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Segment Information
12 Months Ended
Dec. 31, 2012
Segment Information

19. Segment Information

Factors Used by Management to Identify the Enterprise’s Reportable Segments and Measurement of Segment Income or Loss and Segment Assets

We have two reportable segments (business segments): the Chemical Business and the Climate Control Business. Our reportable segments are based on business units that offer similar products and services. The reportable segments are each managed separately because they manufacture and distribute distinct products with different production processes.

We evaluate performance and allocate resources based on operating income or loss. The accounting policies of the reportable segments are the same as those described in the summary of significant accounting policies.

Description of Each Reportable Segment

Chemical Business - The Chemical Business segment manufactures and sells:

 

   

anhydrous ammonia, fertilizer grade AN, UAN, and AN ammonia solution for agricultural applications,

 

   

high purity and commercial grade anhydrous ammonia, high purity AN, sulfuric acids, concentrated, blended and regular nitric acid, mixed nitrating acids, and diesel exhaust fluid for industrial applications, and

 

   

industrial grade AN and solutions for the mining industry.

Our chemical production facilities are located in El Dorado, Arkansas; Cherokee, Alabama; Pryor, Oklahoma; and Baytown, Texas. Sales to customers of this segment primarily include farmers, ranchers, fertilizer dealers and distributors primarily in the ranch land and grain production markets in the United States; industrial users of acids throughout the United States and parts of Canada; and explosive manufacturers in the United States.

 

The Pryor Facility began limited production in the first quarter of 2010 but did not reach sustained production of anhydrous ammonia until the fourth quarter of 2010. Currently, this facility’s production is predominantly agricultural products, primarily UAN and anhydrous ammonia.

During 2012, our Chemical Business encountered a number of significant issues including an explosion in one of our nitric acid plants at the El Dorado Facility in May, a pipe rupture that damaged the ammonia plant at the Cherokee Facility in November and numerous mechanical issues at the Pryor Facility, all resulting in lost production and significant adverse effects on 2012 sales and operating income. Also see Note 17 – Property and Business Interruption Insurance Claims and Recovery.

See Note 2—Acquisition of Working Interest in Natural Gas Properties for the discussion of an acquisition of working interests in certain natural gas properties by a subsidiary within our Chemical Business. Since our Chemical Business purchases a significant amount of natural gas as a feedstock for the production of anhydrous ammonia, management considers this acquisition as an economic hedge against a potential rise in natural gas prices in the future for a portion of our future natural gas production requirements. We report the working interests as part of the Chemical Business reportable segment. All of our natural gas producing activities are within the United States (in Pennsylvania).

As of December 31, 2012, our Chemical Business employed 508 persons, with 149 represented by unions under agreements, which will expire in July through November of 2013.

Climate Control Business—The Climate Control Business segment manufactures and sells the following variety of heating, ventilation, and air conditioning (“HVAC”) products:

 

   

geothermal and water source heat pumps,

 

   

hydronic fan coils, and

 

   

other HVAC products including large custom air handlers, modular geothermal and other chillers and other products and services.

These HVAC products are primarily for use in commercial/institutional and residential new building construction, renovation of existing buildings and replacement of existing systems. Our various facilities located in Oklahoma City comprise substantially all of the Climate Control segment’s operations. Sales to customers of this segment primarily include original equipment manufacturers, contractors and independent sales representatives located throughout the world.

Other—The business operation classified as “Other” primarily sells industrial machinery and related components to machine tool dealers and end users located primarily in North America.

 

Segment Financial Information

Information about our continuing operations in different business segments is detailed below.

 

     2012     2011     2010  
     (In Thousands)  

Net sales:

      

Chemical:

      

Agricultural products

   $ 217,329      $ 231,599      $ 135,598   

Industrial acids and other chemical products

     162,498        161,776        126,846   

Mining products

     96,538        118,479        88,642   

Natural gas

     1,448        —          —     
  

 

 

   

 

 

   

 

 

 

Total Chemical

     477,813        511,854        351,086   

Climate Control:

      

Geothermal and water source heat pumps

     162,697        183,789        171,561   

Hydronic fan coils

     55,812        54,379        37,923   

Other HVAC products

     47,662        43,397        41,037   
  

 

 

   

 

 

   

 

 

 

Total Climate Control

     266,171        281,565        250,521   

Other

     15,047        11,837        8,298   
  

 

 

   

 

 

   

 

 

 
   $ 759,031      $ 805,256      $ 609,905   
  

 

 

   

 

 

   

 

 

 

Gross profit:

      

Chemical

   $ 97,692      $ 130,687      $ 49,295   

Climate Control

     80,981        88,178        86,364   

Other

     5,063        4,153        2,966   
  

 

 

   

 

 

   

 

 

 
   $ 183,736      $ 223,018      $ 138,625   
  

 

 

   

 

 

   

 

 

 

Operating income:

      

Chemical

   $ 82,101      $ 116,503      $ 31,948   

Climate Control

     25,834        32,759        35,338   

General corporate expenses and other business operations, net (1)

     (12,280     (12,819     (11,361
  

 

 

   

 

 

   

 

 

 
     95,655        136,443        55,925   

Interest expense

     4,237        6,658        7,427   

Losses on extinguishment of debt

     —          136        52   

Non-operating expense (income), net:

      

Chemical

     (1     (1     (7

Climate Control

     (1     (2     (3

Corporate and other business operations

     (279     3        (43

Provisions for income taxes

     33,594        46,208        19,787   

Equity in earnings of affiliate—Climate Control

     (681     (543     (1,003
  

 

 

   

 

 

   

 

 

 

Income from continuing operations

   $ 58,786      $ 83,984      $ 29,715   
  

 

 

   

 

 

   

 

 

 

 

(1) General corporate expenses and other business operations, net consist of the following:

 

     2012     2011     2010  
     (In Thousands)  

Gross profit-Other

   $ 5,063      $ 4,153      $ 2,966   

Selling, general and administrative:

      

Personnel costs

     (9,994     (8,418     (7,865

Professional fees

     (4,117     (3,805     (3,784

All other

     (3,568     (4,224     (3,040
  

 

 

   

 

 

   

 

 

 

Total selling, general and adminsitrative

     (17,679     (16,447     (14,689

Other income

     394        118        366   

Other expense

     (58     (643     (4
  

 

 

   

 

 

   

 

 

 

Total general corporate expenses and other business operations, net

   $ (12,280   $ (12,819   $ (11,361
  

 

 

   

 

 

   

 

 

 

Information about our PP&E and total assets by business segment is detailed below:

 

     2012      2011      2010  
     (In Thousands)  

Depreciation, depletion and amortization of PP&E:

        

Chemical

   $ 16,355       $ 14,659       $ 13,154   

Climate Control

     4,250         3,853         4,026   

Corporate assets and other

     76         250         149   
  

 

 

    

 

 

    

 

 

 

Total depreciation, depletion and amortization of PP&E

   $ 20,681       $ 18,762       $ 17,329   
  

 

 

    

 

 

    

 

 

 

Additions to PP&E:

        

Chemical

   $ 141,399       $ 39,835       $ 28,850   

Climate Control

     5,816         5,746         7,177   

Corporate assets and other

     3,590         2,376         518   
  

 

 

    

 

 

    

 

 

 

Total additions to PP&E

   $ 150,805       $ 47,957       $ 36,545   
  

 

 

    

 

 

    

 

 

 

Total assets at December 31:

        

Chemical

   $ 394,479       $ 294,886       $ 205,179   

Climate Control

     139,526         160,515         150,635   

Corporate assets and other

     42,607         46,608         32,167   
  

 

 

    

 

 

    

 

 

 

Total assets (A)

   $ 576,612       $ 502,009       $ 387,981   
  

 

 

    

 

 

    

 

 

 

(A) At December 31, 2012, we changed the methodology of allocating our cash, cash equivalents and short-term investment balances to our operating segments. As a result of this change, the assets balances by business segment at December 31, 2011 and 2010 have been reclassified to conform to the methodology utilized at December 31, 2012.

Net sales by business segment include net sales to unaffiliated customers as reported in the consolidated financial statements. Net sales classified as “Other” consist of sales of industrial machinery and related components. Intersegment net sales are not significant.

Gross profit by business segment represents net sales less cost of sales. Gross profit classified as “Other” relates to the sales of industrial machinery and related components.

Our chief operating decision makers use operating income by business segment for purposes of making decisions that include resource allocations and performance evaluations. Operating income by business segment represents gross profit by business segment less SG&A incurred by each business segment plus other income and other expense earned/incurred by each business segment before general corporate expenses and other business operations, net. General corporate expenses and other business operations, net consist of unallocated portions of gross profit, SG&A, other income and other expense.

 

Identifiable assets by business segment are those assets used in the operations of each business. Corporate assets and other are those principally owned by LSB or by subsidiaries not involved in the two identified businesses.

All net sales and long-lived assets relate to domestic operations for the periods presented.

Net sales to unaffiliated customers are to U.S. customers except foreign export sales as follows:

 

Geographic Area

   2012      2011      2010  
     (In Thousands)  

Canada

   $ 21,079       $ 23,765       $ 19,345   

Other

     11,091         12,450         12,511   
  

 

 

    

 

 

    

 

 

 
   $ 32,170       $ 36,215       $ 31,856   
  

 

 

    

 

 

    

 

 

 

In general, foreign export sales are attributed based upon the location of the customer.

Major Customer

Net sales to one customer, Orica, of our Chemical Business segment represented approximately 9%, 11% and 11% of our total net sales for 2012, 2011 and 2010, respectively. See discussion concerning the supply agreement in Note 12 – Commitments and Contingencies.