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Retirement Plans
12 Months Ended
Sep. 30, 2011
Retirement Plans [Abstract] 
RETIREMENT PLANS
14.   RETIREMENT PLANS
Pension Benefits
The Company has non-contributory defined benefit pension plans covering certain U.S. and non-U.S. employees. The benefits provided are primarily based on years of service and average compensation or a monthly retirement benefit amount. Effective January 1, 2006, certain of the Company’s U.S. pension plans were amended to prohibit new participants from entering the plans. Effective September 30, 2009, active participants will continue to accrue benefits under the amended plans until December 31, 2014. Funding for U.S. pension plans equals or exceeds the minimum requirements of the Employee Retirement Income Security Act of 1974. Funding for non-U.S. plans observes the local legal and regulatory limits. Also, the Company makes contributions to union-trusteed pension funds for construction and service personnel.
For pension plans with accumulated benefit obligations (ABO) that exceed plan assets, the projected benefit obligation (PBO), ABO and fair value of plan assets of those plans were $4,339 million, $4,185 million and $3,346 million, respectively, as of September 30, 2011 and $3,942 million, $3,804 million and $3,169 million, respectively, as of September 30, 2010.
In fiscal 2011, total employer and employee contributions to the defined benefit pension plans were $280 million, of which $183 million were voluntary contributions made by the Company. The Company expects to contribute approximately $350 million in cash to its defined benefit pension plans in fiscal year 2012. Projected benefit payments from the plans as of September 30, 2011 are estimated as follows (in millions):
         
2012
  $ 276  
2013
    250  
2014
    262  
2015
    266  
2016
    275  
2017-2021
    1,465  
Postretirement Health and Other Benefits
The Company provides certain health care and life insurance benefits for eligible retirees and their dependents primarily in the U.S. Most non-U.S. employees are covered by government sponsored programs, and the cost to the Company is not significant.
Eligibility for coverage is based on meeting certain years of service and retirement age qualifications. These benefits may be subject to deductibles, co-payment provisions and other limitations, and the Company has reserved the right to modify these benefits. Effective January 31, 1994, the Company modified certain salaried plans to place a limit on the Company’s cost of future annual retiree medical benefits at no more than 150% of the 1993 cost.
The September 30, 2011 projected postretirement benefit obligation (PBO) for both pre-65 and post-65 years of age employees was determined using assumed medical care cost trend rates of 7.5% for U.S. plans and non-U.S. plans, decreasing one half percent each year to an ultimate rate of 5% and prescription drug trend rates of 7.5% for U.S. plans and non-U.S. plans, decreasing one half percent each year to an ultimate rate of 5%. The September 30, 2010 PBO for both pre-65 and post-65 years of age employees was determined using medical care cost trend rates of 7% and 8% for U.S. plans and non-U.S. plans, respectively, decreasing one half percent each year to an ultimate rate of 5% and prescription drug trend rates of 9% and 8% for U.S. plans and non-U.S. plans, respectively, decreasing one half percent each year to an ultimate rate of 6% and 5% for U.S. plans and non-U.S. plans, respectively. The health care cost trend assumption does not have a significant effect on the amounts reported.
In fiscal 2011, total employer and employee contributions to the postretirement health and other benefit plans were $183 million, of which $156 million were voluntary contributions made by the Company. The Company expects to contribute approximately $60 million in cash to its postretirement health and other benefit plans in fiscal year 2012. Projected benefit payments from the plans as of September 30, 2011 are estimated as follows (in millions):
         
2012
  $ 23  
2013
    24  
2014
    24  
2015
    25  
2016
    25  
2017-2021
    98  
In December 2003, the U.S. Congress enacted the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (Act) for employers sponsoring postretirement health care plans that provide prescription drug benefits. The Act introduces a prescription drug benefit under Medicare as well as a federal subsidy to sponsors of retiree health care benefit plans providing a benefit that is at least actuarially equivalent to Medicare Part D.1. Under the Act, the Medicare subsidy amount is received directly by the plan sponsor and not the related plan. Further, the plan sponsor is not required to use the subsidy amount to fund postretirement benefits and may use the subsidy for any valid business purpose. Projected subsidy receipts are estimated to be approximately $3 million per year over the next ten years.
Savings and Investment Plans
The Company sponsors various defined contribution savings plans primarily in the U.S. that allow employees to contribute a portion of their pre-tax and/or after-tax income in accordance with plan specified guidelines. Under specified conditions, the Company will contribute to certain savings plans based on the employees’ eligible pay and/or will match a percentage of the employee contributions up to certain limits. Matching contributions charged to expense amounted to $67 million, $42 million and $35 million for the fiscal years ended 2011, 2010 and 2009, respectively.
Multiemployer Pension Plans
The Company participates in multiemployer pension plans for certain of its hourly employees in the U.S. The Company contributed $51 million, $46 million and $47 million to multiemployer pension plans in fiscal 2011, 2010 and 2009, respectively.
Plan Assets
The Company’s investment policies employ an approach whereby a mix of equities, fixed income and alternative investments are used to maximize the long-term return of plan assets for a prudent level of risk. The investment portfolio primarily contains a diversified blend of equity and fixed income investments. Equity investments are diversified across domestic and non-domestic stocks, as well as growth, value and small to large capitalizations. Fixed income investments include corporate and government issues, with short-, mid- and long-term maturities, with a focus on investment grade when purchased. Investment and market risks are measured and monitored on an ongoing basis through regular investment portfolio reviews, annual liability measurements and periodic asset/liability studies. The majority of the real estate component of the portfolio is invested in a diversified portfolio of high-quality, operating properties with cash yields greater than the targeted appreciation. Investments in other alternative asset classes, including hedge funds and commodities, are made via mutual funds to diversify the expected investment returns relative to the equity and fixed income investments. As a result of our diversification strategies, there are no significant concentrations of risk within the portfolio of investments.
The Company’s actual asset allocations are in line with target allocations. The Company rebalances asset allocations as appropriate, in order to stay within a range of allocation for each asset category.
The expected return on plan assets is based on the Company’s expectation of the long-term average rate of return of the capital markets in which the plans invest. The average market returns are adjusted, where appropriate, for active asset management returns. The expected return reflects the investment policy target asset mix and considers the historical returns earned for each asset category.
The Company’s plan assets at September 30, 2011 and 2010, by asset category, are as follows (in millions):
                                 
    Fair Value Measurements Using:  
                    Significant        
            Quoted Prices     Other     Significant  
            in Active     Observable     Unobservable  
    Total as of     Markets     Inputs     Inputs  
Asset Category   September 30, 2011     (Level 1)     (Level 2)     (Level 3)  
U.S. Pension
                               
 
                               
Cash
  $ 25     $ 25     $     $  
 
                               
Equity Securities
                               
Large-Cap
    734       734              
Small-Cap
    230       230              
International — Developed
    429       429              
 
                               
Fixed Income Securities
                               
Government
    162       162              
Corporate/Other
    494       494              
 
                               
Hedge Funds
    94                   94  
 
                               
Real Estate
    204                   204  
 
                       
 
                               
Total
  $ 2,372     $ 2,074     $     $ 298  
 
                       
 
                               
Non-U.S. Pension
                               
 
                               
Cash
  $ 57     $ 57     $     $  
 
                               
Equity Securities
                               
Large-Cap
    141       141              
International — Developed
    347       347              
International — Emerging
    47       47              
 
                               
Fixed Income Securities
                               
Government
    276       276              
Corporate/Other
    499       499              
 
                               
Commodities
    11       11              
 
                               
Real Estate
    93                   93  
 
                       
 
                               
Total
  $ 1,471     $ 1,378     $     $ 93  
 
                       
 
                               
Postretirement Health and Other Benefits
                               
 
                               
Equity Securities
                               
Large-Cap
  $ 25     $ 25     $     $  
Small-Cap
    8       8              
International — Developed
    19       19              
International — Emerging
    9       9              
 
                               
Fixed Income Securities
                               
Government
    19       19              
Corporate/Other
    53       53              
 
                               
Commodities
    14       14              
 
                               
Real Estate
    9       9              
 
                       
 
                               
Total
  $ 156     $ 156     $     $  
 
                       
                                 
    Fair Value Measurements Using:  
                    Significant        
            Quoted Prices     Other     Significant  
            in Active     Observable     Unobservable  
    Total as of     Markets     Inputs     Inputs  
Asset Category   September 30, 2010     (Level 1)     (Level 2)     (Level 3)  
U.S. Pension
                               
 
                               
Cash
  $ 52     $ 52     $     $  
 
                               
Equity Securities
                               
Large-Cap
    779       779              
Small-Cap
    287       287              
International — Developed
    505       505              
 
                               
Fixed Income Securities
                               
Government
    147       147              
Corporate/Other
    469       469              
 
                               
Hedge Funds
    91                   91  
 
                               
Real Estate
    141                   141  
 
                       
 
                               
Total
  $ 2,471     $ 2,239     $     $ 232  
 
                       
 
                               
Non-U.S. Pension
                               
 
                               
Cash
  $ 28     $ 28     $     $  
 
                               
Equity Securities
                               
Large-Cap
    97       97              
International — Developed
    452       452              
International — Emerging
    13       13              
 
                               
Fixed Income Securities
                               
Government
    132       132              
Corporate/Other
    412       412              
 
                               
Commodities
    11       11              
 
                               
Real Estate
    71                   71  
 
                       
 
                               
Total
  $ 1,216     $ 1,145     $     $ 71  
 
                       
There were no postretirement health and other benefit plan assets held at September 30, 2010.
Following is a description of the valuation methodologies used for assets measured at fair value.
Cash: The fair value of cash is valued at cost.
Equity Securities: The fair value of equity securities is determined by indirect quoted market prices. The value of assets held in separate accounts is not published, but the investment managers report daily the underlying holdings. The underlying holdings are direct quoted market prices on regulated financial exchanges.
Fixed Income Securities: The fair value of fixed income securities is determined by indirect quoted market prices. The value of assets held in separate accounts is not published, but the investment managers report daily the underlying holdings. The underlying holdings are direct quoted market prices on regulated financial exchanges.
Commodities: The fair value of the commodities is determined by quoted market prices of the underlying holdings on regulated financial exchanges.
Hedge Funds: The fair value of hedge funds is accounted for by a custodian. The custodian obtains valuations from underlying managers based on market quotes for the most liquid assets and alternative methods for assets that do not have sufficient trading activity to derive prices. The Company and custodian review the methods used by the underlying managers to value the assets. The Company believes this is an appropriate methodology to obtain the fair value of these assets.
Real Estate: The fair value of Real Estate Investment Trusts (REITs) is recorded as Level 1 as these securities are traded on an open exchange. The fair value measurement of other investments in real estate is deemed Level 3 since the value of these investments is provided by fund managers. The fund managers value the real estate investments via independent third party appraisals on a periodic basis. Assumptions used to revalue the properties are updated every quarter. The Company believes this is an appropriate methodology to obtain the fair value of these assets. For the component of the real estate portfolio under development, the investments are carried at cost until they are completed and valued by a third party appraiser.
The methods described above may produce a fair value calculation that may not be indicative of net realizable value or reflective of future fair values. Furthermore, while the Company believes its valuation methods are appropriate and consistent with other market participants, the use of different methodologies or assumptions to determine the fair value of certain financial instruments could result in a different fair value measurement at the reporting date.
The following sets forth a summary of changes in the fair value of assets measured using significant unobservable inputs (Level 3) (in millions):
                         
    Total     Hedge Funds     Real Estate  
U.S. Pension
                       
 
                       
Asset value as of September 30, 2009
  $ 174     $ 86     $ 88  
 
                       
Additions net of redemptions
    50             50  
Realized loss
    (5 )           (5 )
Unrealized gain
    13       5       8  
 
                 
 
                       
Asset value as of September 30, 2010
  $ 232     $ 91     $ 141  
 
                       
Additions net of redemptions
    41             41  
Realized gain
    10             10  
Unrealized gain
    15       3       12  
 
                 
 
                       
Asset value as of September 30, 2011
  $ 298     $ 94     $ 204  
 
                 
 
                       
Non-U.S. Pension
                       
 
                       
Asset value as of September 30, 2009
  $ 64     $     $ 64  
 
                       
Unrealized gain
    7             7  
 
                 
 
                       
Asset value as of September 30, 2010
  $ 71     $     $ 71  
 
                       
Additions net of redemptions
    12             12  
 
Unrealized gain
    10             10  
 
                 
 
                       
Asset value as of September 30, 2011
  $ 93     $     $ 93  
 
                 
Funded Status
The table that follows contains the ABO and reconciliations of the changes in the PBO, the changes in plan assets and the funded status (in millions):
                                                 
    Pension Benefits     Postretirement Health  
    U.S. Plans     Non-U.S. Plans     and Other Benefits  
September 30,   2011     2010     2011     2010     2011     2010  
Accumulated Benefit Obligation
  $ 2,850     $ 2,655     $ 1,774     $ 1,622     $     $  
 
                                   
 
                                               
Change in Projected Benefit Obligation
                                               
Projected benefit obligation at beginning of year
    2,717       2,512       1,725       1,521       256       275  
Service cost
    66       67       34       38       5       4  
Interest cost
    145       152       70       68       13       14  
Plan participant contributions
                6       5       6       7  
Acquisitions
                76       1              
Actuarial loss
    177       106       9       146       5       23  
Amendments made during the year
                (32 )     (3 )           (44 )
Benefits paid
    (150 )     (120 )     (67 )     (68 )     (27 )     (26 )
Estimated subsidy received
                            1       2  
Curtailment gain
                (30 )     (5 )            
Settlement
    (2 )           (12 )                  
Other
                40       6              
Currency translation adjustment
                33       16             1  
 
                                   
 
                                               
Projected benefit obligation at end of year
  $ 2,953     $ 2,717     $ 1,852     $ 1,725     $ 259     $ 256  
 
                                   
 
                                               
Change in Plan Assets
                                               
Fair value of plan assets at beginning of year
  $ 2,471     $ 1,867     $ 1,216     $ 1,080     $     $  
Actual return on plan assets
    44       151       29       64              
Acquisitions
                12                    
Employer and employee contributions
    9       573       271       108       183       26  
Benefits paid
    (150 )     (120 )     (67 )     (68 )     (27 )     (26 )
Settlement payments
    (2 )           (12 )                  
Other
                1       4              
Currency translation adjustment
                21       28              
 
                                   
 
                                               
Fair value of plan assets at end of year
  $ 2,372     $ 2,471     $ 1,471     $ 1,216     $ 156     $  
 
                                   
 
                                               
Funded status
  $ (581 )   $ (246 )   $ (381 )   $ (509 )   $ (103 )   $ (256 )
 
                                   
 
                                               
Amounts recognized in the statement of financial position
consist of:
                                               
Prepaid benefit cost
  $     $ 7     $ 40     $ 17     $ 15     $  
Accrued benefit liability
    (581 )     (253 )     (421 )     (526 )     (118 )     (256 )
 
                                   
 
                                               
Net amount recognized
  $ (581 )   $ (246 )   $ (381 )   $ (509 )   $ (103 )   $ (256 )
 
                                   
 
                                               
Weighted Average Assumptions (1)
                                               
Discount rate (2)
    5.25 %     5.50 %     4.00 %     4.00 %     5.25 %     5.50 %
Rate of compensation increase
    3.30 %     3.20 %     2.50 %     3.00 %   NA   NA
 
(1)   Plan assets and obligations are determined based on a September 30 measurement date at September 30, 2011 and 2010.
 
(2)   The Company considers the expected benefit payments on a plan-by-plan basis when setting assumed discount rates. As a result, the Company uses different discount rates for each plan depending on the plan jurisdiction, the demographics of participants and the expected timing of benefit payments. For the U.S. pension and postretirement health and other benefit plans, the Company uses a discount rate provided by an independent third party calculated based on an appropriate mix of high quality bonds. For the non-U.S. pension and postretirement health and other benefit plans, the Company consistently uses the relevant country specific benchmark indices for determining the various discount rates.
Accumulated Other Comprehensive Income
The amounts in accumulated other comprehensive income on the consolidated statement of financial position, exclusive of tax impacts, that have not yet been recognized as components of net periodic benefit cost at September 30, 2011 are as follows (in millions):
                 
            Postretirement  
    Pension     Health and Other  
    Benefits     Benefits  
Accumulated other comprehensive loss (income)
               
Net transition obligation
  $ 2     $  
Net actuarial loss
    1,663       16  
Net prior service credit
    (11 )     (35 )
 
           
Total
  $ 1,654     $ (19 )
 
           
The amounts in accumulated other comprehensive income expected to be recognized as components of net periodic benefit cost over the next fiscal year are shown below (in millions):
                 
            Postretirement  
    Pension     Health and Other  
    Benefits     Benefits  
Amortization of:
               
Net actuarial loss
  $ 102     $ 1  
Net prior service credit
          (17 )
 
           
Total
  $ 102     $ (16 )
 
           
Net Periodic Benefit Cost
The table that follows contains the components of net periodic benefit cost (in millions):
                                                                         
    Pension Benefits     Postretirement Health  
    U.S. Plans     Non-U.S. Plans     and Other Benefits  
Year ended September 30   2011     2010     2009     2011     2010     2009     2011     2010     2009  
Components of Net
                                                                       
Periodic Benefit Cost:
                                                                       
Service cost
  $ 66     $ 67     $ 66     $ 34     $ 38     $ 32     $ 5     $ 4     $ 4  
Interest cost
    145       152       159       70       68       65       13       14       18  
Expected return on plan assets
    (209 )     (179 )     (174 )     (76 )     (64 )     (55 )                  
Amortization of net actuarial loss
(gain)
    55       28       4       12       11       3       2             (3 )
Amortization of prior service cost
(credit)
    1       1       1       2                   (17 )     (17 )     (7 )
Special termination benefits
                                  1                    
Curtailment loss (gain)
                4       (19 )     (1 )     (2 )                  
Settlement loss
                      4       2                          
Divestures gain
                                  (1 )                  
Currency translation adjustment
                      (2 )     2                          
 
                                                     
 
                                                                       
Net periodic benefit cost
  $ 58     $ 69     $ 60     $ 25     $ 56     $ 43     $ 3     $ 1     $ 12  
 
                                                     
 
                                                                       
Expense Assumptions:
                                                                       
Discount rate
    5.50 %     6.25 %     7.50 %     4.00 %     4.75 %     5.50 %     5.50 %     6.25 %     7.50 %
Expected return on plan assets
    8.50 %     8.50 %     8.50 %     5.50 %     6.00 %     6.00 %   NA   NA   NA
Rate of compensation increase
    3.20 %     4.20 %     4.20 %     3.00 %     3.20 %     3.00 %   NA   NA   NA