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Note 11 - Business Segments and Significant Customers
12 Months Ended
Dec. 31, 2014
Segment Reporting [Abstract]  
Segment Reporting Disclosure [Text Block]

Note 11: Business Segments and Significant Customers


We discover, acquire, develop, produce, and market concentrates and doré containing silver, gold, lead and zinc.  Our products consist of both metal concentrates, which we sell to custom smelters and brokers, and unrefined bullion bars (doré), which may be sold as doré or further refined before sale to precious metals traders.  We are currently organized and managed in three segments, which represent our operating units: the Greens Creek unit, the Lucky Friday unit and the Casa Berardi unit. As further discussed in Note 15, we completed the acquisition of Aurizon on June 1, 2013, giving us 100% ownership of the Casa Berardi mine in Quebec, Canada. As a result, we added a new reporting segment in 2013 for the Casa Berardi unit.


General corporate activities not associated with operating units and their various exploration activities, as well as discontinued operations and idle properties, are presented as “other.”  Interest expense, interest income and income taxes are considered general corporate items, and are not allocated to our segments.


Sales of metal concentrates and metal products are made principally to custom smelters, brokers and metals traders. The percentage of sales contributed by each segment is reflected in the following table:


   

Year Ended December 31,

 
   

2014

   

2013

   

2012

 

Greens Creek

    49.0

%

    68.8

%

    100.0

%

Lucky Friday

    17.9

%

    11.6

%

   

%

Casa Berardi

    33.1

%

    19.6

%

   

%

      100

%

    100

%

    100

%


The tables below present information about reportable segments as of and for the years ended December 31, 2014, 2013 and 2012 (in thousands).


   

2014

   

2013

   

2012

 

Net sales to unaffiliated customers:

                       

Greens Creek

  $ 245,175     $ 263,263     $ 320,895  

Lucky Friday

    89,757       44,204       248  

Casa Berardi

    165,849       75,122        
    $ 500,781     $ 382,589     $ 321,143  

Income (loss) from operations:

                       

Greens Creek

  $ 39,758     $ 62,178     $ 138,245  

Lucky Friday

    21,502       (3,563

)

    (25,179

)

Casa Berardi

    11,828       (15,708

)

     

Other

    (51,460

)

    (75,301

)

    (75,200

)

    $ 21,628     $ (32,394

)

  $ 37,866  

Capital additions (including non-cash additions):

                       

Greens Creek

  $ 31,476     $ 57,119     $ 62,184  

Lucky Friday

    52,193       55,902       55,998  

Casa Berardi

    48,615       41,425        

Other

    18,801       8,162       11,760  
    $ 151,085     $ 162,608     $ 129,942  

Depreciation, depletion and amortization:

                       

Greens Creek

  $ 63,505     $ 55,265     $ 43,522  

Lucky Friday

    9,431       7,833        

Casa Berardi

    38,198       18,030        
    $ 111,134     $ 81,128     $ 43,522  

Other significant non-cash items:

                       

Greens Creek

  $ 2,807     $ 1,961     $ 4,037  

Lucky Friday

    72       96       92  

Casa Berardi

    847       474        

Other

    506       1,512       33,922  
    $ 4,232     $ 4,043     $ 38,051  

Identifiable assets:

                       

Greens Creek

  $ 704,121     $ 744,027     $ 741,666  

Lucky Friday

    356,482       313,793       226,196  

Casa Berardi

    800,961       821,058        

Other

    400,500       353,241       410,428  
    $ 2,262,064     $ 2,232,119     $ 1,378,290  

The Lucky Friday segment had nominal sales during 2012 due to the halt of production most of the year. At the end of 2011, MSHA began a special impact inspection at the Lucky Friday mine which resulted in an order to remove built-up cementitious material from the Silver Shaft. In response, we submitted a plan to MSHA and received approval to remove the material, and this work commenced in the first quarter of 2012. The Silver Shaft work was completed in early 2013, and limited production at the Lucky Friday began in February. We experienced a ramp-up in mine output during the year, as additional production areas of the mine came on line, until we reached full production levels in September 2013. The smelter contracts related to treatment of Lucky Friday concentrates were suspended during the care-and-maintenance period based on force majeure. Once the Silver Shaft work was completed down to the 4900 foot level, we commenced work on a haulage way bypassing an area at the 5900 level impacted by a rock burst in December 2011, and the bypass was completed in early 2013.


The following is sales information by geographic area based on the location of smelters and brokers (for concentrate shipments) and the location of parent companies (for doré sales to metals traders) for the years ended December 31, 2014, 2013 and 2012 (in thousands):


   

2014

   

2013

   

2012

 

United States

  $ 22,200     $ 22,361     $ 25,438  

Canada

    295,027       170,632       34,441  

Japan

    58,466       50,039       70,371  

Korea

    70,548       86,035       120,106  

China

    53,067       50,479       72,133  

Total, excluding gains/losses on forward contracts

  $ 499,308     $ 379,546     $ 322,489  

Sales of products for 2014 also include a net gain of $1.5 million on financially-settled forward contracts for silver, gold, lead and zinc contained in our concentrate sales.  2013 sales included a net gain of $3.0 million and 2012 sales included a net loss of $1.3 million on the contracts for lead and zinc. See Note 10 for more information.


The following are our long-lived assets by geographic area as of December 31, 2014 and 2013 (in thousands):


   

2014

   

2013

 

United States

  $ 1,081,699     $ 1,053,374  

Canada

    749,810       738,172  

Mexico

    55       55  
    $ 1,831,564     $ 1,791,601  

Sales from continuing operations to significant metals customers as a percentage of total sales were as follows for the years ended December 31, 2014, 2013 and 2012:


   

Year Ended December 31,

 
   

2014

   

2013

   

2012

 

Teck Metals Ltd.

    25.8

%

    25.0

%

    10.7

%

Korea Zinc

    14.1

%

    22.5

%

    37.2

%

Trafigura AG

    7.0

%

    8.8

%

    22.4

%

MS Zinc

    5.9

%

    7.5

%

    12.3

%

CIBC

    17.0

%

    10.9

%

   

%

Mitsui

    15.8

%

    8.4

%

   

%