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Borrowings and Derivative Liabilities
9 Months Ended
Sep. 28, 2025
Borrowings and Derivative Liabilities [Abstract]  
Borrowings and Derivative Liabilities

(9) Borrowings and Derivative Liabilities

 

The Company’s borrowings and derivative liabilities consist of the following (in thousands):

 

   As of 
   September 28,   December 29, 
   2025   2024 
12.0% senior unsecured convertible notes          
July 2024 Notes  $36,998   $17,965 
July 2024 Notes derivative liability   21,664    13,563 
July 2024 Notes – related parties   8,155    24,632 
July 2024 derivative liability – related parties   13,940    21,127 
July 2025 Note – related party   1,373     
July 2025 Note – derivative liability – related party   3,468     
           
7.0% senior unsecured convertible notes          
September 2024 Notes   15,750    5,636 
September 2024 Notes derivative liability   53,301    55,474 
September 2024 Notes – related party   1,714    476 
September 2024 Notes – derivative liability – related party   5,922    6,958 
September 2025 Notes   4,218     
September 2025 Notes derivative liability   16,274     
           
Note payable to Seller – related party   20,000     
Loan with related party   1,500    1,500 
Total notes payable   204,277    147,331 
Less current portion   (21,500)   (1,500)
Notes payable and convertible notes, net of current portion  $182,777   $145,831 
           
As classified in the unaudited condensed consolidated balance sheets          
Notes payable to related parties   21,500    1,500 
Notes payable and derivative liabilities   148,205    92,638 
Notes payable and derivative liabilities with related parties, net of current portion   34,572    53,193 
Total notes payable  $204,277   $147,331 

12.0% senior unsecured convertible notes

 

July 2024 Notes

 

In July 2024, the Company issued $46.0 million of senior unsecured convertible notes (“July 2024 Notes”) to various lenders. Of the July 2024 Notes, $10.0 million were issued to a third party, $18.0 million were issued to a related party affiliated with the Company’s Chief Executive Officer and a director, Rodgers Revocable Trust, and $18.0 million were issued in exchange for the cancellation of indebtedness as discussed below of which $10.0 million were issued to Carlyle which was also deemed to be a related party at the date of the exchange. During the thirteen week period ended June 29, 2025, Carlyle was no longer deemed a related party to the Company. Refer to Note 2 (h) – Summary of Significant Accounting Policies – “Changes in related parties” for details. The July 2024 Notes bear interest at 12.0% per annum, and the principal is payable in full at maturity on July 1, 2029. The interest is payable in cash on January 1 and July 1 of each year, beginning on July 1, 2025. The interest rate increases by 3% in the event of default. The July 2024 Notes are convertible into shares of the Company’s common stock at the option of the holder at a conversion rate of $1.68 per share. Holders of the July 2024 Notes may convert at any time. The July 2024 Notes may be declared due and payable at the option of the holder upon an event of default and upon a qualifying change of control event. The conversion option was required to be bifurcated as a derivative liability, and the Company recorded an initial derivative liability of $28.7 million on the issuance date with a corresponding debt discount.

 

In connection with the issuance of the July 2024 Notes, the Company issued the Cantor Warrant, as described in Note 8 – Capital Stock, to purchase shares of the Company’s common stock. At issuance, the Cantor Warrant had a fair value of $1.4 million, of which $0.9 million was recorded as a debt discount, and $0.5 million was included in the calculation of the Company’s gain on the troubled debt restructuring as further described below in the Exchange Agreement. The effective interest rate is 33.4% and 31.7% on the July 2024 Notes’ principal amounts of $28.0 million and $18.0 million, respectively.

 

There are no financial covenants. The July 2024 Notes are not in default. However, due to the Company’s delayed filing of its Form 10-K for the year ended December 29, 2024, the Company was required to accrue incremental interest of 0.5% beginning April 16, 2025 through April 30, 2025, the date upon which the Form 10-K was filed. Due to the Company’s delayed filing of its Form 10Q for the third quarter ended September 28, 2025 (“Q3 2025 Form 10Q”), the Company was required to accrue incremental interest of 0.5% beginning November 17, 2025, through December 19, 2025, the date upon which the Q3 2025 Form 10Q was filed.

 

The carrying amount of the convertible July 2024 Notes, inclusive of the fair value of the derivative liabilities was as follows (in thousands):

 

   As of 
   September 28,   December 29, 
   2025   2024 
July 2024 Notes  $69,876   $70,348 
July 2024 Notes derivative liability   35,604    34,690 
Less Unamortized debt discount   (24,723)   (27,751)
Total carrying amount of July 2024 Notes  $80,757   $77,287 

 

Contingent interest payable upon default and included in the July 2024 Notes was as follows (in thousands):

 

   As of 
   September 28,   December 29, 
   2025   2024 
Contingent interest payable  $2,359   $1,255 
Contingent interest payable – related parties       1,575 
Total contingent interest payable  $2,359   $2,830 

Interest expense and amortization of debt discount cost were as follows (in thousands):

 

   Thirteen Weeks Ended   Thirty-Nine Weeks Ended 
   September 28,
2025
   September 29,
2024
   September 28,
2025
   September 29,
2024
 
Interest expense  $1,410   $849   $4,182   $849 
Amortization of debt discount   1,072    864    3,028    864 
Total  $2,482   $1,713   $7,210   $1,713 
                     
Related parties’ portion of interest expense and amortization of debt discount included in the above amounts                    
Interest expense — related parties  $550   $546   $1,932   $546 
Amortization of debt discount — related parties   421    526    1,391    526 
Total — related parties  $971   $1,072   $3,323   $1,072 

 

July 2025 Note – related party

 

On July 10, 2025, the Company issued a convertible promissory note (the “July 2025 Note”) to the Rodgers Revocable Trust in exchange for $5.0 million of proceeds received by the Company.

 

The July 2025 Note has a stated interest rate of 12.0%. The July 2025 Note is a general unsecured obligation of the Company and will mature on July 1, 2029, unless earlier converted, redeemed or repurchased. Interest on the July 2025 Note will accrue at a rate of 12.00% per year from the date of issuance and will be payable semiannually in arrears on January 1 and July 1 of each year, beginning on January 1, 2026. The July 2025 Note is convertible at the option of the holder at any time prior to the payment of the payment of the principal amount of the July 2025 Note in full. Upon conversion of the July 2025 Note, the Company will satisfy its conversion obligation by delivering shares of common stock and paying cash in respect of any fractional shares. The conversion rate of the July 2025 Note is initially equal to 558.6592 shares of common stock per $1,000 principal amount due under the July 2025 Note. The conversion rate is subject to adjustment from time to time pursuant to the terms of the July 2025 Note. The conversion option related to the July 2025 Note was required to be bifurcated as a derivative liability, and the Company recorded a derivative liability of $3.7 million on the issuance date. The July 2025 Note has an effective interest rate of 62.8%.

 

The carrying amount of the convertible July 2025 Note, inclusive of the fair value of the derivative liabilities was as follows (in thousands):

 

   As of 
   September 28,   December 29, 
   2025   2024 
July 2025 Note – related party  $5,000   $       — 
July 2025 Note derivative liability – related party   3,468     
Less Unamortized debt discount   (3,627)    
Total carrying amount of July 2025 Note – related party  $4,841   $ 

 

Interest expense and amortization of debt discount cost, all of which was with a related party were as follows (in thousands):

 

   Thirteen Weeks Ended   Thirty-Nine Weeks Ended 
   September 28,
2025
   September 29,
2024
   September 28,
2025
   September 29,
2024
 
Interest expense – related party  $      138   $        —   $      138   $        — 
Amortization of debt discount – related party   53        53     
Total – related party  $191   $   $191   $ 

7.0% senior unsecured convertible notes

 

On September 16, 2024, the Company entered into an Indenture agreement with U.S. Bank Trust Company, National Association, as trustee (the “Indenture”), for the issuance of 7.0% senior unsecured convertible notes (“7.0% Senior Notes”). The 7.0% Senior Notes issued under the Indenture bear interest at 7.0% per annum, and the interest is payable semiannually in arrears on January 1 and July 1 of each year beginning on January 1, 2025. The principal is payable in full at maturity on July 1, 2029. The 7.0% Senior Notes are convertible into shares of the Company’s common stock at the option of the holder at a conversion rate of $2.14 per common share. Holders of the 7.0% Senior Notes may convert at any time. The 7.0% Senior Notes may be declared due and payable at the option of the holder upon an event of default and upon a qualifying change of control event. There are no financial covenants. As described below, the Company has issued multiple tranches under this Indenture.

 

September 2024 Notes

 

In September 2024, the Company issued $66.8 million of the 7.0% Senior Notes to various parties (the “September 2024 Notes”), $4.0 million of which were issued to Rodgers Family Freedom and Free Markets Charitable Trust (“Massey Charitable Trust”), a related party and $4.0 million were issued to Rodgers Revocable Trust (collectively with Massey Charitable Trust, “Massey Trusts”), also a related party. The conversion option related to the September 2024 Notes was required to be bifurcated as a derivative liability, and the Company recorded a derivative liability of $91.5 million on the issuance date. As the fair value of the derivative liability exceeded the proceeds received, the Company recorded a corresponding financing loss of $24.7 million and debt discount for $66.8 million as of the issuance date as further described below in the Exchange Agreement. In December 2024, the Company issued an additional $13.0 million of September 2024 Notes for cash. The Company recognized a $10.9 million debt discount in connection with these additional proceeds. The Company issued an additional $0.2 million of September 2024 Notes in the thirteen week period ended March 30, 2025. The effective interest rates are 27.6%, 47.3% and 7.0% on the September 2024 Notes’ principal amounts of $66.8 million, $13.0 million and $0.2 million, respectively.

 

The carrying amount of the convertible September 2024 Notes, inclusive of the fair value of the derivative liabilities was as follows (in thousands):

 

   As of 
   September 28,   December 29, 
   2025   2024 
September 2024 Notes  $80,000   $79,800 
September 2024 Notes derivative liability   59,223    62,432 
Less Unamortized debt discount   (62,536)   (73,688)
Total carrying amount of September 2024 Notes and derivative liabilities  $76,687   $68,544 

 

Interest expense and amortization of debt discount cost were as follows (in thousands):

 

   Thirteen Weeks Ended   Thirty-Nine Weeks Ended 
   September 28,
2025
   September 29,
2024
   September 28,
2025
   September 29,
2024
 
Interest expense  $1,431   $52   $4,253   $52 
Amortization of debt discount   3,790    454    11,152    454 
Total  $5,221   $506   $15,405   $506 
                     
Related parties’ portion of interest expense and amortization of debt discount included in the above amounts                    
Interest expense – related parties  $143   $6   $425   $6 
Amortization of debt discount – related parties   422    54    1,253    54 
Total – related parties  $565   $60   $1,678   $60 

September 2025 Notes

 

On September 21, 2025, the Company issued an additional $22.0 million of the 7.0% Senior Notes (the “September 2025 Notes”) to various parties. The September 2025 Notes were issued pursuant to the Indenture. The September 2025 Notes contain a conversion option related to which requires bifurcation and recognition of a derivative liability, and the Company recorded a derivative liability of $15.4 million on the issuance date. The Company recognized a $2.2 million debt discount and $0.2 million of debt issuance costs in connection with the September 2025 Notes. The effective interest rate on the September 2025 Notes is 65.1%. The net proceeds of $19.6 million from the issuance of the September 2025 Notes were principally used to pay a portion of the cash consideration for the Company’s acquisition of Sunder.

 

The carrying amount of the convertible September 2025 Notes, inclusive of the fair value of the derivative liabilities was as follows (in thousands):

 

    As of  
    September 28,     December 29,  
    2025     2024  
September 2025 Notes   $ 22,000     $         —  
September 2025 Notes derivative liability     16,274        
Less Unamortized debt discount     (17,782 )      
Total carrying amount of September 2025 Notes and derivative liabilities   $ 20,492     $  

 

Interest expense and amortization of debt discount cost were as follows (in thousands):

 

   Thirteen Weeks Ended   Thirty-Nine Weeks Ended 
   September 28,
2025
   September 29,
2024
   September 28,
2025
   September 29,
2024
 
Interest expense  $34   $    —   $34   $       — 
Amortization of debt discount   26        26     
Total  $60   $   $60   $ 

 

Note payable to Seller – related party 

 

On September 24, 2025, the Company issued a note payable to the sellers of Sunder (“Seller Note”) to the Seller/Member in connection with the acquisition of 100% of the membership interests in Sunder. The Seller Note has an original principal amount of $20.0 million. The Seller Note bears interest at 7.0% per annum, compounded at the end of each calendar quarter. Interest is due and payable concurrent with the payment of the principal balance. The maturity date under the Seller Note is the earlier of (i) May 15, 2026 and (ii) the date on which all amounts under the Seller Note otherwise become due and payable following an event of default. The Seller Note must also be repaid in the event of a change of control of the Company or the sale of all or substantially all of the consolidated assets of the Company and its subsidiaries. The Seller Note includes customary events of default, including: (a) the Company’s failure to pay the Seller Note when due, (b) the Company’s voluntary or involuntary bankruptcy, (c) the Company’s liquidation or dissolution, (d) a change of control of the Company, (e) the Company’s material breach of the covenants applicable to the Company under the Seller Note, subject to applicable cure periods, and (f) if any of the Company’s representations or warranties made in the Seller Note were untrue in any material respect when made. The Company concluded that since the sellers joined the Company and have a level of influence that is not insignificant, they are related parties of the Company and therefore the Seller Note is a related party obligation. Management concluded that the carrying value of the Seller Note approximates its fair value due to the short-term nature of the obligation. Interest expense recognized on the Seller Note was less than $0.1 million in the thirteen and thirty-nine week periods ended September 28, 2025.

Exchange Agreement

 

On July 1, 2024, the Company entered into an Exchange Agreement (the “Exchange Agreement”) with Carlyle, which was deemed to be a related party beginning in fiscal 2024 and ended as of March 30, 2025 as described in Note 2 (h) Summary of Significant Accounting Policies – Changes in related parties, and Kline Hill (as defined below) providing for:

 

  (i) the cancellation of all indebtedness, inclusive of the CS Solis Debt, owed to Carlyle by the Company, termination of all debt instruments by and between the Company and Carlyle (through the transfer of Carlyle’s interest in CS Solis, LLC, to the Company), and the satisfaction of all obligations owed to Carlyle by the Company under the terminated debt instruments;

 

  (ii) the issuance of a note for the principal amount of $10.0 million to Carlyle as part of the July 2024 Notes;

 

  (iii) the cancellation of all indebtedness owed to Kline Hill Partners Fund LP, Kline Hill Partners IV SPV LLC, and Kline Hill Partners Opportunity IV SPV, LLC (collectively “Kline Hill”). by the Company, termination of all debt instruments by and between the Company and Kline Hill, including the 2018 Bridge Notes, the revolving loan and a secured credit facility (“Secured Credit Facility”), and the satisfaction of all obligations owed to Kline Hill by the Company under the terminated debt instruments;

 

  (iv) the issuance of a note for the principal amount of $8.0 million to Kline Hill as part of the July 2024 Notes; and

 

  (v) the issuance of 1,500,000 shares of common stock, par value $0.0001 per share, of the Company (the “Common Stock”) to Kline Hill (the “Shares”).

 

At the date of the cancellation under the Exchange Agreement, the Company’s indebtedness to CS Solis was $37.2 million and the indebtedness to Kline Hill was comprised of the 2018 Bridge Notes of $11.7 million, Revolving Loan balance assigned to Kline Hill of $3.9 million, and the Secured Credit Facility balance of $13.1 million.

 

The Company concluded that the transactions entered into in the Exchange Agreement represented a troubled debt restructuring as the Company was experiencing financial difficulty, and the new terms of the July 2024 Notes resulted in a concession to the Company. As the carrying amount of the debt exceeded the future undiscounted cash payments under the new terms on the date of the exchange, the Company recorded a gain on the troubled debt restructuring of $19.8 million in the thirteen week and thirty-nine week periods ended September 29, 2024 and recorded an additional gain of $2.5 million in the fourth quarter of fiscal 2024 for an aggregate gain on troubled debt restructuring of $22.3 million in fiscal 2024.

 

Prior to the Exchange Agreement, the Company recorded accretion of the liability of the debt in CS Solis as related party interest expense of zero and $3.9 million in the thirteen and thirty-nine week periods ended September 29, 2024, respectively.

 

Interest expense recognized on the 2018 Bridge Notes was zero and $0.7 million in the thirteen and thirty-nine week periods ended September 29, 2024, respectively.

 

Interest expense on the Secured Credit Facility was zero and $1.0 million in the thirteen and thirty-nine week periods ended September 29, 2024, respectively.

 

Revolving loan with related party

 

Prior to entering into the Exchange Agreement, the Company had a revolving loan (“Aggregate Revolving Loan”) due to Kline Hill and Rodgers Revocable Trust, a related party. The Aggregate Revolving Loan had an annual interest rate equal to the greater of 7.75% or Prime plus 4.5%. In connection with the Exchange Agreement in July 2024, $3.5 million of the Revolving Loan, plus accrued interest owed to Kline Hill, was exchanged for a portion of the July 2024 Notes. The principal balance of $1.5 million (“Related Party Loan”) owing to the Rodgers Revocable Trust (plus accrued interest) remained outstanding as of September 28, 2025, and December 29, 2024. There are no financial covenants.

 

Interest expense recognized on the Aggregate Revolving Loan was less than $0.1 million in each of the thirteen week periods ended September 28, 2025 and September 29, 2024. Interest expense recognized on the Aggregate Revolving Loan was $0.2 million and $0.4 million in the thirty-nine week periods ended September 28, 2025, and September 29, 2024, respectively.

 

Of the total interest expense recognized on the Aggregate Revolving Loan, related party interest expense recognized was less than $0.1 million in each of the thirteen week periods ended September 28, 2025 and September 29, 2024, and $0.2 million and $0.4 million in the thirty-nine week periods ended September 28, 2025, and September 29, 2024.