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Realignment Programs
6 Months Ended
Jun. 30, 2016
Restructuring and Related Activities [Abstract]  
Realignment Programs
Realignment Programs
In the first quarter of 2015, we initiated a realignment program ("R1 Realignment Program") to reduce and optimize certain non-strategic QRCs and manufacturing facilities from the SIHI acquisition. In the second quarter of 2015, we initiated a second realignment program ("R2 Realignment Program") to better align costs and improve long-term efficiency, including further manufacturing optimization through the consolidation of facilities, a reduction in our workforce, the transfer of activities from high-cost regions to lower-cost facilities and the divestiture of certain non-strategic assets.
The R1 Realignment Program and the R2 Realignment Program (collectively the "Realignment Programs") consist of both restructuring and non-restructuring charges. Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include related severance costs. Non-restructuring charges are primarily employee severance associated with workforce reductions to reduce redundancies. Expenses are primarily reported in cost of sales ("COS") or selling, general and administrative expense ("SG&A"), as applicable, in our condensed consolidated statements of income. We anticipate a total investment in these programs of approximately $400 million, including projects still under final evaluation. We anticipate that the majority of any remaining charges will be incurred throughout 2016 and 2017.
Generally, the aforementioned charges will be paid in cash, except for asset write-downs, which are non-cash charges. The following is a summary of total charges, net of adjustments, related to the Realignment Programs:
 
Three Months Ended June 30, 2016
 (Amounts in thousands)
Engineered Product Division
 
Industrial Product Division
 
Flow Control Division
 
Subtotal–Reportable Segments
 
Eliminations and All Other
 
Consolidated Total
Restructuring Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
3,335

 
$
2,294

 
$
2,180

 
$
7,809

 
$

 
$
7,809

     SG&A
6,411

 
77

 
177

 
6,665

 
32

 
6,697

 
$
9,746

 
$
2,371

 
$
2,357

 
$
14,474

 
$
32

 
$
14,506

Non-Restructuring Charges
 

 
 

 
 

 
 
 
 
 
 

     COS
$
1,038

 
$
2,489

 
$
(141
)
 
$
3,386

 
$

 
$
3,386

     SG&A
1,199

 
(208
)
 
126

 
1,117

 
1,129

 
2,246

 
$
2,237

 
$
2,281

 
$
(15
)
 
$
4,503

 
$
1,129

 
$
5,632

Total Realignment Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
4,373

 
$
4,783

 
$
2,039

 
$
11,195

 
$

 
$
11,195

     SG&A
7,610

 
(131
)
 
303

 
7,782

 
1,161

 
$
8,943

 
$
11,983

 
$
4,652

 
$
2,342

 
$
18,977

 
$
1,161

 
$
20,138

 
Three Months Ended June 30, 2015
 (Amounts in thousands)
Engineered Product Division
 
Industrial Product Division
 
Flow Control Division
 
Subtotal–Reportable Segments
 
Eliminations and All Other
 
Consolidated Total
Restructuring Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
110

 
$
5,311

 
$
1,019

 
$
6,440

 
$

 
$
6,440

     SG&A
122

 
2,690

 
2,342

 
5,154

 

 
5,154

     Income tax expense

 
500

 

 
500

 

 
500

 
$
232

 
$
8,501

 
$
3,361

 
$
12,094

 
$

 
$
12,094

Non-Restructuring Charges
 

 
 

 
 

 
 
 
 
 
 

     COS
$
7,069

 
$
927

 
$
5,091

 
$
13,087

 
$

 
$
13,087

     SG&A
2,160

 
1,262

 
3,924

 
7,346

 

 
7,346

 
$
9,229

 
$
2,189

 
$
9,015

 
$
20,433

 
$

 
$
20,433

Total Realignment Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
7,179

 
$
6,238

 
$
6,110

 
$
19,527

 
$

 
$
19,527

     SG&A
2,282

 
3,952

 
6,266

 
12,500

 

 
$
12,500

     Income tax expense

 
500

 

 
500

 

 
$
500

 
$
9,461

 
$
10,690

 
$
12,376

 
$
32,527

 
$

 
$
32,527


 
Six Months Ended June 30, 2016
 (Amounts in thousands)
Engineered Product Division
 
Industrial Product Division
 
Flow Control Division
 
Subtotal–Reportable Segments
 
Eliminations and All Other
 
Consolidated Total
Restructuring Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
4,855

 
$
2,110

 
$
2,287

 
$
9,252

 
$

 
$
9,252

     SG&A
8,818

 
1,789

 
336

 
10,943

 
32

 
10,975

 
$
13,673

 
$
3,899

 
$
2,623

 
$
20,195

 
$
32

 
$
20,227

Non-Restructuring Charges
 

 
 

 
 

 
 
 
 
 
 

     COS
$
1,137

 
$
4,283

 
$
3,719

 
$
9,139

 
$
15

 
$
9,154

     SG&A
978

 
400

 
1,590

 
2,968

 
1,259

 
4,227

 
$
2,115

 
$
4,683

 
$
5,309

 
$
12,107

 
$
1,274

 
$
13,381

Total Realignment Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
5,992

 
$
6,393

 
$
6,006

 
$
18,391

 
$
15

 
$
18,406

     SG&A
9,796

 
2,189

 
1,926

 
13,911

 
1,291

 
15,202

 
$
15,788

 
$
8,582

 
$
7,932

 
$
32,302

 
$
1,306

 
$
33,608

 
Six Months Ended June 30, 2015
 (Amounts in thousands)
Engineered Product Division
 
Industrial Product Division
 
Flow Control Division
 
Subtotal–Reportable Segments
 
Eliminations and All Other
 
Consolidated Total
Restructuring Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
110

 
$
18,639

 
$
1,019

 
$
19,768

 
$

 
$
19,768

     SG&A
122

 
10,245

 
2,342

 
12,709

 

 
12,709

     Income tax expense

 
5,500

 

 
5,500

 

 
5,500

 
$
232

 
$
34,384

 
$
3,361

 
$
37,977

 
$

 
$
37,977

Non-Restructuring Charges
 

 
 

 
 

 
 
 
 
 
 

     COS
$
7,069

 
$
927

 
$
5,091

 
$
13,087

 
$

 
$
13,087

     SG&A
2,160

 
1,894

 
3,924

 
7,978

 

 
7,978

 
$
9,229

 
$
2,821

 
$
9,015

 
$
21,065

 
$

 
$
21,065

Total Realignment Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
7,179

 
$
19,566

 
$
6,110

 
$
32,855

 
$

 
$
32,855

     SG&A
2,282

 
12,139

 
6,266

 
20,687

 

 
20,687

     Income tax expense

 
5,500

 

 
5,500

 

 
5,500

 
$
9,461

 
$
37,205

 
$
12,376

 
$
59,042

 
$

 
$
59,042


The following is a summary of total inception to date charges, net of adjustments, related to the Realignment Programs:
 
Inception to Date
 (Amounts in thousands)
Engineered Product Division
 
Industrial Product Division (1)
 
Flow Control Division
 
Subtotal–Reportable Segments
 
Eliminations and All Other
 
Consolidated Total
Restructuring Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
14,818

 
$
22,556

 
$
11,588

 
$
48,962

 
$

 
$
48,962

     SG&A
16,293

 
11,048

 
7,947

 
35,288

 
32

 
35,320

     Income tax expense

 
8,900

 

 
8,900

 

 
8,900

 
$
31,111

 
$
42,504

 
$
19,535

 
$
93,150

 
$
32

 
$
93,182

Non-Restructuring Charges
 

 
 

 
 

 
 
 
 
 
 

     COS
$
11,403

 
$
12,444

 
$
12,302

 
$
36,149

 
$
15

 
$
36,164

     SG&A
7,509

 
6,548

 
5,003

 
19,060

 
1,259

 
20,319

 
$
18,912

 
$
18,992

 
$
17,305

 
$
55,209

 
$
1,274

 
$
56,483

Total Realignment Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
26,221

 
$
35,000

 
$
23,890

 
$
85,111

 
$
15

 
$
85,126

     SG&A
23,802

 
17,596

 
12,950

 
54,348

 
1,291

 
55,639

     Income tax expense

 
8,900

 

 
8,900

 

 
8,900

 
$
50,023

 
$
61,496

 
$
36,840

 
$
148,359

 
$
1,306

 
$
149,665


____________________________
(1) Includes $39.1 million of restructuring charges, primarily COS, related to the R1 Realignment Program.
Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include costs related to employee severance at closed facilities, contract termination costs, asset write-downs and other costs. Severance costs primarily include costs associated with involuntary termination benefits. Contract termination costs include costs related to termination of operating leases or other contract termination costs. Asset write-downs include accelerated depreciation of fixed assets, accelerated amortization of intangible assets, divestiture of certain non-strategic assets and inventory write-downs. Other costs generally include costs related to employee relocation, asset relocation, vacant facility costs (i.e., taxes and insurance) and other charges.
The following is a summary of restructuring charges, net of adjustments, for the Realignment Programs:
 
Three Months Ended June 30, 2016
 (Amounts in thousands)
Severance
 
Contract Termination
 
Asset Write-Downs
 
Other
 
Total
     COS
$
3,311

 
$

 
$
1,615

 
$
2,883

 
$
7,809

     SG&A
(1,897
)
 

 
2,608

 
5,986

 
6,697

Total
$
1,414

 
$

 
$
4,223

 
$
8,869

 
$
14,506

 
Three Months Ended June 30, 2015
 (Amounts in thousands)
Severance
 
Contract Termination
 
Asset Write-Downs
 
Other
 
Total
     COS
$
6,284

 
$

 
$
107

 
$
49

 
$
6,440

     SG&A
4,444

 

 
634

 
76

 
5,154

     Income tax expense

 

 

 
500

 
500

Total
$
10,728

 
$

 
$
741

 
$
625

 
$
12,094

 
Six Months Ended June 30, 2016
 (Amounts in thousands)
Severance
 
Contract Termination
 
Asset Write-Downs
 
Other
 
Total
     COS
$
3,372

 
$

 
$
2,533

 
$
3,347

 
$
9,252

     SG&A
1,856

 

 
2,644

 
6,475

 
10,975

Total
$
5,228

 
$

 
$
5,177

 
$
9,822

 
$
20,227

 
Six Months Ended June 30, 2015
 (Amounts in thousands)
Severance
 
Contract Termination
 
Asset Write-Downs
 
Other
 
Total
     COS
$
19,612

 
$

 
$
107

 
$
49

 
$
19,768

     SG&A
11,999

 

 
634

 
76

 
12,709

     Income tax expense

 

 

 
5,500

 
5,500

Total
$
31,611

 
$

 
$
741

 
$
5,625

 
$
37,977

    
The following is a summary of total inception to date restructuring charges, net of adjustments, related to the Realignment Programs:
 
Inception to Date
 (Amounts in thousands)
Severance
 
Contract Termination
 
Asset Write-Downs
 
Other
 
Total (1)
     COS(1)
$
37,344

 
$
609

 
$
6,021

 
$
4,988

 
$
48,962

     SG&A
25,376

 
43

 
2,688

 
7,213

 
35,320

     Income tax expense

 

 

 
8,900

 
8,900

Total
$
62,720

 
$
652

 
$
8,709

 
$
21,101

 
$
93,182


_______________________________
(1) Includes $39.1 million of restructuring charges, primarily COS, related to the R1 Realignment Program.

The following represents the activity, primarily severance, related to the restructuring reserve for the Realignment Programs:
(Amounts in thousands)
R1 Realignment Program
 
R2 Realignment Program
 
Total
Balance at December 31, 2015
$
25,156

 
$
33,147

 
$
58,303

Charges
976

 
3,792

 
4,768

Cash expenditures
(1,294
)
 
(3,999
)
 
(5,293
)
Other non-cash adjustments, including currency
(877
)
 
(1,162
)
 
(2,039
)
Balance at March 31, 2016
$
23,961

 
$
31,778

 
$
55,739

Charges
2,371

 
2,681

 
5,052

Cash expenditures
(3,305
)
 
(1,348
)
 
(4,653
)
Other non-cash adjustments, including currency
(5,370
)
 
(4,424
)
 
(9,794
)
Balance at June 30, 2016
$
17,657

 
$
28,687

 
$
46,344