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Realignment Programs
3 Months Ended
Mar. 31, 2017
Restructuring and Related Activities [Abstract]  
Realignment Programs
Realignment Programs
In the first quarter of 2015, we initiated a realignment program ("R1 Realignment Program") to reduce and optimize certain non-strategic QRCs and manufacturing facilities . In the second quarter of 2015, we initiated a second realignment program ("R2 Realignment Program") to better align costs and improve long-term efficiency, including further manufacturing optimization through the consolidation of facilities, a reduction in our workforce, the transfer of activities from high-cost regions to lower-cost facilities and the divestiture of certain non-strategic assets.
The R1 Realignment Program and the R2 Realignment Program (collectively the "Realignment Programs") consist of both restructuring and non-restructuring charges. Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include related severance costs. Non-restructuring charges are primarily employee severance associated with workforce reductions to reduce redundancies. Expenses are primarily reported in COS or SG&A, as applicable, in our condensed consolidated statements of income. We anticipate a total investment in these programs of approximately $400 million, including projects still under final evaluation. We anticipate that the majority of any remaining charges will be incurred in 2017.
Generally, the aforementioned charges will be paid in cash, except for asset write-downs, which are non-cash charges. The following is a summary of total charges, net of adjustments, related to the Realignment Programs:
 
Three Months Ended March 31, 2017
 (Amounts in thousands)
Engineered Product Division
 
Industrial Product Division
 
Flow Control Division
 
Subtotal–Reportable Segments
 
Eliminations and All Other
 
Consolidated Total
Restructuring Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
(2,674
)
 
$
4,771

 
$
(32
)
 
$
2,065

 
$

 
$
2,065

     SG&A
(781
)
 
89

 
124

 
(568
)
 
11

 
(557
)
 
$
(3,455
)
 
$
4,860

 
$
92

 
$
1,497

 
$
11

 
$
1,508

Non-Restructuring Charges
 

 
 

 
 

 
 
 
 
 
 

     COS
$
1,101

 
$
1,438

 
$
433

 
$
2,972

 
$

 
$
2,972

     SG&A
714

 
3,606

 
547

 
4,867

 
1,164

 
6,031

 
$
1,815

 
$
5,044

 
$
980

 
$
7,839

 
$
1,164

 
$
9,003

Total Realignment Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
(1,573
)
 
$
6,209

 
$
401

 
$
5,037

 
$

 
$
5,037

     SG&A
(67
)
 
3,695

 
671

 
4,299

 
1,175

 
$
5,474

Total
$
(1,640
)
 
$
9,904

 
$
1,072

 
$
9,336

 
$
1,175

 
$
10,511

 
Three Months Ended March 31, 2016
 (Amounts in thousands)
Engineered Product Division
 
Industrial Product Division
 
Flow Control Division
 
Subtotal–Reportable Segments
 
Eliminations and All Other
 
Consolidated Total
Restructuring Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
1,520

 
$
(184
)
 
$
108

 
$
1,444

 
$

 
$
1,444

     SG&A
2,407

 
1,712

 
159

 
4,278

 

 
4,278

 
$
3,927

 
$
1,528

 
$
267

 
$
5,722

 
$

 
$
5,722

Non-Restructuring Charges
 

 
 

 
 

 
 
 
 
 
 

     COS
$
99

 
$
1,793

 
$
3,860

 
$
5,752

 
$
15

 
$
5,767

     SG&A
(221
)
 
608

 
1,464

 
1,851

 
131

 
1,982

 
$
(122
)
 
$
2,401

 
$
5,324

 
$
7,603

 
$
146

 
$
7,749

Total Realignment Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
1,619

 
$
1,609

 
$
3,968

 
$
7,196

 
$
15

 
$
7,211

     SG&A
2,186

 
2,320

 
1,623

 
6,129

 
131

 
$
6,260

Total
$
3,805

 
$
3,929

 
$
5,591

 
$
13,325

 
$
146

 
$
13,471



The following is a summary of total inception to date charges, net of adjustments, related to the Realignment Programs:
 
Inception to Date
 (Amounts in thousands)
Engineered Product Division
 
Industrial Product Division (1)
 
Flow Control Division
 
Subtotal–Reportable Segments
 
Eliminations and All Other
 
Consolidated Total
Restructuring Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
32,037

 
$
45,419

 
$
13,957

 
$
91,413

 
$

 
$
91,413

     SG&A
17,036

 
15,686

 
9,676

 
42,398

 
29

 
42,427

     Income tax expense(2)
9,400

 
9,300

 
1,800

 
20,500

 

 
20,500

 
$
58,473

 
$
70,405

 
$
25,433

 
$
154,311

 
$
29

 
$
154,340

Non-Restructuring Charges
 

 
 

 
 

 
 
 
 
 
 

     COS
$
17,261

 
$
15,621

 
$
12,366

 
$
45,248

 
$
8

 
$
45,256

     SG&A
10,707

 
11,816

 
5,386

 
27,909

 
5,596

 
33,505

 
$
27,968

 
$
27,437

 
$
17,752

 
$
73,157

 
$
5,604

 
$
78,761

Total Realignment Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
49,298

 
$
61,040

 
$
26,323

 
$
136,661

 
$
8

 
$
136,669

     SG&A
27,743

 
27,502

 
15,062

 
70,307

 
5,625

 
75,932

     Income tax expense(2)
9,400

 
9,300

 
1,800

 
20,500

 

 
20,500

Total
$
86,441

 
$
97,842

 
$
43,185

 
$
227,468

 
$
5,633

 
$
233,101


____________________________
(1) Includes $48.2 million of restructuring charges, primarily COS, related to the R1 Realignment Program.
(2) Income tax expense includes exit taxes as well as non-deductible costs.
Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include costs related to employee severance at closed facilities, contract termination costs, asset write-downs and other costs. Severance costs primarily include costs associated with involuntary termination benefits. Contract termination costs include costs related to termination of operating leases or other contract termination costs. Asset write-downs include accelerated depreciation of fixed assets, accelerated amortization of intangible assets, divestiture of certain non-strategic assets and inventory write-downs. Other costs generally include costs related to employee relocation, asset relocation, vacant facility costs (i.e., taxes and insurance) and other charges.
The following is a summary of restructuring charges, net of adjustments, for the Realignment Programs:
 
Three Months Ended March 31, 2017
 (Amounts in thousands)
Severance
 
Contract Termination
 
Asset Write-Downs
 
Other
 
Total
     COS
$
(3,757
)
 
$
137

 
$
4,953

 
$
732

 
$
2,065

     SG&A
(1,319
)
 

 
352

 
410

 
(557
)
Total
$
(5,076
)
 
$
137

 
$
5,305

 
$
1,142

 
$
1,508

 
Three Months Ended March 31, 2016
 (Amounts in thousands)
Severance
 
Contract Termination
 
Asset Write-Downs
 
Other
 
Total
     COS
$
63

 
$

 
$
918

 
$
463

 
$
1,444

     SG&A
3,754

 

 
36

 
488

 
4,278

Total
$
3,817

 
$

 
$
954

 
$
951

 
$
5,722



The following is a summary of total inception to date restructuring charges, net of adjustments, related to the Realignment Programs:
 
Inception to Date
 (Amounts in thousands)
Severance
 
Contract Termination
 
Asset Write-Downs
 
Other
 
Total (1)
     COS(1)
$
68,187

 
$
746

 
$
13,870

 
$
8,610

 
$
91,413

     SG&A
29,448

 
43

 
1,780

 
11,156

 
42,427

     Income tax expense(2)

 

 

 
20,500

 
20,500

Total
$
97,635

 
$
789

 
$
15,650

 
$
40,266

 
$
154,340


_______________________________
(1) Includes $48.2 million of restructuring charges, primarily COS, related to the R1 Realignment Program.
(2) Income tax expense includes exit taxes as well as non-deductible costs.

The following represents the activity, primarily severance, related to the restructuring reserve for the Realignment Programs for the three months ended March 31, 2017 and 2016:
 
2017
 
2016
(Amounts in thousands)
R1 Realignment Program
 
R2 Realignment Program
 
Total
 
R1 Realignment Program
 
R2 Realignment Program
 
Total
Balance at December 31
$
12,594

 
$
47,733

 
$
60,327

 
$
25,156

 
$
33,147

 
$
58,303

Charges, net of adjustments
(3,431
)
 
(503
)
 
(3,934
)
 
976

 
3,792

 
4,768

Cash expenditures
(4,124
)
 
(7,070
)
 
(11,194
)
 
(1,294
)
 
(3,999
)
 
(5,293
)
Other non-cash adjustments, including currency
3,038

 
(1,712
)
 
1,326

 
(877
)
 
(1,162
)
 
(2,039
)
Balance at March 31
$
8,077

 
$
38,448

 
$
46,525

 
$
23,961

 
$
31,778

 
$
55,739