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Note 11 - Business Segments and Significant Customers
12 Months Ended
Dec. 31, 2013
Segment Reporting [Abstract]  
Segment Reporting Disclosure [Text Block]

Note 11: Business Segments and Significant Customers


We discover, acquire, develop, produce, and market concentrates and doré containing silver, gold, lead and zinc.  Our products consist of both metal concentrates, which we sell to custom smelters, and unrefined bullion bars (doré), which may be sold as doré or further refined before sale to precious metals traders.  We are currently organized and managed by three segments, which represent our operating units: the Greens Creek unit, the Lucky Friday unit and the Casa Berardi unit. As further discussed in Note 16, we completed the acquisition of Aurizon on June 1, 2013, giving us 100% ownership of the Casa Berardi mine in Quebec, Canada. As a result, we added a new reporting segment in 2013 for the Casa Berardi unit.


General corporate activities not associated with operating units and their various exploration activities, as well as discontinued operations and idle properties, are presented as “other.”  Interest expense, interest income and income taxes are considered general corporate items, and are not allocated to our segments.


Sales of metal concentrates and metal products are made principally to custom smelters and metals traders. The percentage of sales contributed by each segment is reflected in the following table:


   

Year Ended December 31,

 
   

2013

   

2012

   

2011

 

Greens Creek

    68.8

%

    100.0

%

    71.8

%

Lucky Friday

    11.6

%

   

%

    28.2

%

Casa Berardi

 

19.6

%    

%

   

%

      100

%

    100

%

    100

%


The tables below present information about reportable segments as of and for the years ended December 31, 2013, 2012 and 2011 (in thousands).


   

2013

   

2012

   

2011

 

Net sales to unaffiliated customers:

                       

Greens Creek

  $ 263,263     $ 320,895     $ 342,906  

Lucky Friday

    44,204       248       134,728  

Casa Berardi

    75,122              
    $ 382,589     $ 321,143     $ 477,634  

Income (loss) from operations:

                       

Greens Creek

  $ 62,178     $ 138,245     $ 181,116  

Lucky Friday

    (3,563

)

    (25,179

)

    75,608  

Casa Berardi

    (15,708

)

           

Other

    (75,301

)

    (75,200

)

    (59,079

)

    $ (32,394

)

  $ 37,866     $ 197,645  

Capital additions (including non-cash additions):

                       

Greens Creek

  $ 57,119     $ 62,184     $ 41,657  

Lucky Friday

    55,902       55,998       60,454  

Casa Berardi

    41,425              

Other

    8,162       11,760       35,274  
    $ 162,608     $ 129,942     $ 137,385  
                         

Depreciation, depletion and amortization:

                       

Greens Creek

  $ 55,265     $ 43,522     $ 41,013  

Lucky Friday

    7,833             6,053  

Casa Berardi

    18,030              
    $ 81,128     $ 43,522     $ 47,066  

Other significant non-cash items:

                       

Greens Creek

  $ 1,961     $ 4,037     $ 2,326  

Lucky Friday

    96       92       14  

Casa Berardi

    474              

Other

    1,512       33,922       31,470  
    $ 4,043     $ 38,051     $ 33,810  

Identifiable assets:

                       

Greens Creek

  $ 744,027     $ 741,666     $ 729,289  

Lucky Friday

    313,793       226,196       213,285  

Casa Berardi

    821,058              

Other

    353,241       410,428       453,516  
    $ 2,232,119     $ 1,378,290     $ 1,396,090  

The Lucky Friday segment had nominal sales during 2012 due to the halt of production most of the year. At the end of 2011, MSHA began a special impact inspection at the Lucky Friday mine which resulted in an order to remove built-up cementitious material from the Silver Shaft. In response, we submitted a plan to MSHA and received approval to remove the material, and this work commenced in the first quarter of 2012. In addition, the plan included removal of unused utilities, construction of a water ring to prevent ice from forming in the winter, the installation of a metal brattice, repair of shaft steel, and installation of a new power cable. The Silver Shaft work was completed in early 2013, and limited production at the Lucky Friday began in February. We experienced a ramp-up in mine output during the year, as additional production areas of the mine came on line, until we reached full production levels in September 2013. The smelter contracts related to treatment of Lucky Friday concentrates have been suspended during the care-and-maintenance period based on force majeure. Once the Silver Shaft work was completed down to the 4900 foot level, we commenced work on a haulage way bypassing an area at the 5900 level impacted by a rock burst in December 2011, and the bypass was completed in early 2013.


The following is sales information by geographic area based on the location of smelters (for concentrate shipments) and the location of parent companies (for doré sales to metals traders) for the years ended December 31, 2013, 2012 and 2011 (in thousands):


   

2013

   

2012

   

2011

 

United States

  $ 22,361     $ 25,438     $ 24,409  

Canada

    170,632       34,441       240,569  

Japan

    50,039       70,371       60,963  

Korea

    86,035       120,106       92,919  

China

    50,479       72,133       51,635  

Total, excluding gains/losses on forward contracts

  $ 379,546     $ 322,489     $ 470,495  

Sales of products for 2013 also include a net gain of $3.0 million on financially-settled forward contracts for silver, gold, lead and zinc contained in our concentrate sales.  2012 sales included a net loss of $1.3 million and 2011 sales included a net gain of $7.1 million on the contracts for lead and zinc. See Note 10 for more information.


The following are our long-lived assets by geographic area as of December 31, 2013 and 2012 (in thousands):


   

2013

   

2012

 

United States

  $ 1,053,374     $ 996,405  

Canada

    738,172       198  

Mexico

    55       56  
    $ 1,791,601     $ 996,659  

Sales from continuing operations to significant metals customers as a percentage of total sales were as follows for the years ended December 31, 2013, 2012 and 2011:


   

Year Ended December 31,

 
   

2013

   

2012

   

2011

 

Teck Metals Ltd.

    25.0

%

    10.7

%

    51.1

%

Korea Zinc

    22.5

%

    37.2

%

    18.4

%

Trafigura AG

    8.8

%

    22.4

%

    12.4

%

MS Zinc

    7.5

%

    12.3

%

    6.9

%

CIBC

    10.9

%

   

%

   

%