Securities and Exchange Commission. Also accessible on our website under “Corporate Governance” are our Corporate Governance Guidelines, our Codes of Ethics, and the charters of the various committees of our Board of Directors. These items are also available in print at no charge to those who direct a request in writing to the Company.
ITEM 1A. RISK FACTORS
     The following risk factors could affect the Company’s financial condition and/or operating results.
The Company’s customers’ economic cycles may affect Kaydon’s operating results.
     Many of our customers are in industries that are cyclical in nature and sensitive to changes in general economic conditions and other factors, including capital spending levels. Such industries include commercial and military aerospace, specialty electronics manufacturing equipment, power generation, off-road and heavy industrial equipment, and other capital equipment manufacturing. As a result, the demand for our products by these customers depends, in part, upon general economic conditions. Historically, downward economic cycles have reduced customer demand for our products, thereby reducing sales of our products and resulting in reductions to our revenues and net earnings.
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Increased competition in the Company’s key markets could result in a reduction in Kaydon’s revenues and earnings and adversely affect the Company’s financial condition.
     The industries in which we operate are fragmented and we face competition from multiple companies across our diverse product lines. We expect competitive pressures from new products and aggressive pricing to increase, which may cause us to lose market share or compel us to reduce prices to remain competitive, which could result in reduced levels of revenues and earnings. Our competitors include U.S. and non-U.S. companies, some of which benefit from lower labor costs and fewer regulatory burdens. In addition, certain competitors, including Eaton, Timken, SKF, and INA/ FAG, are larger than Kaydon and may have access to greater financial, technical, development, marketing, manufacturing, sales and distribution services and other resources. Increased competition with these companies or new entrants to our key markets could prevent price increases for our products or could require price reductions for our products, which could adversely affect our financial condition, results of operations, growth or liquidity.
Future acquisitions may require Kaydon to incur costs and liabilities which may adversely affect the Company’s operating results.
     In addition to internal growth, our current strategy involves growth through acquisitions of complementary businesses as well as acquisitions that diversify our product offerings. Like other companies with similar growth strategies, we may be unable to continue to implement our growth strategy, and this strategy may be ultimately unsuccessful. A portion of our expected future growth in revenues may result from acquisitions. We frequently engage in evaluations of potential acquisitions and negotiations for possible acquisitions, certain of which, if consummated, could be significant to the Company. Although it is our policy only to acquire companies in transactions which are accretive to both earnings and cash flow, any potential acquisitions may result in material transaction expenses, increased interest and amortization expense, increased depreciation expense and increased operating expense, any of which could have a material adverse effect on our operating results. Acquisitions may entail integration and management of the new businesses to realize economies of scale and control costs. In addition, acquisitions may involve other risks, including diversion of management resources otherwise available for ongoing development of our business and risks associated with entering new markets. We may not be able to identify suitable acquisition candidates in the future, obtain acceptable financing or consummate any future acquisitions. Finally, as a result of our acquisitions of other businesses, we may be subject to the risk of unanticipated business uncertainties or legal liabilities relating to those acquired businesses for which the sellers of the acquired businesses may not indemnify the Company. Future acquisitions may also result in potentially dilutive issuances of securities.
Political, economic and regulatory conditions inherent in the international markets in which Kaydon participates could adversely affect the Company’s financial condition.
     Typically, sales of our products from our foreign subsidiaries and from our domestic subsidiaries selling to foreign locations account for approximately 30.0 percent of net sales. These foreign sales could be adversely affected by changes in various foreign countries’ political and economic conditions, trade protection measures, differing intellectual property rights and changes in regulatory requirements that restrict the sales of our products or increase our costs.
     We generate significant revenues outside the United States. Currency fluctuations between the U.S. dollar and the currencies in which those customers do business may have an impact on the demand for our products in foreign countries where the U.S. dollar has increased in value compared to the local currency. We cannot predict the effects of exchange rate fluctuations upon our future operating results because of the number of currencies involved, the variability of currency exposure and the potential volatility of currency exchange rates.
     Relationships with customers and effective terms of sale frequently vary by country, often with longer-term receivables than are typical in the United States.
Kaydon’s manufactured critical performance products expose the Company to potential litigation-related costs which may adversely affect the Company’s financial position and operating results.
     As a provider of critical performance products in a variety of industries including aerospace, defense, construction, marine, medical, material handling, machine tool positioning and other industrial applications, we face a risk of exposure to claims in the event that the failure, use or misuse of our products results, or is alleged to result, in
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bodily injury and/or property damage. The Company, along with certain other companies, was named as a defendant in a lawsuit arising from an August 2000 fatal accident involving a MH53E helicopter manufactured by Sikorsky Aircraft Corporation. The final settlement agreement and release documents related to this lawsuit have been executed and the lawsuit has been dismissed by the court. The Company made no payments related to this lawsuit.
     In the past, costs related to legal proceedings and settlements have had a material effect on our business, financial condition, results of operations and liquidity. We cannot assure you that the ultimate cost of current known or future unknown litigation and claims will not exceed management’s current expectations and it is possible that such costs could have a material adverse effect on the Company. In addition, litigation is time consuming and could divert management attention and resources away from our business.
Failing to continue to comply with the requirements of Section 404 of the Sarbanes-Oxley Act of 2002 may adversely affect investor perceptions and the market value of Company common stock.
     Pursuant to Section 404 of the Sarbanes-Oxley Act of 2002, Kaydon Corporation has included in this Annual Report a report of management’s assessment of the effectiveness of the Company’s system of internal control over financial reporting. Also included in this Annual Report is a report from the Company’s independent registered public accounting firm on their assessment of the effectiveness of the Company’s system of internal control, and on their evaluation of management’s assessment. In order to issue their report, management has documented both the design of the system of internal control, and the testing processes that support their evaluation and conclusion. While the Company and its independent registered public accounting firm believe that the Company maintained effective internal control over financial reporting as of December 31, 2005, the requirements of Section 404 are ongoing, and, if in the future the Company’s management or its independent registered public accounting firm determine that the internal controls are not effective, as defined under Section 404, investor perceptions of the Company may be adversely affected.
ITEM 1B. UNRESOLVED STAFF COMMENTS
     None
ITEM 2. PROPERTIES
     The following list sets forth the location of our principal manufacturing facilities for each reportable segment:
     
Reportable Segment   Location
 
Friction and Motion Control Products
  Dexter, Michigan
Mocksville, North Carolina
Muskegon, Michigan
St. Louis, Missouri
Sumter, South Carolina (2 sites)
King’s Lynn, United Kingdom
Monterrey, Mexico
 
Velocity Control Products
  Farmington Hills, Michigan
    Langenfeld, Germany
 
Sealing Products
  Baltimore, Maryland
 
Other
  Crawfordsville, Indiana
Danville, Illinois
Doraville, Georgia
Greeneville, Tennessee
LaGrange, Georgia
Sayreville, New Jersey
 
     The Company considers that its properties are generally in good condition, are well maintained, and are generally suitable and adequate to carry on the Company’s business. Substantially all of the properties are owned by the Company and are not subject to significant encumbrances. The Company’s manufacturing facilities have sufficient capacity to meet increased customer demand. The Company’s leased executive offices are located in Ann Arbor, Michigan.
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ITEM 3.  LEGAL PROCEEDINGS
     As previously reported, in 2000, an accident involving a MH53E helicopter manufactured by Sikorsky Aircraft Corporation, resulted in four deaths and two injuries during a military training mission. The Company manufactures and sells swashplate bearings used on MH53E helicopters. In 2002, the Company, along with certain other companies, was named as a defendant in a lawsuit filed by the relatives and the estates of the four deceased individuals, and by the two injured individuals. The final settlement agreement and release documents related to this lawsuit have been executed and the lawsuit has been dismissed by the court. The Company made no payments related to this lawsuit.
     As previously reported, during 2004, the Company reduced its previously recorded legal fee accrual, for the Transactions Lawsuit, by $1.7 million. This change in estimate increased 2004 net income by $1.1 million. The deadline for the plaintiffs to take action to prolong the case has expired, therefore, the case has concluded. Expenditures to litigate this matter equaled $0.8 million in 2004 and $2.9 million in 2003.
     The Company is involved in ongoing environmental remediation activities at certain manufacturing sites. One of the manufacturing sites undergoing environmental remediation is a discontinued operation sold in December 2001, where the Company retained the environmental liability. The Company is working with the appropriate regulatory agencies to complete the necessary remediation or to determine the extent of the Company’s portion of the remediation necessary. As of December 31, 2005, an undiscounted accrual in the amount of $1.4 million, representing the Company’s best estimate for ultimate resolution of these environmental matters, is recognized in the consolidated financial statements.
     Various other claims, arising in the normal course of business are pending against the Company. The Company’s estimated legal costs expected to be incurred in connection with claims, lawsuits and environmental matters are accrued in the consolidated financial statements.
ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS
     No matters were submitted to a vote of security holders during the fourth quarter of the year ended December 31, 2005.
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SUPPLEMENTARY ITEM. EXECUTIVE OFFICERS OF THE REGISTRANT
(Pursuant to Instruction 3 to Item 401(b) of Regulation S-K)
     
Name and Age of   Data Pertaining to
Executive Officer   Executive Officers
 
Brian P. Campbell (65)
  Chairman of the Board, President, Chief Executive Officer and Chief Financial Officer. Mr. Campbell joined Kaydon in September 1998 as President, Chief Executive Officer and Chief Financial Officer. He was elected Chairman of the Board in April 1999. Prior to that, Mr. Campbell was founder and President of TriMas Corporation from May 1986 to January 1998, and from January 1998 to September 1998, President and Co-Chief Operating Officer of MascoTech, Inc. From 1974 to 1986, Mr. Campbell held several executive positions at Masco Corporation, including Vice President of Business Development and Group President. He has been a Director of Kaydon since September 1995.
 
John F. Brocci (63)
  Vice President of Administration and Secretary. Mr. Brocci has been Vice President of Administration since joining Kaydon in March 1989. He was elected Secretary in April 1992. Prior to joining Kaydon, he was the Operations Manager for the Sealed Power Division of SPX Corporation.
 
Kenneth W. Crawford (48)
  Vice President and Corporate Controller, and Assistant Secretary. Mr. Crawford has been Vice President and Corporate Controller since joining Kaydon in March 1999. He was elected Assistant Secretary in February 2000. Prior to joining Kaydon, he was Director of Financial Analysis at MascoTech, Inc., and Assistant Controller for TriMas Corporation.
 
Peter C. DeChants (53)
  Vice President – Corporate Development and Treasurer. Mr. DeChants has been Vice President – Corporate Development and Treasurer since joining Kaydon in September 2002. Prior to joining Kaydon, he was the Vice President of Corporate Development and Strategic Planning of Metaldyne Corporation and its predecessor MascoTech, Inc., and Vice President and Treasurer of TriMas Corporation.
 
John R. Emling (49)
  Senior Vice President of Operations. Mr. Emling joined Kaydon in September 1998 as President – Specialty Bearings Products Group. He became Senior Vice President of Operations in April 2000. Prior to joining Kaydon, he was Vice President and General Manager of Barden Corporation.
 
John A. Madison (62)
  Vice President – Information Technology and Operations Planning. Mr. Madison joined Kaydon in 1999 as Director – Manufacturing Planning and Control, and was promoted to his current position in 2002. Prior to joining Kaydon, he was Director-Manufacturing Planning and Control at MascoTech, Inc. and TriMas Corporation.
 
     Executive officers, who are elected by the Board of Directors, serve for a term of one year.
PART II
ITEM 5. MARKET FOR REGISTRANT’S COMMON EQUITY, RELATED STOCKHOLDER MATTERS AND ISSUER PURCHASES OF EQUITY SECURITIES
Market Information and Dividends
     The New York Stock Exchange is the principal market on which our common stock is traded under the symbol KDN. The following table sets forth high and low closing sales prices of our common stock as reported on the New York Stock Exchange Composite Tape and the cash dividends declared per share for the periods indicated.
                                                 
    2005 by Quarter   2004 by Quarter
 
    Market Price   Market Price   Dividends   Market Price   Market Price   Dividends
    High   Low   Declared   High   Low   Declared
 
Fourth
  $ 33.19     $ 27.24     $ 0.12     $ 33.86     $ 28.63     $ 0.12  
Third
    30.86       27.11       0.12       30.74       27.00       0.12  
Second
    31.65       26.73       0.12       30.93       25.92       0.12  
First
    32.67       29.45       0.12       28.81       24.94       0.12  
 
     We expect that our practice of paying quarterly dividends on our common stock will continue, although future dividends will continue to depend upon the Company’s earnings, capital requirements, financial condition and other factors.
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     As of December 31, 2005, there were 868 holders of record of our common stock.
     The following table provides the information with respect to purchases made by the Company of shares of its common stock during each month in the fourth quarter of 2005:
                                   
                Maximum
            Total Number of   Number of
    Total Number   Average Price   Shares Purchased as   Shares that May
    of Shares   Paid   Part of Publicly   Yet be Purchased
Period   Purchased   Per Share   Announced Plan   Under the Plan(1)
 
October 1 to October 28
                      4,979,500  
October 29 to November 25
                      4,979,500  
November 26 to December 31
                      4,979,500  
 
 
Total
                      4,979,500  
 
(1)  On May 6, 2005, the Company’s Board of Directors authorized management to purchase up to 5,000,000 shares of its common stock in the open market.
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Equity Compensation Plan Information
     The following table gives information about our common stock that may be issued upon the exercise of options, warrants and rights under all of our existing equity compensation plans as of December 31, 2005, including the 1999 Long Term Stock Incentive Plan, the 1993 Non-Employee Directors Stock Option Plan, the 2003 Non-Employee Directors Equity Plan and the Director Deferred Compensation Plan.
                           
            (C)
            Number of securities
    (A)       remaining available
    Number of securities   (B)   for future issuance
    to be issued upon   Weighted average   under equity
    exercise of   exercise price of   compensation plans
    outstanding   outstanding options,   (excluding securities
    options, warrants and   warrants and   reflected
    rights   rights   in column (A))
 
Equity compensation plans approved by shareholders
    102,000 (1)   $ 25.04       3,592,376 (3)
Equity compensation plans not approved by shareholders(2)
    9,015       n/a       n/a  
 
 
Total
    111,015               3,592,376  
 
(1)  Includes only options outstanding under Kaydon’s 1999 Long Term Stock Incentive Plan, the 1993 Non-Employee Directors Stock Option Plan and the 2003 Non-Employee Directors Equity Plan, as no warrants or rights were outstanding as of December 31, 2005.
 
(2)  Includes shares of Kaydon common stock pursuant to phantom stock units outstanding under Kaydon’s Director Deferred Compensation Plan. This Plan is the only equity plan that has not been approved by shareholders and provides a vehicle for a Director to defer compensation and acquire Kaydon common stock. The amount shown in column (A) above assumes these Directors elect to receive their deferred compensation in shares of Kaydon common stock. The number of shares reserved for issuance under this Plan is not limited in amount, other than by the dollar value of the non-employee Directors’ annual compensation.
 
(3)  Includes shares available for issuance under Kaydon’s 1999 Long Term Stock Incentive Plan which allows for the granting of stock options, stock appreciation rights and for awards of restricted stock, restricted stock units and stock-based performance awards to employees of and consultants to the Company, and shares available for issuance under the 2003 Non-Employee Directors Equity Plan which allows for the granting of stock options and for awards of restricted stock.
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ITEM 6. SELECTED FINANCIAL DATA
                                           
    2005   2004   2003   2002   2001(1)
 
    (In thousands, except per share data)
Income Statement
                                       
 
Net Sales
  $ 354,558     $ 296,731     $ 258,466     $ 242,278     $ 256,634  
 
Gross Profit
    139,030       121,158       97,869 (3)     84,769       90,530  
 
Income From Continuing Operations
    46,530       36,346       32,053 (4)     21,684 (5)     25,375  
 
Income (Loss) From Discontinued Operations
    27,359 (2)     2,012       1,699       3,742       (29,375 ) (8)
 
Cumulative Effect of Accounting Change (goodwill impairment), Net of Income Tax Credit of $3,544
                      (13,222 ) (6)      
 
Net Income (Loss)
  $ 73,889     $ 38,358     $ 33,752 (4)   $ 12,204 (7)   $ (4,000 ) (8)
Balance Sheet
                                       
 
Total Assets – Continuing Operations
  $ 667,755     $ 581,628     $ 552,802     $ 440,933     $ 479,338  
 
Total Assets – Discontinued Operations
          37,496       37,572       36,214       28,561  
 
Cash and Cash Equivalents
    320,804       278,586       255,756       146,301       152,570  
 
Total Debt
    200,066       200,128       200,218       72,496       112,656  
Cash Flow Data
                                       
 
Net Cash From Operating Activities
  $ 41,224     $ 48,161     $ 55,053     $ 53,775     $ 46,735  
 
Capital Expenditures, net
    12,560       11,141       10,605       7,508       8,271  
 
Depreciation and Amortization
    16,513       13,119       12,349       12,465       14,096  
Per Share Data
                                       
 
Earnings per Share From Continuing Operations – Diluted
  $ 1.52     $ 1.22     $ 1.09 (4)   $ 0.72 (5)   $ 0.85  
 
Earnings (Loss) per Share From Discontinued Operations – Diluted
    0.79 (2)     0.06       0.05       0.12       (0.98 )(8)
 
Loss per Share From Cumulative Effect of Accounting Change – Diluted
                      (0.44 ) (6)      
 
Earnings (Loss) per Share – Diluted
    2.30 (2)     1.27       1.14 (4)     0.41 (7)     (0.13 )(8)
 
Dividends Declared per Share
    0.48       0.48       0.48       0.48       0.48  
 
(1)  Prior to 2002, the Company amortized goodwill and indefinite-lived intangible assets. See the Notes to Consolidated Financial Statements (Note 11) contained in Item 8. Financial Statements and Supplementary Data for further discussion.
 
(2)  Includes the after tax effect, $25.4 million or $0.73 per share, of the net gain on the sale of the Power and Data Transmission Products Group.
 
(3)  Includes a $3.8 million favorable impact related to a legal settlement.
 
(4)  Includes the after tax effect, $2.5 million or $0.08 per share, of the pre-tax $3.8 million favorable legal settlement, a pre-tax $0.9 million gain on the sale of a building, and the pre-tax $0.8 million negative effect of restructuring charges.
 
(5)  Includes the after tax effect, $4.8 million or $0.16 per share, of a pre-tax $7.5 million litigation-related charge.
 
(6)  Represents a $16.8 million pre-tax ($13.2 million or $0.44 per share after tax) loss on the cumulative effect of accounting change relating to goodwill impairment.
 
(7)  Includes the after tax effect, $4.8 million or $0.16 per share, of the litigation-related charge and the after tax effect, $13.2 million or $0.44 per share, of the cumulative effect of accounting change.
 
(8)  Includes the after tax effect, $26.3 million or $0.88 per share, of the net charge, $37.9 million, to write-down the value and to sell the assets of the Fluid Power Group.
ITEM 7. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
Overview
     We provide an array of proprietary, value added products to a diverse customer base covering a broad spectrum of industries. This strategic diversification means that demand for our products depends, in part, upon a wide range of general economic conditions, which affect our markets in varying ways from year to year. Similar to 2003 and 2004, during 2005 the Company continued to benefit from a strong manufacturing economy and from significant military and defense spending. As a result, the Company experienced strong demand for its specialty products from various key markets including defense, wind power, heavy equipment, medical equipment, aerospace, and petrochemical
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processing. In January 2005, the Company acquired Purafil Inc. (“Purafil”) for $42.7 million. Purafil manufactures and distributes gas-phase air filtration systems and media for industrial and commercial applications throughout the world, and is part of the Company’s “Other” businesses for segment reporting purposes. Primarily because of the continuing strong manufacturing economy, and including the results of Purafil, the Company achieved increases in customer order levels in each quarter during 2005 compared to the prior year. The total order book for 2005 was $398.3 million, a 25.5 percent increase over 2004, and the total order book for 2004 was $317.4 million, a 17.5 percent increase over 2003. Our 2005 year-end backlog of $150.2 million provides a firm foundation for operating performance in 2006.
     The Company continues to focus on programs intended to reduce costs, improve capacity utilization, increase efficiencies, and grow market share and cash flow, thereby positioning the Company to capitalize on future opportunities in targeted end-markets, especially during a period of sustained economic growth. In 2005, the Company continued a Company-wide Six Sigma effort and continued its investments in lean manufacturing and information systems to strengthen the Company’s operational excellence. During the first half of 2005, the Company’s operating margin was affected by higher material costs, including both higher raw material costs and the cost of outsourcing certain production processes associated with the ramp-up phase of several new product programs in the military and wind power markets. These higher costs were substantially offset late in the year by selling price and capacity increases initiated during the third quarter.
     In July 2005, we completed the sale of our Power and Data Transmission Products Group for $71.4 million cash, resulting in an after tax gain of $25.4 million or $0.73 per share on a diluted basis. The operating results of the Group, including the aforementioned gain on sale, have been reported as discontinued operations, and all prior period information has been restated. The Company performs periodic strategic reviews of its operating companies to assess their future prospects relative to the Company’s long-term growth and profit goals. Based upon these reviews, management determined that owning the Power and Data Transmission Products Group was not consistent with these goals.
     The Company’s 2005 effective tax rate of 32.9 percent reflects foreign tax and state tax benefits totaling $1.1 million for tax audit settlements during the year related to deductions previously not recognized for financial reporting purposes, as well as the U.S. federal tax benefit for the domestic production activities deduction available for the first time under the American Jobs Creation Act of 2004.
     Maintaining the Company’s strong balance sheet and financial flexibility remains a key strategy of the Company. In 2003, the Company issued $200.0 million of 4% Contingent Convertible Senior Subordinated Notes due 2023. During 2005, the Company entered into an amended and restated agreement for its senior credit facility, replacing the Company’s previous $200.0 million credit facility. The credit facility provides for a $300.0 million senior unsecured revolving credit facility. Also, in 2005, the Company completed a $400.0 million universal shelf registration statement with the Securities and Exchange Commission. The Company’s current cash balances, the $300.0 million revolving credit facility, the $400.0 million shelf registration and other available financial resources enhance liquidity and provide additional financial strength to support the Company’s objectives, including strategic acquisitions.
     As disclosed in Item 8 of this Annual Report, the Company has concluded that its system of internal control over financial reporting was effective as of December 31, 2005. Our independent registered public accounting firm’s report on internal control over financial reporting is also included in Item 8 under the heading “Report of Independent Registered Public Accounting Firm – Internal Control.” Expenses related to Sarbanes-Oxley compliance equaled $1.3 million in 2005, compared with $2.6 million in 2004. The requirements of Sarbanes-Oxley are ongoing, and we will incur additional compliance-related costs in the future in our efforts to remain compliant.
     In summary, the Company would expect to continue to benefit from a favorable manufacturing economy, continued strong military and defense spending, the growth of the wind power industry, and the utilization of current liquidity levels in completing strategic acquisitions. However, because many of these factors are external to the Company, it is difficult to predict the specific impact they may have on the Company’s future operating results. The Company will adopt Statement of Financial Accounting Standards No. 123(R), “Accounting for Stock-Based Compensation,” as of January 1, 2006. The Company does not expect the impact of adoption to be significant.
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     The discussion which follows should be reviewed in conjunction with the Consolidated Financial Statements and the related Notes to Consolidated Financial Statements contained in Item 8 of this Annual Report to assist in understanding the Company’s results of operations, its financial position, cash flows, capital structure and other relevant financial information.
Analysis of 2005 Operations Compared to 2004 Operations
Selected Data For The Year 2005 Compared With The Year 2004
                 
    For the Years Ended
    December 31,
 
    2005   2004
 
    (In thousands, except
    per share amounts)
Results from continuing operations:
               
Net sales
  $ 354,558     $ 296,731  
Gross profit
  $ 139,030     $ 121,158  
Gross profit margin
    39.2 %     40.8 %
Selling, general and administrative expenses
  $ 68,854     $ 58,764  
Operating income
  $ 70,176     $ 62,394  
Operating margin
    19.8 %     21.0 %
Interest income
  $ 8,747     $ 3,987  
Interest expense
  $ (9,579 )   $ (9,589 )
After tax income
  $ 46,530     $ 36,346  
Earnings per share-diluted
  $ 1.52     $ 1.22  
 
     Net sales of continuing operations of $354.6 million in 2005 increased $57.8 million or 19.5 percent compared to 2004’s net sales of $296.7 million. Specifically, the Friction and Motion Control Products reporting segment achieved sales of $195.0 million during 2005, up $31.2 million or 19.0 percent compared to 2004 sales of $163.8 million. The increase is the result of increased sales of custom-engineered bearings to various defense-related markets of $17.1 million, the wind power market of $6.9 million, the heavy equipment market of $6.0 million, and the medical equipment market of $3.8 million. Also, sales of split roller bearings, used globally in various industrial markets, increased $4.4 million compared to last year. These increases were partially offset by reduced sales of custom-engineered bearings to the specialty electronics manufacturing equipment market of $5.0 million and to the machinery market of $1.0 million, and by reduced sales to specialty ball markets of $1.0 million. Our Velocity Control Products reporting segment achieved sales of $53.8 million during 2005, up $2.8 million, or 5.5 percent from 2004 sales of $51.0 million. The small product line acquisition completed late last year contributed $2.3 million to the sales increase. Our Sealing Products reporting segment achieved sales of $38.5 million during 2005, an increase of $3.6 million, or 10.3 percent from 2004 sales of $35.0 million, as sales of new industrial seal products and industrial seal maintenance services increased $3.4 million as a result of increased spending by refining and petrochemical plants for equipment upgrades and overhaul activities. Also, 2004 sales were affected by a work stoppage at the Baltimore, Maryland facility late in the year. Our other businesses achieved sales of $67.2 million during 2005, up $20.2 million, or 43.1 percent from 2004 sales of $46.9 million. Sales of $19.4 million by a recent acquisition and $2.7 million of additional sales of metal forming equipment were partially offset by reduced sales of certain liquid filtration products.
     Gross profit from continuing operations for 2005 equaled $139.0 million or 39.2 percent of sales as compared to $121.2 million or 40.8 percent of sales for 2004. Compared to 2004, gross margin for 2005 was negatively affected early in the year by a shift in product mix and increased material costs, particularly in our specialty bearings business. Higher material costs related to both higher prices for raw materials and to more production processes being outsourced during the start up phases of new product programs in the military and wind power markets. During the third quarter of 2005 certain selling price increases were initiated, substantially offsetting the higher raw material costs, and capital equipment additions completed in the second half of the year have reduced the amount of outsourcing required. These selling price and capacity increases had a positive affect on our fourth quarter gross margin and we expect that to continue into 2006.
     Selling, general and administrative expenses of continuing operations totaled $68.9 million or 19.4 percent of sales in 2005, compared to $58.8 million or 19.8 percent of sales for 2004. Generally, selling, general and administrative expenses increased in 2005 as a result of higher sales volume. In addition, selling, general and administrative expenses increased $3.0 million due to additional amortization costs associated primarily with recent acquisitions. Primarily as a result of the strengthening of the U.S. dollar during 2005, changes in exchange rates applicable to non-functional currency assets and liabilities resulted in an exchange loss of $2.9 million in 2005 compared to an exchange gain of $1.2 million in 2004, resulting in a $4.1 million increase in selling, general and administrative expenses when comparing 2005 to 2004. These increases
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were partially offset by reductions in Sarbanes-Oxley compliance costs, which decreased $1.3 million and due diligence expenses related to acquisition initiatives, which decreased $0.7 million in 2005 when compared to 2004. During 2005, more of our due diligence was conducted internally. As previously disclosed, included in selling, general and administrative expenses for 2004 was a $1.9 million pre-tax, non-cash goodwill impairment loss, which was partially offset by the $1.7 million favorable impact of reducing our Transactions Lawsuit legal fee accrual upon conclusion of the case. Our 2004 selling, general and administrative expenses were also favorably affected by a reduction in our environmental reserves by $0.5 million.
     Operating income from continuing operations equaled $70.2 million during 2005, compared to $62.4 million in 2004, with operating margins of 19.8 percent and 21.0 percent in 2005 and 2004.
     On a reporting segment basis, operating income from the Friction and Motion Control Products reporting segment was $49.5 million during 2005 as compared to $41.0 million during 2004. The increase is the result of increased sales of custom-engineered bearings to the wind power, defense, heavy equipment and medical equipment markets, and of split roller bearing products used globally in various industrial markets. The growth of operating income was affected by operating inefficiencies related to new programs for military and wind power applications and by higher material costs that were not offset by selling price and manufacturing capacity increases until late in 2005.
     The Velocity Control Products reporting segment contributed $12.2 million to our consolidated operating income during 2005 as compared to $11.8 million during 2004. The increase in operating income was primarily due to an increase in selling prices.
     The Sealing Products reporting segment contributed $5.9 million to our consolidated operating income during 2005 as compared to $5.8 million during 2004. Operating income was positively impacted by increased sales of new industrial seal products and industrial maintenance services, but was unfavorably affected by higher material and energy costs. Operating income for 2004 also included the $0.6 million favorable effect of certain reserve adjustments.
     Our other businesses contributed $4.6 million to our consolidated operating income during 2005 as compared to $2.2 million during 2004. Increased operating income from an acquisition completed in January 2005 was offset by a decrease in operating income generated from our liquid filtration products business. Operating income for 2004 included a $1.9 million goodwill impairment loss.
     In May 2003, we issued $200.0 million of 4% Contingent Convertible Senior Subordinated Notes due 2023 (the “Notes”). Amortization of Note issuance costs is recorded as a component of interest expense. During both 2005 and 2004, $9.3 million of interest and amortization of issuance costs related to the Notes was charged to interest expense. We expect a similar amount to be charged to interest expense during 2006.
     As a result of higher investment interest rates and higher cash and cash equivalent balances, due in part to the sale of the Power and Data Transmission Products Group, interest income increased to $8.7 million during 2005, compared with $4.0 million during 2004.
     The effective tax rate for continuing operations for 2005 was 32.9 percent compared to 36.0 percent in 2004. The 2005 effective tax rate reflects reduced taxes on foreign earnings and remittances compared with last year, and additional deductions available for the first time under the American Jobs Creation Act of 2004. In addition, the 2005 effective income tax rate reflects foreign tax and state tax benefits totaling $1.1 million, and the 2004 effective income tax rate reflects state tax benefits totaling $1.2 million, for tax audit settlements related to deductions previously not recognized for financial reporting purposes. The 2005 effective tax rate also reflects the elimination of a $0.2 million valuation allowance attributable to the expected utilization of foreign net operating loss carryforwards that were previously not expected to be realized. We expect the effective tax rate for continuing operations for 2006 to be approximately 36.0 percent.
     As was previously disclosed, beginning with the fourth quarter of 2004, Kaydon’s diluted earnings per common share calculations reflect the provisions of the final consensus of the Emerging Issues Task Force (EITF) on EITF 04-8, “The Effects of Contingently Convertible Instruments on Diluted Earnings per Share,” which states that the impact of contingently convertible instruments that are convertible into common stock upon the achievement of a specified market price of the issuer’s shares, such as the Company’s 4% Contingent Convertible Senior Subordinated Notes, should be included in diluted earnings per share computations regardless of whether or not the
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market price trigger has been met. The Notes are convertible into Kaydon common stock during any calendar quarter, if during the preceding calendar quarter the common stock has traded above $34.99 for a specified period of time (market price trigger).
     Our income from continuing operations for 2005 was $46.5 million or $1.52 per share on a diluted basis, based on 34.7 million common shares outstanding, compared with income from continuing operations for 2004 of $36.3 million or $1.22 per share on a diluted basis, based on 34.8 million common shares outstanding.
     Income from discontinued operations for 2005 equaled $27.4 million, including the after tax gain of $25.4 million on the sale of the Power and Data Transmission Products Group. Diluted earnings per share from discontinued operations for 2005 were $0.79, with $0.73 resulting from the gain on the sale. Income from discontinued operations for 2004 equaled $2.0 million. Diluted earnings per share from discontinued operations for 2004 were $0.06.
     Our net income for 2005 was $73.9 million or $2.30 per share on a diluted basis, compared with net income for 2004 of $38.4 million or $1.27 per share on a diluted basis.
Analysis of 2004 Operations Compared to 2003 Operations
Selected Data For The Year 2004 Compared With The Year 2003
                 
    For the Years Ended
    December 31,
 
    2004   2003
 
    (In thousands, except
    per share amounts)
Results from continuing operations:
               
Net sales
  $ 296,731     $ 258,466  
Gross profit
  $ 121,158     $ 97,869  
Gross profit margin
    40.8 %     37.9 %
Selling, general and administrative expenses
  $ 58,764     $ 44,761  
Operating income
  $ 62,394     $ 53,108  
Operating margin
    21.0 %     20.5 %
Interest income
  $ 3,987     $ 2,493  
Interest expense
  $ (9,589 )   $ (6,289 )
After tax income
  $ 36,346     $ 32,053  
Earnings per share – diluted
  $ 1.22     $ 1.09  
 
     Net sales of continuing operations of $296.7 million in 2004 increased $38.3 million or 14.8 percent compared to 2003’s net sales of $258.5 million. Specifically, the Friction and Motion Control Products reporting segment achieved sales of $163.8 million during 2004, up $25.2 million or 18.2 percent compared to 2003 sales of $138.6 million. The increase is the result of increased sales of custom-engineered bearings to the specialty electronics manufacturing equipment market of $9.9 million, the machinery market of $9.2 million and the heavy equipment market of $6.6 million. These increases were partially offset by reduced sales to specialty ball markets of $0.4 million. Our Velocity Control Products reporting segment achieved sales of $51.0 million during 2004, up $7.9 million, or 18.4 percent from 2003 sales of $43.1 million. Increased worldwide product demand from a variety of industrial markets contributed to $3.9 million of the increase, while favorable foreign currency translation, primarily related to the strengthening of the Euro, accounted for another $2.9 million of the increase. Also, a small product line acquisition in the third quarter of 2004 contributed $1.1 million to the sales increase. Our Sealing Products reporting segment achieved sales of $35.0 million during 2004, down $2.6 million, or 6.8 percent from 2003 sales of $37.5 million, primarily as a result of a work stoppage at the Company’s Baltimore Maryland facility, which began on December 5, 2004 and was settled on January 22, 2005. Our other businesses achieved sales of $46.9 million during 2004, up $7.7 million, or 19.7 percent from 2003 sales of $39.2 million, due primarily to higher sales prices on metal alloys caused by a pass through of higher raw material prices.
     Our gross profit from continuing operations equaled $121.2 million or 40.8 percent of sales in 2004, as compared to $97.9 million or 37.9 percent of sales achieved in 2003. Gross profit was positively impacted by increased sales, favorable product mix, inventory revaluations and Six Sigma cost reduction initiatives. Many of our products are high value-added and have strong contribution margins, which causes our profit performance to be sensitive to sales volume and mix. As previously reported, the 2003 gross profit includes a $3.8 million favorable impact related to the settlement of a legal matter.
     Selling, general and administrative expenses of continuing operations totaled $58.8 million or 19.8 percent of sales in 2004, compared to $44.8 million or 17.3 percent of sales for 2003. Generally, selling, general and administrative expenses increased in 2004 as a result of higher sales volume. In addition, expenses in 2004 related to Sarbanes-Oxley compliance increased $2.3 million compared to 2003, while costs related to acquisition initiatives in 2004 increased $1.1 million compared to 2003. Also included in
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selling, general and administrative expenses for 2004 is a $1.9 million pre-tax, non-cash goodwill impairment loss. During 2004, we determined that the fair value of one of our reporting units had been reduced to an amount less than the reporting unit’s carrying amount as a result of a change in competitive dynamics. As calculated in accordance with Statement of Financial Accounting Standards No. 142, “Goodwill and Other Intangible Assets” there is no implied fair value of the reporting unit’s goodwill. Therefore, during 2004, the Company incurred a $1.9 million pre-tax, non-cash goodwill impairment loss. Partially offsetting this loss, was the $1.7 million favorable impact of reducing our previously recorded Transactions Lawsuit legal fee accrual when this case was concluded during 2004. During 2003, the Company sold a building for $1.7 million, net of closing costs, and recorded a gain on sale of $0.9 million reported as a component of selling, general and administrative expenses. In addition, during 2003 the Company reduced its product liability accrual by $1.5 million, favorably impacting 2003 selling, general and administrative expenses.
     Our 2004 results were favorably affected by approximately $0.7 million, net, as a result of two additional items. First, based on the most recent information from our environmental consultants, we reduced our environmental reserves by $1.1 million. This favorable impact was partially offset by the effects of a work stoppage at the Company’s Baltimore, Maryland facility, which began on December 5, 2004, and was settled on January 22, 2005.
     Operating income of continuing operations equaled $62.4 million during 2004, compared to $53.1 million in 2003, with operating margins of 21.0 percent and 20.5 percent in 2004 and 2003.
     On a reporting segment basis, operating income from the Friction and Motion Control Products reporting segment was $41.0 million during 2004 as compared to $30.8 million during 2003. The increase is the result of increased sales of custom-engineered bearings to the specialty electronics manufacturing equipment, machinery and heavy equipment markets. Operating income was also favorably impacted by the previously reported restructuring plan that was fully implemented during 2003. The restructuring plan has reduced labor costs primarily as a result of the relocation of manufacturing to lower cost locales and lower headcount. Operating income for 2003 included $1.4 million of the aforementioned favorable adjustments related to the settlement of a legal matter and the gain on the sale of a building.
     The Velocity Control Products reporting segment contributed $11.8 million to our consolidated operating income during 2004 as compared to $8.2 million during 2003. Increases in operating income were primarily due to increased worldwide product demand from a variety of industrial markets and favorable foreign currency translation, primarily related to the strengthening of the Euro, which accounted for $0.6 million of the increase.
     The Sealing Products reporting segment contributed $5.8 million to our consolidated operating income during 2004 as compared to $4.6 million during 2003. Operating income was positively impacted by improved operating efficiencies that offset the negative impact of the work stoppage that began on December 5, 2004, and which was settled on January 22, 2005.
     Our other businesses contributed $2.2 million to our consolidated operating income during 2004 as compared to $3.3 million during 2003. The reduction is primarily the result of a $1.9 million goodwill impairment loss recognized in 2004, partially offset by increased sales due primarily to higher prices on metal alloys caused by the pass through of higher raw material prices.
     Changes in exchange rates of continuing operations applicable to non-functional currency assets and liabilities resulted in exchange gains of $1.2 million during 2004 and $1.9 million in 2003.
     In May 2003, we issued $200.0 million of 4% Contingent Convertible Senior Subordinated Notes due 2023 (the “Notes”). Amortization of Note issuance costs is recorded as a component of interest expense. Interest expense and amortization of issuance costs related to the Notes equaled $9.3 million during 2004 as compared to $5.6 million during 2003.
     Primarily as a result of higher foreign taxes, the effective income tax rate was 36.0 percent in 2004, compared with 35.0 percent in 2003.
     Our income from continuing operations for 2004 was $36.3 million or $1.22 per share on a diluted basis, based on 34.8 million common shares outstanding compared with income from continuing operations for 2003 of $32.1 million or $1.09 per share on a diluted basis, based on 32.8 million common shares outstanding.
     Income from discontinued operations for 2004 equaled $2.0 million. Diluted earnings per share from discontinued operations for 2004 were $0.06. Income from discontinued operations for 2003 equaled $1.7 million. Diluted earnings per
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share from discontinued operations for 2003 were $0.05.
     Our net income for 2004 was $38.4 million or $1.27 per share on a diluted basis, compared with net income for 2003 of $33.8 million or $1.14 per share on a diluted basis.
Liquidity, Working Capital, and Cash Flows
     One of our financial strategies is to maintain a high level of liquidity and cash flow, which continued in 2005. Historically, we have generated significant cash flows from operating activities to fund capital expenditures, dividends and other operating requirements. Cash flow generation has been enhanced by our continuing efforts to improve operating efficiencies, cost reductions and the management of working capital requirements. One of our strengths is our ability to generate cash from operations in excess of requirements for capital investments and dividends. Net cash from operating activities equaled $41.2 million in 2005, $48.2 million in 2004, and $55.1 million in 2003. Reducing 2005 net cash from operating activities was the $16.6 million tax payment related to the gain on the sale of the Power and Data Transmission Products Group. Net capital expenditures to reduce costs, improve quality and expand productive capacity equaled $12.6 million in 2005, $11.1 million in 2004 and $10.6 million in 2003. During 2006 we expect to invest approximately $15.0 million in net capital expenditures. Common stock dividends paid in 2005, 2004 and 2003 equaled $13.5 million, $13.5 million and $14.0 million.
     During 2005, the Company entered into an amended and restated agreement for its senior credit facility with its syndicate of lenders, replacing the Company’s previous $200.0 million credit facility. The credit agreement provides for a $300.0 million senior unsecured revolving credit facility. The credit facility provides for borrowings and issuance of letters of credit by the Company and its subsidiaries in various currencies for general corporate purposes, including acquisitions. The credit facility matures on July 12, 2010 and is guaranteed by the Company and certain of the Company’s domestic subsidiaries. Interest expense incurred on borrowings under the revolving credit facility will be based on the London Interbank Offered Rate. The revolving credit facility contains restrictive financial covenants on a consolidated basis including leverage and coverage ratios, utilizing measures of earnings and interest expense as defined in the revolving credit facility agreement. Under the leverage ratio restriction, the Company may not allow the ratio of total indebtedness, net of domestic cash in excess of $15.0 million, to adjusted earnings before interest expense, taxes, depreciation and amortization to exceed 3.5 to 1.0. Under the interest coverage ratio restriction, the Company may not allow the ratio of adjusted earnings before interest expense and taxes to interest expense to be less than 3.0 to 1.0. The Company is in compliance with all restrictive covenants contained in the revolving credit facility at December 31, 2005. After consideration of the facility’s covenants and $4.2 million of letters of credit issued under the facility, the Company has available credit under its revolving credit facility of $295.8 million at December 31, 2005.
     Fees paid in connection with the new revolving credit facility of approximately $0.9 million and fees of approximately $0.3 million related to the previous credit facility are being amortized as a component of interest expense over a five-year period. Revolving credit facility fees included in other assets in the Consolidated Balance Sheet as of December 31, 2005, equaled $1.1 million.
     During 2005, we completed the sale of the Power and Data Transmission Products Group for $71.4 million cash, resulting in an after tax gain of $25.4 million or $0.73 per diluted share, which is being reported as a component of income from discontinued operations.
     The Company continues its active corporate development efforts to complement internal growth through the acquisition of additional companies that meet Kaydon’s well-disciplined criteria, and on January 7, 2005, acquired Purafil, Inc. for $42.7 million. An independent appraiser was engaged to assist in determining the fair values of separately recognized intangible assets of Purafil. After allocating cost to other assets acquired and liabilities assumed based on their estimated fair values, the excess cost of the acquisition, equal to $18.5 million, was recognized as goodwill. Purafil manufactures and distributes gas-phase air filtration systems and media for industrial and commercial applications throughout the world.
     The Company contributed $4.3 million to its pension plans during 2005, and estimates that contributions during 2006 will be approximately $6.9 million. The Company’s payments to various taxing authorities were $38.0 million, $14.7 million, and $4.0 million during 2005, 2004 and 2003. Tax payments for 2005 include $16.6 million related to the gain on the sale of discontinued operations. A $5.6 million overpayment from 2002 was credited to 2003 tax payments. Tax payments
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are estimated to be approximately $23.2 million during 2006.
     During May 2003, we completed the sale of $200.0 million of 4% Contingent Convertible Senior Subordinated Notes due 2023 (the “Notes”). The Notes bear interest at 4 percent per year, payable semi-annually, and under certain circumstances beginning in 2008, may bear additional contingent interest of 0.50 percent per year. The Notes are convertible into a total of 6,858,710 shares of our common stock at a conversion price of $29.16 per share, provided certain contingencies are met including that our common stock has traded above $34.99 for specified periods of time. The Notes may not be redeemed by us until May 30, 2008 but are redeemable at any time thereafter at par, plus accrued and unpaid interest. Holders of the Notes will have the option to require us to purchase their Notes at par for one day each at the end of 5, 10, and 15 years after issuance. In addition, the holders have the right to require redemption of the Notes before the specified maturity dates in the event of a change of control of the Company, as identified in the Notes’ Indenture.
     In addition, the contingent interest feature of the Notes requires us to deduct for tax purposes an amount of interest expense that is greater than the stated coupon rate on the Notes. The deductibility for tax purposes of the additional interest beyond the stated coupon rate may have to be recaptured, in part or in whole, if the Notes are redeemed for cash instead of converted into our common stock. Redemption of the Notes for cash may cause volatility in tax payments, cash flows and the liquidity of the Company.
     Note issuance costs of approximately $6.5 million are being amortized as a component of interest expense over a five-year period. Unamortized note issuance costs included in other assets in the Consolidated Balance Sheet as of December 31, 2005 equaled $3.1 million.
     In connection with the issuance of the Notes, we received ratings during the third quarter of 2003 from both Standard and Poor’s and Moody’s. Standard and Poor’s assigned an issuer rating of BB+, and rated our Notes BB–. Moody’s assigned an issuer rating of Ba2, and rated our Notes Ba3.
     We repurchased 207,771 shares of our common stock in 2005 for $6.1 million compared to 75,600 shares in 2004 for $2.1 million and 2,429,432 shares for $52.2 million in 2003 (including 2.0 million shares concurrent with the offering of the Notes). During 2005, the Company’s Board of Directors authorized a new share repurchase program of up to 5,000,000 shares that replaced the existing program. Of the 5,000,000 shares currently authorized by the Board of Directors for repurchase, 20,500 shares have been repurchased as of December 31, 2005. We will continue to make selective stock repurchases during 2006, the amount of which will depend on the market for our common stock and our financial position and liquidity.
     We believe our current cash balances and future cash flows from operations, along with our borrowing capacity and access to financial markets are adequate to fund our strategies for future growth, including working capital, expenditures for manufacturing expansion and efficiencies, selected stock repurchases, market share initiatives and corporate development activities.
     At December 31, 2005, the current ratio was 9.8 to 1 and working capital totaled $393.4 million, including cash and cash equivalents of $320.8 million. At December 31, 2004, our current ratio was 9.0 to 1 and working capital totaled $349.3 million, including $278.6 million of cash and cash equivalents.
     Our significant contractual obligations as of December 31, 2005 are set forth below.
                                           
        Payments due by period
 
    Less than       More than
Contractual Obligations   Total   1 year   1-3 years   3-5 years   5 years
 
    (In thousands)
4% Contingent Convertible Senior Subordinated Notes due 2023 (redeemable beginning in 2008)
  $ 200,000     $     $ 200,000     $     $  
Operating leases
    3,618       1,461       1,691       465       1  
Purchase obligations for property, plant and equipment
    3,358       3,358                    
 
 
Total
  $ 206,976     $ 4,819     $ 201,691     $ 465     $ 1  
 
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     See the Notes to Consolidated Financial Statements (Note 4) for additional information on our 4% Contingent Convertible Senior Subordinated Notes due 2023. Interest payments on the Notes are expected to be $8.0 million per year. We expect to contribute $6.9 million to our pension plans and $0.8 million to our postretirement benefit plans in 2006.
Corporate Development
     Our corporate development efforts are aimed to complement internal growth through the acquisition of additional companies consistent with our well-disciplined criteria. We maintain an active acquisition program, which has made important contributions to our growth. During the last five years, excluding operations classified as discontinued, and including the acquisition of Purafil, Inc. in January 2005, we have acquired three businesses for $117.1 million.
Litigation
     As previously reported, in 2000, an accident involving a MH53E helicopter manufactured by Sikorsky Aircraft Corporation, resulted in four deaths and two injuries during a military training mission. The Company manufactures and sells swashplate bearings used on MH53E helicopters. In 2002, the Company, along with certain other companies, was named as a defendant in a lawsuit filed by the relatives and the estates of the four deceased individuals, and by the two injured individuals. The final settlement agreement and release documents related to this lawsuit have been executed and the lawsuit has been dismissed by the court. The Company made no payments related to this lawsuit.
     As previously reported, during 2004, the Company reduced its previously recorded legal fee accrual, for the Transactions Lawsuit, by $1.7 million. This change in estimate increased 2004 net income by $1.1 million. The deadline for the plaintiffs to take action to prolong the case has expired, therefore, the case has concluded. Expenditures to litigate this matter equaled $0.8 million in 2004 and $2.9 million in 2003.
     We are a party to various other lawsuits and matters arising in the normal course of business that are pending. Refer to the Notes to Consolidated Financial Statements (Note 10) for further information.
Critical Accounting Policies and Estimates
     Our consolidated financial statements are prepared in conformity with U.S. generally accepted accounting principles. The preparation of these financial statements requires the use of estimates, judgments, and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the periods presented.
     We continually evaluate the estimates, judgments, and assumptions used to prepare the consolidated financial statements. In general, our estimates are based on historical experience, on information from third party professionals and on various other judgments and assumptions that are believed to be reasonable under the current facts and circumstances. Actual results could differ from the current estimates made by the Company. We have identified certain accounting policies and estimates, described below, that are the most critical to the portrayal of our current financial condition and results of operations.
     Loss Contingencies and Legal Costs – We record loss contingencies as a liability when it is probable that a liability has been incurred and the amount of the loss is reasonably estimable. Estimated legal costs expected to be incurred in connection with loss contingencies are accrued in the consolidated financial statements.
     We believe the accounting estimates related to loss contingencies and legal costs to be critical accounting estimates as contingent liabilities are often resolved over long time periods and estimation of probable losses and costs to litigate requires forecasts that often depend on judgments from third party experts and are based on potential actions by other third parties such as plaintiffs, juries, and regulators.
     To better understand this accounting policy and its historic impact on the Company, readers should refer to the Notes to Consolidated Financial Statements (Note 10) in this Annual Report for additional information regarding loss contingencies and legal costs.
     Impairment of Goodwill and Indefinite-Lived Intangible Assets – The Company annually, or more frequently if events or changes in circumstances indicate a need, tests the carrying amounts of goodwill and indefinite-lived intangible assets for impairment.
     We identify impairment of goodwill by comparing the fair value of each of our reporting units with the reporting unit’s carrying amount. The fair value of each of our reporting units is derived from an estimate of discounted future cash flows
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including estimates for terminal value. We utilize a 10 percent discount rate, and a growth assumption of 2 percent in perpetuity to calculate terminal value. Potential goodwill impairment is identified if a reporting unit’s carrying amount is more than a reporting unit’s fair value. If this occurs, normally a third-party valuation specialist is utilized to assist the Company in determining the implied fair value of the reporting unit’s goodwill. The amount of any actual impairment loss is calculated by comparing the implied fair value of the reporting unit’s goodwill with the carrying amount of the reporting unit’s goodwill.
     Trademarks are the Company’s only indefinite-lived intangible assets. We identify impairment of these trademarks by comparing their fair value to their carrying amounts. The fair values of the trademarks are calculated based on estimates of discounted future cash flows related to the net amount of royalty expenses avoided due to the existence of the trademarks.
     We believe the accounting estimates related to impairment of goodwill and indefinite-lived intangible assets to be critical accounting estimates because: the estimate of discounted future cash flows and terminal values, while based on reasonable and supportable assumptions and projections, requires the Company’s subjective judgments; the time periods for estimating future cash flows is often lengthy which increases the sensitivity to assumptions made; projected outcomes based on the assumptions made can vary; and the calculation of implied fair value is inherently subject to estimates.
     To better understand this accounting policy and its impact on the Company, readers should refer to the Notes to Consolidated Financial Statements (Note 11) in this Annual Report for additional information regarding goodwill and intangible assets.
     Impairment of Long-Lived Assets – We continually evaluate whether events and circumstances have occurred that indicate the remaining estimated useful lives of long-lived assets including fixed assets and amortizable intangible assets may warrant revision or that remaining balances may not be recoverable. When factors indicate that such costs should be evaluated for possible impairment, we use an estimate of undiscounted future cash flows over the remaining lives of the long-lived assets that are compared to the carrying value of the asset to evaluate whether the asset costs are recoverable.
     We believe the accounting estimates related to long-lived asset impairment to be critical accounting estimates because: the estimate of undiscounted future cash flows, while based on reasonable and supportable assumptions and projections, requires the Company’s subjective judgments; the time periods for estimating future cash flows is often lengthy which increases the sensitivity to assumptions made; and projected outcomes based on the assumptions made can vary.
     To better understand this accounting policy and its impact on the Company, readers should refer to the Notes to Consolidated Financial Statements (Note 1 and Note 11) in this Annual Report for additional information regarding long-lived assets.
     Retirement Benefits – Our employee pension and postretirement benefit costs and obligations recorded in the financial statements are dependent on the Company’s estimates provided to and used by our actuaries in calculating such amounts.
     We believe the accounting estimates related to retirement benefits to be critical accounting estimates because of the wide range of assumptions used in deriving yearly contribution and expense amounts as well as the amounts recorded for retirement benefits in our financial statements. Significant assumptions include judgments regarding discount rates, health care cost trend rates, inflation rates, salary growth rates, long-term return on plan assets, retirement rates, mortality rates and other factors.
     We have developed estimates based on historical experience, on information from third party professionals and on various other judgments and assumptions that are believed to be reasonable under the current facts and circumstances. In developing the discount rate assumption used to determine the pension and postretirement benefit obligations at September 30, 2005, the Company calculated the cash flows represented by the projected benefit obligations of three pension plans constituting 91 percent of the Company’s total projected benefit obligation. These cash flows were discounted at corresponding interest rates derived from a hypothetical yield curve constructed using the top quartile of high rated (Aa or AA) non-callable bonds with at least $150.0 million of par value outstanding. The equivalent weighted-average discount rate is calculated by imputing the interest rate that equates the total present value with the stream of future cash flows. The discount rate applicable to the Company’s three largest pension plans was also used for two smaller pension plans and the Company’s postretirement benefits. Prior to using
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the yield curve approach, the discount rate assumptions used for the pension and postretirement net periodic benefit costs in 2005 and 2004 and the pension and postretirement benefit obligations at September 30, 2004 were based on investment yields available on long-term corporate bonds. Health care cost trend assumptions are developed based on historical data, the near-term outlook, and on an assessment of likely long-term trends.
     Inflation assumptions are based on an evaluation of external market indicators. Salary growth assumptions reflect our long-term experience, the near-term outlook and assumed inflation. Long-term return on plan assets is based on an evaluation of historical and expected returns of the individual asset classes comprising the total plan assets. Retirement and mortality rates are based primarily on actual plan experience and mortality tables. The 1983 Group Annuity Mortality table was used to determine the pension and postretirement benefit obligations at September 30, 2004 and the pension and postretirement net periodic benefit costs in 2005 and 2004. The September 30, 2005 pension and postretirement benefit obligations are computed using the RP-2000 Combined Healthy Mortality table, which is a more current table that is expected to better anticipate future experience.
     The following table summarizes certain of the Company’s assumptions:
                                   
        Postretirement
    Pension Benefits   Benefits
 
    2005   2004   2005   2004
 
Weighted-average assumptions used to determine benefit obligations:
                               
 
Discount rate
    5.75 %     6.00 %     5.75 %     6.00 %
 
Rate of compensation increase
    4.00 %     3.75 %     4.00 %     3.75 %
Weighted-average assumptions used to determine net periodic benefit cost:
                               
 
Discount rate
    6.00 %     6.25 %     6.00 %     6.25 %
 
Expected long-term return on plan assets
    8.50 %     8.50 %     N/A       N/A  
 
Rate of compensation increase
    3.75 %     3.75 %     3.75 %     3.75 %
 
     Actual results that differ from our assumptions are accumulated and amortized over future periods and, therefore, generally affect our recognized expense and recorded obligation in such future periods. While we believe that the assumptions used are appropriate, significant differences in actual experience or significant changes in assumptions would affect our pension and post-
retirement benefits costs and obligations.
     To better understand this accounting policy and its historic impact on the Company, readers should refer to the Notes to Consolidated Financial Statements (Note 7) in this Annual Report for additional information regarding costs, obligations, and assumptions for employee pension and postretirement benefits.
     4% Contingent Convertible Senior Subordinated Notes – In May of 2003, we completed the sale of $200.0 million of 4% Contingent Convertible Senior Subordinated Notes due 2023 (the “Notes”). The Notes are convertible into a total of 6,858,710 shares of our common stock at a conversion price of $29.16 per share, provided certain contingencies are met including that our common stock has traded above $34.99 for specified periods of time.
     In October 2004, the Financial Accounting Standards Board ratified the final consensus of the Emerging Issues Task Force (EITF) on EITF 04-8, “The Effects of Contingently Convertible Instruments on Diluted Earnings per Share,” which states that the impact of contingently convertible instruments that are convertible into common stock upon the achievement of a specified market price of the issuer’s shares, such as the Company’s Notes, should be included in diluted earnings per share computations regardless of whether or not the market price trigger has been met. The provisions are effective for reporting periods ending after December 15, 2004. Accordingly, beginning with the second quarter of 2003, prior period diluted earnings per share amounts have been restated to adjust net income by adding back the after tax interest expense, including amortization of debt issuance costs, attributable to the Notes and to increase total shares outstanding by the number of shares that would be issuable upon conversion.
     In addition, the contingent interest feature of the Notes requires the Company to deduct for tax purposes an amount of interest expense that is greater than the stated coupon rate on the Notes. The deductibility for tax purposes of the additional interest beyond the stated coupon rate may have to be recaptured, in part or in whole, if the Notes are redeemed for cash instead of converted into Company common stock. Should this happen,
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depending on other factors, tax payments may increase.
     We believe that the impact the Notes have on the accounting for our diluted earnings per share calculations, and tax-related account balances as discussed above are critical to the understanding of our current financial condition and results of operations. Application of EITF 04-8 has caused further dilution to our diluted earnings per share calculation, and redemption of the Notes for cash may cause volatility in tax payments, cash flows and the liquidity of the Company.
     To better understand the Notes and their impact on the Company’s financial reporting, readers should refer to the Notes to Consolidated Financial Statements (Note 2 and Note 4) and other discussions in this Annual Report.
     Income Taxes – We record deferred tax assets and liabilities using enacted tax rates for the effect of differences between the book and tax basis of recorded assets and liabilities. These deferred tax assets and liabilities are reviewed for recoverability by using estimates of future taxable income streams and the impact of tax planning strategies. Deferred tax assets are reduced by a valuation allowance if it is more likely than not that a portion of the deferred tax asset will not be realized. Reserves are also estimated for ongoing audits regarding federal, state and international issues that are currently unresolved. Income tax is provided based upon an effective tax rate that is dependent upon tax regulations governing the regions in which we conduct business, geographic composition of worldwide earnings, the availability of tax credits and other factors. Our 2005 effective income tax rate reflects foreign tax and state benefits totaling $1.1 million, and our 2004 effective income tax rate reflects state tax benefits totaling $1.2 million, for tax audit settlements related to deductions previously not recognized for financial reporting purposes. The 2004 effective income tax rate also reflects U.S. income taxes on the remittance of certain earnings of foreign subsidiaries as dividends to the extent not offset by available foreign tax credits.
     We believe the accounting estimates related to income taxes to be critical accounting estimates because the range of assumptions used to determine deferred tax assets and liabilities and to record current tax benefits and liabilities, while based on reasonable and supportable information, may change from year to year causing projected outcomes based on the assumptions to vary.
     To better understand this accounting policy and its impact on the Company, readers should refer to the Notes to Consolidated Financial Statements (Note 9) in this Annual Report for additional information regarding income taxes.
     Inventories – Inventories are stated at the lower of cost or market, with cost determined on a first-in, first-out basis. The carrying value of inventory is reduced for estimated obsolescence by the difference between its cost and the estimated market value based upon assumptions regarding future demand. We evaluate the inventory carrying value for potential excess and obsolete inventory exposures by analyzing historical and anticipated demand. In addition, inventories are evaluated for potential obsolescence due to the effect of known or anticipated engineering change orders, new products, and other factors.
     We believe the accounting estimates related to inventories to be critical accounting estimates because the range of assumptions used to determine the valuation of inventories, while based on reasonable and supportable information, may change causing projected outcomes based on the assumptions to vary.
Forward-Looking Statements
     This Annual Report contains forward-looking statements within the meaning of the Securities Exchange Act of 1934 regarding the Company’s plans, expectations, estimates and beliefs. Forward-looking statements are typically identified by words such as “believes,” “anticipates,” “estimates,” “expects,” “intends,” “will,” “may,” “potential,” “projects,” “approximately,” and other similar expressions, including statements regarding pending litigation, general economic conditions, competitive dynamics and the adequacy of capital resources. These forward-looking statements may include, among other things, projections of the Company’s financial performance, anticipated growth, characterization of and the Company’s ability to control contingent liabilities and anticipated trends in the Company’s businesses. These statements are only predictions, based on the Company’s current expectation about future events. Although the Company believes the expectations reflected in the forward-looking statements are reasonable, it cannot guarantee future results, performance or achievements or that predictions or current expectations will be accurate. These forward-looking statements involve risks and uncertainties that could cause the Company’s actual results, performance or achievements to differ materially from those expressed or implied by the forward-looking statements.
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     In addition, the Company or persons acting on its behalf may from time to time publish or communicate other items that could also be construed to be forward-looking statements. Statements of this sort are or will be based on the Company’s estimates, assumptions, and projections and are subject to risks and uncertainties that could cause actual results to differ materially from those included in the forward-looking statements. Kaydon does not undertake any responsibility to update its forward-looking statements or risk factors to reflect future events or circumstances.
ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
     We are exposed to certain market risks, which exist as part of our ongoing business operations including interest rates and foreign currency exchange rates. The exposure to market risk for changes in interest rates relates primarily to investments in cash and cash equivalents. All highly liquid investments, including highly liquid debt and investment instruments purchased with an original maturity of three months or less, are considered cash equivalents. We place our investments in cash equivalents with high credit quality issuers and limit the amount of exposure to any one issuer. A 32 basis point decrease in interest rates (10 percent of the Company’s weighted average investment interest rate for 2005) would not have a material impact on the Company’s pre-tax earnings. We conduct business in various foreign currencies, primarily in Europe, Mexico, and Japan. Therefore, changes in the value of currencies of these countries affect our financial position and cash flows when translated into U.S. dollars. We have mitigated and will continue to mitigate a portion of our currency exposure through operation of decentralized foreign operating companies in which many costs are local currency based. In addition, periodically, we enter into derivative financial instruments in the form of forward foreign exchange contracts to reduce the effect of fluctuations in foreign exchange rates. A 10 percent change in the value of all foreign currencies would not have a material effect on the Company’s financial position and cash flows.
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ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA
MANAGEMENT’S REPORT ON INTERNAL CONTROL OVER FINANCIAL REPORTING
      Kaydon’s management is responsible for establishing and maintaining adequate internal control over financial reporting. Internal control over financial reporting is defined under applicable Securities and Exchange Commission rules as a process designed under the supervision of the Company’s Chief Executive Officer and Chief Financial Officer and effected by the Company’s Board of Directors, management and other personnel to provide reasonable assurance regarding the reliability of financial reporting and the preparation of the Company’s financial statements for external purposes in accordance with generally accepted accounting principles. The Company’s internal control over financial reporting includes those policies and procedures that:
  •  Pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the Company;
 
  •  Provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the Company are being made only in accordance with authorizations of management and the Directors of the Company; and
 
  •  Provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use or disposition of the Company’s assets that could have a material effect on the financial statements.
     Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
     Under the supervision and with the participation of our management, including our Chief Executive Officer and Chief Financial Officer, we conducted an evaluation of the effectiveness of our internal control over financial reporting based on the framework in Internal Control – Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission. Based on our evaluation under the framework in Internal Control – Integrated Framework, our management concluded that our internal control over financial reporting was effective as of December 31, 2005.
     Ernst & Young LLP, the independent registered public accounting firm that audited the consolidated financial statements of the Company included in this Annual Report on Form 10-K, has issued an attestation report on management’s assessment of the effectiveness of the Company’s internal control over financial reporting as of December 31, 2005. Their report is included herein under the heading “Report of Independent Registered Public Accounting Firm – Internal Control.”
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REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM – INTERNAL CONTROL
The Board of Directors and Shareholders of Kaydon Corporation
     We have audited management’s assessment, included in the accompanying Management’s Report on Internal Control Over Financial Reporting, that Kaydon Corporation maintained effective internal control over financial reporting as of December 31, 2005, based on criteria established in Internal Control — Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (the COSO criteria). Kaydon Corporation’s management is responsible for maintaining effective internal control over financial reporting and for its assessment of the effectiveness of internal control over financial reporting. Our responsibility is to express an opinion on management’s assessment and an opinion on the effectiveness of the Company’s internal control over financial reporting based on our audit.
     We conducted our audit in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether effective internal control over financial reporting was maintained in all material respects. Our audit included obtaining an understanding of internal control over financial reporting, evaluating management’s assessment, testing and evaluating the design and operating effectiveness of internal control, and performing such other procedures as we considered necessary in the circumstances. We believe that our audit provides a reasonable basis for our opinion.
     A company’s internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles. A company’s internal control over financial reporting includes those policies and procedures that (1) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (2) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (3) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the company’s assets that could have a material effect on the financial statements.
     Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
     In our opinion, management’s assessment that Kaydon Corporation maintained effective internal control over financial reporting as of December 31, 2005, is fairly stated, in all material respects, based on the COSO criteria. Also, in our opinion, Kaydon Corporation maintained, in all material respects, effective internal control over financial reporting as of December 31, 2005, based on the COSO criteria.
     We also have audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the consolidated balance sheets as of December 31, 2005 and 2004, and the related consolidated statements of income, shareholders’ equity, and cash flows for each of the three years in the period ended December 31, 2005 of Kaydon Corporation and our report dated February 16, 2006 expressed an unqualified opinion thereon.
/s/ Ernst & Young LLP
Detroit, Michigan
February 16, 2006
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REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM –
FINANCIAL STATEMENTS
The Board of Directors and Shareholders of Kaydon Corporation
     We have audited the accompanying consolidated balance sheets of Kaydon Corporation as of December 31, 2005 and 2004, and the related consolidated statements of income, shareholders’ equity, and cash flows for each of the three years in the period ended December 31, 2005. Our audits also included the financial statement schedule listed in the Index at Item 15(a). These financial statements and schedule are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements and schedule based on our audits.
     We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
     In our opinion, the financial statements referred to above present fairly, in all material respects, the consolidated financial position of Kaydon Corporation at December 31, 2005 and 2004, and the consolidated results of their operations and their cash flows for each of the three years in the period ended December 31, 2005, in conformity with U.S. generally accepted accounting principles. Also, in our opinion, the related financial statement schedule, when considered in relation to the basic financial statements taken as a whole, presents fairly in all material respects the information set forth therein.
     We also have audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the effectiveness of Kaydon Corporation’s internal control over financial reporting as of December 31, 2005, based on criteria established in Internal Control – Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission and our report dated February 16, 2006 expressed an unqualified opinion thereon.
/s/ Ernst & Young LLP
Detroit, Michigan
February 16, 2006
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KAYDON CORPORATION AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
December 31, 2005 and 2004
                     
    2005   2004
 
ASSETS
Current Assets:
               
 
Cash and cash equivalents
  $ 320,804,000     $ 278,586,000  
 
Accounts receivable, less allowance of $903,000 in 2005 and $738,000 in 2004
    50,869,000       41,641,000  
 
Inventories, net
    51,783,000       49,303,000  
 
Assets of discontinued operations
          14,245,000  
 
Other current assets
    14,671,000       9,252,000  
 
   
Total current assets
    438,127,000       393,027,000  
 
Property, plant and equipment, at cost:
               
 
Land and improvements
    2,939,000       2,346,000  
 
Buildings and leasehold improvements
    41,156,000       39,905,000  
 
Machinery and equipment
    163,620,000       162,947,000  
 
      207,715,000       205,198,000  
 
Less: accumulated depreciation and amortization
    (128,112,000 )     (129,159,000 )
 
      79,603,000       76,039,000  
 
Goodwill, net
    117,168,000       100,260,000  
Other intangible assets, net
    24,288,000       9,053,000  
Assets of discontinued operations
          23,251,000  
Other assets
    11,401,000       17,494,000  
 
    $ 670,587,000     $ 619,124,000  
 
 
LIABILITIES AND SHAREHOLDERS’ EQUITY
               
Current Liabilities:
               
 
Accounts payable
  $ 18,192,000     $ 15,626,000  
 
Accrued expenses:
               
   
Salaries and wages
    8,963,000       6,874,000  
   
Employee benefits
    3,715,000       3,735,000  
   
Dividends payable
    3,378,000       3,384,000  
   
Other accrued expenses
    5,989,000       4,648,000  
 
Liabilities of discontinued operations
          3,632,000  
 
Taxes payable
    4,507,000       5,797,000  
 
   
Total current liabilities
    44,744,000       43,696,000  
 
Long-term debt
    200,000,000       200,066,000  
Long-term postretirement and postemployment benefit obligations
    64,765,000       64,524,000  
Liabilities of discontinued operations
          139,000  
Other long-term liabilities
    1,402,000       2,018,000  
 
   
Total long-term liabilities
    266,167,000       266,747,000  
 
Shareholders’ Equity:
               
 
Preferred stock – ($.10 par value, 2,000,000 shares authorized; none issued)
           
 
Common stock – ($.10 par value, 98,000,000 shares authorized; 36,925,729 shares issued in 2005 and 2004)
    3,693,000       3,693,000  
 
Paid-in capital
    47,702,000       47,399,000  
 
Retained earnings
    510,818,000       450,456,000  
 
Less: Treasury stock, at cost; (8,772,027 and 8,720,648 shares in 2005 and 2004)
    (186,599,000 )     (184,781,000 )
 
Less: Restricted stock awards; (381,427 and 360,293 shares in 2005 and 2004)
    (7,584,000 )     (6,908,000 )
 
Accumulated other comprehensive loss
    (8,354,000 )     (1,178,000 )
 
      359,676,000       308,681,000  
 
    $ 670,587,000     $ 619,124,000  
 
The accompanying notes are an integral part of these statements.
26


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KAYDON CORPORATION AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF INCOME
For the years ended December 31, 2005, 2004 and 2003
                           
    2005   2004   2003
 
Net Sales
  $ 354,558,000     $ 296,731,000     $ 258,466,000  
 
Cost of sales
    215,528,000       175,573,000       160,597,000  
 
Gross Profit
    139,030,000       121,158,000       97,869,000  
 
Selling, general and administrative expenses
    68,854,000       58,764,000       44,761,000  
 
Operating Income
    70,176,000       62,394,000       53,108,000  
 
Interest expense
    (9,579,000 )     (9,589,000 )     (6,289,000 )
 
Interest income
    8,747,000       3,987,000       2,493,000  
 
Income From Continuing Operations Before Income Taxes
    69,344,000       56,792,000       49,312,000  
 
Provision for income taxes
    22,814,000       20,446,000       17,259,000  
 
Income From Continuing Operations
    46,530,000       36,346,000       32,053,000  
 
Income From Discontinued Operations (including in 2005 the gain on disposal of $40,969,000)
    43,943,000       3,143,000       2,614,000  
 
Provision for income taxes
    16,584,000       1,131,000       915,000  
 
Income From Discontinued Operations
    27,359,000       2,012,000       1,699,000  
 
Net Income
  $ 73,889,000     $ 38,358,000     $ 33,752,000  
 
Earnings Per Share – Continuing Operations
                       
 
Basic
    $1.67       $1.30       $1.12  
 
 
Diluted
    $1.52       $1.22       $1.09  
 
Earnings Per Share – Discontinued Operations
                       
 
Basic
    $0.98       $0.07       $0.06  
 
 
Diluted
    $0.79       $0.06       $0.05  
 
Earnings Per Share
                       
 
Basic
    $2.66       $1.38       $1.18  
 
 
Diluted
    $2.30       $1.27       $1.14  
 
Dividends Declared Per Share
    $0.48       $0.48       $0.48  
 
The accompanying notes are an integral part of these statements.
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KAYDON CORPORATION AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF SHAREHOLDERS’ EQUITY
For the years ended December 31, 2005, 2004 and 2003
                                                                     
                            Accumulated    
                        Restricted   Other    
    Comprehensive   Common   Paid-in   Retained   Treasury   Stock   Comprehensive    
    Income   Stock   Capital   Earnings   Stock   Awards   Loss   Total
 
Balance, December 31, 2002
          $ 3,693,000     $ 46,014,000     $ 405,633,000     $ (139,446,000 )   $ (5,380,000 )   $ (11,765,000 )   $ 298,749,000  
 
Net income, 2003
  $ 33,752,000                   33,752,000                         33,752,000  
 
Other comprehensive income, net of tax:
                                                               
   
Minimum pension liability, net of $150,000 tax
    251,000                                     251,000       251,000  
   
Cumulative translation adjustments
    7,107,000                                     7,107,000       7,107,000  
 
 
Comprehensive income
  $ 41,110,000                                                          
 
 
Cash dividends declared
                        (13,740,000 )                       (13,740,000 )
 
Board of Directors deferred compensation
                  106,000                               106,000  
 
Issuance of 205,700 shares of common stock under stock option plans
                  784,000             4,420,000                   5,204,000  
 
Purchase of 2,429,432 shares of treasury stock
                              (52,193,000 )                 (52,193,000 )
 
Restricted stock award grants
                  44,000             1,460,000       (1,504,000 )            
 
Restricted stock award cancellations
                              (289,000 )     289,000              
 
Amortization of restricted stock awards
                                    1,283,000             1,283,000  
 
Balance, December 31, 2003
          $ 3,693,000     $ 46,948,000     $ 425,645,000     $ (186,048,000 )   $ (5,312,000 )   $ (4,407,000 )*   $ 280,519,000  
 
Net income, 2004
  $ 38,358,000                   38,358,000                         38,358,000  
 
Other comprehensive income (loss), net of tax:
                                                               
   
Minimum pension liability, net of ($573,000) tax
    (955,000 )                                   (955,000 )     (955,000 )
   
Cumulative translation adjustments
    4,184,000                                     4,184,000       4,184,000  
 
 
Comprehensive income
  $ 41,587,000                                                          
 
 
Cash dividends declared
                        (13,547,000 )                       (13,547,000 )
 
Board of Directors deferred compensation
                  119,000                               119,000  
 
Issuance of 3,733 shares of common stock under the Board of Directors deferred compensation plan
                  (106,000 )           106,000                    
 
Issuance of 5,000 shares of common stock under stock option plans
                  (16,000 )           146,000                   130,000  
 
Purchase of 75,600 shares of treasury stock
                              (2,117,000 )                 (2,117,000 )
 
Restricted stock award grants
                  454,000             3,408,000       (3,862,000 )            
 
Restricted stock award cancellations
                              (276,000 )     276,000              
 
Amortization of restricted stock awards
                                    1,990,000             1,990,000  
 
Balance, December 31, 2004
          $ 3,693,000     $ 47,399,000     $ 450,456,000     $ (184,781,000 )   $ (6,908,000 )   $ (1,178,000 )*   $ 308,681,000  
 
Net income, 2005
  $ 73,889,000                   73,889,000                         73,889,000  
 
Other comprehensive (loss), net of tax:
                                                               
   
Minimum pension liability, net of ($798,000) tax
    (1,330,000 )                                   (1,330,000 )     (1,330,000 )
   
Cumulative translation adjustments
    (3,912,000 )                                   (3,912,000 )     (3,912,000 )
   
Cumulative translation adjustments related to sale of discontinued operations
    (1,934,000 )                                   (1,934,000 )     (1,934,000 )
 
 
Comprehensive income
  $ 66,713,000                                                          
 
 
Cash dividends declared
                        (13,527,000 )                       (13,527,000 )
 
Board of Directors deferred compensation
                  73,000                               73,000  
 
Issuance of 6,405 shares of common stock under the Board of Directors deferred compensation plan
                  (176,000 )           176,000                    
 
Issuance of 43,350 shares of common stock under stock option plans
                  (95,000 )           1,225,000                   1,130,000  
 
Purchase of 207,771 shares of treasury stock
                              (6,102,000 )                 (6,102,000 )
 
Restricted stock award grants
                  501,000             3,371,000       (3,872,000 )            
 
Restricted stock award cancellations
                              (488,000 )     488,000              
 
Amortization of restricted stock awards
                                    2,708,000             2,708,000  
 
Balance, December 31, 2005
          $ 3,693,000     $ 47,702,000     $ 510,818,000     $ (186,599,000 )   $ (7,584,000 )   $ (8,354,000 )*   $ 359,676,000  
 
Comprised of cumulative translation adjustments of $1,781,000, $7,627,000, and $3,443,000 and minimum pension liability of $(10,135,000), $(8,805,000), and $(7,850,000) as of December 31, 2005, 2004 and 2003.
The accompanying notes are an integral part of these statements.
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KAYDON CORPORATION AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
For the years ended December 31, 2005, 2004 and 2003
                                 
    2005   2004   2003
 
Cash Flows from Operating Activities:
                       
 
Net income
  $ 73,889,000     $ 38,358,000     $ 33,752,000  
 
Adjustments to reconcile net income to net cash from operating activities:
                       
     
Income from discontinued operations, net of tax
    (27,359,000 )     (2,012,000 )     (1,699,000 )
     
Depreciation and amortization
    16,513,000       13,119,000       12,349,000  
     
Deferred financing fees
    1,560,000       1,574,000       873,000  
     
Deferred taxes
    5,551,000       6,598,000       7,112,000  
     
Tax benefit related to stock options exercised
    129,000       15,000       100,000  
     
Postretirement and postemployment benefit obligations
    (1,730,000 )     (1,027,000 )     4,206,000  
     
Changes in assets and liabilities, net of effects of acquisitions of businesses:
                       
       
Accounts receivable
    (7,030,000 )     (2,518,000 )     (6,426,000 )
       
Inventories
    (2,146,000 )     (9,720,000 )     2,557,000  
       
Other assets
    (1,029,000 )     2,166,000       (2,255,000 )
       
Accounts payable
    2,130,000       3,476,000       2,124,000  
       
Accrued expenses and taxes payable (including in 2005 $16,574,000 of income taxes paid related to the sale of discontinued operations)
    (19,254,000 )     (1,868,000 )     2,360,000  
 
       
Net cash from operating activities
    41,224,000       48,161,000       55,053,000  
 
Cash Flows from Investing Activities:
                       
   
Proceeds from the sale of discontinued operations
    71,413,000              
   
Acquisitions of businesses, net of cash acquired
    (42,668,000 )     (3,864,000 )      
   
Additions to property, plant and equipment, net
    (12,560,000 )     (11,141,000 )     (10,605,000 )
 
       
Net cash from (used in) investing activities
    16,185,000       (15,005,000 )     (10,605,000 )
 
Cash Flows from Financing Activities:
                       
   
Cash dividends paid
    (13,528,000 )     (13,541,000 )     (14,017,000 )
   
Proceeds from contingent convertible notes
                200,000,000  
   
Contingent convertible notes and credit facility issuance costs
    (940,000 )           (7,326,000 )
   
Payments on debt
    (62,000 )     (90,000 )     (72,282,000 )
   
Proceeds from exercise of stock options
    1,000,000       115,000       5,104,000  
   
Purchase of treasury stock
    (6,102,000 )     (2,117,000 )     (52,193,000 )
 
       
Net cash from (used in) financing activities
    (19,632,000 )     (15,633,000 )     59,286,000  
 
Effect of Exchange Rate Changes on Cash and Cash Equivalents
    612,000       644,000       1,223,000  
 
Discontinued Operations:
                       
 
Operating cash flows
    4,411,000       5,822,000       5,575,000  
 
Investing cash flows
    (274,000 )     (1,224,000 )     (1,313,000 )
 
Effect of exchange rate changes on cash and cash equivalents
    (308,000 )     65,000       236,000  
 
       
Net cash flows from discontinued operations
    3,829,000       4,663,000       4,498,000  
 
Net Increase in Cash and Cash Equivalents
    42,218,000       22,830,000       109,455,000  
Cash and Cash Equivalents – Beginning of Year
    278,586,000       255,756,000       146,301,000  
 
Cash and Cash Equivalents – End of Year
  $ 320,804,000     $ 278,586,000     $ 255,756,000  
 
Cash paid for income taxes (including in 2005 $16,574,000 of income taxes paid related to the sale of discontinued operations)
  $ 38,034,000     $ 14,695,000     $ 3,976,000  
 
Cash paid for interest
  $ 8,023,000     $ 8,015,000     $ 4,603,000  
 
The accompanying notes are an integral part of these statements.
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NOTES TO CONSOLIDATED Financial Statements
NOTE 1 ACCOUNTING POLICIES
Principles of Consolidation:
     The consolidated financial statements include the accounts of Kaydon Corporation and its wholly-owned domestic and foreign subsidiaries (the “Company”). All significant intercompany accounts and transactions have been eliminated.
Use of Estimates:
     The preparation of financial statements in conformity with U.S. generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. During 2005, there were no material changes in the Company’s methods or policies used to establish estimates and assumptions. Generally, matters subject to estimation and judgment include amounts related to accounts receivable realization, inventory obsolescence, long-lived asset valuations including goodwill and indefinite-lived intangible assets (Note 11), income taxes (Note 9), accruals related to litigation and environmental reserves (Note 10), and pension and other postretirement benefit plan assumptions (Note 7). While the Company does not believe that the ultimate settlement of any such assets or liabilities will materially affect the Company’s financial position or results of future operations, actual results may differ from estimates provided.
Cash and Cash Equivalents:
     The Company considers all highly liquid debt and investment instruments purchased with a maturity of three months or less to be cash equivalents. At December 31, 2005, the Company had $109.6 million invested in U.S. Government treasury bills, $94.0 million invested in various money market and other short-term funds, $82.5 million invested in investment grade prime commercial paper of several United States issuers, and $31.7 million invested in time-deposits and other interest bearing accounts.
Inventories:
     Inventories are valued at the lower of cost or market, with cost determined using the first-in, first-out method. Inventories are summarized as follows at December 31:
                 
    2005   2004
 
Raw material
  $ 19,094,000     $ 15,062,000  
Work in process
    12,593,000       14,048,000  
Finished goods
    20,096,000       20,193,000  
 
    $ 51,783,000     $ 49,303,000  
 
Property, Plant and Equipment, and Other Long-Lived Assets:
     Property, plant and equipment are stated at cost. The cost is depreciated over the estimated useful lives of the assets using the straight-line method. The Company recorded depreciation expense from continuing operations of $10.7 million, $10.3 million and $10.3 million in 2005, 2004, and 2003. Useful lives vary among the classifications, but generally fall within the following ranges:
         
Buildings, land improvements and leasehold improvements
    10-40  years  
Machinery and equipment
    3-15 years  
     Leasehold improvements are amortized over the terms of the respective leases or over their useful lives, whichever is shorter. Renewals and betterments are capitalized while maintenance and repairs are charged to operations in the year incurred.
     The Company evaluates whether events and circumstances have occurred that indicate the remaining estimated useful lives of long-lived assets may warrant revision or that the remaining balances may not be recoverable. When factors indicate that such costs should be evaluated for possible impairment, the Company uses an estimate of the undiscounted cash flows over the remaining lives of the long-lived assets to evaluate whether the costs are recoverable. The Company believes that there was no impairment at December 31, 2005.
Other Assets:
     Other assets primarily include deferred debt issuance costs and deferred tax assets, which are discussed further in Notes 4 and 9.
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NOTES TO CONSOLIDATED Financial Statements (continued)
Derivative Financial Instruments:
     The Company periodically enters into derivative financial instruments in the form of forward exchange contracts to reduce the effect of fluctuations in exchange rates on certain short-term intercompany transactions as well as certain third-party sales transactions denominated in non-functional currencies. Based on the provisions of Statement of Financial Accounting Standards No. 133, “Accounting for Derivative Instruments and Hedging Activities,” the Company records derivative financial instruments at fair value. For derivative financial instruments designated and qualifying as cash flow hedges, the effective portion of the gain or loss on these hedges is reported as a component of accumulated other comprehensive loss in the consolidated financial statements, and is reclassified into earnings when the hedged transaction affects earnings. As of December 31, 2005, the Company’s outstanding forward exchange contracts were immaterial.
Foreign Currency Translation:
     Assets and liabilities of the Company’s international subsidiaries are translated from the local functional currency into U.S. dollars at the exchange rate in effect at year-end. Income statement accounts are translated at the average rate of exchange in effect during the year. The resulting cumulative translation adjustment is recorded as a separate component of accumulated other comprehensive loss in the Consolidated Balance Sheets. Changes in exchange rates applicable to non-functional currency assets and liabilities are recorded as a component of exchange gains and losses in the Consolidated Statements of Income as a component of selling, general and administrative expenses. Net exchange losses from continuing operations recorded in 2005 equaled $2.9 million. Net exchange gains from continuing operations recorded in 2004 and 2003 equaled $1.2 million and $1.9 million.
Stock-Based Compensation:
     Through December 31, 2005, the Company accounted for stock-based compensation granted to employees and Directors using the intrinsic value method prescribed in Accounting Principles Board Opinion No. 25. The following table details the effect on net income and earnings per share from continuing operations had compensation cost for stock-based awards been recognized based on the fair value method prescribed under Statement of Financial Accounting Standards No. 123, “Accounting for Stock-Based Compensation”:
                             
    2005   2004   2003
 
Reported income from continuing operations
  $ 46,530,000     $ 36,346,000     $ 32,053,000  
Add: Total stock-based compensation expense included in reported income from continuing operations, net of tax
    1,752,000       1,229,000       791,000  
Deduct: Total stock-based compensation expense determined under fair value method for all awards, net of tax
    (1,841,000 )     (1,361,000 )     (984,000 )
 
Pro-forma income from continuing operations
  $ 46,441,000     $ 36,214,000     $ 31,860,000  
 
Earnings per share from continuing operations –
                       
 
Basic:
                       
   
As reported
    $1.67       $1.30       $1.12  
   
Pro-forma
    $1.67       $1.30       $1.11  
Earnings per share from continuing operations –
                       
 
Diluted:
                       
   
As reported
    $1.52       $1.22       $1.09  
   
Pro-forma
    $1.51       $1.21       $1.08  
 
     The Company’s stock-based compensation plans are discussed further in Note 5.
Fair Value of Financial Instruments:
     The carrying amounts of financial instruments included in current assets and current liabilities approximate fair value due to the short-term nature of these instruments. Management’s estimate of the fair value of long-term debt is determined by reference to market data. As of December 31, 2005, the fair value of long-term debt is approximately 19 percent greater than its recorded value. The change in the fair value of long-term debt, which is convertible into Company common stock, would be expected to fluctuate consistently with the market price of Company common stock.
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NOTES TO CONSOLIDATED Financial Statements (continued)
Revenue Recognition:
     The Company recognizes revenue when there is evidence of a sales agreement, the delivery of the goods has occurred, the sales price is fixed or determinable and the collectibility of the revenue is reasonably assured. Sales are recorded upon shipment of product to customers and transfer of title under standard commercial terms. Allowances are recorded for uncollectible accounts receivable based upon the age of the outstanding balance and the credit standing of the related customer. The Company charges off accounts receivable when it becomes apparent that amounts will not be collected.
Comprehensive Income:
     Comprehensive income primarily consists of net income, minimum pension liability adjustments and cumulative foreign currency translation adjustments, and is presented in the Consolidated Statements of Shareholders’ Equity.
Impact of Recently Issued Accounting Pronouncement:
     In 2004, the Financial Accounting Standards Board issued a revision to Statement of Financial Accounting Standards (“SFAS”) No. 123, “Accounting for Stock-Based Compensation.” This revision, SFAS No. 123(R), will require Kaydon to measure the cost of employee services received in exchange for an award of equity instruments based on the grant-date fair value of the award. The cost will be recognized over the period during which an employee is required to provide service in exchange for the award. SFAS No. 123(R) is required to be effective as of the beginning of the first annual reporting period that begins after June 15, 2005. SFAS No. 123(R) will apply to all awards granted after the required effective date and to awards modified, repurchased or canceled after that date. As of the required effective date, Kaydon will apply SFAS No. 123(R) using a modified version of prospective application. Under that transition method, compensation cost is recognized on or after the required effective date for the portion of outstanding awards for which the requisite service has not yet been rendered, based on the grant-date fair value of those awards calculated under SFAS No. 123 for either recognition or pro-forma disclosures. For periods before the effective date, Kaydon will not restate the financial statements to reflect compensation cost previously reported in the pro-forma footnote disclosures under the provisions of SFAS No. 123. The Company does not expect the impact of adoption to be significant.
     Restricted stock awards granted to key employees and Directors pursuant to the Company’s equity incentive plans allow for continued annual vesting if a grantee retires at or after the age of 65, even though the grantee is no longer providing services to the Company. Currently, compensation cost associated with these restricted stock awards is being recognized ratably over the awards’ normal five- to ten-year vesting periods, or up to the date of actual retirement of the grantee, when applicable. Upon adoption of SFAS No. 123(R), as of January 1, 2006, the Company is required to change this approach for new awards granted after adoption. Subsequent to adoption, compensation cost related to grantees who become retirement eligible during the normal vesting period will be recognized ratably over the period from the grant date to the date retirement eligibility is achieved. Compensation cost will be recognized immediately for awards granted to retirement eligible employees. Had the Company recognized compensation cost under this new approach, the cost would have increased $1.4 million, $0.5 million, and $0.2 million during 2005, 2004, and 2003.
Legal Costs:
     Estimated legal costs expected to be incurred in connection with claims, lawsuits and environmental matters are accrued in the consolidated financial statements.
Reclassifications:
     Certain items in the prior year financial statements have been reclassified to conform with the presentation used in 2005.
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NOTES TO CONSOLIDATED Financial Statements (continued)
NOTE 2 EARNINGS PER SHARE
      The following table reconciles the numerators and denominators used in the calculations of basic and diluted earnings per share from continuing operations for each of the last three years:
                           
    2005   2004   2003
 
Numerators:
                       
Numerators for basic earnings per share from continuing operations, income from continuing operations
  $ 46,530,000     $ 36,346,000     $ 32,053,000  
Interest and debt issuance costs amortization related to Contingent Convertible Notes, net of taxes
    6,074,000       5,953,000       3,642,000  
 
Numerators for diluted earnings per share from continuing operations
  $ 52,604,000     $ 42,299,000     $ 35,695,000  
 
Denominators:
                       
Denominators for basic earnings per share from continuing operations, weighted average common shares outstanding
    27,800,000       27,872,000       28,579,000  
Potential dilutive shares resulting from stock options, restricted stock awards and phantom stock units
    47,000       58,000       22,000  
Dilutive shares resulting from Contingent Convertible Notes
    6,859,000       6,859,000       4,172,000  
 
Denominators for diluted earnings per share from continuing operations
    34,706,000       34,789,000       32,773,000  
 
Earnings Per Share From Continuing Operations:
                       
 
Basic
    $1.67       $1.30       $1.12  
 
 
Diluted
    $1.52       $1.22       $1.09  
 
     During both 2005 and 2004 all options were included in the computation of diluted earnings per share because during both years the options’ exercise prices were less than the average market price of the common shares. During 2003 certain options granted to purchase 127,000 shares of common stock at prices ranging from $22.60 to $33.31 were excluded from the computation of diluted earnings per share because the options’ exercise prices were greater than the average market price of the common shares.
     In 2003, the Company completed the sale of $200.0 million of 4% Contingent Convertible Senior Subordinated Notes due 2023 (the “Notes”). The Notes are convertible into a total of 6,858,710 shares of Company common stock at a conversion price of $29.16 per share, provided certain contingencies are met including that Company common stock has traded above $34.99 for specified periods of time. The Notes are discussed further in Note 4.
     In 2004, the Financial Accounting Standards Board ratified the final consensus of the Emerging Issues Task Force (EITF) on EITF 04-8, “The Effects of Contingently Convertible Instruments on Diluted Earnings per Share,” which states that the impact of contingently convertible instruments that are convertible into common stock upon the achievement of a specified market price of the issuer’s shares, such as the Company’s Notes, should be included in diluted earnings per share computations regardless of whether or not the market price trigger has been met.
NOTE 3 ACQUISITION
      On January 7, 2005, the Company acquired all of the outstanding stock of Purafil, Inc. (“Purafil”) for $42.7 million. Purafil manufactures and distributes gas-phase air filtration systems and media for industrial and commercial applications throughout the world. On a pro-forma basis, as if the acquisition had occurred as of January 1, 2005, financial results of the Company, including Purafil, would not have been materially different from actual results. Goodwill and other intangible assets acquired aggregated $36.7 million and are expected to be fully deductible for income tax purposes. Purafil has been included in the Company’s “Other” businesses for segment reporting purposes.
NOTE 4 LONG-TERM DEBT
      The Company’s Contingent Convertible Senior Subordinated Notes due 2023 (the “Notes”) are convertible into a total of 6,858,710 shares of the Company’s common stock at a conversion price of $29.16 per share during any calendar quarter, if during the preceding calendar quarter the Company common stock has traded above $34.99 for 20 out of 30 trading days for a specified period of time. The Notes may not be redeemed by the Company until May 30, 2008, but are redeemable
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NOTES TO CONSOLIDATED Financial Statements (continued)
at any time thereafter at par, plus accrued and unpaid interest. Holders of the Notes will have the option to require the Company to purchase their Notes at par for one day each at the end of 5, 10, and 15 years after issuance. In addition, the holders have the right to require redemption of the Notes before the specified maturity dates in the event of a change of control of the Company, as identified in the Notes’ Indenture.
     Interest expense on the Notes equaled $8.0 million during both 2005 and 2004 and $4.8 million during 2003. Note issuance costs of approximately $6.5 million are being amortized over a five-year period. Amortization of Note issuance costs during 2005, 2004 and 2003 was $1.3 million, $1.3 million and $0.8 million. Amortization of Note issuance costs is recorded as a component of interest expense. Note issuance costs included in other assets in the Consolidated Balance Sheets as of December 31, 2005 and December 31, 2004 equaled $3.1 million and $4.4 million.
     As of July 12, 2005, the Company entered into an amended and restated agreement for its senior credit facility with its syndicate of lenders, replacing the Company’s previous $200.0 million credit facility. The credit agreement provides for a $300.0 million senior unsecured revolving credit facility. The credit facility provides for borrowings and issuance of letters of credit by the Company and its subsidiaries in various currencies for general corporate purposes, including acquisitions. The credit facility matures on July 12, 2010 and is guaranteed by the Company and certain of the Company’s domestic subsidiaries. Interest expense incurred on borrowings under the revolving credit facility will be based on the London Interbank Offered Rate. The revolving credit facility contains restrictive financial covenants on a consolidated basis including leverage and coverage ratios, utilizing measures of earnings and interest expense as defined in the revolving credit facility agreement. Under the leverage ratio restriction, the Company may not allow the ratio of total indebtedness, net of domestic cash in excess of $15.0 million, to adjusted earnings before interest expense, taxes, depreciation and amortization to exceed 3.5 to 1.0. Under the interest coverage ratio restriction, the Company may not allow the ratio of adjusted earnings before interest expense and taxes to interest expense to be less than 3.0 to 1.0. The Company is in compliance with all restrictive covenants contained in the revolving credit facility at December 31, 2005. After consideration of the facility’s covenants and $4.2 million of letters of credit issued under the facility, the Company has available credit under its revolving credit facility of $295.8 million at December 31, 2005.
     The Company’s outstanding debt was as follows at December 31:
                 
    2005   2004
 
4% Contingent Convertible Senior Subordinated Notes due 2023
  $ 200,000,000     $ 200,000,000  
Bank revolving credit facility
           
Other
    66,000       128,000  
 
Total debt
    200,066,000       200,128,000  
Less current maturities
    66,000       62,000  
 
Long-term debt
  $ 200,000,000     $ 200,066,000  
 
NOTE 5 STOCK-BASED COMPENSATION
      The Company’s 1999 Long Term Stock Incentive Plan (“Incentive Plan”), provides for the issuance of 2,000,000 shares of Company common stock, plus an additional 2,000,000 shares resulting from certain reacquisitions of shares by the Company, for stock-based incentives in various forms. The Company also has the 2003 Non-Employee Directors Equity Plan (“Directors Plan”), which replaced the 1993 Non-Employee Directors Stock Option Plan, which provides for the issuance of 300,000 shares of Company common stock in various forms to non-employee members of the Company’s Board of Directors. In addition, the Company’s Director Deferred Compensation Plan (“Director Deferred Plan”) provides for the issuance of Company common stock to non-employee members of the Company’s Board of Directors who elect to defer all or a portion of their fees for services earned as a member of the Board of Directors into a common stock account.
     Pursuant to the Incentive Plan, the Company granted restricted stock awards for 122,440 shares, 131,285 shares, and 76,130 shares of Company common stock during 2005, 2004 and 2003, to key employees of the Company. Pursuant to the Directors Plan, the Company granted restricted stock awards for 4,000 shares, 5,000 shares and 4,000 shares during 2005, 2004 and 2003, to non-employee members of the Company’s Board of Directors. At December 31, 2005 restricted stock awards of 381,427 shares remain
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NOTES TO CONSOLIDATED Financial Statements (continued)
outstanding. During 2005, 19,803 shares were canceled and 85,503 shares vested. During 2004, 11,404 shares were canceled and 60,506 shares vested. During 2003, 12,356 shares were canceled and 42,412 shares vested. The deferred compensation associated with the 381,427 shares outstanding at December 31, 2005 is fixed and will vest over the awards’ five- to ten-year vesting periods. Compensation expense for the vesting of restricted stock awards was $2.7 million, $2.0 million and $1.3 million in 2005, 2004 and 2003. The weighted average fair value per share of the restricted stock awards granted, on the date of grant, was $30.62, $28.34 and $18.76 in 2005, 2004 and 2003. The unamortized value of unvested restricted stock awards aggregating $7.6 million at December 31, 2005 is recorded in the consolidated financial statements as a deduction from shareholders’ equity.
     Pursuant to the Director Deferred Plan, the Company has provided for 9,015 shares, 12,960 shares, and 12,703 shares of Company common stock, known as phantom stock units, as of December 31, 2005, 2004, and 2003 which may be issued at some future date as elected by the members of the Board of Directors participating in this plan. During 2005, 6,405 of these shares were issued as the result of the resignation of a Director. Annual compensation expense related to providing for these phantom stock units totaled $0.1 million in each of 2005, 2004, and 2003.
     Fixed stock options have been granted to key employees and Directors of the Company. The exercise price of each fixed option equals the market price of Company common stock on the date of the grant. Options granted become exercisable at the rate of 10.0 percent, 20.0 percent or 25.0 percent per year, commencing one year after the date of grant, and options expire five or ten years after the date of grant.
     A summary of stock option information is as follows:
                                                 
    2005   2004   2003
 
    Wtd. Avg.       Wtd. Avg.       Wtd. Avg.
    Options   Ex. Price   Options   Ex. Price   Options   Ex. Price
 
Outstanding at Beginning of Year
    138,500     $ 24.06       177,000     $ 25.82       425,200     $ 25.30  
Granted
    19,000     $ 27.51       17,500     $ 26.19       14,000     $ 22.60  
Exercised
    (43,350 )   $ 23.09       (5,000 )   $ 22.99       (205,700 )   $ 24.81  
Canceled
    (12,150 )   $ 24.67       (51,000 )   $ 30.99       (56,500 )   $ 24.81  
 
Outstanding at End of Year
    102,000     $ 25.04       138,500     $ 24.06       177,000     $ 25.82  
 
Exercisable at End of Year
    54,650     $ 24.60       78,350     $ 23.70       85,250     $ 28.08  
 
Weighted Avg. Fair Value of Options Granted
    $8.90               $9.02               $7.09          
 
     The fair value of each option grant in the stock option plans is estimated on the date of grant using the Black-Scholes option pricing model with the following weighted average assumptions:
                         
    2005   2004   2003
 
Risk free interest rate
    4.1 %     4.7 %     3.0 %
Expected dividend yield
    2.0 %     2.0 %     2.0 %
Expected life
    5 or 10 years       5 or 10 years       5 or 10 years  
Expected volatility
    26.1 %     26.7 %     28.7 %
 
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NOTES TO CONSOLIDATED Financial Statements (continued)
     Options outstanding at December 31, 2005, are as follows:
                                           
                Wtd.   Wtd. Avg.
                Avg.   Remaining
        Lowest   Highest   Exercise   Contractual
    Options   Price   Price   Price   Life (years)
 
Exercise price per share:
                                       
Under $25.00:
                                       
 
Exercisable
    37,050     $ 21.10     $ 24.40     $ 23.27       2.76  
 
Non-exercisable
    20,450     $ 21.10     $ 24.25     $ 23.72       5.05  
 
      57,500     $ 21.10     $ 24.40     $ 23.43       3.58  
 
Over $25.00:
                                       
 
Exercisable
    17,600     $ 26.01     $ 28.35     $ 27.40       2.54  
 
Non-exercisable
    26,900     $ 26.01     $ 27.95     $ 26.95       8.67  
 
      44,500     $ 26.01     $ 28.35     $ 27.13       6.25  
 
Total options
    102,000     $ 21.10     $ 28.35     $ 25.04       4.74  
 
     At December 31, 2005, 3,347,476 shares remained available for grant under the Incentive Plan, and 244,900 shares remained available for grant under the Directors Plan. The number of shares available for grant under the Director Deferred Plan is not limited in amount, other than by the dollar value of the Directors’ annual compensation.
NOTE 6 SHAREHOLDERS RIGHTS PLAN
      On May 4, 2000, the Board of Directors of the Company adopted a shareholders rights plan, which attached one right to each share of Company common stock held by shareholders of record at the close of business on June 12, 2000. If the rights become exercisable, each registered holder will be entitled to purchase from the Company additional common stock having a value of twice the exercise price upon payment of the exercise price. The rights will become exercisable only if a person or group of affiliated or associated persons has acquired, or obtained the right to acquire, 15 percent or more of the outstanding shares of Company common stock. Each right will entitle the shareholder to purchase one one-thousandth of a share of a new series of preferred stock at an exercise price of one hundred dollars ($100.00) per right. The rights will expire at the close of business on May 4, 2010, unless earlier redeemed by the Company.
NOTE 7  EMPLOYEE BENEFIT PLANS
      The Company sponsors several defined contribution plans for various employee groups. Contributions are determined as a percentage of each covered employee’s salary and totaled $0.7 million, $0.9 million and $0.8 million in 2005, 2004 and 2003.
     The Company maintains several defined benefit pension plans, which cover the majority of all U.S. employees. Benefits paid under these plans are based generally on employees’ years of service and compensation during the final years of employment.
     The Company provides certain retiree health care and life insurance benefits covering certain U.S. employees. Employees are generally eligible for benefits upon retirement or long-term disability and completion of a specified number of years of credited service. These benefits are subject to cost-sharing provisions and other limitations. The Company does not pre-fund these benefits and has the right to modify or terminate certain of these benefits in the future.
     The Company accrues for the cost of providing postretirement benefits for medical, dental and life insurance coverage over the active service period of the employee.
     The Company uses a September 30 measurement date for its plans.
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NOTES TO CONSOLIDATED Financial Statements (continued)
Obligations and Funded Status:
                                   
    Pension Benefits   Postretirement Benefits
 
    2005   2004   2005   2004
 
Change in Benefit Obligation:
                               
Benefit obligation, beginning of year
  $ (88,221,000 )   $ (81,365,000 )   $ (18,856,000 )   $ (24,669,000 )
Service cost
    (2,495,000 )     (2,358,000 )     (444,000 )     (668,000 )
Interest cost
    (5,090,000 )     (4,976,000 )     (886,000 )     (1,329,000 )
Plan amendments
    (167,000 )     (512,000 )     7,175,000        
Actuarial gain (loss)
    (6,890,000 )     (2,920,000 )     (2,312,000 )     7,170,000  
Benefits paid
    3,934,000       3,910,000       729,000       640,000  
 
Benefit obligation, September 30
    (98,929,000 )     (88,221,000 )     (14,594,000 )     (18,856,000 )
 
Change in Plan Assets:
                               
Fair value of plan assets, beginning of year
    51,585,000       45,285,000              
Actual return on plan assets
    6,513,000       4,428,000              
Company contributions
    4,216,000       5,782,000       729,000       640,000  
Plan participants’ contributions
                267,000       158,000  
Benefits paid
    (3,934,000 )     (3,910,000 )     (996,000 )     (798,000 )
 
Fair value of plan assets, September 30
    58,380,000       51,585,000              
 
Funded Status
    (40,549,000 )     (36,636,000 )     (14,594,000 )     (18,856,000 )
Unrecognized prior service cost
    278,000       349,000       (13,109,000 )     (7,371,000 )
Unrecognized net loss (gain)
    24,291,000       20,459,000       (4,958,000 )     (7,973,000 )
 
Accrued benefit cost, September 30
    (15,980,000 )     (15,828,000 )     (32,661,000 )     (34,200,000 )
Contributions for fourth quarter
    780,000       480,000       282,000       197,000  
 
Accrued benefit cost, December 31
  $ (15,200,000 )   $ (15,348,000 )   $ (32,379,000 )   $ (34,003,000 )
 
Amounts Recognized in the Consolidated Balance Sheets Consist of:
                               
 
Accrued benefit liability
  $ (31,741,000 )   $ (29,837,000 )   $ (32,379,000 )   $ (34,003,000 )
 
Intangible asset
    325,000       401,000              
 
Deferred tax asset
    6,081,000       5,283,000              
 
Accumulated other comprehensive income
    10,135,000       8,805,000              
 
Net amount recognized
  $ (15,200,000 )   $ (15,348,000 )   $ (32,379,000 )   $ (34,003,000 )
 
     As of both September 30, 2005 and September 30, 2004 all of the Company’s defined benefit pension plans had accumulated benefit obligations in excess of plan assets. The projected benefit obligation, accumulated benefit obligation, and fair value of plan assets for the pension plans were $98.9 million, $89.3 million, and $58.4 million, respectively, as of September 30, 2005 and $88.2 million, $81.5 million, and $51.6 million respectively, as of September 30, 2004.
     Included in other comprehensive income for the year ended December 31, 2005 is an increase in the additional minimum pension liability of $1.3 million, net of tax. Included in other comprehensive income for the year ended December 31, 2004 is an increase in the additional minimum pension liability of $1.0 million, net of tax. Included in other comprehensive income for the year ended December 31, 2003 is a decrease in the additional minimum pension liability of $0.3 million, net of tax.
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NOTES TO CONSOLIDATED Financial Statements (continued)
                             
    Pension Benefits
 
    2005   2004   2003
 
Components of Net Periodic Benefit Cost:
                       
Service cost
  $ 2,495,000     $ 2,358,000     $ 2,227,000  
Interest cost
    5,090,000       4,976,000       5,032,000  
Expected return on plan assets
    (4,332,000 )     (3,803,000 )     (3,789,000 )
Amortization of:
                       
 
Unrecognized net transition obligation
                21,000  
 
Unrecognized net prior service cost
    238,000       773,000       1,076,000  
 
Unrecognized net loss
    877,000       1,093,000       1,067,000  
 
   
Net periodic benefit cost
  $ 4,368,000     $ 5,397,000     $ 5,634,000  
 
     Included in the above tables that provide a summary of the Company’s Pension Benefits is a non-qualified supplemental pension plan covering certain employees. This non-qualified pension plan provides for benefits in addition to those provided by the qualified plans. The actuarial present values of the accumulated benefit obligation and the projected benefit obligation related to this non-qualified pension plan totaled $6.1 million and $6.6 million at September 30, 2005 and both totaled $7.3 million at September 30, 2004. In the fourth quarter of 2004 one of the former employees covered by this plan passed away. Net periodic benefit cost for this plan was $0.1 million, $1.2 million and $1.2 million in 2005, 2004 and 2003. Excluding this non-qualified plan, the Company’s underfunded status on its qualified pension plans was $34.0 million and $29.3 million at September 30, 2005, and 2004.
                             
    Postretirement Benefits
 
    2005   2004   2003
 
Components of Net Periodic Benefit Cost (Income):
                       
Service cost
  $ 444,000     $ 668,000     $ 714,000  
Interest cost
    886,000       1,329,000       1,496,000  
Amortization of:
                       
 
Unrecognized net prior service cost
    (1,437,000 )     (1,104,000 )     (1,087,000 )
 
Unrecognized net gain
    (703,000 )     (485,000 )     (299,000 )
 
   
Net periodic benefit cost (income)
  $ (810,000 )   $ 408,000     $ 824,000  
 
     During 2004, the Financial Accounting Standards Board issued their Staff Position No. FAS 106-2 which provides guidance on the accounting for the effects of the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the “Act”). As allowed under FAS 106-2, the Company elected the prospective application method for recognizing the effects of the Act on its postretirement benefit plans, thereby reducing postretirement benefit costs and the accumulated postretirement benefit obligation beginning in 2004.
     For measurement purposes, a 9.0 percent annual rate of increase for participants under 65 years of age and a 10.0 percent annual rate of increase for participants over 65 years of age in the per capita cost of covered health care benefits was assumed for 2005. The health care cost trend rates assumed for 2006 are 8.2 percent for participants under 65 years of age and 9.0 percent for participants over 65 years of age. The rates were assumed to decrease gradually to 5.0 percent by 2010 and remain at that level thereafter. The assumed dental cost trend rate for
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NOTES TO CONSOLIDATED Financial Statements (continued)
2005 and all future years is 5.0 percent. Assumed health care cost trend rates have a significant effect on the amounts reported for the postretirement health care plans. A 1.0 percent increase in the assumed health care cost trend rates would have increased the net periodic benefit cost by $0.2 million during 2005 and would have increased the accumulated postretirement benefit obligation at December 31, 2005 by $1.6 million. A 1.0 percent decrease in the assumed health care cost trend rates would have decreased the net periodic benefit cost by $0.2 million during 2005 and would have decreased the accumulated postretirement benefit obligation at December 31, 2005 by $1.4 million.
Additional Information:
                                   
        Postretirement
    Pension Benefits   Benefits
 
    2005   2004   2005   2004
 
Weighted-average assumptions used to determine benefit obligations at September 30:
                               
 
Discount rate
    5.75%       6.00%       5.75 %     6.00 %
 
Rate of compensation increase
    4.00%       3.75%       4.00 %     3.75 %
Weighted-average assumptions used to determine net periodic benefit cost for years ended December 31:
                               
 
Discount rate
    6.00%       6.25%       6.00 %     6.25 %
 
Expected long-term return on plan assets
    8.50%       8.50%       N/A       N/A  
 
Rate of compensation increase
    3.75%       3.75%       3.75 %     3.75 %
 
     In developing the discount rate assumption used to determine the pension and postretirement benefit obligations at September 30, 2005, the Company calculated the cash flows represented by the projected benefit obligations of three pension plans constituting 91.0 percent of the Company’s total projected benefit obligation. These cash flows were discounted at corresponding interest rates derived from a hypothetical yield curve constructed using the top quartile of high rated (Aa or AA) non-callable bonds with at least $150.0 million of par value outstanding. The equivalent weighted-average discount rate is calculated by imputing the interest rate that equates the total present value with the stream of future cash flows. The discount rate applicable to the Company’s three largest pension plans was also used for two smaller pension plans and the Company’s postretirement benefits. Prior to using the yield curve approach, the discount rate assumptions used for the pension and postretirement net periodic benefit costs in 2005 and 2004 and the pension and postretirement benefit obligations at September 30, 2004 were based on investment yields available on long-term corporate bonds.
     The 1983 Group Annuity Mortality table was used to determine the pension and postretirement benefit obligations at September 30, 2004 and the pension and postretirement net periodic benefit costs in 2005 and 2004. The September 30, 2005 pension and postretirement benefit obligations were computed using the RP-2000 Combined Healthy Mortality table, which is a more current table that is expected to better anticipate future experience.
     The Company determines the overall expected long-term rate of return for plan assets by evaluating the historical and expected returns of the individual asset classes comprising the total plan assets. For individual categories of equity securities, historical total and real rates of return are considered, together with inflation and overall market factors including dividend yield, earnings growth, changes in price/earnings ratios and volatility of returns. For various fixed income asset categories expected long-term returns are determined after consideration of current yields on fixed income securities, inflation, historical yields relative to benchmarks, and long-term default rates. For other asset classes, including real estate, expected long-term returns are determined through consideration of certain factors, which may include historical returns, dividend yields, inflation, benchmark returns and net asset values.
     The Company’s investment program objective is to achieve a rate of return on plan assets which will fund the plan liabilities and provide for required benefits while avoiding undue exposure to risk to the plan and increases in funding requirements. Risk tolerance is established
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NOTES TO CONSOLIDATED Financial Statements (continued)
through consideration of plan liabilities, plan funded status and the Company’s financial condition.
     The Company’s investment policy for plan assets utilizes a diversified blend of equity, fixed income and real estate investments to maximize the expected return on plan assets at acceptable levels of risk.
     A summary of target and actual allocations of plan assets is as follows:
                           
    Plan Assets at September 30
 
    2005   2005   2004
    Target   Actual   Actual
    Allocation   Allocation   Allocation
 
Asset Category:                        
Domestic equity
    65 %     64 %     63 %
Fixed income
    20 %     18 %     19 %
International equity
    10 %     11 %     10 %
Real estate
    5 %     5 %     5 %
Cash
          2 %     3 %
 
 
Total
    100 %     100 %     100 %
 
     Equity investments are further diversified between growth and value categories, and fixed income investments are diversified between core and high yield investments. All actual allocations, except for a small amount of cash, are within the target ranges in the investment policy.
Cash Flows:
     The following are expected benefit payments:
                   
    Pension   Postretirement
    Benefits   Benefits
 
Year ending December 31,                
 
2006
  $ 4,482,000     $ 841,000  
 
2007
  $ 4,884,000     $ 882,000  
 
2008
  $ 5,317,000     $ 950,000  
 
2009
  $ 5,616,000     $ 993,000  
 
2010
  $ 5,864,000     $ 1,032,000  
 
2011-2015
  $ 33,370,000     $ 5,519,000  
 
     The Company expects to contribute approximately $6.9 million to its pension plans in 2006.
NOTE 8 LEASE COMMITMENTS
      Total minimum rentals payable under operating leases that have initial or remaining noncancellable lease terms in excess of one year as of December 31, 2005 are as follows:
           
 
Year ending December 31,
       
 
2006
  $ 1,461,000  
 
2007
  $ 1,125,000  
 
2008
  $ 566,000  
 
2009
  $ 318,000  
 
2010
  $ 147,000  
 
Thereafter
  $ 1,000  
 
     Aggregate rental expense charged to continuing operations was $1.7 million, $1.5 million and $1.2 million in 2005, 2004, and 2003.
NOTE 9 INCOME TAXES
      The Company recognizes deferred tax assets and liabilities for the expected future tax consequences of events that have been included in the consolidated financial statements or tax returns. Under this method, deferred tax assets and liabilities are determined based on the difference between the consolidated financial statement and tax basis of assets and liabilities using enacted tax rates in effect for the year in which the differences are expected to reverse.
     The components of income from continuing operations before income taxes are as follows:
                         
    2005   2004   2003
 
Domestic
  $ 55,700,000     $ 47,236,000     $ 39,256,000  
Foreign
    13,644,000       9,556,000       10,056,000  
 
    $ 69,344,000     $ 56,792,000     $ 49,312,000  
 
     The provision for income taxes on income from continuing operations consisted of the following:
                           
    2005   2004   2003
 
Current:
                       
 
U.S. Federal
  $ 12,757,000     $ 9,608,000     $ 6,359,000  
 
State
    534,000       1,271,000       784,000  
 
Foreign
    3,972,000       2,969,000       3,004,000  
 
      17,263,000       13,848,000       10,147,000  
 
Deferred:
                       
 
U.S. Federal
    4,298,000       5,464,000       5,770,000  
 
State
    438,000       542,000       554,000  
 
Foreign
    815,000       592,000       788,000  
 
      5,551,000       6,598,000       7,112,000  
 
    $ 22,814,000     $ 20,446,000     $ 17,259,000  
 
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NOTES TO CONSOLIDATED Financial Statements (continued)
     The following is a reconciliation of the U.S. federal statutory income tax rate to the Company’s effective tax rate for continuing operations:
                         
    2005   2004   2003
 
U.S. federal statutory rate
    35.0 %     35.0 %     35.0 %
State taxes, net of federal benefit
    1.1             1.7  
U.S. federal tax benefit of extraterritorial income exclusion
    (1.5 )     (1.4 )     (1.0 )
U.S. federal tax benefit of domestic production activities deduction
    (0.7 )            
Differences in income taxes on foreign earnings, losses and remittances
    (1.6 )     1.8       (0.4 )
Other, net
    0.6       0.6       (0.3 )
 
Effective tax rate
    32.9 %     36.0 %     35.0 %
 
     The Company and its subsidiaries’ income tax returns are periodically examined by various tax authorities. As the calculation of tax benefits and liabilities involves uncertainties in the application of complex tax regulations in a multitude of jurisdictions, the Company recognizes tax benefits and liabilities based on an estimate of whether, and the extent to which, taxes will ultimately be due, and these tax benefits and liabilities are evaluated on an ongoing basis. The 2005 effective income tax rate reflects foreign tax and state tax benefits totaling $1.1 million, and the 2004 effective income tax rate reflects state tax benefits totaling $1.2 million, for tax audit settlements related to deductions previously not recognized for financial reporting purposes.
     The 2004 effective income tax rate also reflects U.S. income taxes on the remittance of certain earnings of foreign subsidiaries as dividends to the extent not offset by available foreign tax credits.
     The tax effect and type of significant temporary differences by component which gave rise to the net deferred tax asset as of December 31, 2005 and 2004 were as follows:
                   
    2005   2004
 
Deferred tax assets:
               
 
Postretirement and postemployment benefit obligations
  $ 24,645,000     $ 24,503,000  
 
Financial accruals and reserves not currently deductible
    5,158,000       6,130,000  
 
Inventory basis differences
    5,582,000       5,858,000  
 
Foreign operating loss carryforwards
    577,000       427,000  
 
Federal tax credit carryforwards
    870,000       106,000  
 
Valuation allowance
          (161,000 )
 
      36,832,000       36,863,000  
 
Deferred tax liabilities:
               
 
Plant and equipment basis differences
    (10,028,000 )     (11,213,000 )
 
Intangibles
    (3,501,000 )     (1,749,000 )
 
Additional interest deduction on contingent convertible notes
    (9,567,000 )     (5,650,000 )
 
Other
    (95,000 )     (740,000 )
 
      (23,191,000 )     (19,352,000 )
 
Net deferred tax asset
  $ 13,641,000     $ 17,511,000  
 
     The Company had available foreign net operating loss carryforwards of $0.6 million ($1.9 million pre-tax) and $0.4 million ($1.4 million pre-tax) at December 31, 2005 and 2004 that have an indefinite life and were subject to a valuation allowance of $0.2 million at December 31, 2004. The elimination of the valuation allowance in 2005 was attributable to the expected utilization of foreign net operating loss carryforwards that were previously not expected to be realized. In addition, at December 31, 2005 the Company had federal tax credit carryforwards of $0.9 million, which expire beginning in 2011. The Company believes it is more likely than not that the tax benefits of these federal tax credit carryforwards will be realized before they expire. Tax benefits of foreign operating loss carryforwards and federal tax credit carryforwards are evaluated on an ongoing basis, including a review of the historical and projected future operating results, the eligible carryforward period, and other circumstances.
     The deductibility for tax purposes of the additional interest deduction on the contingent convertible notes may have to be recaptured, in
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NOTES TO CONSOLIDATED Financial Statements (continued)
part or in whole, if the notes are redeemed for cash instead of converted into the Company’s common stock. If the notes are redeemed into Company common stock, the deferred tax liability provided for would be eliminated through an adjustment to the Company’s shareholders’ equity and would not impact current tax accounts.
     The net deferred tax asset recorded as an other current asset in the Consolidated Balance Sheets was $7.9 million and $6.5 million at December 31, 2005 and 2004. The net deferred tax asset recorded as a long-term other asset in the Consolidated Balance Sheets was $5.7 million and $11.0 million at December 31, 2005 and 2004. Undistributed earnings of foreign subsidiaries were $22.1 million at December 31, 2005. The Company has not provided for U.S. income taxes on these undistributed earnings of foreign subsidiaries as these earnings are intended to be permanently reinvested. The amounts subject to U.S. taxation upon remittance of these earnings as dividends would be partially offset by available foreign tax credits.
     In 2004, the American Jobs Creation Act of 2004 (“the Act”) was signed into law. The Act created a temporary incentive for U.S. corporations to repatriate earnings from foreign subsidiaries by providing an 85 percent dividends received deduction for certain dividends from controlled foreign corporations to the extent the dividends exceeded a base amount and were invested in the U.S. pursuant to a domestic investment plan. The temporary incentive was available to the Company in 2005. The Company did not repatriate earnings under this provision.
NOTE 10 CONTINGENCIES
      As previously reported, in 2000, an accident involving a MH53E helicopter manufactured by Sikorsky Aircraft Corporation, resulted in four deaths and two injuries during a military training mission. The Company manufactures and sells swashplate bearings used on MH53E helicopters. In 2002, the Company, along with certain other companies, was named as a defendant in a lawsuit filed by the relatives and the estates of the four deceased individuals, and by the two injured individuals. The final settlement agreement and release documents related to this lawsuit have been executed and the lawsuit has been dismissed by the court. The Company made no payments related to this lawsuit.
     As previously reported, during 2004, the Company reduced its previously recorded legal fee accrual, for the Transactions Lawsuit, by $1.7 million. This change in estimate increased 2004 net income by $1.1 million. The deadline for the plaintiffs to take action to prolong the case has expired, therefore, the case has concluded. Expenditures to litigate this matter equaled $0.8 million in 2004 and $2.9 million in 2003.
     The Company is involved in ongoing environmental remediation activities at certain manufacturing sites. One of the manufacturing sites undergoing environmental remediation is a discontinued operation sold in 2001, where the Company retained the environmental liability. The Company is working with the appropriate regulatory agencies to complete the necessary remediation or to determine the extent of the Company’s portion of the remediation necessary. As of December 31, 2005, an undiscounted accrual in the amount of $1.4 million, representing the Company’s best estimate for ultimate resolution of these environmental matters, remains in other long-term liabilities in the consolidated financial statements.
     Various other claims arising in the normal course of business are pending against the Company. The Company’s estimated legal costs expected to be incurred in connection with claims, lawsuits and environmental matters are accrued in the consolidated financial statements.
NOTE 11 GOODWILL AND OTHER INTANGIBLE ASSETS
      The Company annually, or more frequently if events or changes in circumstances indicate a need, tests the carrying amounts of goodwill and indefinite-lived intangible assets for impairment.
     The Company identifies impairment of goodwill by comparing the fair value of each of its reporting units with the reporting unit’s carrying amount. The fair value of each of the reporting units is derived from an estimate of discounted future cash flows including an estimate for terminal value. A 10.0 percent discount rate is utilized, and a growth assumption of 2.0 percent in perpetuity to calculate terminal value. Potential goodwill impairment is identified if a reporting unit’s carrying amount is more than a reporting unit’s fair value. If this occurs, normally a third-party valuation specialist is utilized to assist the Company in determining the implied fair value of
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NOTES TO CONSOLIDATED Financial Statements (continued)
the reporting unit’s goodwill. The amount of any actual impairment loss is calculated by comparing the implied fair value of the reporting unit’s goodwill with the carrying amount of the reporting unit’s goodwill.
     Trademarks are the Company’s only indefinite-lived intangible assets. The Company identifies impairment of these trademarks by comparing their fair value to their carrying amounts. The fair values of the trademarks are calculated based on estimates of discounted future cash flows related to the net amount of royalty expenses avoided due to the existence of the trademarks.
     During 2005, the Company completed its annual goodwill impairment test of the Company’s reporting units. The fair value of all reporting units exceeded their carrying value, which indicated no goodwill impairment. Also during 2005, intangible assets deemed to have indefinite useful lives were tested for impairment with no impairment loss being realized.
     In January 2005, the Company acquired Purafil Inc. for $42.7 million. A portion of the purchase price was allocated to various intangible assets including, $10.9 million to customer relationships, $5.1 million to developed technology, $1.6 million to trademarks, $0.3 million to backlog, $0.3 million to product names, and $18.5 million was recognized as goodwill. The trademarks are not being amortized as they are deemed to have indefinite useful lives, but will be subject to annual impairment testing. The other intangible assets will be amortized over their respective useful lives. The goodwill is being reported as part of the Company’s “Other” businesses and will not be amortized, but will be subject to annual impairment testing.
     In 2004, the Company acquired the net assets of a privately-held manufacturer of linear deceleration products for $3.9 million, of which $0.6 million was assigned to trademarks acquired, $0.6 million was assigned to various other intangible assets acquired, and $1.4 million was recognized as goodwill. The trademarks are not being amortized as they are deemed to have indefinite useful lives, but will be subject to annual impairment testing. The other intangible assets will be amortized over their respective useful lives. The goodwill is being reported as part of the Company’s Velocity Control Products reporting segment and will not be amortized, but will be subject to annual impairment testing.
     During 2004, the Company determined that because of a change in competitive dynamics the fair value of one of the reporting units reported as part of the Company’s “Other” businesses had been reduced to an amount less than the reporting unit’s carrying amount. Therefore, the Company incurred a $1.9 million pre-tax, non-cash goodwill impairment loss, which equaled $1.2 million after tax.
     The changes in the carrying amount of goodwill for the years ended December 31, 2005 and 2004 are as follows:
                                         
    Friction and                
    Motion   Velocity            
    Control   Control   Sealing        
    Products   Products   Products   Other   Total
 
Balance as of January 1, 2004
  $ 30,697,000     $ 41,817,000     $ 186,000     $ 27,089,000     $ 99,789,000  
Goodwill acquired
          1,062,000                   1,062,000  
Impairment losses
                      (1,934,000 )     (1,934,000 )
Effect of foreign currency exchange rate changes
    1,343,000                         1,343,000  
 
Balance as of December 31, 2004
  $ 32,040,000     $ 42,879,000     $ 186,000     $ 25,155,000     $ 100,260,000  
 
Goodwill acquired
          321,000             18,491,000       18,812,000  
Effect of foreign currency exchange rate changes
    (1,904,000 )                       (1,904,000 )
 
Balance as of December 31, 2005
  $ 30,136,000     $ 43,200,000     $ 186,000     $ 43,646,000     $ 117,168,000  
 
     On July 26, 2005 the Company sold substantially all of the operating assets and liabilities of its Power and Data Transmission Products segment including goodwill in the amount of $12.9 million, which is excluded from the table above.
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NOTES TO CONSOLIDATED Financial Statements (continued)
     Other intangible assets are summarized as follows:
                                 
    2005   2004
 
    Gross       Gross    
    Carrying   Accumulated   Carrying   Accumulated
Amortized Intangible Assets   Amount   Amortization   Amount   Amortization
 
Customer relationships and lists
  $ 18,694,000     $ 4,940,000     $ 7,834,000     $ 2,970,000  
Patents and developed technology
    6,238,000       920,000       1,033,000       210,000  
Distributor agreements
    374,000       50,000       374,000       12,000  
Backlog
    351,000       351,000       11,000       11,000  
Product names
    320,000       32,000              
 
    $ 25,977,000     $ 6,293,000     $ 9,252,000     $ 3,203,000  
 
     The intangible assets are being amortized at accelerated rates or on a straight-line basis, whichever is appropriate, over their respective useful lives. The weighted average life for customer relationships and lists is 10 years, and for patents and developed technology is 13 years.
                 
    2005   2004
    Carrying   Carrying
Unamortized Intangible Assets   Amount   Amount
 
Trademarks
  $ 4,604,000     $ 3,004,000  
 


Aggregate Intangible Assets Amortization Expense
 
For the year ended December 31, 2004   $ 879,000  
For the year ended December 31, 2005   $ 3,090,000  
 


Estimated Intangible Assets Amortization Expense
 
For the year ending December 31, 2006   $ 3,076,000  
For the year ending December 31, 2007   $ 3,022,000  
For the year ending December 31, 2008   $ 2,951,000  
For the year ending December 31, 2009   $ 2,628,000  
For the year ending December 31, 2010   $ 2,267,000  
 
NOTE 12 BUSINESS SEGMENT INFORMATION
      The Company operates through operating segments for which separate financial information is available, and for which operating results are evaluated regularly by the Company’s chief operating decision maker in determining resource allocation and assessing performance. Certain of the operating segments have similar economic characteristics, as well as other common attributes, including nature of the products and production processes, distribution patterns and classes of customers. The Company aggregates these operating segments for reporting purposes. Certain other operating segments do not exhibit the common attributes mentioned above and, therefore, information about them is reported separately. Still other operating segments do not meet the quantitative thresholds for separate disclosure and their information is combined and disclosed as “Other.”
     Following the sale of its Power and Data Transmission Products segment on July 26, 2005, the Company has three reportable segments and other operating segments engaged in the manufacture and sale of the following:
     Friction and Motion Control Products – complex components used in specialized medical, aerospace, defense, security, electronic, material handling, construction and other industrial applications. Products include anti-friction bearings, split roller bearings, specialty balls and retaining devices.
     Velocity Control Products – complex components used in specialized robotics, material handling, machine tool, medical, amusement and other industrial applications. Products include industrial shock absorbers, safety shock absorbers, velocity controls, gas springs and rotary dampers.
     Sealing Products – complex and standard ring and seal products used in demanding industrial, aerospace and defense applications. Products include engine rings, sealing rings and shaft seals.
     Other – filter elements and liquid and gas-phase air filtration systems, metal alloys, machine tool components, presses, dies and benders used in a variety of industrial applications.
     Power and Data Transmission Products – complex and standard electrical and fiber optic products used in demanding industrial, aerospace, defense, security, medical, electronic and marine equipment applications. Products include slip-rings, slip-ring assemblies, video and data multiplexers, fiber optic rotary joints and printed circuit boards. This segment was sold July 26, 2005. Refer to Note 14 for additional information regarding the sale of this segment.
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NOTES TO CONSOLIDATED Financial Statements (continued)
     The accounting policies of the operating segments are the same as those described in Note 1. Segment performance is evaluated based on segment operating income (which includes an estimated provision for state income taxes) and segment assets.
     Items not allocated to segment operating income include certain amortization and corporate administrative expenses, and other amounts. Corporate assets consist of cash and cash equivalents, fixed assets and certain prepaid expenses. The selling price for transfers between operating segments and geographic areas is generally based on cost plus a mark-up.
                           
    2005   2004   2003
 
Net sales
                       
Friction and Motion Control Products
                       
 
External customers
  $ 194,566,000     $ 163,491,000     $ 138,304,000  
 
Intersegment
    428,000       332,000       344,000  
 
      194,994,000       163,823,000       138,648,000  
Velocity Control Products
                       
 
External customers
    53,839,000       51,011,000       43,078,000  
 
Intersegment
    (1,000 )            
 
      53,838,000       51,011,000       43,078,000  
Sealing Products
                       
 
External customers
    38,632,000       35,035,000       37,510,000  
 
Intersegment
    (88,000 )     (79,000 )      
 
      38,544,000       34,956,000       37,510,000  
Other
                       
 
External customers
    67,219,000       46,957,000       39,230,000  
 
Intersegment
    (37,000 )     (16,000 )      
 
      67,182,000       46,941,000       39,230,000  
Power and Data Transmission Products
                       
 
External customers
    22,399,000       37,317,000       35,970,000  
 
Intersegment
    (302,000 )     (237,000 )     (344,000 )
 
      22,097,000       37,080,000       35,626,000  
 
Total segment net sales
    376,655,000       333,811,000       294,092,000  
Net sales of discontinued operations
    (22,097,000 )     (37,080,000 )     (35,626,000 )
 
    Total consolidated net sales
  $ 354,558,000     $ 296,731,000     $ 258,466,000  
 
                         
    2005   2004   2003
 
Operating income
                       
Friction and Motion Control Products
  $ 49,502,000     $ 40,951,000     $ 30,787,000  
Velocity Control Products
    12,162,000       11,786,000       8,179,000  
Sealing Products
    5,944,000       5,797,000       4,576,000  
Other
    4,616,000       2,196,000       3,310,000  
Power and Data Transmission Products
    2,974,000       3,143,000       2,614,000  
 
    Total segment operating income
    75,198,000       63,873,000       49,466,000  
State income tax provision included in segment operating income
    1,862,000       1,141,000       1,111,000  
Items not allocated to segment operating income
    (3,910,000 )     523,000       5,145,000  
Interest expense
    (9,579,000 )     (9,589,000 )     (6,289,000 )
Interest income
    8,747,000       3,987,000       2,493,000  
Operating income of discontinued operations
    (2,974,000 )     (3,143,000 )     (2,614,000 )
 
    Income from continuing operations before income taxes
  $ 69,344,000     $ 56,792,000     $ 49,312,000  
 
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NOTES TO CONSOLIDATED Financial Statements (continued)
                           
    2005   2004   2003
 
Depreciation and amortization
                       
Friction and Motion Control Products
  $ 7,160,000     $ 6,946,000     $ 6,985,000  
Velocity Control Products
    1,890,000       1,737,000       1,622,000  
Sealing Products
    1,059,000       1,082,000       1,116,000  
Other
    3,768,000       1,094,000       1,134,000  
Corporate
    2,636,000       2,260,000       1,492,000  
Power and Data Transmission Products
    948,000       1,545,000       1,517,000  
 
      17,461,000       14,664,000       13,866,000  
Depreciation and amortization of discontinued operations
    (948,000 )     (1,545,000 )     (1,517,000 )
 
 
Total consolidated depreciation and amortization of continuing operations
  $ 16,513,000     $ 13,119,000     $ 12,349,000  
 
                           
    2005   2004   2003
 
Additions to net property, plant and equipment
                       
Friction and Motion Control Products
  $ 8,322,000     $ 8,006,000     $ 7,979,000  
Velocity Control Products
    940,000       205,000       582,000  
Sealing Products
    612,000       1,084,000       1,074,000  
Other
    2,042,000       1,272,000       721,000  
Corporate
    644,000       574,000       249,000  
Power and Data Transmission Products
    274,000       1,224,000       1,313,000  
 
      12,834,000       12,365,000       11,918,000  
Additions to net property, plant and equipment of discontinued operations
    (274,000 )     (1,224,000 )     (1,313,000 )
 
 
Total consolidated additions to net property, plant and equipment of continuing operations
  $ 12,560,000     $ 11,141,000     $ 10,605,000  
 
                           
    2005   2004   2003
 
Total assets
                       
Friction and Motion Control Products
  $ 153,055,000     $ 162,275,000     $ 146,183,000  
Velocity Control Products
    79,494,000       80,213,000       71,268,000  
Sealing Products
    21,329,000       18,034,000       17,094,000  
Other
    94,528,000       46,586,000       43,762,000  
Corporate
    322,181,000       274,520,000       274,495,000  
Power and Data Transmission Products
          37,496,000       37,572,000  
 
 
Total consolidated assets
  $ 670,587,000     $ 619,124,000     $ 590,374,000  
 
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NOTES TO CONSOLIDATED Financial Statements (continued)
Geographic Information:
     The Company attributes net sales to different geographic areas on the basis of the location of the customer. Net sales and long-lived tangible assets of continuing operations by geographic area are listed below. Long-lived tangible assets primarily include net property, plant and equipment and pension related deposits:
                           
    2005   2004   2003
 
Net Sales
                       
United States
  $ 237,698,000     $ 198,345,000     $ 173,444,000  
Germany
    36,944,000       48,378,000       30,295,000  
Other Countries
    79,916,000       50,008,000       54,727,000  
 
 
Total
  $ 354,558,000     $ 296,731,000     $ 258,466,000  
 
Long-lived Tangible Assets
                       
United States
  $ 74,236,000     $ 69,895,000     $ 68,842,000  
Other Countries
    6,424,000       7,372,000       7,236,000  
 
 
Total
  $ 80,660,000     $ 77,267,000     $ 76,078,000  
 
NOTE 13  ASSETS HELD FOR SALE
      During the fourth quarter of 2005, the Company classified certain land and building assets that are in the process of being sold as assets held for sale as required under Statement of Financial Accounting Standards No. 144, “Accounting for the Impairment or Disposal of Long Lived Assets.” These assets, reported as part of the Company’s “Other” businesses for segment reporting purposes are immaterial at December 31, 2005. The opportunity to sell these assets arose due to the consolidation of the Company’s liquid filtration products business from two facilities into one facility. The Company expects to sell these assets during 2006.
     During 2003, the Company sold certain land and building assets, that were previously classified as assets held for sale, for approximately $1.7 million, net of closing costs, and recorded a gain on sale of $0.9 million reported as a component of selling, general and administrative expenses in the Consolidated Statements of Income.
NOTE 14 DISCONTINUED OPERATIONS
      On July 26, 2005 the Company sold substantially all of the operating assets and liabilities of its Power and Data Transmission Products segment for $71.4 million cash, resulting in a pre-tax gain of $41.0 million, or $0.73 per share on a diluted basis after tax. In accordance with Statement of Financial Accounting Standards No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets,” the operating results of this segment, including the aforementioned gain on sale, are being reported as discontinued operations, and all prior period information has been restated.
     In addition to the segregation of operating results, assets, and liabilities, Emerging Issues Task Force No. 87-24, “Allocation of Interest to Discontinued Operations,” mandates the reallocation to continuing operations of general corporate overhead previously allocated to discontinued operations. Corporate overhead that was previously allocated to the Power and Data Transmission Products segment of $1.2 million, $2.2 million and $1.5 million in 2005, 2004 and 2003 has been charged against continuing operations in the Consolidated Statements of Income. Operating results of the Power and Data Transmission Products segment up to the date of disposition are presented in the following table.
                         
    2005   2004   2003
 
Net sales
  $ 22,097,000     $ 37,080,000     $ 35,626,000  
 
Operating income
  $ 2,974,000     $ 3,143,000     $ 2,614,000  
Gain on disposal
    40,969,000              
Provision for income taxes
    (16,584,000 )     (1,131,000 )     (915,000 )
 
Income from discontinued operations
  $ 27,359,000     $ 2,012,000     $ 1,699,000  
 
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NOTES TO CONSOLIDATED Financial Statements (continued)
NOTE 15  UNAUDITED QUARTERLY FINANCIAL INFORMATION
      Previously reported first and second quarter 2005 results and all quarterly results for 2004 have been restated as a result of the sale of the Power and Data Transmission Products Group during the third quarter of 2005.
                                                                   
    First Quarter   Second Quarter   Third Quarter   Fourth Quarter
 
    2005   2004   2005   2004   2005   2004   2005   2004
 
    (In thousands, except per share data)
Income Statement Data
                                                               
 
Net Sales
  $ 84,562     $ 74,665     $ 94,473     $ 76,831     $ 85,870     $ 73,014     $ 89,653     $ 72,221  
 
Gross Profit
    33,395       30,532       36,121       31,225       32,338       29,519       37,176       29,882  
 
Income From Continuing Operations
    9,204       8,843       11,273       9,726       11,645       8,392       14,408       9,385  
 
Income From Discontinued Operations
    675       59       1,145       218       25,539 (1)     1,112             623  
 
Net Income
  $ 9,879     $ 8,902     $ 12,418     $ 9,944     $ 37,184 (1)   $ 9,504     $ 14,408     $ 10,008  
Balance Sheet Data
                                                               
 
Total Assets-Continuing Operations
  $ 587,051     $ 564,246     $ 591,764     $ 568,129     $ 672,095     $ 572,668     $ 670,587     $ 581,628  
 
Total Assets-Discontinued Operations
    36,729       35,577       35,679       34,529             37,790             37,496  
 
Cash and Cash Equivalents
    234,484       267,952       240,195       269,111       321,671       269,348       320,804       278,586  
 
Total Debt
    200,113       200,180       200,098       200,158       200,082       200,143       200,066       200,128  
Cash Flow Data-Continuing Operations
                                                               
 
Net Cash From Operating Activities
  $ 5,563     $ 16,288     $ 12,587     $ 5,637     $ 12,970     $ 11,447     $ 10,104     $ 14,789  
 
Capital Expenditures, net
    2,343       2,137       2,872       2,615       1,628       1,878       5,717       4,511  
 
Depreciation and Amortization
    3,951       3,240       4,294       3,299       4,050       3,259       4,218       3,321  
Per Share Data-Continuing Operations
                                                               
 
Earnings per Share – Basic
  $ 0.33     $ 0.32     $ 0.41     $ 0.35     $ 0.42     $ 0.30     $ 0.52     $ 0.34  
 
Earnings per Share – Diluted
    0.31       0.30       0.37       0.32       0.38       0.28       0.46       0.31  
Per Share Data-Discontinued Operations
                                                               
 
Earnings per Share – Basic
  $ 0.02     $ 0.00     $ 0.04     $ 0.01     $ 0.92 (1)   $ 0.04           $ 0.02  
 
Earnings per Share – Diluted
    0.02       0.00       0.03       0.01       0.74 (1)     0.03             0.02  
Per Share Data
                                                               
 
Earnings per Share – Basic
  $ 0.35     $ 0.32     $ 0.45     $ 0.36     $ 1.34 (1)   $ 0.34     $ 0.52     $ 0.36  
 
Earnings per Share – Diluted
    0.33       0.30       0.40       0.33       1.12 (1)     0.32       0.46       0.33  
 
Dividends Declared per Share
    0.12       0.12       0.12       0.12       0.12       0.12       0.12       0.12  
 
(1)  Includes the after tax effect, $25.4 million or $0.91 per basic share and $0.73 per share on a diluted basis, of the net gain on the sale of the Power and Data Transmission Products Group.
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ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE
     None
ITEM 9A. CONTROLS AND PROCEDURES
     Kaydon’s management is responsible for establishing and maintaining effective disclosure controls and procedures, as defined under Rule 13a-15(e) of the Securities Exchange Act of 1934. As of the end of the period covered by this report, the Company performed an evaluation, under the supervision and with the participation of the Company’s management, including its Chief Executive Officer and Chief Financial Officer, of the effectiveness of the Company’s disclosure controls and procedures. Based upon that evaluation, the Company’s Chief Executive Officer and Chief Financial Officer concluded that the Company’s disclosure controls and procedures provide reasonable assurance that the material information required to be disclosed by the Company in the reports that it files or submits to the Securities and Exchange Commission under the Securities Exchange Act of 1934 is recorded, processed, summarized and reported within the time periods specified in the Commission’s rules and forms. No changes were made to the Company’s internal control over financial reporting (as defined in Rule 13a-15(f) under the Securities Exchange Act of 1934) during the last fiscal quarter that materially affected, or are reasonably likely to materially affect, the Company’s internal control over financial reporting.
     Management’s report on internal control over financial reporting, and Ernst & Young LLP’s report on both management’s assessment and on the Company’s internal control over financial reporting are included in Item 8 of this Report and incorporated herein by reference.
ITEM 9B. OTHER INFORMATION
     None
PART III
ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT
     Information regarding executive officers required by this Item 10 is set forth as a Supplementary Item at the end of Part I hereof (pursuant to Instruction 3 to Item 401(b) of Regulation S-K). Other information required by this Item is included in the Proxy Statement for the 2006 Annual Meeting of Shareholders of the Company, which will be filed with the Securities and Exchange Commission prior to April 30, 2006 and is incorporated herein by reference.
ITEM 11. EXECUTIVE COMPENSATION
     The information required by Item 11 is included in the Proxy Statement for the 2006 Annual Meeting of Shareholders of the Company, which will be filed with the Securities and Exchange Commission prior to April 30, 2006 and is incorporated herein by reference.
ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND RELATED STOCKHOLDER MATTERS
     The information required by Item 12 is included in the Proxy Statement for the 2006 Annual Meeting of Shareholders of the Company, which will be filed with the Securities and Exchange Commission prior to April 30, 2006 and is incorporated herein by reference. The Company also incorporates herein by reference the Equity Compensation Plan Information contained in Item 5 of this Report.
ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS
     The information required by Item 13 is included in the Proxy Statement for the 2006 Annual Meeting of Shareholders of the Company, which will be filed with the Securities and Exchange Commission prior to April 30, 2006 and is incorporated herein by reference.
ITEM 14. PRINCIPAL ACCOUNTING FEES AND SERVICES
     The information required by Item 14 is included in the Proxy Statement for the 2006 Annual Meeting of Shareholders of the Company, which will be filed with the Securities and Exchange Commission prior to April 30, 2006 and is incorporated herein by reference.
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PART IV
ITEM 15. EXHIBITS AND FINANCIAL STATEMENT SCHEDULES
     (a) 1. Financial Statements
  The following Consolidated Financial Statements of the Company are included in Item 8, “Financial Statements and Supplementary Data”:
  Consolidated Balance Sheets at December 31, 2005 and 2004
 
  Consolidated Statements of Income for the years ended December 31, 2005, 2004 and 2003
 
  Consolidated Statements of Shareholders’ Equity for the years ended December 31, 2005, 2004 and 2003
 
  Consolidated Statements of Cash Flows for the years ended December 31, 2005, 2004 and 2003
 
  Notes to Consolidated Financial Statements
 
  Report of Independent Registered Public Accounting Firm – Financial Statements
 
  Report of Independent Registered Public Accounting Firm – Internal Control
  2. Financial Statement Schedules
 
  The following Financial Statement Schedule of the Company is filed with this Report:
 
  II. Valuation and Qualifying Accounts for the years ended December 31, 2005, 2004 and 2003.
 
  3. Exhibits
 
  The following exhibits are filed as part of this Report. Those exhibits with an asterisk (*) designate the Company’s management contracts or compensation plans or arrangements for its executive officers.
     Certain of the following exhibits have been previously filed with the Securities and Exchange Commission by the Company pursuant to the requirements of the Securities Act of 1933 and the Securities Exchange Act of 1934. Such exhibits are identified by the parenthetical references following the listing of each such exhibit and are incorporated herein by reference. The Company’s Commission file number is 0-12640.
         
Exhibit    
Number   Description of Document
     
  2 .1   Stock Purchase Agreement dated as of July 26, 2005 by and among Kaydon Corporation, Kaydon Corporation Limited, Kaydon Acquisition IX, Inc., Moog, Inc., Moog Controls Limited and Moog Canada Corporation (previously filed as Exhibit 10 to the Company’s Current Report on Form 8-K filed July 27, 2005 and incorporated herein by reference)
  2 .2   Stock Purchase Agreement dated as of January 7, 2005 by and among the Company, the shareholders of Purafil, Inc. and Purafil Europa B.V. (previously filed as Exhibit 10.1 to the Company’s Current Report on Form 8-K filed January 10, 2005 and incorporated herein by reference)
  3 .1   Second Restated Certificate of Incorporation of the Company (previously filed as Exhibit 3.1 to the Company’s Annual Report on
Form 10-K for the year ended December 31, 2003 and incorporated herein by reference)
  3 .2   By-Laws of the Company, as amended through December 9, 2003 (previously filed as Exhibit 3.2 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2003 and incorporated herein by reference)
  4 .1   Rights Agreement dated as of May 4, 2000 between the Company and Continental Stock Transfer & Trust Company, as Rights Agent (previously filed as Exhibit 4.1 to the Company’s Current Report on Form 8-K filed on May 24, 2000 and incorporated herein by reference)
  4 .2   Notice Letter dated June 23, 2000 from the Company to Continental Stock Transfer & Trust Company regarding the change of the Rights Agent under the Company’s Rights Agreement dated as of May 4, 2000 (previously filed as Exhibit 4.3 to Amendment No. 2 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2000 and incorporated herein by reference)
  4 .3   Indenture dated as of May 23, 2003, between the Company and SunTrust Bank, as Trustee (previously filed as Exhibit 4.1 to Amendment No. 1 to the Company’s Quarterly Report on Form 10-Q/A for the quarter ended June 28, 2003 and incorporated herein by reference)
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Exhibit    
Number   Description of Document
     
  4 .4   Supplemental Indenture No. 1 dated August 18, 2003, by and among Kaydon Corporation and SunTrust Bank (previously filed as Exhibit 4.3 to the Company’s S-3 Registration Statement filed August 18, 2003 and incorporated herein by reference)
  4 .5   Supplemental Indenture No. 2 dated November 12, 2003, by and among Kaydon Corporation and SunTrust Bank (previously filed as Exhibit 4.4 to the Company’s S-3/A Registration Statement filed November 13, 2003 and incorporated herein by reference)
  10 .1*   Kaydon Corporation Employee Stock Ownership and Thrift Plan, as amended (previously filed as Exhibit 4.4 to the Company’s S-8 Registration Statement filed October 8, 2004 and incorporated herein by reference)
  10 .1.1*   Fifth Amendment to the Kaydon Corporation Employee Stock Ownership and Thrift Plan (previously filed as Exhibit 10.1.1 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2004 and incorporated herein by reference)
  10 .1.2*   Sixth Amendment to the Kaydon Corporation Employee Stock Ownership and Thrift Plan
  10 .2*   Kaydon Corporation Executive Management Bonus Program (previously filed as Exhibit 10.1 to the Company’s Current Report on Form 8-K filed March 7, 2005 and incorporated herein by reference)
  10 .3   Kaydon Corporation 1993 Non-Employee Directors Stock Option Plan, as amended (previously filed as Exhibit 10.2 to the Company’s Quarterly Report on Form 10-Q for the quarter ended March 30, 2002 and incorporated herein by reference)
  10 .4*   Kaydon Corporation Supplemental Executive Retirement Plan, as amended (previously filed as Exhibit 10.5 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)
  10 .5*   Kaydon Corporation 1999 Long Term Stock Incentive Plan (previously filed with the Company’s Proxy Statement dated March 18, 1999 and incorporated herein by reference)
  10 .5.1*   Forms of restricted stock agreement and non-qualified stock option agreement to be entered into by the Company and award recipients under the Kaydon Corporation 1999 Long Term Stock Incentive Plan (previously filed as Exhibits 10.1 and 10.2 to the Company’s Current Report on Form 8-K filed February 22, 2005 and incorporated herein by reference)
  10 .6   Kaydon Corporation Director Deferred Compensation Plan adopted December 14, 2000 (previously filed as Exhibit 10.7 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)
  10 .7*   Change in Control Compensation Agreement dated September 28, 1998 between the Company and Brian P. Campbell (previously filed as Exhibit 10.8 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)
  10 .8*   Change in Control Compensation Agreement dated September 28, 1998 between the Company and John F. Brocci (previously filed as Exhibit 10.9 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)
  10 .9*   Change in Control Compensation Agreement dated September 28, 1998 between the Company and John R. Emling (previously filed as Exhibit 10.10 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)
  10 .10*   Change in Control Compensation Agreement dated May 7, 1999 between the Company and Kenneth W. Crawford (previously filed as Exhibit 10.11 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)
  10 .11*   Change in Control Compensation Agreement dated November 12, 2002 between the Company and Peter C. DeChants (previously filed as Exhibit 10.12 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)
  10 .12   Amended and Restated Credit Agreement dated as of July 12, 2005 among Kaydon Corporation, the subsidiary borrowers from time to time party thereto, the alternate currency borrowers from time to time party thereto, JPMorgan Chase Bank, N.A., as Administrative Agent, Wachovia Bank, National Association, as Syndication Agent, and Bank of America, N.A., Comerica Bank and SunTrust Bank, as Documentation Agents, J.P. Morgan Securities, Inc., as Joint Lead Arranger and Sole Book Runner and Wachovia Capital Markets, LLC, as Joint Lead Arranger (previously filed as Exhibit 10 to the Company’s Current Report on Form 8-K filed on July 15, 2005 and incorporated herein by reference)
  10 .13   Kaydon Corporation 2003 Non-Employee Directors Equity Plan (previously filed as Exhibit 99.2 to the Company’s S-8 Registration Statement filed May 9, 2003 and incorporated herein by reference)
  10 .14   Kaydon Corporation Non-Employee Directors Compensation
  10 .15*   Kaydon Corporation Executive Medical Reimbursement Insurance Plan (previously filed as Exhibit 10.18 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2004 and incorporated herein by reference)
  12     Statement Re: Computation of Ratio of Earnings to Fixed Charges
  21     Subsidiaries of the Company
  23     Consent of Independent Registered Public Accounting Firm
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Exhibit    
Number   Description of Document
     
  31     Certification Pursuant to Rule 13a-14(a) of the Securities Exchange Act of 1934, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
  32     Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
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SIGNATURES
     Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this Report to be signed on its behalf by the undersigned, thereunto duly authorized.
     
    KAYDON CORPORATION
 
Date: March 2, 2006
  By: /s/ Brian P. Campbell
     
    Brian P. Campbell
    Chairman, President, Chief Executive Officer
and Chief Financial Officer
(Principal Executive Officer and
Principal Financial Officer)
     
Date: March 2, 2006
  By: /s/ Kenneth W. Crawford
     
    Kenneth W. Crawford
    Vice President and Corporate Controller
(Principal Accounting Officer)
     Pursuant to the requirements of the Securities Exchange Act of 1934, this Report has been signed below by the following persons on behalf of the Registrant and in the capacities and on the dates indicated.
             
 
/s/ David A. Brandon

David A. Brandon
Director
  March 2, 2006    
 
/s/ Brian P. Campbell

Brian P. Campbell
Chairman
  March 2, 2006    
 
/s/ Timothy J. O’Donovan

Timothy J. O’Donovan
Director
  March 2, 2006    
 
/s/ James O’Leary

James O’Leary
Director
  March 2, 2006    
 
/s/ Thomas C. Sullivan

Thomas C. Sullivan
Director
  March 2, 2006    
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SCHEDULE II. VALUATION AND QUALIFYING ACCOUNTS FOR THE YEARS ENDED DECEMBER 31, 2005, 2004 AND 2003
                                 
        Charged (Credited)        
    Balance at   to Costs       Balance at
Description   Beginning of Period   and Expenses   Deductions(A)   End of Period
 
Allowance for doubtful accounts, deducted from accounts receivable in the balance sheet:
                               
2005
  $ 738,000     $ 288,000     $ (123,000 )   $ 903,000  
2004
  $ 880,000     $ 81,000     $ (223,000 )   $ 738,000  
2003
  $ 1,526,000     $ (390,000 )   $ (256,000 )   $ 880,000  
 
(A)  Deductions, representing uncollectible accounts written off, less recoveries of accounts receivable written off in prior years, and reclassifications.
                                 
    Balance at   Charged to Costs       Balance at
Description   Beginning of Period   and Expenses   Deductions(B)   End of Period
 
Inventory reserve account, deducted from inventories in the balance sheet:
                               
2005
  $ 14,519,000     $ 2,785,000     $ (2,415,000 )   $ 14,889,000  
2004
  $ 16,294,000     $ 1,352,000     $ (3,127,000 )   $ 14,519,000  
2003
  $ 18,072,000     $ 1,518,000     $ (3,296,000 )   $ 16,294,000  
 
(B)  Deductions, representing disposal of physical inventories previously reserved, and reclassifications.
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EXHIBIT INDEX
      Certain of the following exhibits have been previously filed with the Securities and Exchange Commission by the Company pursuant to the requirements of the Securities Act of 1933 and the Securities Exchange Act of 1934. Such exhibits are identified by the parenthetical references following the listing of each such exhibit and are incorporated herein by reference. The Company’s Commission file number is 0-12640.
         
Exhibit    
Number   Description of Document
     
  2 .1   Stock Purchase Agreement dated as of July 26, 2005 by and among Kaydon Corporation, Kaydon Corporation Limited, Kaydon Acquisition IX, Inc., Moog, Inc., Moog Controls Limited and Moog Canada Corporation (previously filed as Exhibit 10 to the Company’s Current Report on Form 8-K filed July 27, 2005 and incorporated herein by reference)
  2 .2   Stock Purchase Agreement dated as of January 7, 2005 by and among the Company, the shareholders of Purafil, Inc. and Purafil Europa B.V. (previously filed as Exhibit 10.1 to the Company’s Current Report on Form 8-K filed January 10, 2005 and incorporated herein by reference)
  3 .1   Second Restated Certificate of Incorporation of the Company (previously filed as Exhibit 3.1 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2003 and incorporated herein by reference)
  3 .2   By-Laws of the Company, as amended through December 9, 2003 (previously filed as Exhibit 3.2 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2003 and incorporated herein by reference)
  4 .1   Rights Agreement dated as of May 4, 2000 between the Company and Continental Stock Transfer & Trust Company, as Rights Agent (previously filed as Exhibit 4.1 to the Company’s Current Report on Form 8-K filed on May 24, 2000 and incorporated herein by reference)
  4 .2   Notice Letter dated June 23, 2000 from the Company to Continental Stock Transfer & Trust Company regarding the change of the Rights Agent under the Company’s Rights Agreement dated as of May 4, 2000 (previously filed as Exhibit 4.3 to Amendment No. 2 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2000 and incorporated herein by reference)
  4 .3   Indenture dated as of May 23, 2003, between the Company and SunTrust Bank, as Trustee (previously filed as Exhibit 4.1 to Amendment No. 1 to the Company’s Quarterly Report on Form 10-Q/A for the quarter ended June 28, 2003 and incorporated herein by reference)
  4 .4   Supplemental Indenture No. 1 dated August 18, 2003, by and among Kaydon Corporation and SunTrust Bank (previously filed as Exhibit 4.3 to the Company’s S-3 Registration Statement filed August 18, 2003 and incorporated herein by reference)
  4 .5   Supplemental Indenture No. 2 dated November 12, 2003, by and among Kaydon Corporation and SunTrust Bank (previously filed as Exhibit 4.4 to the Company’s S-3/A Registration Statement filed November 13, 2003 and incorporated herein by reference)
  10 .1   Kaydon Corporation Employee Stock Ownership and Thrift Plan, as amended (previously filed as Exhibit 4.4 to the Company’s S-8 Registration Statement filed October 8, 2004 and incorporated herein by reference)
  10 .1.1   Fifth Amendment to the Kaydon Corporation Employee Stock Ownership and Thrift Plan (previously filed as Exhibit 10.1.1 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2004 and incorporated herein by reference)
  10 .1.2   Sixth Amendment to the Kaydon Corporation Employee Stock Ownership and Thrift Plan
  10 .2   Kaydon Corporation Executive Management Bonus Program (previously filed as Exhibit 10.1 to the Company’s Current Report on Form 8-K filed March 7, 2005 and incorporated herein by reference)
  10 .3   Kaydon Corporation 1993 Non-Employee Directors Stock Option Plan, as amended (previously filed as Exhibit 10.2 to the Company’s Quarterly Report on Form 10-Q for the quarter ended March 30, 2002 and incorporated herein by reference)
  10 .4   Kaydon Corporation Supplemental Executive Retirement Plan, as amended (previously filed as Exhibit 10.5 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)
  10 .5   Kaydon Corporation 1999 Long Term Stock Incentive Plan (previously filed with the Company’s Proxy Statement dated March 18, 1999 and incorporated herein by reference)
  10 .5.1   Forms of restricted stock agreement and non-qualified stock option agreement to be entered into by the Company and award recipients under the Kaydon Corporation 1999 Long Term Stock Incentive Plan (previously filed as Exhibits 10.1 and 10.2 to the Company’s Current Report on Form 8-K filed February 22, 2005 and incorporated herein by reference)
  10 .6   Kaydon Corporation Director Deferred Compensation Plan adopted December 14, 2000 (previously filed as Exhibit 10.7 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)


Table of Contents

         
Exhibit    
Number   Description of Document
     
  10 .7   Change in Control Compensation Agreement dated September 28, 1998 between the Company and Brian P. Campbell (previously filed as Exhibit 10.8 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)
  10 .8   Change in Control Compensation Agreement dated September 28, 1998 between the Company and John F. Brocci (previously filed as Exhibit 10.9 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)
  10 .9   Change in Control Compensation Agreement dated September 28, 1998 between the Company and John R. Emling (previously filed as Exhibit 10.10 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)
  10 .10   Change in Control Compensation Agreement dated May 7, 1999 between the Company and Kenneth W. Crawford (previously filed as Exhibit 10.11 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)
  10 .11   Change in Control Compensation Agreement dated November 12, 2002 between the Company and Peter C. DeChants (previously filed as Exhibit 10.12 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and incorporated herein by reference)
  10 .12   Amended and Restated Credit Agreement dated as of July 12, 2005 among Kaydon Corporation, the subsidiary borrowers from time to time party thereto, the alternate currency borrowers from time to time party thereto, JPMorgan Chase Bank, N.A., as Administrative Agent, Wachovia Bank, National Association, as Syndication Agent, and Bank of America, N.A., Comerica Bank and SunTrust Bank, as Documentation Agents, J.P. Morgan Securities, Inc., as Joint Lead Arranger and Sole Book Runner and Wachovia Capital Markets, LLC, as Joint Lead Arranger (previously filed as Exhibit 10 to the Company’s Current Report on Form 8-K filed on July 15, 2005 and incorporated herein by reference)
  10 .13   Kaydon Corporation 2003 Non-Employee Directors Equity Plan (previously filed as Exhibit 99.2 to the Company’s S-8 Registration Statement filed May 9, 2003 and incorporated herein by reference)
  10 .14   Kaydon Corporation Non-Employee Directors Compensation
  10 .15   Kaydon Corporation Executive Medical Reimbursement Insurance Plan (previously filed as Exhibit 10.18 to the Company’s Annual Report on Form 10-K for the year ended December 31, 2004 and incorporated herein by reference)
  12     Statement Re: Computation of Ratio of Earnings to Fixed Charges
  21     Subsidiaries of the Company
  23     Consent of Independent Registered Public Accounting Firm
  31     Certification Pursuant to Rule 13a-14(a) of the Securities Exchange Act of 1934, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
  32     Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002