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Restructuring
12 Months Ended
Dec. 31, 2024
Restructuring and Related Activities [Abstract]  
Restructuring Restructuring
In January 2024, the Company approved a new restructuring program (2024 Restructuring Program) intended to continue the optimization of the Company’s Human Health global manufacturing network as the future pipeline shifts to new modalities and also optimize the Animal Health global manufacturing network to improve supply reliability and increase efficiency. The actions contemplated under the 2024 Restructuring Program are expected to be substantially completed by the end of 2031, with the cumulative pretax costs to be incurred by the Company to implement the program estimated to be approximately $4.0 billion. Approximately 60% of the cumulative pretax costs will be non-cash, relating primarily to the accelerated depreciation of facilities to be closed or divested. The remainder of the costs will result in cash outlays, relating primarily to facility shut-down costs. The Company recorded total pretax costs of $888 million and $190 million in 2024 and 2023, respectively, related to the 2024 Restructuring Program, bringing total cumulative pretax costs incurred through December 31, 2024 to $1.1 billion.
In 2019, Merck approved a global restructuring program (2019 Restructuring Program) as part of a worldwide initiative focused on optimizing the Company’s manufacturing and supply network, as well as reducing its global real estate footprint. The Company recorded total pretax costs of $743 million in 2023 and $666 million in 2022 related to the 2019 Restructuring Program. The actions under the 2019 Restructuring Program were substantially complete at the end of 2023 and, as of January 1, 2024, any remaining activities are being accounted for as part of the 2024 Restructuring Program.
For segment reporting, restructuring charges are unallocated expenses.
The following table summarizes the charges related to the restructuring programs by type of cost:
Accelerated
Depreciation
Separation
Costs
Other Exit Costs
Total
Year Ended December 31, 2024
2024 Restructuring Program
Cost of sales$254 $ $241 $495 
Selling, general and administrative  83 83 
Research and development  1 1 
Restructuring costs 122 187 309 
$254 $122 $512 $888 
Year Ended December 31, 2023
2024 Restructuring Program
Cost of sales$— $— $62 $62 
Restructuring costs— 115 13 128 
— 115 75 190 
2019 Restructuring Program
Cost of sales131 — 18 149 
Selling, general and administrative— 113 122 
Research and development— — 
Restructuring costs— 339 132 471 
 140 339 264 743 
$140 $454 $339 $933 
Year Ended December 31, 2022    
2019 Restructuring Program
Cost of sales$72 $— $133 $205 
Selling, general and administrative19 — 75 94 
Research and development29 — 30 
Restructuring costs— 212 125 337 
 $120 $212 $334 $666 
Accelerated depreciation costs primarily relate to manufacturing, research and administrative facilities and equipment to be sold or closed as part of the programs. Accelerated depreciation costs represent the difference between the depreciation expense to be recognized over the revised useful life of the asset, based upon the anticipated date the site will be closed or divested or the equipment disposed of, and depreciation expense as determined utilizing the useful life prior to the restructuring actions. All the sites will continue to operate up through the respective closure dates and, since future undiscounted cash flows are sufficient to recover the respective book values, Merck is recording accelerated depreciation over the revised useful life of the site assets. Anticipated site closure dates, particularly related to manufacturing locations, have been and may continue to be adjusted to reflect changes resulting from regulatory or other factors.
Separation costs are associated with actual headcount reductions, as well as involuntary headcount reductions which were probable and could be reasonably estimated.
Other exit costs in 2024, 2023 and 2022 include asset impairment, facility shut-down and other related costs, as well as pretax gains and losses resulting from the sales of facilities and related assets. Additionally, other activity includes certain employee-related costs associated with pension and other postretirement benefit plans (see Note 13) and share-based compensation.
The following table summarizes the charges and spending relating to restructuring program activities:
Accelerated
Depreciation
Separation
Costs
Other Exit Costs
Total
Restructuring reserves January 1, 2023
$— $479 $34 $513 
Expenses140 454 339 933 
(Payments) receipts, net— (252)(158)(410)
Non-cash activity(140)— (184)(324)
Restructuring reserves December 31, 2023
— 681 31 712 
Expenses254 122 512 888 
(Payments) receipts, net (239)(206)(445)
Non-cash activity(254) (337)(591)
Restructuring reserves December 31, 2024
$ $564 $ $564