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Note 12 - Business Segments, Sales of Products and Significant Customers
12 Months Ended
Dec. 31, 2018
Notes to Financial Statements  
Segment Reporting Disclosure [Text Block]
Note
12:
Business Segments, Sales of Products and Significant Customers
 
We discover, acquire, develop, produce, and market concentrates and doré containing silver, gold, lead and zinc.  Our products consist of both metal concentrates, which we sell to custom smelters and brokers, and unrefined bullion bars (doré), which
may
be sold as doré or further refined before sale to precious metals traders.  We are currently organized and managed in
five
segments, which represent our operating units: the Greens Creek unit, the Lucky Friday unit, the Casa Berardi unit, the San Sebastian unit, and the Nevada Operations unit. The Nevada Operations unit was added as a result of our acquisition of Klondex in
July 2018 (
see
Note
16
for more information).
 
General corporate activities
not
associated with operating units and their various exploration activities, as well as discontinued operations and idle properties, are presented as “other.”  Interest expense, interest income and income taxes are considered general corporate items, and are
not
allocated to our segments.
 
The tables below present information about our reportable segments as of and for the years ended
December 
31,
2018,
2017
and
2016
(in thousands).
 
   
2018
   
2017
   
2016
 
Net sales to unaffiliated customers:
                       
Greens Creek
  $
265,650
    $
278,297
    $
260,446
 
Lucky Friday
   
9,750
     
21,555
     
94,479
 
Casa Berardi
   
210,339
     
192,165
     
177,143
 
San Sebastian
   
50,224
     
85,758
     
113,889
 
Nevada Operations
   
31,174
     
     
 
Total sales to unaffiliated customers
  $
567,137
    $
577,775
    $
645,957
 
Income (loss) from operations:
                       
Greens Creek
  $
70,293
    $
70,132
    $
65,125
 
Lucky Friday
   
(20,199
)
   
(16,037
)
   
18,175
 
Casa Berardi
(1)
   
881
     
(534
)
   
8,831
 
San Sebastian
   
(14
)
   
53,591
     
77,221
 
Nevada Operations
   
(26,715
)
   
     
 
Other
   
(63,372
)
   
(47,046
)
   
(59,913
)
Total (loss) income from operations
(1)
  $
(39,126
)
  $
60,106
    $
109,439
 
Capital additions (including non-cash additions):
                       
Greens Creek
  $
43,631
    $
35,255
    $
42,013
 
Lucky Friday
   
14,236
     
6,268
     
44,839
 
Casa Berardi
   
39,816
     
51,327
     
67,577
 
San Sebastian
   
8,492
     
9,994
     
6,026
 
Nevada Operations
   
35,721
     
     
 
Other
   
4,555
     
2,908
     
21,344
 
Total capital additions
  $
146,451
    $
105,752
    $
181,799
 
 
Depreciation, depletion and amortization:
                       
Greens Creek
  $
46,511
    $
56,328
    $
53,222
 
Lucky Friday
   
1,012
     
2,447
     
11,810
 
Casa Berardi
(1)
   
71,302
     
59,131
     
54,817
 
San Sebastian
   
4,602
     
2,693
     
3,782
 
Nevada Operations
   
10,617
     
     
 
Total depreciation, depletion and amortization
(1)
  $
134,044
    $
120,599
    $
123,631
 
Other significant non-cash items:
                       
Greens Creek
  $
3,325
    $
2,685
    $
2,736
 
Lucky Friday
   
618
     
2,011
     
720
 
Casa Berardi
(1)
   
696
     
33
     
1,072
 
San Sebastian
   
419
     
468
     
 
Nevada Operations
   
8,758
     
     
 
Other
   
(23,358
)
   
52,266
     
11,795
 
Total other significant non-cash items
(1)
  $
(9,542
)
  $
57,463
    $
16,323
 
Identifiable assets:
                       
Greens Creek
  $
637,386
    $
671,960
    $
681,303
 
Lucky Friday
   
437,499
     
432,400
     
442,829
 
Casa Berardi
(1)
   
754,248
     
784,706
     
790,162
 
San Sebastian
   
44,152
     
62,198
     
33,608
 
Nevada Operations
   
581,194
     
     
 
Other
   
249,465
     
393,894
     
407,893
 
Total identifiable assets
(1)
  $
2,703,944
    $
2,345,158
    $
2,355,795
 
 
The following are our long-lived assets by geographic area as of
December 
31,
2018
and
2017
(in thousands):
 
   
2018
   
2017
 
United States
  $
1,797,441
    $
1,248,824
 
Canada
(1)
   
707,473
     
743,779
 
Mexico
   
15,090
     
6,708
 
Total long-lived assets
(1)
  $
2,520,004
    $
1,999,311
 
 
(
1
)
Amounts reported as of and for the years ended
December 31, 2017
and
2016
have been revised. See
Note
2
for more information.
 
Our products consist of both metal concentrates, which we sell to custom smelters and brokers, and unrefined bullion bars (doré), which
may
be sold as doré or further refined before sale to precious metals traders. Revenue is recognized upon the completion of the performance obligations and transfer of control of the product to the customer.
 
For sales of metals from refined doré, the performance obligation is met, the transaction price is known, and revenue is recognized at the time of transfer of control of the agreed-upon metal quantities to the customer by the refiner. For sales of unrefined doré, the performance obligation is met, the transaction price is known, and revenue is recognized at the time of transfer of title and control of the doré containing the agreed-upon metal quantities to the customer. Refining, selling and shipping costs related to sales of doré and metals from doré are recorded to cost of sales as incurred.
 
For concentrate sales, which we currently have at our Greens Creek and Lucky Friday units, the performance obligation is met, the transaction price can be reasonably estimated, and revenue is recognized generally at the time of shipment. Concentrates sold at our Lucky Friday unit typically leave the mine and are received by the customer within the same day. However, there is a period of time between shipment of concentrates from our Greens Creek unit and their physical receipt by the customer, and judgment is required in determining when control has been transferred to the customer for those shipments. We have determined the performance obligation is met and title is transferred to the customer upon shipment of concentrate parcels from Greens Creek because, at that time,
1
) legal title is transferred to the customer,
2
) the customer has accepted the parcel and obtained the ability to realize all of the benefits from the product,
3
) the concentrate content specifications are known, have been communicated to the customer, and the customer has the significant risks and rewards of ownership of it,
4
) it is very unlikely a concentrate parcel from Greens Creek will be rejected by a customer upon physical receipt, and
5
) we have the right to payment for the parcel.
 
Judgment is also required in identifying the performance obligations for our concentrate sales. Most of our concentrate sales involve “frame contracts” with smelters that can cover multiple years and specify certain terms under which individual parcels of concentrates are sold. However, some terms are
not
specified in the frame contracts and/or can be renegotiated as part of annual amendments to the frame contract. We have determined parcel shipments represent individual performance obligations satisfied at a point in time when control of the shipment is transferred to the customer.
 
The consideration we receive for our concentrate sales fluctuates due to changes in metals prices between the time of shipment and final settlement with the customer. However, we are able to reasonably estimate the transaction price for the concentrate sales at the time of shipment using forward prices for the month of settlement, and previously recorded sales and accounts receivable are adjusted to estimated settlement metals prices until final settlement with the customer. Also, it is unlikely a significant reversal of revenue for any
one
concentrate parcel will occur. As such, we use the expected value method to price the parcels until the final settlement date occurs, at which time the final transaction price is known. At
December 
31,
2018,
metals contained in concentrates and exposed to future price changes totaled
1.0
million ounces of silver,
3,658
ounces of gold,
10,689
tons of zinc, and
1,572
tons of lead.  However, as discussed in
Note
11
, we seek to mitigate the risk of negative price adjustments by using financially-settled forward contracts for some of our sales.
 
Sales and accounts receivable for concentrate shipments are recorded net of charges for treatment, refining, smelting losses, and other charges negotiated by us with the customers, which represent components of the transaction price. Charges are estimated by us upon shipment of concentrates based on contractual terms, and actual charges typically do
not
vary materially from our estimates. Costs charged by customers include fixed treatment and refining costs per ton of concentrate and
may
include price escalators which allow the customers to participate in the increase of lead and zinc prices above a negotiated baseline. Costs for shipping concentrates to customers are recorded to cost of sales as incurred.
 
Sales of metal concentrates and metal products are made principally to custom smelters, brokers and metals traders. The percentage of sales contributed by each segment is reflected in the following table:
 
   
Year Ended December 31,
 
   
2018
   
2017
   
2016
 
Greens Creek
   
46.7
%
   
48.1
%
   
40.3
%
Lucky Friday
   
1.8
%
   
3.8
%
   
14.7
%
Casa Berardi
   
37.1
%
   
33.3
%
   
27.4
%
San Sebastian
   
8.9
%
   
14.8
%
   
17.6
%
Nevada Operations
   
5.5
%
   
%
   
%
     
100
%
   
100
%
   
100
%
 
Sales of products by metal for the years ended
December 
31,
2018,
2017
and
2016
were as follows (in thousands):
 
   
Year Ended December 31,
 
   
2018
   
2017
   
2016
 
Silver
  $
144,609
    $
194,813
    $
274,438
 
Gold
   
313,076
     
277,421
     
276,630
 
Lead
   
33,829
     
37,995
     
63,942
 
Zinc
   
99,800
     
104,023
     
95,058
 
Less: Smelter and refining charges
   
(24,177
)
   
(36,477
)
   
(64,111
)
Sales of products
  $
567,137
    $
577,775
    $
645,957
 
 
The following is sales information by geographic area based on the location of smelters and brokers (for concentrate shipments) and the location of parent companies (for doré sales to metals traders) for the years ended
December 
31,
2018,
2017
and
2016
(in thousands):
 
   
2018
   
2017
   
2016
 
United States
  $
48,437
    $
16,806
    $
22,499
 
Canada
   
322,402
     
358,663
     
437,621
 
Japan
   
42,885
     
58,475
     
44,158
 
Korea
   
145,263
     
80,183
     
116,687
 
China
   
66
     
69,631
     
35,220
 
Other
   
     
     
4,008
 
Total, excluding gains/losses on forward contracts
  $
559,053
    $
583,758
    $
660,193
 
 
Sales by significant product type for the years ended
December 
31,
2018,
2017
and
2016
were as follows (in thousands):
 
   
Year Ended December 31,
 
   
2018
   
2017
   
2016
 
Doré and metals from doré
  $
311,567
    $
295,176
    $
313,784
 
Lead concentrate
   
148,880
     
179,143
     
250,153
 
Zinc concentrate
   
80,938
     
88,688
     
82,872
 
Bulk concentrate
   
17,668
     
20,751
     
13,384
 
Total, excluding gains/losses on forward contracts
  $
559,053
    $
583,758
    $
660,193
 
 
Sales of products for
2018
included net gains of
$8.1
million, and for
2017
and
2016
include net losses of
$6.0
million and
$14.2
million, respectively, on financially-settled forward contracts for silver, gold, lead and zinc contained in our concentrate sales.  See
Note
11
for more information.
 
Sales from continuing operations to significant metals customers as a percentage of total sales were as follows for the years ended
December 
31,
2018,
2017
and
2016:
 
   
Year Ended December 31,
 
   
2018
   
2017
   
2016
 
Teck Metals Ltd.
   
8.4
%
   
11.3
%
   
21.2
%
Korea Zinc
   
17.8
%
   
16.4
%
   
16.9
%
Scotia
   
15.3
%
   
24.9
%
   
24.5
%
CIBC
   
29.7
%
   
22.8
%
   
19.0
%
 
Our trade accounts receivable balance related to contracts with customers was
$4.2
million at
December 
31,
2018
and
$14.8
million at
December 
31,
2017,
and included
no
allowance for doubtful accounts.
 
We have determined our contracts do
not
include a significant financing component. For doré sales and sales of metal from doré, payment is received at the time the performance obligation is satisfied. The amount of consideration for concentrate sales is variable, and we receive payment for a significant portion of the estimated value of concentrate parcels within a relatively short period of time after the performance obligation is satisfied.
 
We do
not
incur significant costs to obtain contracts, nor costs to fulfill contracts which are
not
addressed by other accounting standards. Therefore, we have
not
recognized an asset for such costs as of
December 
31,
2018
or
December 
31,
2017.
 
The sales and income (loss) from operations amounts reported above include results from our Lucky Friday segment. The Lucky Friday mine is our only operation where some of our employees are subject to a collective bargaining agreement, and the most recent agreement expired on
April 30, 2016.
On
February 19, 2017,
the unionized employees voted against our contract offer, and on
March 13, 2017
went on strike and have been on strike since that time. Production at Lucky Friday was suspended from the start of the strike until
July 2017,
when limited production resumed. In
2018
and
2017,
suspension costs
not
related to production of
$14.6
million and
$17.1
million, respectively, along with
$5.0
million and
$4.2
million, respectively, in non-cash depreciation expense, are reported in a separate line item on our consolidated statements of operations. We cannot predict how long the strike will last or whether an agreement will be reached. As a result of the strike or other related events, operations at Lucky Friday could continue to be disrupted, which could adversely affect our financial condition and results of operations. If the strike continues for a further extended period or it is determined an eventual resolution is unlikely, it
may
be appropriate in the future to review the carrying value of properties, plants, equipment and mineral interests at Lucky Friday. Under such review, if estimated undiscounted cash flows from Lucky Friday were less than its carrying value, an impairment loss would be recognized for the difference between the carrying value and the estimated fair value. The carrying value of properties, plants, equipment and mineral interests at Lucky Friday as of
December 
31,
2018
was approximately
$435.6
 million. However, Lucky Friday has significant identified reserves and mineralized material and a current estimated mine life of approximately
17
years.
 
On
April 30, 2018,
we settled with the National Labor Relations Board ("NLRB") an unfair labor practice claim made by the union. As part of the settlement, Hecla Limited rescinded its last, best and final contract offer implemented in
March 2017.
We do
not
believe the settlement with the NLRB will resolve any of the key differences in the ongoing labor dispute. On
May 4, 2018,
we gave notice to the union that the parties to the labor dispute are at impasse, and implemented portions of our revised final offer presented in
December 2017.