XML 31 R13.htm IDEA: XBRL DOCUMENT v3.22.0.1
Costs Associated with Rationalization Programs
12 Months Ended
Dec. 31, 2021
Restructuring and Related Activities [Abstract]  
Costs Associated with Rationalization Programs

Note 4. Costs Associated with Rationalization Programs

In order to maintain our global competitiveness, we have implemented rationalization actions over the past several years to reduce high-cost and excess manufacturing capacity and operating and administrative costs.

The following table presents the roll-forward of the liability balance between periods:

 

 

 

 

 

 

 

 

 

 

(In millions)

 

Associate-
Related Costs

 

 

Other Costs

 

 

Total

 

Balance at December 31, 2018

 

$

80

 

 

$

1

 

 

$

81

 

2019 charges(1)

 

 

185

 

 

 

19

 

 

 

204

 

Incurred, net of foreign currency translation of $(2) million and $0 million, respectively

 

 

(41

)

 

 

(20

)

 

 

(61

)

Reversed to the Statement of Operations

 

 

(4

)

 

 

 

 

 

(4

)

Balance at December 31, 2019

 

$

220

 

 

$

 

 

$

220

 

2020 charges(1)

 

 

129

 

 

 

27

 

 

 

156

 

Incurred, net of foreign currency translation of $12 million and $0 million, respectively

 

 

(147

)

 

 

(27

)

 

 

(174

)

Reversed to the Statement of Operations

 

 

(2

)

 

 

 

 

 

(2

)

Balance at December 31, 2020

 

$

200

 

 

$

 

 

$

200

 

2021 charges

 

 

52

 

 

 

43

 

 

 

95

 

Incurred, net of foreign currency translation of $(8) million and $0 million, respectively

 

 

(162

)

 

 

(43

)

 

 

(205

)

Reversed to the Statement of Operations

 

 

(2

)

 

 

 

 

 

(2

)

Balance at December 31, 2021

 

$

88

 

 

$

 

 

$

88

 

 

(1)
Charges of $156 million and $204 million in 2020 and 2019, respectively, both exclude $5 million of benefit plan curtailments and settlements recorded in Rationalizations in the Statements of Operations.

During the first quarter of 2021, we approved a plan primarily designed to reduce SAG in Europe, Middle East, and Africa ("EMEA"). We have $16 million accrued related to this plan at December 31, 2021, which is expected to be substantially paid within the next twelve months.

During the first quarter of 2021, we increased by $32 million the estimated total cost of our previously announced plan to permanently close our Gadsden, Alabama tire manufacturing facility ("Gadsden"), primarily to reflect our decision to transfer additional machinery and equipment from Gadsden to other tire manufacturing facilities. We have $14 million accrued at December 31, 2021 related to this plan, which is expected to be substantially paid within the next twelve months. During the first and second quarters of 2021, we increased by $29 million the estimated total cost of our previously announced plan to modernize two of our tire manufacturing facilities in Germany, primarily to increase expected associate severance costs based on the actual payout history and the mix of associates electing lump sum vs. annuity settlements. We have $24 million accrued at December 31, 2021 related to this plan, which is expected to be substantially paid within the next twelve months.

The remainder of the accrual balance at December 31, 2021 is expected to be substantially utilized in the next 12 months and includes $9 million related to global plans to reduce SAG headcount, $5 million related to the closed Amiens, France tire manufacturing facility, $5 million related to plans to reduce manufacturing headcount and improve operating efficiency in EMEA, and $3 million related to a plan primarily to offer voluntary buy-outs to certain associates at Gadsden.

The following table shows net rationalization charges included in Income (Loss) before Income Taxes:

 

 

 

 

 

 

 

 

 

 

(In millions)

 

2021

 

 

2020

 

 

2019

 

Current Year Plans

 

 

 

 

 

 

 

 

 

Associate severance and other related costs

 

$

19

 

 

$

77

 

 

$

183

 

Benefit plan curtailment and special termination benefits

 

 

 

 

 

9

 

 

 

5

 

Other exit and non-cancelable lease costs

 

 

 

 

 

16

 

 

 

11

 

Current Year Plans - Net Charges

 

$

19

 

 

$

102

 

 

$

199

 

Prior Year Plans

 

 

 

 

 

 

 

 

 

Associate severance and other related costs

 

$

31

 

 

$

50

 

 

$

(2

)

Benefit plan curtailment and special termination benefits

 

 

 

 

 

(4

)

 

 

 

Other exit and non-cancelable lease costs

 

 

43

 

 

 

11

 

 

 

8

 

Prior Year Plans - Net Charges

 

$

74

 

 

$

57

 

 

$

6

 

Total Net Charges

 

$

93

 

 

$

159

 

 

$

205

 

Asset write-off and accelerated depreciation charges

 

$

1

 

 

$

105

 

 

$

15

 

 

Substantially all of the new charges in 2021 related to future cash outflows. Current year plan charges for the year ended December 31, 2021 primarily related to a plan to reduce SAG headcount in EMEA.

Net prior year plan charges recognized in the year ended December 31, 2021 include $37 million related to Gadsden, $26 million related to the modernization of two of our tire manufacturing facilities in Germany, and $10 million related to various plans to reduce manufacturing headcount and improve operating efficiency in EMEA. Net prior year plan charges also include reversals of $2 million for actions no longer needed for their originally intended purposes.

Ongoing rationalization plans had approximately $830 million in charges through 2021 and approximately $40 million is expected to be incurred in future periods.

Approximately 60 associates will be released under new plans initiated in 2021, of which approximately 15 were released through December 31, 2021. In 2021, approximately 300 associates were released under plans initiated in prior years. Approximately 200 associates remain to be released under all ongoing rationalization plans.

Rationalization activities initiated in 2020 include current year charges primarily related to the permanent closure of Gadsden. Net prior year plan charges recognized in 2020 include $30 million related to additional termination benefits for associates at the closed Amiens, France tire manufacturing facility. In addition, net prior year plan charges include $19 million related to the plan to modernize two of our tire manufacturing facilities in Germany, $5 million related to a plan primarily to offer voluntary buy-outs to certain associates at Gadsden, and $3 million related to the closure of our tire manufacturing facility in Philippsburg, Germany. Net prior year plan charges for the year ended December 31, 2020 also include reversals of $2 million for actions no longer needed for their originally intended purposes and a curtailment credit of $4 million for a postretirement benefit plan related to the exit of employees under an approved rationalization plan.

Rationalization activities initiated in 2019 include current year charges of $105 million related to the plan to modernize two of our tire manufacturing facilities in Germany, $76 million related to the Gadsden voluntary buy-out plan, and $18 million related to separate plans to reduce manufacturing headcount and improve operating efficiency in Americas and EMEA. Net prior year plan charges recognized in the year ended December 31, 2019 include $10 million primarily related to EMEA manufacturing plans. Net prior year plan charges for the year ended December 31, 2019 also include reversals of $4 million for actions no longer needed for their originally intended purposes.

Asset write-off and accelerated depreciation charges in 2020 and 2019 primarily related to Gadsden. Asset write-off and accelerated depreciation charges for all periods were recorded in CGS.