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Restructuring
12 Months Ended
Dec. 31, 2014
Restructuring and Related Activities [Abstract]  
Restructuring
RESTRUCTURING
On October 6, 2014, the Company’s board of directors approved the 2014 Restructuring Plan to improve gross margins and profitability in the long term by exiting low-return businesses and reducing the size and cost of the Company’s overhead structure.
The 2014 Restructuring Plan included exiting certain unprofitable international locations for the Company’s Insituform business, consolidating the Company’s worldwide Fyfe business with the Company’s global Insituform business and eliminating certain idle facilities in the Company’s Bayou Louisiana coatings operations.
For the year ended December 31, 2014, significant progress has been made against all of the aforementioned objectives. Headcount reductions via termination totaled 31 in 2014. The Company expects approximately 80 additional headcount reductions via termination in 2015.
In December 2014, and as part of the restructuring, the Company sold its wholly-owned subsidiary, Ka-te, to Marco Daetwyler Gruppe AG for the sale price of CHF 1.1 million (approximately $1.1 million). In connection with the sale, the Company entered in to a five-year exclusive tube supply agreement whereby Ka-te will source all of its liners from Insituform Linings Ltd. Ka-te will also be entitled to continue to use its trade name based on a trade mark license granted for the same five-year time period.
During 2014, the Company recorded pre-tax expense of $49.5 million for charges related to the 2014 Restructuring Plan as follows (in thousands):
 
Infrastructure
Solutions
 
Corrosion
Protection
 
Total
Severance and benefit related costs
$
687

 
$

 
$
687

Bad debt expense
11,947

 

 
11,947

Inventory obsolescence
2,746

 

 
2,746

Fixed asset impairment
533

 
11,338

 
11,871

Definite-lived intangible asset impairment

 
10,896

 
10,896

Other asset write-offs
5,013

 

 
5,013

Other restructuring costs
6,358

 

 
6,358

Total pre-tax restructuring charges
$
27,284

 
$
22,234

 
$
49,518



Restructuring costs of $0.7 million are reported on a separate line in the Consolidated Statements of Operations in accordance with FASB ASC 420, Exit or Disposal Cost Obligations, and relate to severance and other termination benefit costs. The following tables summarize all restructuring charges recognized in 2014, by reporting segment, as presented in their affected line in the Consolidated Statements of Operations:
 
Fixed Asset
Impairment
 
Definite-lived
Intangible
Asset
Impairment
 
Other
Non-Cash
Restructuring
Charges
 
Cash
Restructuring
Charges
 
Total
Infrastructure Solutions:
 
 
 
 
 
 
 
 
 
Cost of revenues
$
498

 
$

 
$
2,774

 
$
1,076

 
$
4,348

Operating expenses
35

 

 
17,544

 
2,976

 
20,555

Restructuring charges

 

 

 
687

 
687

Other expense

 

 
790

 
904

 
1,694

 
533

 

 
21,108

 
5,643

 
27,284

Corrosion Protection:
 
 
 
 
 
 
 
 
 
Cost of revenues
11,338

 

 

 

 
11,338

Definite-lived intangible asset impairment

 
10,896

 

 

 
10,896

 
11,338

 
10,896

 

 

 
22,234

 
 
 
 
 
 
 
 
 
 
Total pre-tax restructuring charges
$
11,871

 
$
10,896

 
$
21,108

 
$
5,643

 
$
49,518


Total pre-tax restructuring charges in 2014 were $49.5 million ($36.2 million post-tax) and consist of non-cash charges totaling $43.9 million and cash charges totaling $5.6 million. The non-cash charges of $43.9 million included $22.2 million related to the impairment of certain long-lived assets and definite-lived intangible assets for Bayou’s coating operations in Louisiana, which is reported in the Corrosion Protection reportable segment, and $21.7 million related to inventory obsolescence, impairment definite-lived intangible assets, allowances for accounts receivable, write-off of certain other current assets and long-lived assets as well as a legal accrual related to disputed work performed by our European and Asia-Pacific operations, which are reported in the Infrastructure Solutions reportable segment. Cash charges totaling $5.6 million included employee severance, retention, extension of benefits, employment assistance programs and other costs associated with the restructuring for the European and Asia-Pacific operations.
Estimated remaining costs to be incurred in 2015, including totals and category ranges, for the 2014 Restructuring Plan are as follows:
Approximately $1 million to $2 million related to severance and benefit costs,
Approximately $4 million to $6 million related to other restructuring costs.
The following table summarizes the 2014 Restructuring Plan activity during 2014 (in thousands):
 
 
 
Utilized
 
 
 
Charge to Income
 
Cash
 
Non-Cash
 
Reserves at December 31, 2014
Severance and benefit related costs
$
687

 
$
221

 
$

 
$
466

Bad debt expense
11,947

 

 
483

 
11,464

Inventory obsolescence
2,746

 

 
2,746

 

Fixed asset impairment
11,871

 

 
11,871

 

Definite-lived intangible asset impairment
10,896

 

 
10,896

 

Other asset write-offs
5,013

 

 
5,013

 

Other restructuring costs
6,358

 
3,862

 

 
2,496

Total pre-tax restructuring charges
$
49,518

 
$
4,083

 
$
31,009

 
$
14,426