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INCOME TAXES
12 Months Ended
Dec. 31, 2011
INCOME TAXES  
INCOME TAXES

NOTE 11 – INCOME TAXES

The components of income (loss) before income taxes for the three years ended December 31, 2011 were as follows:

 
  Year Ended December 31,  
 
  2011   2010   2009  

U.S.

  $ 204,667   $ 135,756   $ 110,909  

Non-U.S.

    96,664     51,352     (24,171 )
               

Total

  $ 301,331   $ 187,108   $ 86,738  
               

The components of income tax expense (benefit) for the three years ended December 31, 2011 were as follows:

 
  Year Ended December 31,  
 
  2011   2010   2009  

Current:

                   

Federal

  $ 42,510   $ 30,642   $ 25,688  

Non-U.S.

    19,970     15,532     15,943  

State and local

    6,699     4,337     3,364  
               

 

    69,179     50,511     44,995  

Deferred:

                   

Federal

    12,140     6,802     (4,612 )

Non-U.S.

    2,768     (2,640 )   (2,735 )

State and local

    231     225     257  
               

 

    15,139     4,387     (7,090 )
               

Total

  $ 84,318   $ 54,898   $ 37,905  
               

The differences between total income tax expense and the amount computed by applying the statutory federal income tax rate to income before income taxes for the three years ended December 31, 2011 were as follows:

 
  Year Ended December 31,  
 
  2011   2010   2009  

Statutory rate of 35% applied to pre-tax income

  $ 105,466   $ 65,488   $ 30,358  

Effect of state and local income taxes, net of federal tax benefit

    4,585     3,044     2,443  

Taxes (less) more than the U.S. tax rate on non-U.S. earnings, including utilization of tax loss carryforwards, losses with no benefit and changes in non-U.S. valuation allowance

    (13,637 )   (1,417 )   18,484  

Manufacturing deduction

    (5,330 )   (3,900 )   (2,310 )

U.S. tax cost (benefit) of foreign source income

    145     (3,282 )   (14,486 )

Resolution and adjustments to uncertain tax positions

    (5,103 )   (3,204 )   4,275  

Other

    (1,808 )   (1,831 )   (859 )
               

Total

  $ 84,318   $ 54,898   $ 37,905  
               

Effective tax rate

    27.98%     29.34%     43.70%  
               

The 2011 effective tax rate is impacted by the geographic mix of earnings and taxes at lower rates in foreign jurisdictions, including Canada, Mexico, Poland and the U.K., as well as loss utilization in other foreign jurisdictions. Total income tax payments, net of refunds, were $62,600 in 2011, $40,970 in 2010 and $33,522 in 2009.

Deferred Taxes

Significant components of deferred tax assets and liabilities at December 31, 2011 and 2010, were as follows:

 
  December 31,  
 
  2011   2010  

Deferred tax assets:

             

Tax loss and credit carryforwards

  $ 32,313   $ 45,383  

Inventory

    8,224     8,190  

Other accruals

    15,652     16,024  

Employee benefits

    17,600     17,304  

Pension obligations

    79,371     36,251  

Other

    7,111     13,662  
           

Deferred tax assets, gross

    160,271     136,814  

Valuation allowance

    (31,713 )   (38,451 )
           

Deferred tax assets, net

    128,558     98,363  

Deferred tax liabilities:

             

Property, plant and equipment

    40,806     37,191  

Intangible assets

    13,251     15,170  

Inventory

    2,973     5,246  

Pension obligations

    1,676     2,239  

Other

    9,685     9,369  
           

Deferred tax liabilities

    68,391     69,215  
           

Total Deferred taxes

  $ 60,167   $ 29,148  
           

At December 31, 2011, certain subsidiaries had tax loss carryforwards of approximately $114,733 that will expire in various years from 2012 through 2030, except for $30,070 for which there is no expiration date.

In assessing the realizability of deferred tax assets, the Company assesses whether it is more likely than not that a portion or all of the deferred tax assets will not be realized. The Company considers the scheduled reversal of deferred tax liabilities, tax planning strategies, and projected future taxable income in making this assessment. At December 31, 2011, a valuation allowance of $31,713 was recorded against certain deferred tax assets based on this assessment. The Company believes it is more likely than not that the tax benefit of the remaining net deferred tax assets will be realized. The amount of net deferred tax assets considered realizable could be increased or decreased in the future if the Company's assessment of future taxable income or tax planning strategies changes.

The Company does not provide deferred income taxes on unremitted earnings of certain non-U.S. subsidiaries which are deemed permanently reinvested. It is not practicable to calculate the deferred taxes associated with the remittance of these earnings. Deferred income taxes associated with earnings of $3,776 that are not expected to be permanently reinvested were not significant.

Unrecognized Tax Benefits

Liabilities for unrecognized tax benefits are classified as "Accrued taxes" non-current unless expected to be paid in one year. The Company recognizes interest and penalties related to unrecognized tax benefits in "Income taxes." Current income tax expense included a benefit of $505 for the year ended December 31, 2011 and an expense of $312 for the year ended December 31, 2010 for interest and penalties. For those same years, the Company's accrual for interest and penalties related to unrecognized tax benefits totaled $9,039 and $10,443, respectively.

The following table summarizes the activity related to unrecognized tax benefits:

 
  2011   2010  

Balance at January 1

  $ 38,393   $ 42,840  

Increase related to current year tax provisions

    2,221     1,830  

Increase related to prior years' tax positions

    3,250     1,163  

Increase related to acquisitions

        438  

Decrease related to settlements with taxing authorities

    (3,424 )   (507 )

Resolution of and other decreases in prior years' tax liabilities

    (13,460 )   (4,950 )

Other

    (324 )   (2,421 )
           

Balance at December 31

  $ 26,656   $ 38,393  
           

The total amount of unrecognized tax benefits that, if recognized, would affect the effective tax rate was $17,325 at December 31, 2011 and $22,925 at December 31, 2010.

The Company files income tax returns in the U.S. and various state, local and foreign jurisdictions. With few exceptions, the Company is no longer subject to U.S. federal, state and local or non-U.S. income tax examinations by tax authorities for years before 2003. The Company is currently subject to various U.S. state audits, a Russian tax audit for 2008 - 2010, a German tax audit for 2007 - 2009, a Canadian tax audit for 2003 - 2007 and an Indonesian tax audit for 2003 - 2007.

The Company is generally not able to precisely estimate the ultimate settlement amounts or timing until after the close of an audit. The Company evaluates its tax positions and establishes liabilities for uncertain tax positions that may be challenged by local authorities and may not be fully sustained.

Unrecognized tax benefits are reviewed on an ongoing basis and are adjusted for changing facts and circumstances, including progress of tax audits and closing of statutes of limitations. Based on information currently available, management believes that additional audit activity could be completed and/or statutes of limitations may close relating to existing unrecognized tax benefits. It is reasonably possible there could be a further reduction of $7,082 in prior years' unrecognized tax benefits in 2012.