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Business Segments
12 Months Ended
Dec. 31, 2019
Segment Reporting [Abstract]  
Business Segments
Business Segments
The Company has four segments under ASC 280, "Segments":
North America, composed of the Company’s operations in the United States and Canada;
Latin America, composed of the Company’s operations in Mexico, Central America and South America;
Europe; and
Asia.
North America and Latin America meet the criteria for aggregation in accordance with ASC 280, as they are similar in their production and distribution processes and exhibit similar economic characteristics. The aggregated North America and Latin America segments are presented as “Americas Tire Operations” in the segment disclosure. The Americas Tire Operations segment manufactures and markets passenger car and light truck tires, primarily for sale in the U.S. replacement market. The segment also has a joint venture manufacturing operation in Mexico, COOCSA, which supplies passenger car and light truck tires to the Mexican, North American, Central American and South American markets. On January 24, 2020, the Company acquired the remaining 42 percent noncontrolling ownership interest in COOCSA, making COOCSA a wholly-owned subsidiary. The segment also markets and distributes racing, TBR and motorcycle tires. The racing and motorcycle tires are manufactured by the Company’s European segment and by others. TBR tires are sourced from GRT and through off-take agreements with PCT, through mid-2021, and Sailun Vietnam, through December 31, 2020. On April 5, 2019, Cooper Vietnam and Sailun Vietnam established a joint venture in Vietnam, ACTR, which will produce and sell TBR tires. The new joint venture is expected to begin commercially producing tires in 2020.
Major distribution channels and customers include independent tire dealers, wholesale distributors, regional and national retail tire chains, large retail chains that sell tires as well as other automotive products, mass merchandisers and digital channels. The segment does not currently sell its products directly to end users, except through three Company-owned retail stores. The segment sells a limited number of tires to OEMs.
Both the Europe and Asia segments have been determined to be individually immaterial, as they do not meet the quantitative requirements for segment disclosure under ASC 280. In accordance with ASC 280, information about operating segments that are not reportable shall be combined and disclosed in an all other category separate from other reconciling items. As a result, these two segments have been combined in the segment operating results discussion. The results of the combined Europe and Asia segments are presented as “International Tire Operations.” The European operations include manufacturing operations in the U.K. and Serbia. The U.K. entity manufactures and markets motorcycle and racing tires and tire retread material for domestic and global markets. The Serbian entity manufactures passenger car and light truck tires primarily for the European markets and for export to the North American segment. The Asian operations are located in the PRC and Vietnam. Cooper Kunshan Tire manufactures passenger car and light truck tires both for the Chinese domestic market and for export to markets outside of the PRC. GRT, a joint venture manufacturing facility located in the PRC, serves as a global source of TBR tire production for the Company. The segment also procures certain TBR tires under off-take agreements with PCT, through mid-2021, and Sailun Vietnam, through December 31, 2020. On April 5, 2019, Cooper Vietnam and Sailun Vietnam established a joint venture in Vietnam, ACTR, which will produce and sell TBR tires in addition to the off-take agreement. The new joint venture is expected to begin commercially producing tires in 2020. The segment sells a majority of its tires in the replacement market, with a portion also sold to OEMs.
On January 17, 2019, Cooper Tire Europe, a wholly owned subsidiary of the Company, committed to a plan to cease light vehicle tire production at its Melksham, U.K. facility. The phasing out of light vehicle tire production was substantially completed in the third quarter of 2019. Approximately 300 roles were eliminated at the site. Cooper Tire Europe now obtains light vehicle tires to meet customer needs from other production sites within the Company’s global production network. Approximately 400 roles remain in Melksham to support the functions that continue there, including motorsports and motorcycle tire production, a materials business, Cooper Tire Europe headquarters, sales and marketing, and the Europe Technical Center.
The following table details segment financial information:
 
 
Twelve Months Ended December 31,
 
 
2019
 
2018
 
2017
Net sales:
 
 
 
 
 
 
Americas Tire
 
 
 
 
 
 
External customers
 
$
2,315,497

 
$
2,330,457

 
$
2,376,808

Intercompany
 
38,229

 
32,189

 
39,970

 
 
2,353,726

 
2,362,646

 
2,416,778

International Tire
 
 
 
 
 
 
External customers
 
437,143

 
477,621

 
477,848

Intercompany
 
96,860

 
163,355

 
141,021

 
 
534,003

 
640,976

 
618,869

Eliminations
 
(135,090
)
 
(195,560
)
 
(180,991
)
Consolidated net sales
 
2,752,639

 
2,808,062

 
2,854,656

Operating profit (loss):
 
 
 
 
 
 
Americas Tire
 
237,753

 
229,500

 
355,059

International Tire
 
(13,390
)
 
(14,044
)
 
15,168

Unallocated corporate charges
 
(49,968
)
 
(51,564
)
 
(59,153
)
Eliminations
 
60

 
1,353

 
(1,827
)
Consolidated operating profit
 
174,455

 
165,245

 
309,247

 
 
 
 
 
 
 
Interest expense
 
(31,189
)
 
(32,181
)
 
(32,048
)
Interest income
 
9,458

 
10,216

 
7,362

Other pension and postretirement benefit expense
 
(41,567
)
 
(27,806
)
 
(37,523
)
Other non-operating expense
 
(1,485
)
 
(1,416
)
 
(3,113
)
Income before income taxes
 
$
109,672

 
$
114,058

 
243,925

Depreciation and amortization expense:
 
 
 
 
 
 
Americas Tire
 
44,551

 
57,265

 
91,324

International Tire
 
31,654

 
34,564

 
33,303

Corporate
 
71,849

 
55,332

 
15,601

Consolidated depreciation and amortization expense
 
148,054

 
147,161

 
140,228

Segment assets:
 
 
 
 
 
 
Americas Tire
 
1,543,779

 
1,513,534

 
1,552,855

International Tire
 
739,076

 
662,226

 
700,690

Corporate and other
 
519,483

 
458,445

 
454,380

Consolidated assets
 
2,802,338

 
2,634,205

 
2,707,925

Expenditures for long-lived assets:
 
 
 
 
 
 
Americas Tire
 
111,819

 
112,444

 
109,175

International Tire
 
62,334

 
71,667

 
89,008

Corporate
 
28,569

 
9,188

 
(997
)
Consolidated expenditures for long-lived assets
 
202,722

 
193,299

 
197,186



Geographic information for long-lived assets follows:
 
 
As of December 31,
 
 
2019
 
2018
 
2017
Net sales
 
 
 
 
 
 
United States
 
$
2,175,599

 
$
2,196,424

 
$
2,240,882

Rest of world
 
577,040

 
611,638

 
613,774

Consolidated net sales
 
2,752,639

 
2,808,062

 
2,854,656

Long-lived assets (a)
 
 
 
 
 
 
United States
 
683,769

 
595,768

 
568,215

PRC
 
239,889

 
232,339

 
218,044

Rest of world
 
204,336

 
173,814

 
180,488

Consolidated long-lived assets
 
1,127,994

 
1,001,921

 
966,747

(a) - Beginning in 2019, the company includes Right of Use Assets in the Long-lived assets for each segment.
The following customers of the Americas Tire Operations segment contributed ten percent or more of the Company’s total consolidated net sales in 2019, 2018 or 2017. Net sales and percentage of consolidated Company sales for these customers in 2019, 2018 and 2017 were as follows:
 
 
2019
 
2018
 
2017
Customer
 
Net Sales
 
Consolidated
Net Sales
 
Net Sales
 
Consolidated
Net Sales
 
Net Sales
 
Consolidated
Net Sales
American Tire Distributors, Inc.
 
$
311,559

 
11
%
 
$
310,070

 
11
%
 
$
252,395

 
9
%
TBC/Treadways
 
$
214,138

 
8
%
 
$
231,896

 
8
%
 
$
304,840

 
11
%