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SEGMENT INFORMATION
12 Months Ended
Dec. 31, 2011
SEGMENT INFORMATION  
SEGMENT INFORMATION

NOTE 4 – SEGMENT INFORMATION

The Company's primary business is the design and manufacture of arc welding and cutting products, manufacturing a broad line of arc welding equipment, consumable welding products and other welding and cutting products. The Company also has a leading global position in the brazing and soldering alloys market. The Company has aligned its business units into five operating segments to enhance the utilization of the Company's worldwide resources and global end user and sourcing initiatives. The operating segments consist of North America Welding, Europe Welding, Asia Pacific Welding, South America Welding and The Harris Products Group. The North America Welding segment includes welding operations in the United States, Canada and Mexico. The Europe Welding segment includes welding operations in Europe, Russia and Africa. The other two welding segments include welding operations in Asia Pacific and South America, respectively. The fifth segment, The Harris Products Group, includes the Company's global cutting, soldering and brazing businesses as well as the retail business in the United States.

Segment performance is measured and resources are allocated based on a number of factors, the primary profit measure being earnings before interest and income taxes ("EBIT"), as adjusted. Segment EBIT is adjusted for special items as determined by management such as the impact of rationalization activities, certain asset impairment charges and gains or losses on disposals of assets. The accounting principles applied at the operating segment level are generally the same as those applied at the consolidated financial statement level with the exception of LIFO. Segment assets include inventories measured on a FIFO basis while consolidated inventories are reported on a LIFO basis. Segment and consolidated income before interest and income taxes are reported on a LIFO basis. At December 31, 2011, 2010 and 2009, approximately 31%, 30% and 31%, respectively, of total inventories were valued using the LIFO method. LIFO is used for certain domestic inventories included in the North America Welding segment. Inter-segment sales are recorded at agreed upon prices that approximate arm's length prices and are eliminated in consolidation. Corporate-level expenses are allocated to the operating segments on a basis that management believes to be reasonable. Certain corporate-level expenses may not be allocated to the operating segments and are reported as Corporate/Eliminations.

Financial information for the reportable segments follows:

 
  North
America
Welding
  Europe
Welding
  Asia
Pacific
Welding
  South
America
Welding
  The Harris
Products
Group
  Corporate /
Eliminations
  Consolidated  

For the year ended December 31, 2011

                                           

Net sales

  $ 1,309,499   $ 508,692   $ 376,276   $ 156,684   $ 343,458   $   $ 2,694,609  

Inter-segment sales

    136,314     17,422     15,614     494     8,496     (178,340 )    
                               

Total

  $ 1,445,813   $ 526,114   $ 391,890   $ 157,178   $ 351,954   $ (178,340 ) $ 2,694,609  
                               

EBIT, as adjusted

  $ 227,924   $ 36,171   $ 2,629   $ 12,895   $ 25,151   $ 426   $ 305,196  

Special items charge (gain)

        392     (110 )               282  
                               

EBIT

  $ 227,924   $ 35,779   $ 2,739   $ 12,895   $ 25,151   $ 426   $ 304,914  

Interest income

                                        3,121  

Interest expense

                                        (6,704 )
                                           

Income before income taxes

                                      $ 301,331  
                                           

Total assets

  $ 771,315   $ 436,327   $ 380,282   $ 110,781   $ 181,916   $ 96,155   $ 1,976,776  

Equity investments in affiliates

        20,500         4,118             24,618  

Capital expenditures

    31,826     8,566     21,498     2,314     1,792     (183 )   65,813  

Depreciation and amortization

    29,237     11,736     14,663     2,033     4,714     (332 )   62,051  

For the year ended December 31, 2010

                                           

Net sales

  $ 1,013,193   $ 359,925   $ 324,092   $ 117,419   $ 255,543   $   $ 2,070,172  

Inter-segment sales

    108,849     13,330     12,546     1,216     6,641     (142,582 )    
                               

Total

  $ 1,122,042   $ 373,255   $ 336,638   $ 118,635   $ 262,184   $ (142,582 ) $ 2,070,172  
                               

EBIT, as adjusted

  $ 162,192   $ 17,023   $ 1,752   $ 7,554   $ 12,311   $ (6,675 ) $ 194,157  

Special items charge (gain)

        2,486     (3,741 )   3,123     871         2,739  
                               

EBIT

  $ 162,192   $ 14,537   $ 5,493   $ 4,431   $ 11,440   $ (6,675 ) $ 191,418  

Interest income

                                        2,381  

Interest expense

                                        (6,691 )
                                           

Income before income taxes

                                      $ 187,108  
                                           

Total assets

  $ 611,725   $ 413,789   $ 350,975   $ 94,836   $ 193,474   $ 118,989   $ 1,783,788  

Equity investments in affiliates

        19,194         3,715             22,909  

Capital expenditures

    25,746     10,373     22,973     3,573     884     (2,984 )   60,565  

Depreciation and amortization

    27,652     9,527     13,542     1,564     5,012     60     57,357  

For the year ended December 31, 2009

                                           

Net sales

  $ 858,180   $ 346,383   $ 208,280   $ 99,171   $ 217,271   $   $ 1,729,285  

Inter-segment sales

    85,630     8,725     4,051     308     7,739     (106,453 )    
                               

Total

  $ 943,810   $ 355,108   $ 212,331   $ 99,479   $ 225,010   $ (106,453 ) $ 1,729,285  
                               

EBIT, as adjusted

  $ 134,544   $ (2,196 ) $ (18,835 ) $ 10,648   $ 1,009   $ (3,344 ) $ 121,826  

Special items charge (gain)

    10,386     4,335     9,006     528     5,774         30,029  
                               

EBIT

  $ 124,158   $ (6,531 ) $ (27,841 ) $ 10,120   $ (4,765 ) $ (3,344 ) $ 91,797  

Interest income

                                        3,462  

Interest expense

                                        (8,521 )
                                           

Income before income taxes

                                      $ 86,738  
                                           

Total assets

  $ 606,846   $ 359,093   $ 310,329   $ 81,734   $ 181,753   $ 165,537   $ 1,705,292  

Equity investments in affiliates

        19,455         3,444             22,899  

Capital expenditures

    13,726     7,543     15,887     796     2,457     (2,208 )   38,201  

Depreciation and amortization

    30,254     9,779     9,397     1,543     5,485     140     56,598  

In 2011, special items include net charges of $188 and $93 for rationalization actions in the Europe Welding and Asia Pacific Welding segments, respectively, primarily related to employee severance and other costs associated with the consolidation of manufacturing operations. The Europe Welding and Asia Pacific Welding segments special items also include a loss of $204 and a gain of $203, respectively, on the sale of assets at rationalized operations.

In 2010, special items include a charge of $1,990 for rationalization actions and $496 in related asset impairment charges for the Europe Welding segment. The Asia Pacific Welding segment includes a gain of $4,555 related to the disposal of assets, a charge of $427 for rationalization actions and $387 in asset impairment charges. The South America Welding segment includes a net charge of $3,123 related to the change in functional currency and devaluation of the Venezuelan currency. The Harris Products Group segment includes a net charge of $871 related to environmental costs associated with the sale of property at a rationalized operation.

In 2009, special items include a charge of $10,386 for rationalization actions for the North America Welding segment. The Europe Welding segment includes a charge of $9,615 for rationalization actions, $253 in related asset impairment charges, $134 in intangible asset impairment charges and a gain of $5,667 on the sale of a property. The Asia Pacific Welding segment includes a charge of $1,692 for rationalization actions, $1,515 in related asset impairment charges, a gain of $2,144 on the settlement of a pension obligation and a loss of $7,943 associated with the acquisition of Jin Tai and related divestiture of Kuang Tai. The South America Welding segment includes a charge of $528 for rationalization actions. The Harris Products Group segment includes a charge of $4,736 for rationalization actions, $293 in related asset impairment charges and $745 in intangible asset impairment charges.

Export sales (excluding intercompany sales) from the United States were $242,380 in 2011, $197,057 in 2010 and $154,526 in 2009. No individual customer comprised more than 10% of the Company's total revenues for any of the three years ended December 31, 2011.

The geographic split of the Company's net sales, based on the location of the customer, and property, plant and equipment were as follows:

 
  Year Ended December 31,  
 
  2011   2010   2009  

Net sales:

                   

United States

  $ 1,092,838   $ 825,371   $ 722,638  

China

    286,121     250,981     156,233  

Other foreign countries

    1,315,650     993,820     850,414  
               

Total

  $ 2,694,609   $ 2,070,172   $ 1,729,285  
               

 

 
  December 31,  
 
  2011   2010   2009  

Property, plant and equipment, net:

                   

United States

  $ 149,637   $ 149,185   $ 153,342  

China

    96,374     87,722     73,559  

Other foreign countries

    224,801     242,084     233,514  

Eliminations

    (361 )   (425 )   (354 )
               

Total

  $ 470,451   $ 478,566   $ 460,061