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RESTRUCTURING
12 Months Ended
Apr. 02, 2016
Restructuring and Related Activities [Abstract]  
RESTRUCTURING
RESTRUCTURING

On an ongoing basis, we review the global economy, the healthcare industry, and the markets in which we compete to identify opportunities for efficiencies, enhance commercial capabilities, align our resources and offer our customers better solutions. In order to realize these opportunities, we undertake restructuring-type activities to transform our business.

During the first quarter of fiscal 2017, in connection with our global strategic review, we launched the first phase of a restructuring program designed to reposition our organization and improve our cost structure. The first phase includes both a reduction of headcount and operating costs as well as projects to simplify product lines. We may also take additional steps to modify our manufacturing operations to reflect our strategic direction.

We expect to incur approximately $26 million of restructuring and transformation charges, comprised of $17 million in termination benefits and $9 million in other related exit costs. Substantially all of these charges will result in future cash outlays and are expected to be incurred during fiscal 2017. Savings from this program are estimated to be approximately $40 million in fiscal 2017. Subsequent phases of the program may require restructuring charges in future fiscal years.

In fiscal 2016, we completed our Value Creation and Capture (“VCC”) opportunities initiative. This initiative included (i) discontinuation of manufacturing activities at our Ascoli-Piceno, Italy and Braintree, Massachusetts facilities, (ii) expansion of our current facility in Tijuana, Mexico, (iii) transfer of all equipment production to our contract manufacturer, Sanmina Corporation, and (iv) consolidation of the manufacturing of product formerly produced in the U.S. and Italy to our new manufacturing facility in Penang, Malaysia. We continue to manufacture in Bothwell, Scotland. The cumulative restructuring charges incurred as a result of the VCC initiative were $100.1 million.

The following summarizes the restructuring activity for the fiscal year ended April 2, 2016, March 28, 2015, and March 29, 2014, respectively:
(In thousands)
Severance and Other Employee Costs
 
Other Costs
 
Accelerated Depreciation
 
Asset
Write Down
 
Total Restructuring
Balance at March 30, 2013
$
3,089

 
$
173

 
$

 
$

 
$
3,262

Costs incurred
31,492

 
14,254

 
2,390

 
915

 
49,051

Payments
(11,673
)
 
(13,699
)
 

 

 
(25,372
)
Non-cash adjustments

 

 
(2,390
)
 
(915
)
 
(3,305
)
Balance at March 29, 2014
$
22,908

 
$
728

 
$

 
$

 
$
23,636

Costs incurred
19,879

 
15,362

 
1,326

 
296

 
36,863

Payments
(26,394
)
 
(15,871
)
 

 

 
(42,265
)
Non-cash adjustments

 

 
(1,326
)
 
(296
)
 
(1,622
)
Balance at March 28, 2015
$
16,393

 
$
219

 
$

 
$

 
$
16,612

Costs incurred
10,707

 
7,846

 
1,469

 
3,033

 
23,055

Payments
(18,348
)
 
(8,065
)
 

 

 
(26,413
)
Non-cash adjustments

 

 
(1,469
)
 
(3,033
)
 
(4,502
)
Balance at April 2, 2016
$
8,752

 
$

 
$

 
$

 
$
8,752



The substantial majority of restructuring expenses have been included as a component of selling, general and administrative expense in the accompanying consolidated statements of (loss) income. Total restructuring charges for fiscal 2016 include a $3.0 million asset write down to fair value related to land, buildings and related equipment for a property we plan to dispose of, as discussed in Note 12, Property Plant and Equipment. As of April 2, 2016, we had a restructuring liability of $8.8 million, of which, approximately $8.1 million is payable within the next twelve months.

In addition to the restructuring expenses included in the table above, we also incurred $19.2 million of costs that do not constitute as restructuring under ASC 420, which we refer to as "Transformation Costs". These costs consist primarily of expenditures directly related to our transformation activities including program management, product line transfer teams and related costs, infrastructure related costs, accelerated depreciation and asset disposals. These costs exclude the impact of contingent consideration of $4.9 million which was reversed during the third quarter of fiscal 2016 and is presented within the contingent consideration (income) expense line on the consolidated statements of (loss) income. The contingent consideration reversal of $2.9 million and an insignificant amount were also excluded for fiscal 2015 and fiscal 2014, respectively.

The table below presents transformation and restructuring costs recorded in cost of goods sold, research and development, selling, general and administrative expenses and other expense, net in our consolidated statements of (loss) income for the periods presented.
Transformation costs
 
 
 
 
 
(in thousands)
2016
 
2015
 
2014
Transformation and other costs
$
17,377

 
$
26,979

 
$
30,656

Accelerated depreciation
155

 
930

 
4,203

Asset disposal
1,697

 
4,925

 
796

Total
$
19,229

 
$
32,834

 
$
35,655


 
The tables below present restructuring and transformation costs by reportable segment:
Restructuring costs
 
 
 
 
 
(in thousands)
2016
 
2015
 
2014
Japan
$
9

 
$
258

 
$
372

EMEA
3,210

 
3,310

 
1,444

North America Plasma

 
360

 
42

All Other
19,836

 
32,935

 
47,193

Total
$
23,055

 
$
36,863

 
$
49,051

 
 
 
 
 
 
Transformation costs
 
 
 
 
 
(in thousands)
2016
 
2015
 
2014
Japan
$
416

 
$
158

 
$
131

EMEA
961

 
838

 
1,260

North America Plasma

 
28

 

All Other
17,852

 
31,810

 
34,264

Total
$
19,229

 
$
32,834

 
$
35,655

 
 
 
 
 
 
Total restructuring and transformation
$
42,284

 
$
69,697

 
$
84,706