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Provision For Restructuring
6 Months Ended
Jun. 24, 2012
Restructuring and Related Activities [Abstract]  
Provision For Restructuring
PROVISION FOR RESTRUCTURING

During the second quarter of 2012, in conjunction with our strategic shift, we launched a new profit improvement initiative, Project LEAN, which is designed to restructure the Company to support a more focused product range while positioning Checkpoint to return to profitable growth. Project LEAN will be reported as part of the Global Restructuring Plan. This plan focuses on consolidating certain manufacturing facilities and administrative functions to improve efficiency.

The expanded Global Restructuring Plan including Project LEAN and the SG&A Restructuring Plan will impact over 2,400 existing employees. Total costs of the Global Restructuring Plan including Project LEAN and the SG&A Restructuring Plan are expected to approximate $70 million to $75 million by the end of 2013, with $51 million to $54 million in total anticipated costs for the Global Restructuring Plan and $19 million to $21 million in total anticipated costs for the SG&A Restructuring Plan.

Restructuring expense for the three and six months ended June 24, 2012 and June 26, 2011 was as follows:
 
Quarter
 
Six Months
 
(13 weeks) Ended
 
(26 weeks) Ended
(amounts in thousands)
June 24,
2012

 
June 26,
2011

 
June 24,
2012

 
June 26,
2011

Global Restructuring Plan (including LEAN)
 
 
 
 
 
 
 
Severance and other employee-related charges
13,661

 

 
14,219

 

Asset impairments
5,297

 

 
5,297

 

Other exit costs
1,785

 

 
2,506

 

SG&A Restructuring Plan
 
 
 
 
 
 
 
Severance and other employee-related charges
523

 
874

 
896

 
2,459

Other exit costs

 
578

 
66

 
610

Manufacturing Restructuring Plan
 
 
 
 
 
 
 
Severance and other employee-related charges

 
(32
)
 

 
(41
)
Other exit costs

 
75

 

 
64

Total
$
21,266


$
1,495


$
22,984


$
3,092












Restructuring accrual activity for the six months ended June 24, 2012 was as follows:
(amounts in thousands)
Accrual at
Beginning of
Year

 
Charged to
Earnings

 
Charge
Reversed to
Earnings

 
Cash
Payments

 
Exchange
Rate Changes

 
Accrual at June 24, 2012

Global Restructuring Plan (including LEAN)
 
 
 
 
 
 
 
 
 
 
 
Severance and other employee-related charges
9,710

 
14,702

 
(483
)
 
(8,337
)
 
287

 
15,879

Other exit costs(1)

 
2,506

 

 
(2,506
)
 

 

SG&A Restructuring Plan
 
 
 
 
 
 
 
 
 
 
 
Severance and other employee-related charges
6,718

 
954

 
(58
)
 
(4,076
)
 
(207
)
 
3,331

Other exit costs(2)
1,109

 
66

 

 
(746
)
 
(16
)
 
413

Manufacturing Restructuring Plan
 
 
 
 
 
 
 
 
 
 
 
Other exit costs
75

 

 

 

 

 
75

Total
$
17,612

 
$
18,228


$
(541
)

$
(15,665
)

$
64


$
19,698


(1) 
During the first six months of 2012, there was a net charge to earnings of $2.5 million primarily due to lease termination costs, inventory and equipment moving costs, restructuring agent costs, legal costs, and gains/losses on sale of assets in connection with the restructuring plan.
(2) 
During the first six months of 2012, there was a net charge to earnings of $0.1 million primarily due to lease termination costs, and inventory and equipment moving costs, in connection with the restructuring plan.

Global Restructuring Plan (including LEAN)

During September 2011, we initiated the Global Restructuring Plan focused on further reducing our overall operating expenses by including manufacturing and other cost reduction initiatives, such as consolidating certain manufacturing facilities and administrative functions to improve efficiencies. This plan was further expanded in the first quarter of 2012 and again during the second quarter of 2012 to include Project LEAN.  The first phase of this plan was implemented in the third quarter of 2011 with the remaining phases of the plan expected to be substantially complete by the end of 2013.

For the six months ended June 24, 2012, the net charge to earnings of $22.0 million represents the current year activity related to the Global Restructuring Plan including Project LEAN. The anticipated total costs related to the plan are expected to approximate $51 million to $54 million, of which $41.4 million have been incurred. The total number of employees planned to be affected by the Global Restructuring Plan including Project LEAN is 2,327, of which 746 have been terminated. Termination benefits are planned to be paid one month to 24 months after termination.

SG&A Restructuring Plan

During 2009, we initiated the SG&A Restructuring Plan focused on reducing our overall operating expenses by consolidating certain administrative functions to improve efficiencies. The first phase of this plan was implemented in the fourth quarter of 2009 with the remaining phases of the plan substantially completed by the end of the first quarter of 2012.

For the six months ended June 24, 2012, the net charge to earnings of $1.0 million represents the current year activity related to the SG&A Restructuring Plan. The total anticipated costs related to the plan are expected to approximate $19 million to $21 million, of which $19.0 million have been incurred. The total number of employees planned to be affected by the SG&A Restructuring Plan is 369, of which 358 have been terminated. Termination benefits are planned to be paid one month to 24 months after termination.

Manufacturing Restructuring Plan

In August 2008, we announced a manufacturing and supply chain restructuring program designed to accelerate profitable growth in our Apparel Labeling Solutions (ALS) business, formerly Check-Net®, and to support incremental improvements in our EAS systems and labels businesses. For the six months ended June 24, 2012, there was no charge to earnings recorded in connection with the Manufacturing Restructuring Plan.

The total number of employees planned to be affected by the Manufacturing Restructuring Plan is 420, all of which have been terminated. As of June 24, 2012 the implementation of the Manufacturing Restructuring Plan is substantially complete, with total costs incurred of $4.2 million. Termination benefits are planned to be paid one month to 24 months after termination.