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Segments
12 Months Ended
Oct. 01, 2016
Segment Reporting, Disclosure of Entity's Reportable Segments [Abstract]  
Segments
Segments
During 2016, we made a change to our segment reporting. Components now includes the Medical Devices product lines, which were previously reported as a separate segment. All amounts have been restated to present Medical Devices within Components.
Aircraft Controls. We design, manufacture and integrate primary and secondary flight controls for military and commercial aircraft and provide aftermarket support. Our systems are used on both development and production programs in large commercial transports, supersonic fighters, multi-role military aircraft, business jets and rotorcraft. We also supply ground-based navigation aids.
We are currently working on the KC-46 military air refueling tanker on the military side, and the Airbus A350XWB, COMAC C919 and the Embraer E-Jet E2 family on the commercial side. Typically development programs require concentrated periods of research and development by our engineering teams, while production programs are generally long-term manufacturing efforts that extend for as long as the aircraft builder receives new orders.
In the past few years, a number of significant programs have begun to transition from the development phase to initial low-rate production, including the Lockheed Martin F-35 Joint Strike Fighter on the military side and the Boeing 787 on the commercial side. In terms of mature production programs, our large military programs include the F/A-18E/F Super Hornet, the V-22 Osprey tiltrotor and the Black Hawk UH-60/Seahawk SH-60 helicopter, while our large commercial production programs include the full line of Boeing 7-series aircraft, Airbus A330 and A380 and a variety of business jets.
Aftermarket sales, which represented 29%, 30% and 32% of 2016, 2015 and 2014 sales, respectively, for this segment consist of the maintenance, repair, overhaul and parts supply for both military and commercial aircraft. Further, we sell spare parts and line replaceable units to both military and commercial customers that they store throughout the world in order to minimize down time.
Space and Defense Controls. We provide controls for satellites, space vehicles, launch vehicles, armored combat vehicles, tactical and strategic missiles, security and surveillance and other defense applications.
Within our space market, we design, manufacture and integrate commercial and military satellite positioning controls. These propulsion and actuation systems and the components control attitude, orbit insertion, solar panels and antennas. We also design, manufacture and integrate steering and propulsion controls for space launch vehicles, such as the Atlas, Delta and Ariane platforms. Additionally, we design and manufacture spaceflight electronics and software. We are also developing new control products and systems for a variety of programs related to manned spaceflight including: NASA's new Space Launch System, Multi-Purpose Crew Vehicle and Soft Capture System.
Within our defense market, we design controls for gun aiming, stabilization and automatic ammunition loading for armored combat vehicles for a variety of domestic and international customers. We also design controls for steering tactical and strategic missiles including: Lockheed Martin's Hellfire®, the U.S. National Missile Defense Agency's Ballistic Missile Defense initiatives and Raytheon's TOW and Trident missiles. We also design, build and integrate weapons stores management systems for light attack aerial reconnaissance, ground and sea platforms, as well as build high power, quiet controls for naval surface ships and submarines such as the US Virginia Class. Our sensor and surveillance products are used in both military and commercial applications such as electrical grid and other critical infrastructure protection applications.
Industrial Systems. Our Industrial Systems segment serves a global customer base across a variety of markets.
In the industrial automation market, we design, manufacture and integrate systems for industrial automation customers for applications in injection and blow molding machinery, metal forming presses and heavy industry in steel and aluminum production. Our systems allow for precise controls of critical parameters in the industrial manufacturing processes, using both hydraulic and electric technology. Other industrial automation markets we serve include material handling and paper mills.
In the energy market, we supply solutions for power generation applications which allow for precise control and greater safety of fuel metering and guide vane positioning on steam and gas turbines. We also design and manufacture high reliability systems and components for applications in oil and gas exploration and production, including downhole drilling, topside and subsea environments, as well as electric pitch controls and blade monitoring systems for wind turbines.
In the simulation and test market, we supply electromechanical motion simulation bases for the flight simulation and training markets, as well as medical training simulators. For the test markets, we supply custom test systems and controls for automotive, structural and fatigue testing.
Components. Our Components segment serves many of the same markets as our other segments. Our Components segment’s largest product categories include slip rings and fiber optic rotary joints, motors, and infusion and enteral pumps and associated sets.
Slip rings and fiber optic rotary joints use sliding contacts and optical technology to allow unimpeded rotation while delivering power and data through a rotating interface. They come in a range of sizes that allow them to be used in many applications, including diagnostic imaging CT scan medical equipment, blade de-icing and data transfer for rotorcraft, remotely operated vehicles and floating platforms for offshore oil exploration, surveillance cameras, forward-looking infrared camera installations and radar pedestals, satellites, missiles and wind turbines.
Our motors are used in an equally broad range of markets, many of which are the same as for slip rings. We design and manufacture a series of fractional horsepower brushless motors that provide extremely low acoustic noise and reliable long life operation, with the largest market being sleep apnea equipment. Industrial customers use our motors for material handling and electric pumps. Military programs use our motors for gimbals, missiles and radar pedestals.
Infusion therapy products include infusion pumps and associated administration sets. They offer IV, intra-arterial, subcutaneous or epidural flow of fluids and precise medicine delivery and can be applied to many applications, including hydration, nutrition, patient-controlled analgesia, local anesthesia, chemotherapy and antibiotics.
Enteral clinical nutrition products include a complete line of portable and stationary pumps along with disposable sets. They are designed for ease of use and mobility. Medical customers use our enteral feeding products in the delivery of enteral nutrition for patients in their own homes, hospitals and long-term care facilities.
Our Components’ segment's other product lines include ultrasonic and optical sensors and surgical hand pieces used in medical applications, electromechanical actuators for military, aerospace and commercial applications, fiber optic modems that provide electrical-to-optical conversion of communication and data signals, avionic instrumentation, subsea navigation and control systems, acoustic sensors and sonars for energy and marine applications including remotely-operated underwater vehicles and optical switches and resolvers.






Segment information and reconciliations to consolidated amounts are as follows:
 
 
2016
 
2015
 
2014
Net sales:
 
 
 
 
 
 
Aircraft Controls
 
$
1,063,718

 
$
1,086,547

 
$
1,117,656

Space and Defense Controls
 
366,091

 
381,444

 
394,505

Industrial Systems
 
514,984

 
521,505

 
590,971

Components
 
467,144

 
536,036

 
545,253

Net sales
 
$
2,411,937

 
$
2,525,532

 
$
2,648,385

Operating profit:
 
 
 
 
 
 
Aircraft Controls
 
$
98,509

 
$
100,006

 
$
115,726

Space and Defense Controls
 
41,419

 
33,236

 
26,119

Industrial Systems
 
48,542

 
45,021

 
58,108

Components
 
49,772

 
67,250

 
75,764

Total operating profit
 
238,242

 
245,513

 
275,717

Deductions from operating profit:
 
 
 
 
 
 
Interest expense
 
34,605

 
28,967

 
12,513

Equity-based compensation expense
 
3,271

 
5,074

 
7,189

Corporate and other expenses, net
 
27,506

 
27,638

 
37,092

Earnings before income taxes
 
$
172,860

 
$
183,834

 
$
218,923

Depreciation and amortization:
 
 
 
 
 
 
Aircraft Controls
 
$
46,541

 
$
51,385

 
$
49,021

Space and Defense Controls
 
16,033

 
14,054

 
15,735

Industrial Systems
 
20,487

 
20,731

 
23,170

Components
 
14,422

 
16,576

 
19,467

Corporate
 
1,249

 
863

 
1,866

Total depreciation and amortization
 
$
98,732

 
$
103,609

 
$
109,259

Identifiable assets:
 
 
 
 
 
 
Aircraft Controls
 
$
1,150,138

 
$
1,220,814

 
$
1,257,099

Space and Defense Controls
 
450,606

 
440,439

 
480,806

Industrial Systems
 
574,053

 
591,367

 
648,580

Components
 
667,387

 
607,436

 
657,327

Corporate
 
199,675

 
226,415

 
164,640

Total assets
 
$
3,041,859

 
$
3,086,471

 
$
3,208,452

 
Operating profit is net sales less cost of sales and other operating expenses, excluding interest expense, equity-based compensation expense and other corporate expenses. Cost of sales and other operating expenses are directly identifiable to the respective segment or allocated on the basis of sales, manpower or profit.
 
 
2016
 
2015
 
2014
Capital expenditures:
 
 
 
 
 
 
Aircraft Controls
 
$
28,437

 
$
47,389

 
$
45,243

Space and Defense Controls
 
7,498

 
9,022

 
8,992

Industrial Systems
 
15,276

 
15,371

 
12,459

Components
 
15,576

 
8,371

 
11,816

Corporate
 
421

 
540

 
261

Total capital expenditures
 
$
67,208

 
$
80,693

 
$
78,771




Sales, based on the customer’s location, and property, plant and equipment by geographic area are as follows:
 
 
2016
 
2015
 
2014
Net sales:
 
 
 
 
 
 
United States
 
$
1,353,398

 
$
1,413,877

 
$
1,485,556

Germany
 
173,182

 
199,351

 
205,005

Japan
 
164,702

 
156,999

 
180,026

France
 
120,907

 
84,733

 
75,963

United Kingdom
 
74,378

 
97,359

 
133,777

Other
 
525,370

 
573,213

 
568,058

Net sales
 
$
2,411,937

 
$
2,525,532

 
$
2,648,385

Property, plant and equipment, net:
 
 
 
 
 
 
United States
 
$
302,446

 
$
307,874

 
$
312,790

Philippines
 
65,000

 
68,101

 
72,602

United Kingdom
 
64,280

 
77,949

 
74,111

Other
 
90,643

 
82,832

 
95,845

Property, plant and equipment, net
 
$
522,369

 
$
536,756

 
$
555,348


Sales to Boeing were $346,596, $399,082 and $431,148, or 14%, 16% and 16% of sales, in 2016, 2015 and 2014, respectively, including sales to Boeing Commercial Airplanes of $251,288, $240,984 and $243,114 in 2016, 2015 and 2014, respectively. Sales arising from U.S. Government prime or sub-contracts, including military sales to Boeing, were $726,562, $780,259 and $763,004 in 2016, 2015 and 2014, respectively. Sales to Boeing and the U.S. Government and its prime- or sub-contractors are made primarily from our Aircraft Controls and Space and Defense Controls segments.