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Realignment Programs
3 Months Ended
Mar. 31, 2019
Restructuring and Related Activities [Abstract]  
Realignment Programs
Realignment and Transformation Programs
In the second quarter of 2018, we launched and committed resources to our Flowserve 2.0 Transformation ("Flowserve 2.0 Transformation"), a program designed to transform our business model to drive operational excellence, reduce complexity, accelerate growth, improve organizational health and better leverage our existing global platform. We anticipate that the Flowserve 2.0 Transformation will result in restructuring charges, non-restructuring charges and other related transformation expenses (primarily professional services, project management and related travel expenses). For the three months ended March 31, 2019 and 2018, we incurred Flowserve 2.0 Transformation related expenses of $8.4 million and $0.5 million, respectively, primarily consisting of professional services and project management costs recorded in SG&A. We are currently evaluating the total investment in the various initiatives associated with this program.

In 2015, we initiated realignment programs to better align costs and improve long-term efficiency, including manufacturing optimization through the consolidation of facilities, reduction in our workforce and divestiture of certain non-strategic assets (the “Realignment Programs”).  The Realignment Programs consist of both restructuring and non-restructuring charges. Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include related severance costs. Non-restructuring charges are primarily employee severance associated with workforce reductions to reduce redundancies. Expenses are primarily reported in COS or SG&A, as applicable, in our condensed consolidated statements of income. These Realignment Programs have been substantially completed as of December 31, 2018. We estimate that the total investment in these programs will be approximately $350 million. As of March 31, 2019, we have incurred charges of $335.8 million since the inception of the programs. 
Generally, the aforementioned charges will be paid in cash, except for asset write-downs, which are non-cash charges. The following is a summary of total charges, net of adjustments, related to the Realignment and Flowserve 2.0 Transformation Programs charges:
 
Three Months Ended March 31, 2019
 (Amounts in thousands)
FPD
 
FCD
 
Subtotal–Reportable Segments
 
Eliminations and All Other
 
Consolidated Total
Realignment Charges
 
 
 
 
 
 
 
 
 
Restructuring Charges
 
 
 
 
 
 
 
 
 
     COS
$
2,622

 
$
456

 
$
3,078

 
$

 
$
3,078

     SG&A(1)
(18,471
)
 
338

 
(18,133
)
 

 
(18,133
)
 
$
(15,849
)
 
$
794

 
$
(15,055
)
 
$

 
$
(15,055
)
Non-Restructuring Charges
 

 
 

 
 
 
 
 
 

     COS
$
2,396

 
$
26

 
$
2,422

 
$

 
$
2,422

     SG&A
174

 

 
174

 
529

 
703

 
$
2,570

 
$
26

 
$
2,596

 
$
529

 
$
3,125

Total Realignment Charges
 
 
 
 
 
 
 
 
 
     COS
$
5,018

 
$
482

 
$
5,500

 
$

 
$
5,500

     SG&A
(18,297
)
 
338

 
(17,959
)
 
529

 
$
(17,430
)
Total
$
(13,279
)
 
$
820

 
$
(12,459
)
 
$
529

 
$
(11,930
)
 
 
 
 
 
 
 
 
 
 
Transformation Charges
 
 
 
 
 
 
 
 
 
     SG&A
$

 
$

 
$

 
$
8,413

 
$
8,413

 
$

 
$

 
$

 
$
8,413

 
$
8,413

 
 
 
 
 
 
 
 
 
 
Total Realignment and Transformation Charges
 
 
 
 
 
 
 
 
 
     COS
$
5,018

 
$
482

 
$
5,500

 
$

 
$
5,500

     SG&A
(18,297
)
 
338

 
(17,959
)
 
8,942

 
(9,017
)
Total
$
(13,279
)
 
$
820

 
$
(12,459
)
 
$
8,942

 
$
(3,517
)
______________________________________
(1) Primarily consists of gains from the sales of non-strategic manufacturing facilities that are included in our Realignment Programs.
 
Three Months Ended March 31, 2018
 (Amounts in thousands)
FPD
 
FCD
 
Subtotal–Reportable Segments
 
Eliminations and All Other
 
Consolidated Total
Realignment Charges
 
 
 
 
 
 
 
 
 
Restructuring Charges
 
 
 
 
 
 
 
 
 
     COS
$
1,218

 
$
1,746

 
$
2,964

 
$

 
$
2,964

     SG&A
(42
)
 
229

 
187

 

 
187

 
$
1,176

 
$
1,975

 
$
3,151

 
$

 
$
3,151

Non-Restructuring Charges
 

 
 

 
 
 
 
 
 

     COS
$
4,029

 
$
163

 
$
4,192

 
$

 
$
4,192

     SG&A
2,902

 
198

 
3,100

 
1,031

 
4,131

 
$
6,931

 
$
361

 
$
7,292

 
$
1,031

 
$
8,323

Total Realignment Charges
 
 
 
 
 
 
 
 
 
     COS
$
5,247

 
$
1,909

 
$
7,156

 
$

 
$
7,156

     SG&A
2,860

 
427

 
3,287

 
1,031

 
$
4,318

Total
$
8,107

 
$
2,336

 
$
10,443

 
$
1,031

 
$
11,474

 
 
 
 
 
 
 
 
 
 
Transformation Charges
 
 
 
 
 
 
 
 
 
     SG&A
$

 
$

 
$

 
$
500

 
$
500

 
$

 
$

 
$

 
$
500

 
$
500

 
 
 
 
 
 
 
 
 
 
Total Realignment and Transformation Charges
 
 
 
 
 
 
 
 
 
     COS
$
5,247

 
$
1,909

 
$
7,156

 
$

 
$
7,156

     SG&A
2,860

 
$
427

 
$
3,287

 
$
1,531

 
$
4,818

Total
$
8,107

 
$
2,336

 
$
10,443

 
$
1,531

 
$
11,974


 
 


The following is a summary of total inception to date charges, net of adjustments, related to the Realignment Programs:
 
Inception to Date
 (Amounts in thousands)
FPD
 
FCD
 
Subtotal–Reportable Segments
 
Eliminations and All Other
 
Consolidated Total
Realignment Charges
 
 
 
 
 
 
 
 
 
Restructuring Charges
 
 
 
 
 
 
 
 
 
     COS
$
111,664

 
$
27,481

 
$
139,145

 
$

 
$
139,145

     SG&A
18,439

 
9,793

 
28,232

 
317

 
28,549

     Income tax expense(1)
18,700

 
1,800

 
20,500

 

 
20,500

 
$
148,803

 
$
39,074

 
$
187,877

 
$
317

 
$
188,194

Non-Restructuring Charges
 

 
 

 
 
 
 
 
 

     COS
$
70,880

 
$
13,744

 
$
84,624

 
$
8

 
$
84,632

     SG&A
39,478

 
7,512

 
46,990

 
16,031

 
63,021

 
$
110,358

 
$
21,256

 
$
131,614

 
$
16,039

 
$
147,653

Total Realignment Charges
 
 
 
 
 
 
 
 
 
     COS
$
182,544

 
$
41,225

 
$
223,769

 
$
8

 
$
223,777

     SG&A
57,917

 
17,305

 
75,222

 
16,348

 
91,570

     Income tax expense(1)
18,700

 
1,800

 
20,500

 

 
20,500

Total
$
259,161

 
$
60,330

 
$
319,491

 
$
16,356

 
$
335,847


____________________________
(1) Income tax expense includes exit taxes as well as non-deductible costs.
Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include costs related to employee severance at closed facilities, contract termination costs, asset write-downs and other costs. Severance costs primarily include costs associated with involuntary termination benefits. Contract termination costs include costs related to termination of operating leases or other contract termination costs. Asset write-downs include accelerated depreciation of fixed assets, accelerated amortization of intangible assets, divestiture of certain non-strategic assets and inventory write-downs. Other costs generally include costs related to employee relocation, asset relocation, vacant facility costs (i.e., taxes and insurance) and other charges.
The following is a summary of restructuring charges, net of adjustments, for the Realignment Programs:
 
Three Months Ended March 31, 2019
 (Amounts in thousands)
Severance
 
Contract Termination
 
Asset Write-Downs (Gains)
 
Other
 
Total
     COS
$
1,679

 
$
39

 
$
233

 
$
1,127

 
$
3,078

     SG&A(1)
316

 

 
(18,502
)
 
53

 
(18,133
)
Total
$
1,995

 
$
39

 
$
(18,269
)
 
$
1,180

 
$
(15,055
)
_______________________________
(1) Primarily consists of gains from the sales of non-strategic manufacturing facilities that are included in our Realignment Programs.
 
Three Months Ended March 31, 2018
 (Amounts in thousands)
Severance
 
Contract Termination
 
Asset Write-Downs (Gains)
 
Other
 
Total
     COS
$
1,107

 
$

 
$
481

 
$
1,376

 
$
2,964

     SG&A
(191
)
 

 

 
378

 
187

Total
$
916

 
$

 
$
481

 
$
1,754

 
$
3,151


 
 

The following is a summary of total inception to date restructuring charges, net of adjustments, related to the Realignment Programs:
 
Inception to Date
 (Amounts in thousands)
Severance
 
Contract Termination
 
Asset Write-Downs (Gains)
 
Other
 
Total
     COS
$
86,839

 
$
946

 
$
24,568

 
$
26,792

 
$
139,145

     SG&A
32,061

 
43

 
(16,813
)
 
13,258

 
28,549

     Income tax expense(1)

 

 

 
20,500

 
20,500

Total
$
118,900

 
$
989

 
$
7,755

 
$
60,550

 
$
188,194


_______________________________
(1) Income tax expense includes exit taxes as well as non-deductible costs.
The following represents the activity, primarily severance, related to the restructuring reserve for the Realignment Programs for the three months ended March 31, 2019 and 2018:
(Amounts in thousands)
2019
 
2018
Balance at December 31
$
11,927

 
$
39,230

Charges, net of adjustments
3,213

 
2,670

Cash expenditures
(3,221
)
 
(5,471
)
Other non-cash adjustments, including currency
(314
)
 
(663
)
Balance at March 31
$
11,605

 
$
35,766