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Retirement Benefits
12 Months Ended
Sep. 29, 2017
Compensation And Retirement Disclosure [Abstract]  
Retirement Benefits

NOTE 8:  Retirement Benefits

Approximately 40% of U.S. employees have a defined benefit earned under the Esterline pension plan.

Under the Esterline defined benefit plan, pension benefits are earned under a cash balance formula with annual pay credits ranging from 2% to 6% effective January 1, 2003.  Prior to 2003, pension benefits are based on years of service and five-year average compensation for the highest five consecutive years’ compensation during the last ten years of employment.  Participants elected either to continue earning benefits under the prior plan formula or to earn benefits under the cash balance formula.  Effective January 1, 2003, all new participants are enrolled in the cash balance formula.  Esterline also has an unfunded supplemental retirement plan for key executives providing for periodic payments upon retirement.

CMC sponsors defined benefit pension plans and other retirement benefit plans for its employees in Canada.  Pension benefits are based upon years of service and final average salary.  Other retirement benefit plans are non-contributory health care and life insurance plans.

The Company sponsors a number of other non-U.S. defined benefit pension plans primarily in Belgium, France and Germany.  These defined benefit plans generally provide benefits to employees based on formulas recognizing length of service and earnings.

The Company accounts for pension expense using the end of the fiscal year as its measurement date.  In addition, the Company makes actuarially computed contributions to these plans as necessary to adequately fund benefits.  The Company’s funding policy is consistent with the minimum funding requirements of ERISA.

The accumulated benefit obligation and projected benefit obligation for Esterline’s U.S. plans are $309.2 million and $321.2 million, respectively, with plan assets of $294.4 million as of September 29, 2017.  The underfunded status for the Esterline plans is $26.8 million at September 29, 2017, of which $22.4 million is for the unfunded supplemental retirement plan for key executives.  Contributions to the Esterline non-qualified plans totaled $1.4 million both in fiscal 2017 and 2016.  There is no funding requirement for fiscal 2018 for the qualified U.S. pension plans maintained by Esterline.

The accumulated benefit obligation and projected benefit obligation for the CMC plans are $137.5 million and $138.5 million, respectively, with plan assets of $140.2 million as of September 29, 2017.  The funded status for these CMC plans is $1.7 million at September 29, 2017.  Contributions to the CMC plans totaled $3.5 million and $5.6 million in fiscal 2017 and 2016, respectively.  The expected funding requirement for fiscal 2018 for the CMC plans is $3.9 million.

The accumulated benefit obligation and projected benefit obligation for the other non-U.S. plans are $39.3 million and $49.6 million, respectively, with plan assets of $23.0 million as of September 29, 2017.  The underfunded status for these other non-U.S. plans is $26.6 million at September 29, 2017.  Contributions to the other non-U.S. plans totaled $1.8 million and $5.0 million in fiscal 2017 and 2016, respectively.  The expected funding requirement for fiscal 2018 for the other non-U.S. plans is $1.0 million.

Principal assumptions of the Esterline, CMC and other non-U.S. plans are as follows:

  

 

Esterline U.S.

 

CMC

 

Other Non-U.S.

 

 

Defined Benefit

 

Defined Benefit

 

Defined Benefit

 

 

Pension Plans

 

Pension Plans

 

Pension Plans

 

 

2017

 

 

2016

 

2017

 

 

2016

 

2017

 

2016

 

Principal assumptions as of year end:

 

 

 

 

 

 

 

 

 

 

 

Discount rate

 

3.75

%

 

3.60%

 

 

3.76

%

 

3.22%

 

1.40 - 8.75%

 

0.90 - 7.75%

 

Rate of increase in future

   compensation levels

 

4.48

%

 

4.28%

 

 

2.75

%

 

2.75%

 

2.96 - 10.29%

 

2.96 - 10.13%

 

Assumed long-term rate of

   return on plan assets

 

7.00

%

 

7.00%

 

 

5.19

%

 

5.66%

 

3.25 - 8.25%

 

3.25 - 8.00%

 

  

 

 

 

Esterline U.S.

 

CMC

 

 

 

 

Post-Retirement

 

Post-Retirement

 

 

 

 

Pension Plans

 

Pension Plans

 

 

 

 

 

 

2017

 

 

2016

 

2017

 

 

2016

 

Principal assumptions as of year end:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Discount rate

 

 

 

 

 

3.75

%

 

3.60%

 

 

3.51

%

 

3.16%

 

Initial weighted average health care trend rate

 

 

 

 

 

6.00

%

 

6.00%

 

 

5.80

%

 

6.00%

 

Ultimate weighted average health care trend rate

 

 

 

 

 

6.00

%

 

6.00%

 

 

4.10

%

 

4.20%

 

 

 

The Company uses discount rates developed from a yield curve established from high-quality corporate bonds and matched to plan-specific projected benefit payments.  Although future changes to the discount rate are unknown, had the discount rate increased or decreased by 25 basis points, pension liabilities in total would have decreased $13.7 million or increased $14.4 million, respectively.  If all other assumptions are held constant, the estimated effect on fiscal 2017 pension expense from a hypothetical 25 basis points increase or decrease in both the discount rate and expected long-term rate of return on plan assets would not have a material effect on our pension expense.  Management is not aware of any legislative or other initiatives or circumstances that will significantly impact the Company’s pension obligations in fiscal 2018.

The assumed health care trend rate can have a significant impact on the Company’s post-retirement benefit obligations.  The Company’s health care trend rate was based on the experience of its plans and expectations for the future.  A 100 basis points increase in the health care trend rate would increase the post-retirement benefit obligation by $1.4 million.  A 100 basis points decrease in the health care trend rate would decrease the post-retirement benefit obligation by $1.2 million.  Assuming all other assumptions are held constant, the estimated effect on fiscal 2016 post-retirement benefit expense from a hypothetical 100 basis points increase or decrease in the health care trend rate would not have a material effect on our post-retirement benefit expense.

Plan assets are invested in a diversified portfolio of equity and debt securities consisting primarily of common stocks, bonds and government securities.  The objective of these investments is to maintain sufficient liquidity to fund current benefit payments and achieve targeted risk-adjusted returns.  Management periodically reviews allocations of plan assets by investment type and evaluates external sources of information regarding the long-term historical returns and expected future returns for each investment type, and accordingly, the 3.25% to 8.25% assumed long-term rate of return on plan assets is considered to be appropriate.  Allocations by investment type are as follows:

 

 

 

 

Actual

 

 

 

Target

 

2017

 

 

2016

 

 

Plan assets allocation as of fiscal year end:

 

 

 

 

 

 

 

 

 

 

Equity securities

35 - 70%

 

 

58.4

%

 

 

56.4

%

 

Debt securities

30 - 65%

 

 

35.3

%

 

 

37.1

%

 

Cash

0%

 

 

6.3

%

 

 

6.5

%

 

Total

 

 

 

100.0

%

 

 

100.0

%

 

 

The following table presents the fair value of the Company’s Pension Plan assets as of September 29, 2017, by asset category segregated by level within the fair value hierarchy, as described in Note 9.

  

In Thousands

Fair Value Hierarchy

 

 

 

Level 1

 

 

Level 2

 

 

Total

 

 

Asset category:

 

 

 

 

 

 

 

 

 

 

 

 

Equity Funds:

 

 

 

 

 

 

 

 

 

 

 

 

Registered Investment Company Funds - U.S. Equity

$

113,997

 

 

$

-

 

 

$

113,997

 

 

U.S. Equity Securities

 

54,640

 

 

 

-

 

 

 

54,640

 

 

Non-U.S. Equity Securities

 

50,395

 

 

 

-

 

 

 

50,395

 

 

Commingled Trust Funds - Non-U.S. Securities

 

-

 

 

 

48,377

 

 

 

48,377

 

 

Fixed Income Securities:

 

 

 

 

 

 

 

 

 

 

 

 

Commingled Trust Funds - Fixed Income

 

-

 

 

 

83,387

 

 

 

83,387

 

 

Non-U.S. Foreign Commercial and Government Bonds

 

-

 

 

 

77,931

 

 

 

77,931

 

 

Cash and Cash Equivalents

 

28,848

 

 

 

-

 

 

 

28,848

 

 

Total

$

247,880

 

 

$

209,695

 

 

$

457,575

 

 

 

The following table presents the fair value of the Company’s Pension Plan assets as of September 30, 2016, by asset category segregated by level within the fair value hierarchy, as described in Note 9.

 

In Thousands

Fair Value Hierarchy

 

 

 

Level 1

 

 

Level 2

 

 

Total

 

 

Asset category:

 

 

 

 

 

 

 

 

 

 

 

 

Equity Funds:

 

 

 

 

 

 

 

 

 

 

 

 

Registered Investment Company Funds - U.S. Equity

$

104,075

 

 

$

-

 

 

$

104,075

 

 

U.S. Equity Securities

 

55,196

 

 

 

-

 

 

 

55,196

 

 

Non-U.S. Equity Securities

 

28,031

 

 

 

-

 

 

 

28,031

 

 

Commingled Trust Funds - Non-U.S. Securities

 

-

 

 

 

52,973

 

 

 

52,973

 

 

Fixed Income Securities:

 

 

 

 

 

 

 

 

 

 

 

 

Commingled Trust Funds - Fixed Income

 

-

 

 

 

82,627

 

 

 

82,627

 

 

Non-U.S. Foreign Commercial and Government Bonds

 

-

 

 

 

75,414

 

 

 

75,414

 

 

Cash and Cash Equivalents

 

27,465

 

 

 

-

 

 

 

27,465

 

 

Total

$

214,767

 

 

$

211,014

 

 

$

425,781

 

 

 

Valuation Techniques

Level 1 Equity Securities are actively traded on U.S. and non-U.S. exchanges and are either valued using the market approach at quoted market prices on the measurement date or at the net asset value of the shares held by the plan on the measurement date based on quoted market prices.

Level 2 fixed income securities are primarily valued using the market approach at either quoted market prices, pricing models that use observable market data, or bids provided by independent investment brokerage firms.

Level 2 primarily consists of commingled trust funds that are primarily valued at the net asset value provided by the fund manager.  Net asset value is based on the fair value of the underlying investments.

Cash and cash equivalents include cash which is used to pay benefits and cash invested in a short-term investment fund that holds securities with values based on quoted market prices, but for which the funds are not valued on quoted market basis.

Net periodic pension cost for the Company’s defined benefit plans at the end of each fiscal year consisted of the following:

  

In Thousands

Defined Benefit

 

 

Post-Retirement

 

 

 

Pension Plans

 

 

Benefit Plans

 

 

 

2017

 

 

2016

 

 

2015

 

 

2017

 

 

2016

 

 

2015

 

 

Components of Net Periodic Cost

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service cost

$

15,108

 

 

$

12,861

 

 

$

11,811

 

 

$

385

 

 

$

342

 

 

$

359

 

 

Interest cost

 

15,553

 

 

 

18,095

 

 

 

16,159

 

 

 

335

 

 

 

473

 

 

 

464

 

 

Expected return on plan assets

 

(25,866

)

 

 

(24,491

)

 

 

(23,872

)

 

 

-

 

 

 

-

 

 

 

-

 

 

Settlement

 

21

 

 

 

2

 

 

 

3,522

 

 

 

-

 

 

 

-

 

 

 

-

 

 

Amortization of prior service cost

 

490

 

 

 

487

 

 

 

404

 

 

 

(5

)

 

 

(17

)

 

 

(63

)

 

Amortization of actuarial

   (gain) loss

 

7,643

 

 

 

6,590

 

 

 

5,165

 

 

 

-

 

 

 

-

 

 

 

-

 

 

Net periodic cost (benefit)

$

12,949

 

 

$

13,544

 

 

$

13,189

 

 

$

715

 

 

$

798

 

 

$

760

 

 

 

 

The funded status of the defined benefit pension and post-retirement plans at the end of fiscal 2017 and 2016 were as follows:

  

In Thousands

Defined Benefit

 

 

Post-Retirement

 

 

 

Pension Plans

 

 

Benefit Plans

 

 

 

2017

 

 

2016

 

 

2017

 

 

2016

 

 

Benefit Obligations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Beginning balance

$

505,298

 

 

$

453,283

 

 

$

13,236

 

 

$

12,187

 

 

Currency translation adjustment

 

9,340

 

 

 

268

 

 

 

665

 

 

 

26

 

 

Service cost

 

15,108

 

 

 

12,861

 

 

 

385

 

 

 

342

 

 

Interest cost

 

15,553

 

 

 

18,095

 

 

 

335

 

 

 

473

 

 

Plan participants contributions

 

318

 

 

 

376

 

 

 

-

 

 

 

-

 

 

Actuarial (gain) loss

 

(11,420

)

 

 

44,136

 

 

 

(529

)

 

 

738

 

 

Other adjustments

 

(1,254

)

 

 

(859

)

 

 

-

 

 

 

-

 

 

Benefits paid

 

(23,687

)

 

 

(22,862

)

 

 

(550

)

 

 

(530

)

 

Ending balance

$

509,256

 

 

$

505,298

 

 

$

13,542

 

 

$

13,236

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plan Assets - Fair Value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Beginning balance

$

425,781

 

 

$

389,461

 

 

$

-

 

 

$

-

 

 

Currency translation adjustment

 

8,170

 

 

 

341

 

 

 

-

 

 

 

-

 

 

Realized and unrealized gain (loss) on plan assets

 

41,566

 

 

 

45,817

 

 

 

-

 

 

 

-

 

 

Plan participants contributions

 

318

 

 

 

376

 

 

 

-

 

 

 

-

 

 

Company contribution

 

6,681

 

 

 

12,041

 

 

 

550

 

 

 

530

 

 

Other adjustments

 

-

 

 

 

1,466

 

 

 

-

 

 

 

-

 

 

Expenses paid

 

(1,254

)

 

 

(859

)

 

 

-

 

 

 

-

 

 

Benefits paid

 

(23,687

)

 

 

(22,862

)

 

 

(550

)

 

 

(530

)

 

Ending balance

$

457,575

 

 

$

425,781

 

 

$

-

 

 

$

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Funded Status

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fair value of plan assets

$

457,575

 

 

$

425,781

 

 

$

-

 

 

$

-

 

 

Benefit obligations

 

(509,256

)

 

 

(505,298

)

 

 

(13,542

)

 

 

(13,236

)

 

Net amount recognized

$

(51,681

)

 

$

(79,517

)

 

$

(13,542

)

 

$

(13,236

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amount Recognized in the Consolidated Balance Sheet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Non-current asset

$

4,267

 

 

$

2,395

 

 

$

-

 

 

$

-

 

 

Current liability

 

(1,840

)

 

 

(1,912

)

 

 

(669

)

 

 

(716

)

 

Non-current liability

 

(54,108

)

 

 

(80,000

)

 

 

(12,873

)

 

 

(12,520

)

 

Net amount recognized

$

(51,681

)

 

$

(79,517

)

 

$

(13,542

)

 

$

(13,236

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amounts Recognized in Accumulated Other Comprehensive Income

 

 

 

 

 

 

Net actuarial loss (gain)

$

78,713

 

 

$

112,420

 

 

$

476

 

 

$

975

 

 

Prior service cost

 

2,593

 

 

 

2,951

 

 

 

-

 

 

 

-

 

 

Ending balance

$

81,306

 

 

$

115,371

 

 

$

476

 

 

$

975

 

 

 

The accumulated benefit obligation for all pension plans was $486.0 million at September 29, 2017, and $482.2 million at September 30, 2016.

Estimated future benefit payments expected to be paid from the pension and post-retirement benefit plans or from the Company’s assets are as follows:

 

In Thousands

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fiscal Year

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2018

 

 

 

 

 

 

$

28,083

 

 

2019

 

 

 

 

 

 

 

29,835

 

 

2020

 

 

 

 

 

 

 

31,087

 

 

2021

 

 

 

 

 

 

 

33,212

 

 

2022

 

 

 

 

 

 

 

33,715

 

 

2023 - 2027

 

 

 

 

 

 

 

180,157

 

 

 

Employees may participate in certain defined contribution plans.  The Company’s contribution expense under these plans totaled $10.1 million, $10.7 million, and $9.5 million in fiscal 2017, 2016, and 2015, respectively.  The Company contributes a matching amount that varies by participating company and employee group based on the first 6% of earnings contributed.  The three formulas used are:  25% of the first 6%; or 50% of the first 6%; or 100% of the first 2% and 50% on the next 4%.

In fiscal 2014 the Company offered vested terminated participants in the Esterline plan a one-time opportunity to elect a lump-sum payment from the plan in lieu of a lifetime annuity.  In the first fiscal quarter of 2015, the Company paid $16.6 million in lump-sum payments to vested terminated pension plan participants from the plan, which resulted in an actuarial settlement charge of $3.0 million.  During the remainder of fiscal 2015, an additional $1.4 million in lump-sum payments was distributed to cash balance participants under the ongoing terms of the plan, which resulted in an additional settlement charge of $0.5 million in fiscal 2015.