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RESTRUCTURING
6 Months Ended
Sep. 27, 2014
Restructuring and Related Activities [Abstract]  
RESTRUCTURING
RESTRUCTURING

On an ongoing basis, we review the global economy, the healthcare industry, and the markets in which we compete. From these reviews we identify opportunities to improve efficiencies, enhance commercial capabilities, better align our resources and offer customers better comprehensive solutions. In order to realize these opportunities, we undertake restructuring and other initiatives to transform our business.

On May 1, 2013, we announced that our Board of Directors approved a plan to pursue identified Value Creation and Capture ("VCC") opportunities. These include: (i) investment in product line extensions, next generation products and growth platforms; (ii) enhancement of commercial execution capabilities by implementing go-to-market and other strategies to enable global profitable revenue growth; and (iii) transformation of the manufacturing network to best support these commercial strategies while optimizing expense levels. Collectively, these are opportunities to position us for optimal growth and increased competitiveness.

Our manufacturing network transformation plan, part of our larger VCC activities previously announced, includes (i) discontinuing manufacturing activities at our Braintree, Massachusetts, Ascoli-Piceno, Italy and Bothwell, Scotland facilities, (ii) creating a technology center of excellence for product development, (iii) expanding of our current facility in Tijuana, Mexico, (iv) engaging Sanmina Corporation as a contract manufacturer to produce certain medical equipment, and (v) building a new manufacturing facility in Malaysia closer to our customers in Asia.

We estimate we will incur approximately $74.0 million of restructuring and restructuring related expense and spend approximately $58.0 million on these initiatives in fiscal 2015. We estimate we will spend an additional $10 to $15 million to complete these initiatives through fiscal 2017.

The following summarizes the restructuring activity for the six months ended September 27, 2014 and September 28, 2013:

Six Months Ended September 27, 2014
(In thousands)

 Restructuring Accrual Balance at March 29, 2014

 Restructuring Costs Incurred

Less Payments

Less Non-Cash Adjustments

Restructuring Accrual Balance at September 27, 2014
Severance and other employee costs

$
22,908


$
12,743


$
(12,680
)

$


$
22,971

Other costs

728


9,354


(9,704
)



378

Accelerated depreciation



740




(740
)


Asset write-down



96




(96
)


 Total

$
23,636


$
22,933


$
(22,384
)

$
(836
)

$
23,349


 
Six Months Ended September 28, 2013
(in thousands)
 
 Restructuring Accrual Balance at March 30, 2013
 
 Restructuring Costs Incurred
 
Less Payments
 
Less Non-Cash Adjustments
 
Restructuring Accrual Balance at September 28, 2013
Severance and other employee costs
 
$
3,089

 
$
22,841

 
$
(6,565
)
 
$

 
$
19,365

Other costs
 
173

 
5,317

 
(5,065
)
 

 
425

Accelerated depreciation
 

 
1,188

 

 
(1,188
)
 

Asset write-down
 

 
915

 

 
(915
)
 

 
 
$
3,262

 
$
30,261

 
$
(11,630
)
 
$
(2,103
)
 
$
19,790




We deployed significant financial resources for these activities.  Many of the activities necessary to complete the VCC initiatives include severance and other costs which qualify as restructuring expenses under ASC 420, Exit or Disposal Cost Obligations.  We incurred $22.9 million in severance, asset write-offs and other restructuring charges during the six months ended September 27, 2014. In addition, we also incurred $15.4 million of costs that do not constitute restructuring under ASC 420, which we refer to as "Transformation Costs". These costs consist primarily of expenditures directly related to our transformation activities including program management, product line transfer teams and related costs, infrastructure related costs, accelerated depreciation and asset disposals. 

The table below presents transformation and restructuring costs recorded in cost of goods sold, research and development, selling, general and administrative expenses and interest and other expense in our statements of income and comprehensive income for the periods presented. The majority of expenses recorded as Transformation Costs in the prior year relate to the integration of the whole blood acquisition. Transformation Costs in the current year are associated with our VCC initiatives.
Transformation costs
 
Three Months Ended
 
Six Months Ended
(in thousands)
 
September 27,
2014
 
September 28,
2013
 
September 27,
2014
 
September 28,
2013
Transformation and other costs
 
$
7,225

 
$
10,868

 
$
14,987

 
$
20,083

Accelerated depreciation
 
168

 
442

 
418

 
1,285

Asset disposal
 

 
760

 

 
760

Total
 
$
7,393

 
$
12,070

 
$
15,405

 
$
22,128

Restructuring costs
 
Three Months Ended
 
Six Months Ended
(in thousands)
 
September 27,
2014
 
September 28,
2013
 
September 27,
2014
 
September 28,
2013
Severance and other employee costs
 
$
3,222

 
$
2,606

 
$
12,743

 
$
22,841

Other costs
 
4,249

 
2,676

 
9,354

 
5,317

Accelerated depreciation
 
481

 
934

 
740

 
1,188

Asset disposal
 

 
586

 
96

 
915

Total
 
$
7,952

 
$
6,802

 
$
22,933

 
$
30,261

 
 
 
 
 
 
 
 
 
Total restructuring and transformation
 
$
15,345

 
$
18,872

 
$
38,338

 
$
52,389