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Realignment Programs
12 Months Ended
Dec. 31, 2015
Restructuring and Related Activities [Abstract]  
Realignment Programs
REALIGNMENT PROGRAMS
In the first quarter of 2015, we initiated a realignment program ("R1 Realignment Program") to reduce and optimize certain non-strategic QRCs and manufacturing facilities from the SIHI acquisition. We anticipate a total investment in this program of approximately $50 million related to identified initiatives that are primarily restructuring, including related severance costs and primarily incurred by IPD. R1 Realignment Program charges of $33.6 million were recorded in IPD, $0.7 million in EPD and $5.5 million was reported in income tax expense in our consolidated statement of income for the year ended December 31, 2015. We anticipate that the majority of any remaining charges will be incurred in 2016.
In the second quarter of 2015, we initiated a second realignment program ("R2 Realignment Program") to better align costs and improve long-term efficiency, including further manufacturing optimization through the consolidation of facilities, a reduction in our workforce and the transfer of activities from high-cost regions to lower-cost facilities. We anticipate a total investment in this program of approximately $350 million, subject to final evaluation. We anticipate that the majority of the charges will be incurred in 2016.
The realignment programs consist of both restructuring and non-restructuring charges. Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include related severance costs. Non-restructuring charges are primarily employee severance associated with workforce reductions to reduce redundancies. Expenses are primarily reported in COS or SG&A, as applicable, in our consolidated statements of income.
Total realignment charges, net of adjustments, were $117.0 million, $1.6 million and $10.7 million for the year ended December 31, 2015, 2014 and 2013, respectively. Generally, the aforementioned charges will be paid in cash, except for asset write-downs, which are non-cash charges. The total restructuring reserve related to our realignment programs was $58.3 million and $1.1 million at December 31, 2015 and 2014, respectively.
R1 Realignment Program
The following is a summary of total charges, net of adjustments, related to the R1 Realignment Program for the year ended December 31, 2015. In addition to the charges below $5.5 million was reported in income tax expense in our consolidated statement of income for the year ended December 31, 2015:
 (Amounts in thousands)
 
Restructuring Charges
 
     COS
$
20,446

     SG&A
9,259

 
$
29,705

Non-Restructuring Charges
 
     COS
$
700

     SG&A
3,872

 
$
4,572

Total Realignment Program Charges
 
     COS
$
21,146

   SG&A
13,131

 
$
34,277



The following represents the activity, primarily severance, related to the restructuring reserve for the R1 Realignment Program:
(Amounts in thousands)
 
Balance at December 31, 2014
$

Charges
29,705

Cash expenditures
(383
)
Other non-cash adjustments, including currency
(4,166
)
Balance at December 31, 2015
$
25,156



R2 Realignment Program
The following is a summary of charges, net of adjustments, related to the R2 Realignment Program for the year ended December 31, 2015. In addition to the charges below, $3.4 million was reported in income tax expense in our consolidated statement of income for the year ended December 31, 2015:
 (Amounts in thousands)
Engineered Product Division
 
Industrial Product Division
 
Flow Control Division
 
Subtotal–Reportable Segments
 
Eliminations and All Other
 
Consolidated Total
Restructuring Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
9,963

 
$

 
9,301

 
19,264

 
$

 
$
19,264

     SG&A
7,475

 

 
7,611

 
15,086

 

 
15,086

 
$
17,438

 
$

 
$
16,912

 
$
34,350

 
$

 
$
34,350

Non-Restructuring Charges
 

 
 

 
 

 
 
 
 
 
 

     COS
$
10,266

 
$
7,461

 
$
8,583

 
$
26,310

 
$

 
$
26,310

     SG&A
5,831

 
2,976

 
3,413

 
12,220

 

 
12,220

 
$
16,097

 
$
10,437

 
$
11,996

 
$
38,530

 
$

 
$
38,530

Total Realignment Program Charges
 
 
 
 
 
 
 
 
 
 
 
     COS
$
20,229

 
$
7,461

 
$
17,884

 
$
45,574

 
$

 
$
45,574

     SG&A
13,306

 
2,976

 
11,024

 
27,306

 

 
27,306

 
$
33,535

 
$
10,437

 
$
28,908

 
$
72,880

 
$

 
$
72,880


Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include costs related to employee severance at closed facilities, contract termination costs, asset write-downs and other costs. Severance costs primarily include costs associated with involuntary termination benefits. Contract termination costs include costs related to termination of operating leases or other contract termination costs. Asset write-downs include accelerated depreciation of fixed assets, accelerated amortization of intangible assets and inventory write-downs. Other costs generally includes costs related to employee relocation, asset relocation, vacant facility costs (i.e., taxes and insurance) and other charges.
The following is a summary of Restructuring charges, net of adjustments, for the R2 Realignment Program the year ended December 31, 2015:
 (Amounts in thousands)
Severance
 
Contract Termination
 
Asset Write-Downs
 
Other
 
Total
     COS
$
16,893

 
$
424

 
$
1,764

 
$
183

 
$
19,264

     SG&A
14,328

 
43

 
33

 
682

 
15,086

Total
$
31,221

 
$
467

 
$
1,797

 
$
865

 
$
34,350



The following represents the activity, primarily severance, related to the restructuring reserve for the R2 Realignment Program:

(Amounts in thousands)
 
Balance at December 31, 2014
$

Charges
34,350

Cash expenditures
(1,791
)
Other non-cash adjustments, including currency
589

Balance at December 31, 2015
$
33,148