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Restructuring and Cost Management Plans
6 Months Ended
Sep. 30, 2017
Restructuring and Related Activities [Abstract]  
Restructuring and Cost Management Plans
17. Restructuring and Cost Management Plans
2017 Corporate Restructuring:
In the fourth quarter of 2017, the Company initiated a restructuring plan to improve business effectiveness and streamline operations to achieve a stated target profit level for the Company as a whole. As a part of the restructuring plan, the management team was reorganized from a business unit to a functional structure; the Company closed facilities in Montreal, Canada; Napa, California; and Sunnyvale, California; the Company discontinued certain products; and the Company made select reductions in headcount across the Company. Actions under this plan are largely completed as of the end of the second fiscal quarter of 2018, except facilities charges and other costs which will extend beyond that time, with an estimated future cost of approximately $0.4 million and $0.2 million, of which the majority is expected to be paid in cash.
Total expenses related to the plan were $16.5 million in the first two quarters of 2018 and $7.6 million in the fourth quarter of 2017. Included in the 2018 expenses are approximately $13.3 million of charges impacting gross margins primarily related to impairment of other assets and inventory stemming from the product portfolio program reviews. Operating expense charges included $2.5 million of facilities and fixed assets charges related to abandoned facilities and discontinued products and $0.6 million of employee severance and related costs. The change in total estimated costs primarily related to inventory and other asset write-offs stemming from the product portfolio program reviews that occurred during the first two quarters of 2018. Product portfolio reviews are ongoing.
The following table presents the total expected restructuring costs as of September 30, 2017 (in thousands):
 
Total Expected Costs for the Plan
 
Costs Recognized from inception of the plan through the Quarter ended Sep 30, 2017
 
Remaining Costs to be Recognized Subsequent to Sep 30, 2017
Employee severance and related personnel costs
$
4,165

 
$
4,165

 
$

Site closure costs
2,090

 
1,690

 
400

Current asset impairments and other gross profit charges(1)
14,947

 
14,947

 

Non-current asset impairments
3,032

 
3,032

 

Other Costs
427

 
227

 
200

Total
$
24,661

 
$
24,061

 
$
600

(1) Current asset impairments include inventory charges recorded in cost of sales.
The following table presents the amounts payable related to the 2017 Corporate Restructuring (in thousands):
 
Employee severance and related personnel costs
 
Site closure costs
 
Current asset impairments and other gross profit charges(1)
 
Non-current asset impairments
 
Other Costs
 
Total
Balance as of April 2, 2016
$

 
$

 
$

 
$

 
$

 
$

Costs incurred
3,588

 
888

 
1,669

 
1,376

 
66

 
7,587

Cash payments
(341
)
 

 

 

 
(66
)
 
(407
)
Non-cash items

 

 
(1,669
)
 
(1,376
)
 

 
(3,045
)
Balance as of April 1, 2017
$
3,247

 
$
888

 
$

 
$

 
$

 
$
4,135

Costs incurred
577

 
800

 
13,278

 
1,657

 
163

 
16,475

Cash (payments) receipts
(3,672
)
 
(863
)
 
(1,750
)
 
32

 
(163
)
 
(6,416
)
Non-cash items

 

 
(10,876
)
 
(1,689
)
 

 
(12,565
)
Balance as of September 30, 2017
$
152

 
$
825

 
$
652

 
$

 
$

 
$
1,629

(1) Asset and facilities costs include inventory charges recorded in cost of sales.
Other restructuring plans:
The Company's previously disclosed restructuring plans are largely complete, except for facilities charges and legal entity closure charges which are expected to be incurred through the end of December 2018. Please see Note 26: Restructuring and Cost Management Plans to the Company’s financial statements included in its Annual Report on Form 10-K for the fiscal year ending April 1, 2017. Net restructuring costs related to these plans were $0.4 million in 2018 and $0.4 million in 2017. The Company does not expect to incur any future expenses on these plans. The amounts payable of $0.8 million at September 30, 2017 are expected to be future cash outflows, primarily relating to facility expenses.
The following table presents the amounts related to restructuring costs payable (in thousands):
Restructuring & cost management amounts payable as of April 2, 2016
$
757

Cash payments and other adjustments
(297
)
Costs incurred
401

Restructuring & cost management amounts payable as of April 1, 2017
861

Cash payments and other adjustments
(380
)
Costs incurred
356

Restructuring & cost management amounts payable as of September 30, 2017
$
837


Overall restructuring reserve:
As of September 30, 2017, and April 1, 2017, the amount of unpaid restructuring costs included in accrued liabilities on the Consolidated Balance Sheets were $2.5 million and $5.0 million, respectively. Included in the payable balance are amounts for severance and employee benefits, asset retirement obligation and net lease commitments.