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Fair Value Measurement, Financial Instruments And Risk Management
3 Months Ended
Mar. 27, 2016
Fair Value Disclosures [Abstract]  
Fair Value Measurement, Financial Instruments And Risk Management
FAIR VALUE MEASUREMENT, FINANCIAL INSTRUMENTS AND RISK MANAGEMENT

Fair Value Measurement

We utilize the market approach to measure fair value for our financial assets and liabilities. The market approach uses prices and other relevant information generated by market transactions involving identical or comparable assets or liabilities.

The fair value hierarchy is intended to increase consistency and comparability in fair value measurements and related disclosures. The fair value hierarchy is based on inputs to valuation techniques that are used to measure fair value that are either observable or unobservable. Observable inputs reflect assumptions market participants would use in pricing an asset or liability based on market data obtained from independent sources while unobservable inputs reflect a reporting entity’s pricing based upon their own market assumptions. The fair value hierarchy consists of the following three levels:
Level 1
Inputs are quoted prices in active markets for identical assets or liabilities.
Level 2
Inputs are quoted prices for similar assets or liabilities in an active market, quoted prices for identical or similar assets or liabilities in markets that are not active, inputs other than quoted prices that are observable and market-corroborated inputs which are derived principally from or corroborated by observable market data.
Level 3
Inputs are derived from valuation techniques in which one or more significant inputs or value drivers are unobservable.

Because our derivatives are not listed on an exchange, we values these instruments using a valuation model with pricing inputs that are observable in the market or that can be derived principally from or corroborated by observable market data. Our methodology also incorporates the impact of both the Company’s and the counterparty’s credit standing.

The following tables represent our assets and liabilities measured at fair value on a recurring basis as of March 27, 2016 and December 27, 2015 and the basis for that measurement:
 
March 27, 2016
(amounts in thousands)
Total Fair Value Measurement March 27, 2016

 
Quoted Prices
In Active
Markets for
Identical Assets
(Level 1)

 
Significant
Other
Observable
Inputs
(Level 2)

 
Significant
Unobservable
Inputs
(Level 3)

Foreign currency forward exchange contracts
$
38

 
$

 
$
38

 
$

Foreign currency revenue forecast contracts
5

 

 
5

 

Total assets
$
43

 
$

 
$
43

 
$

 
 
 
 
 
 
 
 
Foreign currency forward exchange contracts
$
323

 
$

 
$
323

 
$

Foreign currency revenue forecast contracts
306

 

 
306

 

Total liabilities
$
629

 
$

 
$
629

 
$


 
December 27, 2015
(amounts in thousands)
Total Fair Value Measurement December 27, 2015

 
Quoted Prices
In Active
Markets for
Identical Assets
(Level 1)

 
Significant
Other
Observable
Inputs
(Level 2)

 
Significant
Unobservable
Inputs
(Level 3)

Foreign currency forward exchange contracts
$
109

 
$

 
$
109

 
$

Total assets
$
109

 
$

 
$
109

 
$

 
 
 
 
 
 
 
 
Foreign currency revenue forecast contracts
$
135

 
$

 
$
135

 
$

Total liabilities
$
135

 
$

 
$
135

 
$



The following table provides a summary of the activity associated with all of our designated cash flow hedges (foreign currency) reflected in accumulated other comprehensive income for the three months ended March 27, 2016 and the year ended December 27, 2015.
(amounts in thousands)
March 27,
2016
 
December 27,
2015
Beginning balance, net of tax
$
(125
)
 
$

Changes in fair value gain, net of tax
(310
)
 
(125
)
Ending balance, net of tax
$
(435
)
 
$
(125
)


We believe that the fair values of our current assets and current liabilities (cash, accounts receivable, accounts payable, and other current liabilities) approximate their reported carrying amounts. The carrying values and the estimated fair values of non-current financial assets and liabilities that qualify as financial instruments and are not measured at fair value on a recurring basis at March 27, 2016 and December 27, 2015 are summarized in the following table:
 
March 27, 2016
 
December 27, 2015
(amounts in thousands)
Carrying
Amount

 
Estimated
Fair Value

 
Carrying
Amount

 
Estimated
Fair Value

Long-term debt (including current maturities and excluding capital leases and factoring)(1)
 
 
 
 
 
 
 
2013 Senior secured credit facility
$
70,000

 
$
70,000

 
$
70,000

 
$
70,000


(1) 
The carrying amounts are reported on the Consolidated Balance Sheets under the indicated captions.

Long-term debt is carried at the original offering price, less any payments of principal. The carrying amount of the Senior Secured Credit Facility approximates fair value due to the variable rate nature of its interest at current market rates. The related fair value measurement has generally been classified as Level 2.
Financial Instruments and Risk Management

We manufacture products in the U.S., Europe, and the Asia Pacific region for both the local marketplace and for export to our foreign subsidiaries. The foreign subsidiaries, in turn, sell these products to customers in their respective geographic areas of operation, generally in local currencies. This method of sale and resale gives rise to the risk of gains or losses as a result of currency exchange rate fluctuations on inter-company receivables and payables. Additionally, the sourcing of product in one currency and the sales of product in a different currency can cause gross margin fluctuations due to changes in currency exchange rates.

Our major market risk exposures are movements in foreign currency and interest rates. We have historically not used financial instruments to minimize our exposure to currency fluctuations on our net investments in and cash flows derived from our foreign subsidiaries. We have used third-party borrowings in foreign currencies to hedge a portion of our net investments in and cash flows derived from our foreign subsidiaries. A reduction in our third party foreign currency borrowings will result in an increase of foreign currency fluctuations on our net investments in and cash flows derived from our foreign subsidiaries.

We enter into forward exchange contracts to reduce the risks of currency fluctuations on short-term inter-company receivables and payables. These contracts are entered into with major financial institutions, thereby minimizing the risk of credit loss. We will consider using interest rate derivatives to manage interest rate risks when there is a disproportionate ratio of floating and fixed-rate debt. We do not hold or issue derivative financial instruments for speculative or trading purposes. We are subject to other foreign exchange market risk exposure resulting from anticipated non-financial instrument foreign currency cash flows which are difficult to reasonably predict, and have therefore not been included in the table of fair values. All listed items described are non-trading.

The following table presents the fair values of derivative instruments included within the Consolidated Balance Sheets as of March 27, 2016 and December 27, 2015:
 
March 27, 2016
 
December 27, 2015
 
Asset Derivatives
 
Liability Derivatives
 
Asset Derivatives
 
Liability Derivatives
(amounts in thousands)
Balance
Sheet
Location
 
Fair
Value

 
Balance
Sheet
Location
 
Fair
Value

 
Balance
Sheet
Location
 
Fair
Value

 
Balance
Sheet
Location
 
Fair
Value

Derivatives designated as hedging instruments
 
 
 

 
 
 
 

 
 
 
 

 
 
 
 

Foreign currency revenue forecast contracts
Other current
assets
 
$
5

 
Other current
liabilities
 
$
306

 
Other current
assets
 
$

 
Other current
liabilities
 
$
135

Total derivatives designated as hedging instruments
 
 
5

 
 
 
306

 
 
 

 
 
 
135

Derivatives not designated as hedging instruments
 
 
 

 
 
 
 

 
 
 
 

 
 
 
 

Foreign currency forward exchange contracts
Other current
assets
 
38

 
Other current
liabilities
 
323

 
Other current
assets
 
109

 
Other current
liabilities
 

Total derivatives not designated as hedging instruments
 
 
38

 
 
 
323

 
 
 
109

 
 
 

Total derivatives
 
 
$
43

 
 
 
$
629

 
 
 
$
109

 
 
 
$
135



The following table represents the amounts affecting the Consolidated Statements of Operations for the three months ended March 27, 2016 and March 29, 2015:

 
March 27, 2016
(amounts in thousands)
Amount of Gain (Loss) Recognized in Other Comprehensive Income on Derivatives

 
Location of Gain (Loss) Reclassified from Other Comprehensive Income into Income
 
Amount of Gain (Loss) Reclassified From Accumulated Other Comprehensive Income into Income

 
Amount of Forward Points Recognized in Other Gain (Loss), net

Derivatives designated as cash flow hedges
 
 
 
 
 
 
 
Foreign currency revenue forecast contracts
$
(435
)
 
Cost of sales
 
$

 
$
24


 
March 29, 2015
(amounts in thousands)
Amount of Gain (Loss) Recognized in Other Comprehensive Income on Derivatives

 
Location of Gain (Loss) Reclassified from Other Comprehensive Income into Income
 
Amount of Gain (Loss) Reclassified From Accumulated Other Comprehensive Income into Income

 
Amount of Forward Points Recognized in Other Gain (Loss), net

Derivatives designated as cash flow hedges
 
 
 
 
 
 
 
Foreign currency revenue forecast contracts
$

 
Cost of sales
 
$

 
$



 
March 27, 2016
March 29, 2015
(amounts in thousands)
Amount of
Gain (Loss)
Recognized in
Income on
Derivatives

Location of
Gain (Loss)
Recognized in
Income on
Derivatives
Amount of
Gain (Loss)
Recognized in
Income on
Derivatives

Location of
Gain (Loss)
Recognized in
Income on
Derivatives
Derivatives not designated as hedging instruments:
 
 
 
 
Foreign exchange forwards and options
$
(203
)
Other gain
(loss), net
$
545

Other gain
(loss), net


We selectively purchase currency forward exchange contracts to reduce the risks of currency fluctuations on short-term inter-company receivables and payables. These contracts guarantee a predetermined exchange rate at the time the contract is purchased. This allows us to shift the effect of positive or negative currency fluctuations to a third party. Transaction gains or losses resulting from these contracts are recognized at the end of each reporting period. We use the fair value method of accounting, recording realized and unrealized gains and losses on these contracts. These gains and losses are included in other gain (loss), net on our Consolidated Statements of Operations. As of March 27, 2016, we had currency forward exchange contracts with notional amounts totaling approximately $15.6 million. The fair values of the forward exchange contracts were reflected as a $38 thousand asset and a $0.3 million liability included in other current assets and other current liabilities in the accompanying Consolidated Balance Sheets. The contracts are in the various local currencies covering primarily our operations in the U.S. and Western Europe. Historically, we have not purchased currency forward exchange contracts where it is not economically efficient, specifically for our operations in South America and Asia, with the exception of Japan.

Beginning in the fourth quarter of 2015, we entered into various foreign currency contracts to reduce our exposure to forecasted Euro-denominated inter-company revenues. These contracts were designated as cash flow hedges. The foreign currency contracts mature at various dates from April 2016 to March 2017. The purpose of these cash flow hedges is to reduce our exposure to the currency risk associated with Euro-denominated forecasted inter-company revenues due to changes in exchange rates. These cash flow hedging instruments are marked to market and the changes are recorded in other comprehensive income. Amounts recorded in other comprehensive income are recognized in cost of goods sold as the inventory is sold to external parties. Any hedge ineffectiveness is charged to other gain (loss), net on our Consolidated Statements of Operations. As of March 27, 2016, the fair value of these cash flow hedges was reflected as a $5 thousand asset and a $0.3 million liability and are included in other current assets and other current liabilities in the accompanying Consolidated Balance Sheets. The total notional amount of these hedges is $16.5 million (€15.0 million) and the unrealized loss recorded in other comprehensive income was $0.4 million (net of taxes of $0), of which $0.4 million is expected to be reclassified to earnings over the next twelve months. During the three months ended March 27, 2016, no benefit related to these foreign currency hedges was recorded to cost of goods sold as no inventory was sold to external parties. We did not recognize any hedge ineffectiveness during the three months ended March 27, 2016.