EX-96.1 14 d215279dex961.htm EX-96.1 EX-96.1

Exhibit 96.1

SEC Technical Report Summary

Pre-Feasibility Study

Mountain Pass Mine

San Bernardino County, California

Effective Date: September 30, 2021

Report Date: February 16, 2022

Report Prepared for

MP Materials Corp.

67750 Bailey Road

HC1 Box 224

Mountain Pass, CA 92366

Report Prepared by

 

LOGO

SRK Consulting (U.S.), Inc.

1125 Seventeenth Street, Suite 600

Denver, CO 80202

SRK Project Number: 536900.070


SRK Consulting (U.S.), Inc.

 

SEC Technical Report Summary – Mountain Pass Mine

  Page 2

 

 

Table of Contents

 

1   Executive Summary

   18

1.1  Property Description and Ownership

   18

1.2  Geology and Mineralization

   18

1.3  Status of Exploration, Development and Operations

   19

1.4  Mineral Processing and Metallurgical Testing

   19

1.4.1  Existing Crushing and Concentrating Operations

   19

1.4.2  Rare Earths Separations

   20

1.5  Mineral Resource Estimate

   21

1.6  Mineral Reserve Estimate

   22

1.7  Mining Methods

   25

1.8  Recovery Methods

   26

1.8.1  Existing Crushing and Concentrating Operations

   26

1.8.2  Modified and Recommissioned Separations Facility

   26

1.9  Project Infrastructure

   27

1.10 Market Studies and Contracts

   28

1.11 Environmental, Closure and Permitting

   29

1.12 Capital and Operating Costs

   29

1.13 Economic Analysis

   30

1.14 Conclusions and Recommendations

   31

2   Introduction

   33

2.1  Registrant for Whom the Technical Report Summary was Prepared

   33

2.2  Terms of Reference and Purpose of the Report

   33

2.3  Sources of Information

   33

2.4  Details of Inspection

   33

2.5  Report Version Update

   34

2.6  Units of Measure

   34

2.7  Mineral Resource and Mineral Reserve Definitions

   34

2.8  Qualified Person

   35

3   Property Description and Location

   37

3.1  Property Location

   39

3.2  Mineral Title

   39

3.2.1  Nature and Extent of Registrant’s Interest

   42

3.3  Royalties, Agreements, and Encumbrances

   42

3.4  Environmental Liabilities and Permitting

   42

3.4.1  Remediation Liabilities

   43

 

 

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3.4.2  Required Permits and Status

     43  

3.5  Other Significant Factors and Risks

     44  

4   Accessibility, Climate, Local Resources, Infrastructure, and Physiography

     45  

4.1  Topography, Elevation, and Vegetation

     45  

4.2  Accessibility and Transportation to the Property

     45  

4.3  Climate and Length of Operating Season

     45  

4.4  Infrastructure Availability and Sources

     46  

5   History

     47  

5.1  Prior Ownership and Ownership Changes

     47  

5.2  Exploration and Development Results of Previous Owners

     47  

5.3  Historic Production

     49  

6   Geological Setting, Mineralization and Deposit

     53  

6.1  Regional Geology

     53  

6.2  Local and Property Geology

     55  

6.2.1  Local Lithology

     57  

6.2.2  Alteration

     58  

6.2.3  Structure

     58  

6.3  Significant Mineralized Zones

     59  

6.4  Surrounding Rock Types

     63  

6.5  Relevant Geological Controls

     63  

6.6  Deposit Type, Character, and Distribution of Mineralization

     63  

7   Exploration and Drilling

     64  

7.1  Exploration

     64  

7.2  Drilling

     64  

8   Sample Preparation, Analysis and Security

     66  

8.1  Historical Sampling

     66  

8.2  Sampling 2009-2011

     67  

8.3  Sampling 2021

     67  

8.4  Laboratory Analysis

     67  

8.4.1  Note on Assay Terminology

     68  

8.4.2  Historical

     69  

8.4.3  Current

     69  

8.4.4  2009 and 2010 Samples

     69  

8.4.5  2011 Samples

     70  

8.4.6  2021 Samples

     70  

9   Data Verification

     71  

 

 

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9.1  Quality Assurance/Quality Control Procedures

     71  

9.1.1  Historical

     71  

9.1.2  2009-2010 Program

     71  

9.1.3  2011 Program

     73  

9.1.4  2021 Program

     73  

9.2  2009 Re-Assaying Program

     75  

9.2.1  Procedures

     75  

9.2.2  SGS Check Assay Sample Preparation

     76  

9.2.3  SGS Check Assay XRF Procedures

     76  

9.2.4  Mountain Pass Laboratory Check Assay XRF Procedures

     77  

9.2.5  Analysis of Light Rare Earth Oxide Distribution

     77  

9.2.6  Analysis of Heavy Rare Earth Oxide Assays

     79  

9.2.7  Results

     79  

9.3  Data Adequacy

     83  

10  Mineral Processing and Metallurgical Testing

     85  

10.1 Background

     85  

10.2 Flotation Studies Versus Ore Grade

     85  

10.3 Concentrator Recovery Estimate

     87  

10.4 Separation of Individual Rare Earths

     88  

10.4.1  Metallurgical Testwork

     89  

10.4.2  Representativeness of Test Samples

     91  

10.4.3  Analytical Laboratories

     92  

10.4.4  Separations Facility Recovery Estimates

     92  

10.4.5  Expected Product Specifications

     102  

11  Mineral Resource Estimate

     104  

11.1 Topography and Coordinate System

     104  

11.2 Drillhole Database

     104  

11.3 Geology

     107  

11.3.1  Structural Model

     107  

11.3.2  Lithology Model

     108  

11.3.3  Mineralogical/Alteration Model

     109  

11.4 Exploratory Data Analysis

     110  

11.4.1  Resource Domains

     110  

11.4.2  Outliers

     112  

11.4.3  Compositing

     116  

11.5 Specific Gravity

     116  

11.6 Variogram Analysis and Modeling

     117  

 

 

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11.7 Block Model Limits

     119  

11.8 Grade Estimation

     120  

11.8.1  Blasthole Estimate Specifics

     121  

11.8.2  Exploration Estimate Specifics

     122  

11.9 Model Validation

     122  

11.10 Production Reconciliation

     124  

11.10.1   Blasthole “Bias”

     127  

11.11 Uncertainty and Resource Classification

     130  

11.12 Cut-Off Grade and Pit Optimization

     131  

11.13 Mineral Resource Statement

     133  

11.14 Mineral Resource Sensitivity

     135  

11.15 Assumptions, Parameters, and Methods

     137  

12  Mineral Reserve Estimate

     139  

12.1 Conversion Assumptions, Parameters, and Methods

     139  

12.1.1  Model Grade Dilution and Mining Recovery

     140  

12.1.2  Cut-off Grade Calculation

     140  

12.2 Reserve Estimate

     141  

12.3 Relevant Factors

     142  

13  Mining Methods

     144  

13.1 Parameters Relevant to Mine or Pit Designs and Plans

     145  

13.1.1  Geotechnical

     145  

13.1.2  Hydrogeological

     149  

13.2 Pit Optimization

     154  

13.2.1  Mineral Resource Models

     154  

13.2.2  Topographic Data

     155  

13.2.3  Pit Optimization Constraints

     155  

13.2.4  Pit Optimization Parameters

     155  

13.2.5  Optimization Process

     156  

13.2.6  Optimization Results

     157  

13.3 Design Criteria

     160  

13.3.1  Pit and Phase Designs

     160  

13.4 Mine Production Schedule

     163  

13.4.1  Mine Production

     163  

13.5 Waste and Stockpile Design

     169  

13.5.1  Waste Rock Storage Facility

     169  

13.5.2  Stockpiles

     171  

13.6 Mining Fleet and Requirements

     172  

 

 

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13.6.1  General Requirements and Fleet Selection

     172  

13.6.2  Drilling and Blasting

     175  

13.6.3  Loading

     175  

13.6.4  Hauling

     176  

13.6.5  Auxiliary Equipment

     178  

13.6.6  Mining Operations and Maintenance Labor

     178  

14  Processing and Recovery Methods

     181  

14.1 Historic Production

     181  

14.2 Current Operations

     181  

14.2.1  Metallurgical Control and Accounting

     183  

14.2.2  Plant Performance

     183  

14.2.3  Significant Factors

     186  

14.3 Individual Rare Earth Separations

     186  

15  Infrastructure

     190  

15.1 Access and Local Communities

     191  

15.2 Site Facilities and Infrastructure

     191  

15.2.1  On-Site Facilities

     191  

15.2.2  Explosives Storage and Handling Facilities

     193  

15.2.3  Service Roads

     193  

15.2.4  Mine Operations and Support Facilities

     193  

15.2.5  Waste and Waste Handling (Non-Tailings/Waste Rock)

     193  

15.2.6  Waste Rock Handling

     194  

15.2.7  Power Supply and Distribution

     194  

15.2.8  Natural Gas

     194  

15.2.9  Vehicle and Heavy Equipment Fuel

     194  

15.2.10   Other Energy

     194  

15.2.11   Water Supply

     194  

15.3 Tailings Management Area

     196  

15.4 Security

     197  

15.5 Communications

     197  

15.6 Logistics Requirements and Off-Site Infrastructure

     197  

15.6.1  Rail

     197  

15.6.2  Port and Logistics

     197  

16  Market Studies and Contracts

     198  

16.1 Abbreviations

     198  

16.2 Introduction

     198  

16.3 General Market Outlook

     199  

 

 

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16.3.1  Historical Pricing

     199  

16.3.2  Market Balance

     203  

16.3.3  Costs

     206  

16.4 Products and Markets

     208  

16.4.1  Mixed Rare Earth Concentrate

     208  

16.4.2  PrNd Oxide

     210  

16.4.3  SEG+ Oxalate

     213  

16.4.4  La Carbonate

     216  

16.4.5  Cerium Chloride

     218  

16.5 Specific Products

     222  

16.5.1  Concentrate

     222  

16.5.2  PrNd Oxide

     223  

16.5.3  SEG+ Oxalate

     224  

16.5.4  La Carbonate

     225  

16.5.5  Cerium Chloride

     225  

16.6 Conclusions

     226  

16.7 Contracts

     227  

17  Environmental Studies, Permitting, and Closure

     229  

17.1 Environmental Study Results

     229  

17.2 Required Permits and Status

     229  

17.3 Mine Closure

     230  

18  Capital and Operating Costs

     231  

18.1 Capital Cost Estimates

     231  

18.1.1  Mining Capital Cost

     231  

18.1.2  Separations Facility Capital Cost

     233  

18.1.3  Other Sustaining Capital

     233  

18.1.4  Closure Costs

     234  

18.1.5  Basis for Capital Cost Estimates

     234  

18.2 Operating Cost Estimates

     235  

18.2.1  Mining Operating Cost

     235  

18.2.2  Processing Operating Cost

     237  

18.2.3  Selling, General, and Administrative Operating Costs

     239  

19  Economic Analysis

     240  

19.1 General Description

     240  

19.2 Basic Model Parameters

     240  

19.3 External Factors

     240  

19.3.1  Pricing

     240  

 

 

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19.3.2  Taxes and Royalties

     241  

19.3.3  Working Capital

     241  

19.4 Technical Factors

     241  

19.4.1  Mining Profile

     241  

19.4.2  Processing Profile

     242  

19.4.3  Operating Costs

     243  

19.4.4  Mining

     245  

19.4.5  Processing

     245  

19.4.6  G&A Costs

     245  

19.4.7  Capital Costs

     245  

19.4.8  Results

     246  

19.4.9  Sensitivity Analysis

     247  

19.4.10 Cash Flow Snapshot

     247  

20  Adjacent Properties

     249  

21  Other Relevant Data and Information

     250  

22  Interpretation and Conclusions

     251  

22.1 Mineral Resource Estimate

     251  

22.2 Mineral Reserve Estimate

     251  

22.3 Metallurgy and Processing

     253  

22.3.1  Existing Crushing and Concentration Operations

     253  

22.3.2  Modified and Recommissioned Separations Facility

     253  

22.4 Project Infrastructure

     253  

22.5 Products and Markets

     254  

22.6 Environmental, Closure, and Permitting

     254  

22.7 Projected Economic Outcomes

     255  

23  Recommendations

     256  

24  References

     258  

25  Reliance on Information Provided by the Registrant

     259  

Signature Page

     260  

List of Tables

 

Table 1-1: Product Specifications

     20  

Table 1-2: Mineral Resource Statement for the Mountain Pass Rare Earth Project, September 30, 2021

     22  

Table 1-3: Mineral Reserves at Mountain Pass as of September 30, 2021 - SRK Consulting (U.S.), Inc.

     24  

Table 1-4: Cash Flow Summary

     31  

Table 2-1: Site Visits

     34  

 

 

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SEC Technical Report Summary – Mountain Pass Mine

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Table 3-1: Current Financial Assurance Obligations

     43  

Table 5-1: Production History, 1952 to 1970

     50  

Table 5-2: Mine Production History, 1971 to 2002

     51  

Table 5-3: Mountain Pass Production History, 2009 to 2015, as Separated RE Products

     51  

Table 5-4: Mountain Pass Production History, 2018 to 2021, as Bastnaesite Concentrate

     52  

Table 8-1: Oxides and TREO Detection Limits, Mountain Pass Laboratory

     69  

Table 8-2: Oxides and Element Detection Limits, Actlabs Laboratory

     70  

Table 9-1: Oxides Analyzed with Detection Limits

     77  

Table 9-2: Light Rare Earth Oxide Distribution Statistics: 2009 and 2010 Analyses

     77  

Table 9-3: Light Rare Earth Oxide Distribution Statistics: 2011 Analyses

     78  

Table 9-4: Light Rare Earth Oxide Distribution Statistics: 2009, 2010 and 2011 Analyses

     78  

Table 9-5: Light Rare Earth Oxide Assay Statistics: 2009 and 2010 Analyses

     78  

Table 9-6: Heavy Rare Earth Summary

     79  

Table 9-7: Standards with Expected Analytical Performance

     80  

Table 10-1: Head Analyses for Grade Range Test Composites

     86  

Table 10-2: Cumulative Rougher Flotation Concentrate Grade and Recovery Versus Ore Grade

     86  

Table 10-3: Estimated Rougher and Cleaner Flotation REO Recovery (1)

     87  

Table 10-4: Analytical Laboratories

     92  

Table 10-5: Feed Conditions That Resulted in Optimal Extractions at 109 g/L

     94  

Table 10-6: Test Material Feed Composition by % Solid REO

     95  

Table 10-7: Outlet Stream Composition by g/L REO at 109 g/L

     95  

Table 10-8: Settling Test Results Including Overflow Clarity with Various Flocculants and Dosages

     95  

Table 10-9: Assays of Feed, Cell of Complete Rare Earth Breakthrough, and Cell of Fe/U Bleed

     98  

Table 10-10: Mass Balance Calculations for Outlet Streams at Various Fractions

     98  

Table 10-11: Volumetric Flowrates of Different Streams along with Mass Flowrates of Different Components

     99  

Table 10-12: Impurities in Brine Before and After Treatment

     102  

Table 11-1: TREO Influence Limitations

     113  

Table 11-2: 2009 Specific Gravity Results - Carbonatite

     117  

Table 11-3: Block Model Specifications

     120  

Table 11-4: Blasthole vs. Exploration Comparison

     128  

Table 11-5: Cut-Off Grade Input Parameters

     131  

Table 11-6: Mineral Resource Statement Exclusive of Mineral Reserves for the Mountain Pass Rare Earth Project, September 30, 2021

     134  

Table 11-7: Mineral Resources Inclusive of Mineral Reserves for the Mountain Pass Rare Earth Project, September 30, 2021

     135  

Table 11-8: TREO Cut-off Sensitivity Analysis Within Resource Pit – Measured and Indicated Category

     136  

Table 11-9: TREO COG Sensitivity Analysis Within Resource Pit – Inferred Category

     136  

 

 

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Table 11-10: Mineralized Material Internal and External to Resource Pit

     137  

Table 12-1: Pit Optimization Inputs

     141  

Table 12-2: Mineral Reserves at Mountain Pass as of September 30, 2021, SRK Consulting

     142  

Table 13-1: Recommended Slope Design Parameters

     148  

Table 13-2: CNI Preliminary Recommended Slope Design Parameters by Design Sector

     149  

Table 13-3: CNI Final Recommended Slope Design Parameters by Design Sector

     149  

Table 13-4: Summary of Pit Water Production in First Half of 2021

     152  

Table 13-5: Block Model Block Sizes

     154  

Table 13-6: Pit Optimization Parameters

     156  

Table 13-7: Mountain Pass Pit Optimization Result Using Indicated Classification Only

     158  

Table 13-8: Estimated Storage Capacity for Overburden and Stockpile Grade Material

     170  

Table 13-9: North, East and West Waste Dump Schedule

     172  

Table 13-10: Mining Equipment Requirements

     174  

Table 13-11: Loading Statistics by Unit Type in Waste

     175  

Table 13-12: Loading Productivities by Unit Type in Waste

     176  

Table 13-13: Hauling Statistics by Unit Type in Waste

     176  

Table 13-14: Pit Haulage Cycle Times (minutes)

     177  

Table 13-15: Hauling Productivities

     177  

Table 13-16: Mining Operations and Maintenance Labor Requirements

     180  

Table 14-1: Historic Mill Production, 1980 to 2002

     181  

Table 14-2: Concentrator Production Summary - 2020

     185  

Table 14-3: Concentrator Production Summary - 2021 (Jan -Sept)

     185  

Table 16-1: Abbreviations for Market Studies and Contracts

     198  

Table 16-2: Summary of U.S. Facilities Monitoring and Limiting P-levels

     219  

Table 16-3: Summary of Long Term Price Forecasts

     222  

Table 17-1: Current Environmental Permits and Status

     230  

Table 18-1: Mining Equipment Capital Cost Estimate (US$000’s)

     232  

Table 18-2: Estimated Remaining Separations Facility Capital Costs

     233  

Table 18-3: Closure Cost Estimates

     234  

Table 18-4: Mining Operating Costs

     236  

Table 18-5: Separations Operating Costs

     238  

Table 18-6: Summary of MP Materials Site G&A Operating Costs

     239  

Table 19-1: Basic Model Parameters

     240  

Table 19-2: LoM Mining Summary

     242  

Table 19-3: LoM Processing Profile

     242  

Table 19-4: Mining Cost Summary

     245  

Table 19-5: Processing Cost Summary

     245  

 

 

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Table 19-6: G&A Cost Summary

     245  

Table 19-7: Economic Result

     247  

Table 25-1: Reliance on Information Provided by the Registrant

     259  

List of Figures

Figure 1-1: Final Pit Design and Site Layout

     25  

Figure 1-2: Project Cashflow

     31  

Figure 3-1: General Facility Arrangement (WGS84 Coordinate System)

     38  

Figure 3-2: Location Map

     39  

Figure 3-3: Land Tenure Map

     41  

Figure 6-1: Regional Geological Map

     54  

Figure 6-2: Generalized Geologic Map – Sulfide Queen Carbonatite

     56  

Figure 6-3: Schematic Cross Section (A-A’) of Sulfide Queen Carbonatite

     57  

Figure 7-1: Drilling in MP Materials Pit Area

     65  

Figure 9-1: 2009 Through 2010 Pit Standard Assays

     72  

Figure 9-2: 2009 Through 2010 Duplicates

     73  

Figure 9-3: 2021 Field Duplicate Analyses – MP Materials Lab

     74  

Figure 9-4: External Duplicate Analyses – MP vs. ALS

     75  

Figure 9-5: Results of Standard Analysis

     81  

Figure 9-6: Results of Pulp Duplicate Analysis

     82  

Figure 9-7: Results of Field Duplicate Analysis

     83  

Figure 10-1: TREO Rougher Flotation Recovery versus Concentrate Grade for Different Feed Grades

     87  

Figure 10-2: TREO Recovery to Cleaner Flotation Concentrate versus Feed Grade

     88  

Figure 10-3: Primary Processes for Stage 2 Operation

     89  

Figure 10-4: Recovery Estimates

     93  

Figure 10-5: Extraction of Rare Earth Oxides at 109 g/L with 93+% PrNd

     94  

Figure 10-6: Extraction of Rare Earth Oxides at 127 g/L

     94  

Figure 10-7: Volumes of Leach Liquor per Volume of Resin Required Before a Regeneration Cycle

     97  

Figure 10-8: Mass Balance

     98  

Figure 10-9: Diagram of the SXH Process

     99  

Figure 10-10: % REO in Feed, Raffinate, and Preg Liquor

     100  

Figure 10-11: TREO in Overflow Liquor Over Time vs Stoichiometric Feed Ratio and pH

     101  

Figure 10-12: Market Standard PrNd Oxide Specification and Mountain Pass Historical Results

     103  

Figure 11-1: Drilling Distribution near Mountain Pass Mine

     105  

Figure 11-2: Sample Length Histogram – Mineralized CBT

     106  

Figure 11-3: Geological Mapping and Fault Expressions – August 2021

     107  

 

 

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Figure 11-4: Plan View of 3D Geological Model

     109  

Figure 11-5: Histogram of TREO% within CBT

     111  

Figure 11-6: Cross Section Illustrating CBT Domains and TREO Grades

     112  

Figure 11-7: Log Probability Plot for TREO – HG Core

     114  

Figure 11-8: Log Probability Plot for TREO – Undifferentiated CBT

     115  

Figure 11-9: Example of Directional Variogram – Blastholes TREO

     118  

Figure 11-10: Example of Directional Variogram – Exploration TREO

     119  

Figure 11-11: Domain Boundary Analysis

     120  

Figure 11-12: Variable Orientation Surfaces for Estimation Orientation

     121  

Figure 11-13: NW-SE Cross Section Showing Block Grades, Composite Grades, Resource Pit Outline

     123  

Figure 11-14: Swath Plot (NS orientation) Comparison Between TREO Block Grades and Composite Grades

     124  

Figure 11-15: Spatial Comparison of MRE Grade Distribution with Blasthole Grade Distribution

     125  

Figure 11-16: Comparison of Resource and Grade Control Models

     126  

Figure 11-17: Previous Production Areas for Reconciliation Validation

     128  

Figure 11-18: Percent Difference BH/EXP Estimate

     129  

Figure 11-19: Extents of Optimized Pit Shape Relative to Surface Topography

     133  

Figure 11-20: Optimized pit shell and blocks >= 2.28% TREO

     137  

Figure 12-1: Side by Side Comparison Non-Diluted (Left) Block Model and Diluted (Right) Block Model

     140  

Figure 13-1: Final Pit Design and Site Layout

     145  

Figure 13-2: Recommended Double Bench IRA from CNI

     146  

Figure 13-3: Idealized Cross Section Through Mine Area and Adjacent Valleys

     150  

Figure 13-4: Location of Industrial and Domestic Water Supply Wells and Mine Facilities

     151  

Figure 13-5: Location of Monitoring Wells, Measured Water Table Elevation, and Direction of Groundwater Flow (as Q2 2021)

     152  

Figure 13-6: Location of Piezometers and Measured Water Levels in Pit Walls

     153  

Figure 13-7: Mountain Pass Pit by Pit Optimization Result

     159  

Figure 13-8: Mountain Pass Mineral Reserves Pit (red line) and Mineral Resources Shell (magenta line) Surface Intersection

     160  

Figure 13-9: Phase Design Locations

     161  

Figure 13-10: Final Pit Design

     162  

Figure 13-11: Reserve Starting Topography, September 30, 2021

     163  

Figure 13-12: Total Mined Material from the Open Pit (ore and waste)

     164  

Figure 13-13: Ore Mined from the Open Pit

     164  

Figure 13-14: Mined Ore Grade

     165  

Figure 13-15: Rehandled Material

     165  

Figure 13-16: Mill Concentrate Production

     166  

Figure 13-17: Mill Feed Grade

     166  

 

 

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Figure 13-18: Number of Benches Mined

     167  

Figure 13-19: Haul Truck Cycle Time

     167  

Figure 13-20: Long-Term Ore Stockpile End of Period Balance

     168  

Figure 13-21: Final Pit Design and Waste Dump Locations

     171  

Figure 14-1: MP Materials Concentrator Flowsheet

     182  

Figure 14-2: Rare Earth Distribution in Flotation Concentrate

     187  

Figure 15-1: Facilities General Location

     192  

Figure 15-2: Water Supply System

     195  

Figure 15-3: Northwest Tailings Disposal Facility

     196  

Figure 16-1: Annualized PrNd Price Volatility

     200  

Figure 16-2: PrNd Oxide Price History

     201  

Figure 16-3: SEG Oxide Price History

     202  

Figure 16-4: La Oxide Price History

     202  

Figure 16-5: Ce Oxide Price History

     203  

Figure 16-6: Sizeable Supply Gap Emerges in the Late-2020s without Prompt New Investment

     204  

Figure 16-7: CRU’s LT Base Case Envisages enough Supply to Meet 10-15 Weeks’ Worth of Global Stocks

     204  

Figure 16-8: Magnet Material Prices will Need to Rise to Stimulate a Supply Response

     205  

Figure 16-9: Rare Earth Market Balance Forecast

     206  

Figure 16-10: Operational Rare Earths Mining Cost Curve, 2025, US$/kg REO

     207  

Figure 16-11: Mixed Rare Earth Concentrate Price Forecast

     209  

Figure 16-12: PrNd Oxide Price Forecast

     211  

Figure 16-13: SEG Oxalate Price Forecast

     214  

Figure 16-14: La Carbonate Price Forecast

     217  

Figure 16-15: CeCl3 Price Forecast

     220  

Figure 18-1: Mining Unit Cost Profile

     236  

Figure 19-1: Mining Profile

     242  

Figure 19-2: Concentrate Production

     243  

Figure 19-3: Separations Production Profile

     243  

Figure 19-4: Annual Operating Costs

     244  

Figure 19-5: LoM Operating Costs

     244  

Figure 19-6: Capital Expenditure Profile

     246  

Figure 19-7: Annual Cash Flow

     246  

Figure 19-8: After-Tax Sensitivity Analysis

     247  

Figure 19-9: Mountain Pass Annual Cashflow (US$ millions)

     248  

 

 

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Appendices

Appendix A: Claims List

Appendix B: Grade Estimation Details

 

 

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List of Abbreviations

The US System for weights and units has been used throughout this report. Tons are reported in short tons of 2,000 lb, drilling and resource model dimensions and map scales are in ft. All currency is in U.S. dollars (US$) unless otherwise stated.

The following abbreviations may be used in this report.

 

Abbreviation

  

Unit or Term

 
A    ampere  
AA    atomic absorption  
A/m2    amperes per square meter  
amsl    meters above mean sea level  
ANFO    ammonium nitrate fuel oil  
AP    Action Plan  
°C    degrees Centigrade  
CCD    counter-current decantation  
CIL    carbon-in-leach  
cm    centimeter  
cm2    square centimeter  
cm3    cubic centimeter  
cfm    cubic feet per minute  
CHP    combined heat and power plant  
COG    cut-off grade  
ConfC    confidence code  
CRec    core recovery  
CSS    closed-side setting  
CTW    calculated true width  
CUP    Conditional Use Permit  
°    degree (degrees)  
dia.    diameter  
EIR    Environmental Impact Report  
EIS    Environmental Impact Statement  
EMP    Environmental Management Plan  
FA    fire assay  
Factor of Safety    FoS  
ft    foot (feet)  
ft2    square foot (feet)  
ft3    cubic foot (feet)  
g    gram  
gal    gallon  
g/L    gram per liter  
g-mol    gram-mole  
gpm    gallons per minute  
g/t    grams per metric tonne  
ha    hectares  
HDPE    Height Density Polyethylene  
hp    horsepower  
HREE    heavy rare earth elements  
HRSG    heat recovery steam generators  
HTW    horizontal true width  
ICP    inductively coupled plasma  
ID2    inverse-distance squared  
ID3    inverse-distance cubed  
IFC    International Finance Corporation  
ILS    Intermediate Leach Solution  
kA    kiloamperes  
kg    kilograms  

 

 

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Abbreviation

  

Unit or Term

 
km    kilometer  
km2    square kilometer  
koz    thousand troy ounce  
kt    thousand tonnes  
kt/d    thousand tonnes per day  
kt/y    thousand tonnes per year  
kV    kilovolt  
kW    kilowatt  
kWh    kilowatt-hour  
kWh/t    kilowatt-hour per metric tonne  
L    liter  
L/sec    liters per second  
L/sec/m    liters per second per meter  
lb    pound  
LLDDP    Linear Low Density Polyethylene Plastic  
LOI    Loss on Ignition  
LoM    life-of-mine  
LREE    light rare earth elements  
LUS    Land Use Services  
m    meter  
m2    square meter  
m3    cubic meter  
mg/L    milligrams/liter  
mL    milliliter  
mm    millimeter  
mm2    square millimeter  
mm3    cubic millimeter  
MME    Mine & Mill Engineering  
Moz    million troy ounces  
Million short tons    million short tons  
mtw    measured true width  
MW    million watts  
m.y.    million years  
NGO    non-governmental organization  
NTU    nephelometric turbidity unit  
oz    troy ounce  
%    percent  
PLC    Programmable Logic Controller  
PLS    Pregnant Leach Solution  
PMF    probable maximum flood  
ppb    parts per billion  
ppm    parts per million  
QA/QC    Quality Assurance/Quality Control  
RC    rotary circulation drilling  
RCRA    Resource Conservation and Recovery Act  
REE    rare earth elements  
REO    rare earth oxide  
RF    Revenue Factor  
RO    reverse osmosis  
RoM    Run-of-Mine  
RQD    Rock Quality Description  
SEC    U.S. Securities & Exchange Commission  
sec    second  
SG    specific gravity  
SLS    spent leach solution  
SPT    standard penetration testing  
st    short ton (2,000 pounds)  
SX    solvent extraction  
SXD    solvent extraction didymium  

 

 

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Abbreviation

  

Unit or Term

 
SXH    solvent extraction heavies  
SXI    solvent extraction impurities  
t    tonne (metric tonne) (2,204.6 pounds)  
t/h    tonnes per hour  
t/d    tonnes per day  
t/y    tonnes per year  
TEM    technical economic model  
TREO    total rare earth oxide  
TSF    tailings storage facility  
TSP    total suspended particulates  
TVR    thermal vapor recompression  
µm    micron or microns  
V    volts  
VFD    variable frequency drive  
W    watt  
XRD    x-ray diffraction  
y    year  
yd3    cubic yard  

 

 

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1

Executive Summary

This report was prepared as a pre-feasibility level Technical Report Summary in accordance with the Securities and Exchange Commission (“SEC”) S-K regulations (Title 17, Part 229, Items 601 and 1300 until 1305) for MP Materials Corp. (“MP Materials”) by SRK Consulting (U.S.), Inc. (“SRK”) on the Mountain Pass Mine (“Mountain Pass”).

Sections of this report pertaining to the modification and recommissioning of the rare earth element (REE) separations facility at Mountain Pass were authored by SGS North America Inc. (“SGS”). Portions of this report pertaining to products and markets, including long term price forecast for REE products, were authored by CRU International Limited (“CRU”).

 

1.1

Property Description and Ownership

Mountain Pass is located in San Bernardino County, California, north of and adjacent to Interstate-15 (I-15), approximately 15 miles (mi) southwest of the California-Nevada state line and 30 mi northeast of Baker, California, at geographic coordinates 35°28’56”N latitude and 115°31’54”W longitude. This area is part of the historic Clark Mining District established in 1865. Mountain Pass is the only rare earth deposit identified within this district. The Project lies within portions of Sections 11, 12, 13, and 14 of Township 16 North, Range 14 East, San Bernardino Base and Meridian.

On November 17, 2020, pursuant to a merger agreement dated July 15, 2020, MP Mine Operations LLC (“MPMO”) and Secure Natural Resources LLC (“SNR”), the company that holds the mineral rights to the mine, were combined with Fortress Value Acquisition Corp., a special purpose acquisition company (“FVAC”) (the “Business Combination”). In connection with the Business Combination, MPMO and SNR became subsidiaries of FVAC, which was in turn renamed MP Materials Corp.

Mining claims and surface rights associated with the Project include:

 

   

Patented claims with surface rights owned by MPMO and mineral rights held by SNR

 

   

Unpatented lode and mineral claims held by SNR

 

   

Surface ownership by MPMO and mineral rights controlled by the State of California

 

   

Surface ownership by MPMO and mineral rights controlled by the U.S.

 

   

Surface ownership by School District and mineral rights controlled by the U.S.

The rare earth mineralization at the Project is located within land either owned or leased by MP Materials.

 

1.2

Geology and Mineralization

The Mountain Pass deposit is a rare-earth-element-enriched carbonatite historically referred to as the Sulfide Queen orebody. The carbonatite and numerous other alkaline intrusives in the vicinity are hosted in gneissic rocks which have been altered (fenitized) by the intrusive bodies. Multiple carbonatite dikes are present throughout the area. Small dikes and breccia bodies surround the Sulfide Queen orebody which comprises several different types of carbonatite (sovite, beforsite, dolosolvite, and white sovite) which are interlayered within a relatively large carbonatite package, this is unique in terms of size of the concession, and globally significant in terms of its enrichment in rare-earth minerals.

 

 

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The southern part of the Sulfide Queen orebody strikes to the south southeast and dips at 40° to the west southwest; the northern part of the orebody strikes to the north northeast and dips at some 40° to the west north-west. A number of post-mineralization faults result in slight offsets to the otherwise simple tabular/lensoid geometry. The total orebody strike length is approximately 2,750 feet (ft) and dip extent is 3,000 ft; true thickness of the more than 2% total rare earth oxide (TREO) grade zone ranges between 15 ft and 250 ft.

The main rare-earth-bearing mineral, bastnaesite, is present in all carbonatite subtypes, but in relatively lower proportions in the breccias and the monazitic carbonatites which typically occur mainly outside of and close to the main orebody. Monazite and crocidolite (“blue ore” found on the hangingwall contact in the northern part of the orebody) are both undesirable in the processing plant. In some areas, post mineral fault zones provide a conduit for water which results in localized alteration of the fresh carbonatite. Alteration dissolves the calcite and dolomite gangue minerals, leaving behind elevated concentrations of bastnaesite with limonite resulting in what is referred to as brown and black ore types, the most altered of which become a loosely consolidated very high grade bastnaesite sand. The altered ore types are mined, stockpiled separately and blended at a minor proportion to maintain target ore grades in the mill feed blend.

 

1.3

Status of Exploration, Development and Operations

The Mountain Pass mine is an active operating mine. The primary mineral of economic interest is bastnaesite. MP Materials mines ore from the open pit, transports the ore to a primary crushing/stockpile facility and transports the ore to the mill. At the mill, the crushed material is ground further with a ball mill and conveyed via a slurry pipeline to the flotation plant to separate the bastnaesite from the gangue minerals. The primary product of the flotation process is a bastnaesite concentrate, which is filter dried and then transported to customers for sale. MP Materials is in the process of recommissioning a rare earths separations facility that is scheduled to be operational by year-end 2022. The separations facility, once operational, will allow the Company to separate the bastnaesite concentrate into four saleable products: praseodymium and neodymium (PrNd) oxide, samarium, europium, and gadolinium (SEG+) oxalate, lanthanum (La) carbonate, and cerium (Ce) chloride.

MP Materials relies on predecessor companies, the United States Geological Survey (USGS) (Olson and others, 1954), and various consulting companies for interpretations related to the regional and mine area geology and hydrogeology, regional and local structure, and deposit geology. Mineral Processing and Metallurgical Testing.

 

1.4

Mineral Processing and Metallurgical Testing

 

1.4.1

Existing Crushing and Concentrating Operations

During the later years of mining operations at Mountain Pass, the ore grade is expected to decline. To assess TREO (total rare earth oxide) recovery from lower grade ore, MP Materials conducted rougher flotation tests on ore samples over a grade range from 1.86 - 8.10% TREO using standard concentrator test conditions. Based on the results of this testwork, MP Materials has developed a mathematical relationship to estimate overall TREO recovery versus ore grade. This relationship has been used to estimate TREO recovery from lower grade ores later in the mine life.

 

 

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1.4.2

Rare Earths Separations

It is the intention of MP Materials to modify the current operations to produce four marketable rare earth products in the future (PrNd oxide, SEG+ oxalate, La carbonate/La oxide, and Ce chloride). The specifications for the four products are shown in Table 1-1, with further discussion on the product specification provided in Section 14.6

Table 1-1: Product Specifications

 

Product    Compound    w/w % TREO      Purity   
PrNd Oxide    75% Nd2O3 + 25% Pr6O11 (+/-2%)    99%      99.5%+ PrNd/TREO   
SEG+ Oxalate/Concentrate    -    25% to 45%      99% SEG+/TREO   
Lanthanum Carbonate    La2(CO3)3 + La2O3    99%      99% La/TREO   
Cerium Chloride    LaCeCl3    45%      85% Ce/TREO   

Note: w/w % is the weight concentration of the solution.

Source: MP Materials, 2021

The work effort to develop the design criteria for processing facility modifications are briefly described below and are detailed in Section 10.4. Unit operations for the modified facilities are described below.

Concentrate Drying and Roasting

Concentrate drying and roasting was practiced at Mountain Pass commencing in the mid 1960’s. Tonnage quantity roasting test work to confirm optimum operating parameters was conducted at Hazen Research. Studies involving the definition of specific leaching conditions were conducted at SGS Lakefield and at Mountain Pass facilities. These studies served to elucidate optimum operational conditions. Of major importance was the adjustment of roasting parameters such that leaching dissolved trivalent rare earths and left the majority of the cerium undissolved.

Leaching

Optimization studies to specify the most appropriate leaching parameters were conducted at several external laboratories and at MP Materials Cerium 96 leaching facility. MP Materials upgraded a small-scale onsite leaching pilot facility which provided superior temperature control so as to define the optimum leach facility operating conditions. The leaching operations produced an undissolved cerium concentrate and solubilized trivalent rare earths plus dissolved impurities.

Impurity Removal

Soluble impurities in the leach solution include iron, aluminum, uranium, calcium, magnesium, and other minor quantities of dissolved elements. The MP Materials solvent extraction system used for this duty has been successfully used for a number of years.

SXH and SXD

The solvent extraction heavies (SXH) circuit makes a bulk separation of heavy rare earths and the solvent extraction didymium (SXD) circuit separates a PrNd stream. These circuits have been piloted and have been demonstrated to function as designed.

Brine Recovery, Treatment, Crystallizing: MP Materials has conducted several rounds of pilot studies taking appropriate mixtures of brine from previously operated facilities and solvent extraction (SX) pilot plant investigations to produce a representative brine. Past experience coupled with recent modeling work indicate that the system has sufficient capacity to handle anticipated feed volumetric changes.

 

 

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Conclusions

As with any extensive process modification effort, all possible contingencies may not be anticipated. However, based upon the project documentation provided, a site visit to the MP Materials installations at Mountain Pass, an interview with the manager of ongoing construction and conversations with MP Materials engineers who will be directly involved with the commissioning efforts, it is the opinion of SGS North America Inc. (SGS) that the Mountain Pass modification and modernization project has been performed in a professional manner. It is also SGS’s opinion that it is likely that the project schedule and commissioning efforts will be accomplished in the stipulated time frame, which is currently assumed to be year-end 2022.

 

1.5

Mineral Resource Estimate

The Mineral Resources are reported in accordance with the S-K regulations (Title 17, Part 229, Items 601 and 1300 until 1305). Mineral Resources are not Mineral Reserves and do not have demonstrated economic viability. There is no certainty that all or any part of the Mineral Resource will be converted into Mineral Reserves. The Mineral Resource modelling and reporting was completed by SRK Consulting (U.S.) Inc.

The mineral resource estimate has been constrained by a geological model considering relevant rock types, structure, and mineralization envelopes as defined by TREO content within relevant geological features. This geological model is informed principally by diamond core drilling and multiple phases of geological mapping. Sectional interpretation based on the combination of these data were used to influence implicit modeling of the geological data with manual controls where appropriate.

SRK has dealt with uncertainty and risk at Mountain Pass by classifying the contained resource by varying degrees of confidence in the estimate. The mineral resources at the Mountain Pass deposit have been classified in accordance with the S-K 1300 regulations. The classification parameters are defined by both the distance to composite data, the number of drillholes used to inform block grades and a geostatistical indicator of relative estimation quality (kriging efficiency). Density is based on average density measurements collected from the various rock types over the years, and carbonatite density in particular is supported by extensive mining and processing experience with the materials.

A cut-off grade (COG) of 2.28% TREO has been developed to ensure that material reported as a mineral resource can satisfy the definition of reasonable potential for eventual economic extraction (RPEEE). Mineral resources have been constrained within an economic pit shell based on reserve input parameters. For mineral resources, a revenue factor of 1.0 is selected which corresponds to a break-even pit shell. SRK notes that the pit selected for mineral resources has been influenced by setbacks relative to critical infrastructure such as the tailing storage and the rare earth oxide (REO) concentrator.

The September 30, 2021, mineral resource statement is shown in Table 1-2. The reference point for the mineral resources is in situ material.

 

 

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Table 1-2: Mineral Resource Statement for the Mountain Pass Rare Earth Project, September 30, 2021

 

Category

  

Resource

Type

    

Cut-Off

TREO%

 

 

    

Mass

(million sh. ton)

 

 

     Average Value     
    

TREO(1)

(%)

 

 

    

La2O3(2)

(%)

 

 

    

CeO2

(%)

 

 

    

Pr6O11

(%)

 

 

    

Nd2O3

(%)

 

 

    

Sm2O3

(%)

 

 

  

Indicated

  

Within the

Reserve Pit

     2.28-2.49         0.9         2.38         0.78         1.19         0.10         0.29         0.02      
  

Within the

Resource Pit

     2.28        0.5        3.61        1.18        1.80        0.16        0.44        0.03     

Total

Indicated

                   1.4        2.82        0.92        1.41        0.12        0.34        0.03     

Inferred

  

Within the

Reserve Pit

     2.28-2.49        7.1        5.48        1.78        2.73        0.24        0.66        0.05     
  

Withing the

Resource Pit

     2.28        2.1        3.81        1.24        1.90        0.16        0.46        0.03     

Total

Inferred

                   9.1        5.10        1.66        2.54        0.22        0.62        0.05     

Source: SRK 2021

(1): TREO% represents the total of individually assayed light rare earth oxides on a 99.7% basis of total contained TREO, based on the historical site analyses.

(2): Percentage of individual light rare earth oxides are based on the average ratios; La2O3 is calculated at a ratio of 32.6% grade of TREO% equivalent estimated grade, CeO2 is calculated at a ratio of 49.9% of TREO% equivalent estimated grade, Pr6O11 is calculated at a ratio of 4.3% of TREO% equivalent estimated grade, Nd2O3 is calculated at a ratio of 12.1% of TREO% equivalent estimated grade, and Sm2O3 is calculated at a ratio of 0.90% of TREO% equivalent estimated grade. The sum of light rare earths averages 99.7%; the additional 0.3% cannot be accounted for based on the analyses available to date and has been discounted from this resource statement.

General Notes:

   

Mineral Resources are reported exclusive of Mineral Reserves.

   

Mineral Resources are not Mineral Reserves and do not have demonstrated economic viability. There is no certainty that all or any part of the Mineral Resources estimated will be converted into Mineral Reserves estimate.

   

Mineral Resource tonnage and contained metal have been rounded to reflect the accuracy of the estimate, any apparent errors are insignificant.

   

Mineral Resource tonnage and grade are reported as diluted.

   

The Mineral Resource model has been depleted for historical and forecast mining based on the September 30, 2021, pit topography.

   

Pit optimization cut-off grade is based on an average TREO% equivalent concentrate price of US$7,059/st of dry concentrate (60% TREO, net of the incremental benefits and costs related to REE separations), average mining cost at the pit exit of US$1.825/st mined plus US$0.018/st mined for each 15 ft bench above or below the pit exit, combined milling and G&A costs of US$69.90/st milled, concentrate freight of US$177/st of dry concentrate, and an average overall pit slope angle of 42° including ramps.

   

The mineral resource statement reported herein only includes the rare earth elements cerium, lanthanum, neodymium, praseodymium, and samarium (often referred to as light rare earths). While other rare earth elements, often referred to as heavy rare earths, are present in the deposit, they are not accounted for in this estimate due to historic data limitations (see Section 9.2.6).

 

1.6

Mineral Reserve Estimate

SRK developed a life-of-mine (LoM) plan for the Mountain Pass operation in support of mineral reserves. For economic modeling, 2022 production was assumed to be bastnaesite concentrate. From 2023 onward, it was assumed that MP Materials will operate a separations facility at the Mountain Pass site that will allow the Company to separate bastnaesite concentrate into four individual REO products for sale (PrNd oxide, SEG+ oxalate, La carbonate/La oxide, and Ce chloride). Forecast economic parameters are based on current cost performance for process, transportation, and administrative costs, as well as a first principles estimation of future mining costs. Forecast revenue from concentrate sales and individual separated product sales is based on a preliminary market study commissioned by MP Materials, as discussed in Section 16 of this report.

From this evaluation, pit optimization was performed based on an equivalent concentrate price of US$6,139 per dry st of 60% TREO concentrate (net of the incremental benefits and costs related to REE separations). The results of pit optimization guided the design and scheduling of the ultimate pit.

 

 

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SRK generated a cash flow model which indicated positive economics for the LoM plan, which provides the basis for the reserves. Reserves within the new ultimate pit are sequenced for the full 35-year LoM. There is a partial year of stockpile processing after mining of in situ reserves is completed.

The costs used for pit optimization include estimated mining, processing, sustaining capital, transportation, and administrative costs, including an allocation of corporate costs. Processing and G&A costs used for pit optimization were based on 12-month rolling average actual costs from August 2020 – July 2021. Processing and G&A costs used for economic modeling were updated subsequent to pit optimization and are based on January 2021 – September 2021 actual costs.

Processing recovery for concentrate is variable based on a mathematical relationship to estimate overall TREO recovery versus ore grade. The calculated COG for the reserves is 2.49% TREO, which was applied to indicated blocks contained within an ultimate pit, the design of which was guided by economic pit optimization.

The optimized pit shell selected to guide final pit design was based on a combination of the revenue factor (RF) 0.45 pit (used on the north half of the deposit) and the RF 1.00 pit shell (used on the south half of the deposit). The inter-ramp pit slopes used for the design are based on geotechnical studies and range from 42° to 47°.

Measured resources in stockpiles were converted to proven reserves. Indicated pit resources were converted to probable reserves by applying the appropriate modifying factors, as described herein, to potential mining pit shapes created during the mine design process. Inferred resources present within the LoM pit are treated as waste.

The mine design process results in in situ open pit mining reserves of 30.45 million st with an average grade of 6.35% TREO. Table 1-3 presents the mineral reserve statement, as of September 30, 2021, for the Mountain Pass mine (MP Materials’ mining engineers provided a month-end September 2021 topography as a reserve starting point). The reference point for the mineral reserves is ore delivered to the Mountain Pass concentrator.

 

 

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Table 1-3: Mineral Reserves at Mountain Pass as of September 30, 2021 - SRK Consulting (U.S.), Inc.

 

Category        Description        Run-of-Mine  (RoM)          TREO%          MY%      Concentrate         
  

Million Short Tons

(dry)

    

    Million Short Tons

(dry)

        

Proven

  

Current Stockpiles

     0.05        9.45        10.88        0.01     
  

In situ

     -        -        -        -     
  

Proven Totals

     0.05        9.45        10.88        0.01     

Probable

  

Current Stockpiles

     -        -        -        -     
  

In situ

     30.4        6.35        6.74        2.05     
  

Probable Totals

     30.4        6.35        6.74        2.05     

Proven +

Probable

  

Current Stockpiles

     0.05        9.45        10.88        0.01     
  

In situ

     30.4        6.35        6.74        2.05     
  

Proven + Probable Totals

     30.45         6.36         6.75         2.05      

Source: SRK, 2021

General Notes:

   

Reserves stated as contained within an economically minable open pit design stated above a 2.49% TREO COG.

   

Mineral reserves tonnage and contained metal have been rounded to reflect the accuracy of the estimate, and numbers may not add due to rounding. A small difference of approximately 0.3% between the reserve tonnage and the ore tonnage used in the cashflow model is not considered to be material.

   

MY% calculation is based on 60% concentrate grade of the product and the ore grade dependent metallurgical recovery. MY% = (TREO% * Met recovery)/60% concentrate TREO grade.

   

Indicated mineral resources have been converted to Probable reserves. Measured mineral resources have been converted to Proven reserves.

   

Reserves are diluted at the contact of the 2% TREO geological model triangulation (further to dilution inherent to the resource model and assume selective mining unit of 15 ft x 15 ft x30 ft).

   

Mineral reserves tonnage and grade are reported as diluted.

   

Pit optimization COG is based on an average TREO% equivalent concentration price of US$6,139/st of dry concentrate (60% TREO, net of the incremental benefits and costs related to REE separations), average mining cost at the pit exit of US$1.825/st mined plus US$0.018/st mined for each 15 ft bench above or below the pit exit, combined milling and G&A costs of US$69.90/st milled, concentrate freight of US$177/st of dry concentrate, and an average overall pit slope angle of 42° including ramps.

   

The topography used was from September 30, 2021.

   

Reserves contain material inside and outside permitted mining but within mineral lease.

   

Reserves assume 100% mining recovery.

   

The strip ratio was 6.1 to 1 (waste to ore ratio).

   

The mineral reserves were estimated by SRK Consulting (U.S.) Inc.

The reserve estimate herein is subject to potential change based on changes to the forward-looking cost and revenue assumptions utilized in this study. It is assumed that MP Materials will produce and sell bastnaesite concentrate to customers in 2022. It is further assumed that MP Materials will ramp its on-site separations facilities (currently undergoing modification and recommissioning) as discussed in Section 10.4 and will transition to selling separated rare earth products starting in 2023.

Full extraction of this reserve is dependent upon modification of current permitted boundaries. Failure to achieve modification of these boundaries would result in MP Materials not being able to extract the full reserve estimated in this study. It is MP Materials’ expectation that it will be successful in modifying this permit condition. In SRK’s opinion, MP Materials’ expectation in this regard is reasonable.

A portion of the pit encroaches on an adjoining mineral right holder’s concession. This portion of the pit only includes waste stripping (i.e., no rare earth mineralization is assumed to be extracted from this concession). The prior owner of Mountain Pass had an agreement with this concession holder to allow this waste stripping (with the requirement that aggregate mined be stockpiled for the owner’s use). MP Materials does not currently have this agreement in place, but SRK believes it is reasonable to assume that MP Materials will be able to negotiate a similar agreement.

 

 

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1.7

Mining Methods

Mountain Pass is currently being mined using conventional open-pit methods. The open pit is in gently undulating topography intersecting natural drainages that require diversion to withstand some rainfall events during the summer and winter months. Waste dumps are managed according to the Action Plan (AP), are located on high ground, and are designed for control of drainage (contact water) if required.

The open pit that forms the basis of the mineral reserves and the LoM production schedule is approximately 3,100 ft from east to west and 3,800 ft from north to south with a maximum depth of 1,400 ft. Total mining is estimated at 216 million st comprised of 30.4 million st of ore and 186 million st of waste, resulting in a strip ratio of 6.1 (waste to ore). Mined ore grade averages 6.35% TREO yielding over 2.05 million dry st of recoverable 60% TREO concentrate. SRK designed four pit pushbacks that adhere to proper minimum mining widths. Bench sinking rates are approximated to no more than six benches per year per pushback.

Figure 1-1 illustrates the site layout and final pit design (the tailings area is not highlighted in this image).

 

LOGO

16000 N 15000 N 14000 N 13000 N 12000 N 11000 N 10000 N 9000 N 8000 N 7000 N 1000 E 2000 E 3000N 4000 E 5000 E 6000 E 7000 E 8000 E 9000 N 10000 E 11000 E 12000 E 13000 E 14000 E

Source SRK, 2021

Figure 1-1: Final Pit Design and Site Layout

Mine activities include drilling, blasting, loading, hauling, and mining support activities. Drill and blast operations are performed by a contractor, and this will continue for the foreseeable future. All other mine operations are performed by MP Materials. The primary loading equipment is front-end loaders

 

 

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(15 cubic yards (yd3)), which were selected for operational flexibility. Rigid frame haul trucks with 102 wet short tons (wst) capacity were selected to match with the loading units.

Material within the pit will be blasted on 30 ft high benches. Material classified as reserves (>2.49% TREO) will be sent to the RoM stockpiles for near-term blending to the primary crusher or, alternatively, to long-term stockpiles for processing later in the mine life. Waste dumps will be used for material below 2.49% TREO.

The mine operations schedule includes one 12-hour day shift, seven days per week for 365 days per year.

 

1.8

Recovery Methods

 

1.8.1

Existing Crushing and Concentrating Operations

MP Materials operates a 2,000 t/d flotation concentrator that produces concentrates that are currently sold to customers who further process the concentrates to produce separated rare earth oxides. The concentrator flowsheet includes crushing, grinding, rougher/scavenger flotation, cleaner flotation, concentrate thickening and filtration and tailings thickening and filtration followed by dry stack tailings disposal. Significant improvements in concentrator performance have occurred since inception of operations, which are attributed primarily to new reagent and ore blending schemes as well as the introduction of steam boiler to support process kinetics. During 2020 TREO recovery averaged 66.8% into concentrates containing an average of 60.6% TREO. During 2021 (January – September) TREO recovery has averaged 69.8% into concentrates averaging 61.2% TREO, reflecting ongoing operational improvements in the concentrator.

 

1.8.2

Modified and Recommissioned Separations Facility

MP Materials is in the process of modifying and recommission its on-site separations facility to produce individual rare earth products as previously summarized in Table 1-3. The incentive for this substantial process change is the enhancement of revenue that would be realized for producing individual rare earth products as compared to the current practice of producing a single rare earth containing flotation concentrate which is then sold to various entities that separate and market individual rare earth products. MP Materials has investigated the marketability of the proposed new products and has reached the conclusion that the process modifications specified herein should go forward and has made substantial technical and financial commitments to that end.

Consequently, based upon the value of the rare earth products defined in the table above, coupled with a site visit to the MP Materials installations at Mountain Pass, an interview with the manager of ongoing construction, and conversations with MP Materials engineers that will be directly involved with the commissioning efforts, it is the opinion of SGS that the Mountain Pass modification and modernization project has been performed in an expeditious and professional manner. It is likely that the project construction completion schedule presently anticipated to complete by year-end 2022 will be realized. It is also likely that the ramp schedule assumed for economic modeling purposes, which estimated feeding 50%, 90%, and 100% of concentrate production into the facility in 2023, 2024, and 2025, respectively, is conservative and will be achieved.

 

 

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1.9

Project Infrastructure

The Project is in San Bernardino County, California, north of and adjacent to Interstate 15 (I-15), approximately 15 mi southwest of the California-Nevada state line and 30 mi northeast of Baker, California (Figure 3-2).

The nearest major city is Las Vegas, Nevada, located 50 mi to the east on I-15. The Project lies immediately north of I-15 at Mountain Pass and is accessed by the Bailey Road Exit (Exit 281 of I-15), which leads directly to the main gate. The mine is approximately 15 mi southwest of the California-Nevada state line in an otherwise undeveloped area, enclosed by surrounding natural topographic features.

Outside services include industrial maintenance contractors, equipment suppliers and general service contractors. Access to qualified contractors and suppliers is excellent due to the proximity of population centers such as Las Vegas, Nevada as well as Elko, Nevada (an established large mining district) and Phoenix, Arizona (servicing the copper mining industry).

Access to the site, as well as site haul roads and other minor roads are fully developed and controlled by MP Materials. There is no public access through the Project area. All public access roads that lead to the Project are gated at the property boundary.

MP Materials has fully developed an operating infrastructure for the Project in support of extraction and concentrating activities. A manned security gate is located on Bailey Road for providing required site-specific safety briefings and monitoring personnel entry and exit to the Project.

The site has a 12-kV electrical powerline that supplies the full power needs of the Project in its current configuration. The site also uses piped natural gas to supply a rental boiler used to provide steam for the concentrator plant. Development activities completed by the prior Project owner included the construction of a Combined Heat and Power (CHP) or co-generation (cogen) power facility to address the increased electrical demands associated with the process flow sheet utilized at that time. This CHP plant is in the final stages of being recommissioned and is expected to provide for all the electricity and steam needs for all process areas of the site in early 2022, replacing the need for grid power and the rental boiler.

Water is supplied through active water wells, legacy treatment wells, mine dewatering, and natural precipitation. The Project has a net positive water balance and excess water is evaporated in evaporation ponds. Fire systems are supplied by separate fire water tanks and pumps.

The site has all facilities required for operation, including the open pit, concentrator, access and haul roads, explosives storage, fuel tanks and fueling systems, warehouse, security guard house and perimeter fencing, tailings filter plant, tailings storage area, waste rock storage area, administrative and office buildings, surface water control systems, evaporation ponds, miscellaneous shops, truck shop, laboratory, multiple laydown areas, power supply, water supply, gas-fired boiler and support equipment, waste handling bins and temporary storage locations, and a fully developed communications system.

The LoM plan will require the relocation in 2036 of the paste tailings plant and the water tanks currently northeast of the pit highwall near the concentration plant. Additionally, the crusher will be relocated in 2027 to allow the pit to expand to the north. Capital cost provisions are included in the economic model for these relocations.

 

 

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The design capacity of the tailings storage facility is approximately 24 million st. The project has utilized approximately 3.6 million st of that space. The existing facility will have a remaining capacity of approximately 20.4 million st which will provide over 23 years of storage. MP Materials will expand the existing tailings facility to the northwest in approximately 2042 to provide an additional 13 years of storage capacity. A capital cost provision has been included in the economic model for this expansion.

Site logistics are straightforward with the current concentrate product shipped in Super Sacks within a shipping container by truck approximately 4.5 hours to the port of Los Angeles. At the port, the containers are loaded onto a container ship and shipped to the final customers.

 

1.10

Market Studies and Contracts

Section 16 of this report highlights key trends within the REE market, which can be categorized by a significant degree of variation in the demand profiles for various REE and their associated products.

Products outlined in this report (PrNd oxide, SEG+ oxalate, La carbonate, and Ce chloride) are considered marketable from an economic perspective, provided market standards and requirements are met. As shown in Table 1-4, and based on outlined product specifications, CRU forecasts a long-term price of US$95/kg REO for PrNd oxide, US$7.5/kg REO for SEG+ oxalate, US$1.4/kg REO for Lanthanum carbonate, and US$4.4/kg REO for Cerium chloride. The mixed rare earth concentrate price of US$10/kg of contained REO will be principally driven by trends in PrNd and dysprosium (Dy), price swings of which will be mirrored by concentrates.

Table 1-4: Summary of Long Term Price Forecasts

 

Product    Long term price forecast, real 2020 US$/kg       
Mixed Rare Earth Concentrate        US$10 per kg of contained REO   
PrNd Oxide    US$95 per kg   
SEG+ Oxalate    US$7.5 per kg   
La Carbonate    US$1.4 per kg   
Cerium Chloride    US$4.4 per kg   

Source: CRU, 2022

At a high level, when constructing an average non-China rare earths project, the long-run incentive price for PrNd is calculated at ~US$85/kg. Expectations of a potentially persistent market deficit, with PrNd prices staying well above US$100/kg out to 2028 elevate the long term price forecast to US$95/kg. The SEG+ oxalate price forecast is based on projected terms at which Chinese separation facilities with heavy rare earth capacity will aim to purchase the oxalate as feedstock. The carbonate and chloride price forecasts are based on end-use production cost analysis. These forecasts are therefore based on a variation of product-specific market trends and long-run cost methodologies specific to rare earth operations.

A strong demand profile for PrNd oxide drives a weaker profile for Ce and La products, with the basket problem driving oversupplied Ce and La markets. As a result, the long-run price for PrNd is centered on the principle that it carries the cost of production for most operations. Heavy rare earth operations also contribute to economic value beyond the cost of their extraction, but separation is generally more expensive and therefore only feasible in higher quantities than average bastnaesite or monazite orebodies. Although the Mountain Pass facility may derive value for the mixed heavy rare earth product (SEG+ oxalate), PrNd oxide contains the most economic value at the present market view. Where

 

 

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geopolitical tensions may intercede with standard market operations, Mountain Pass appears well positioned to provide market-standard products.

 

1.11

Environmental, Closure and Permitting

As of September 30, 2021, MP Materials holds the necessary operating permits, including conditional use and minor use permits from the County of San Bernardino (SBC), which currently allows continued operations of the Mountain Pass facility through 2042.

MP Materials maintains financial assurance cost estimates for closure, post-closure maintenance (PCM), and All Known and Reasonably Foreseeable Releases (AKRFR) for current and planned operations at the Mountain Pass property. The Lahontan Regional Water Quality Control Board (LRWQCB) administers the groundwater and surface water related financial assurance obligations. The SBC administers financial assurance requirements for surface reclamation of the property. The California Department of Resource, Recycling and Recovery administers financial assurance requirements for decontamination and decommissioning activities. MP Materials maintains miscellaneous financial assurance instruments for other closure-related obligations. As of September 2021, the total financial assurance obligation is approximately US$39 million.

 

1.12

Capital and Operating Costs

Capital and operating costs are incurred and reported in US dollars and are estimated at a pre-feasibility level with an accuracy of approximately +/-25%.

Capital Costs

The mine is currently operating and, as such, there is no initial capital expenditure other than for modification and recommissioning of the separations facility, which is currently underway. Recommissioning capital expenditures for the water treatment plant and the CHP plant have largely been incurred in 2021, with both units in service as of the end of 2021. All other capital expenditure as contemplated by this report is expected to be sustaining capital. Sustaining capital expenditures include the sustaining capital cost associated with the mining fleet. Also included are sustaining capital cost provisions for planned paste tailings plant, crusher and water tank relocations and the “other” category, which captures all other sustaining capital costs.

Capital costs for the separations facility modification and recommissioning have been reviewed and approved by SGS. All other capital costs have been reviewed and approved by SRK.

Table 1-4 summarizes the LoM capital costs for Mountain Pass.

Table 1-4: LoM Capital Expenditures

 

Category   

Years

Incurred

    

LoM Total

(US$ million)

      

Separations Facility Modification and Recommissioning

     2021-2022        210.4     

Mining Equipment Replacements and Rebuilds

     2021-2055        61.4     

Infrastructure Relocations

     2027-2036        78.0     

TSF Expansion

     2042        10.0     

Closure

     2057        39.0     

Separations Facility Sustaining

     2023-2055        210.5     

Other Sustaining

     2021-2056        537.9     

Total

              1,145.7     

Source: SRK and SGS

 

 

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Operating Costs

For economic modeling, the operating costs are allocated among three main areas: mining, processing and site general and administrative (G&A). SRK developed a first principles operating cost forecast for mining. SGS and MP Materials developed a first principles operating cost forecast for the modified and recommissioned separations facility. Otherwise, costs are forecast based on current operating results, with appropriate adjustments for anticipated future changes in the configuration of the operation.

The estimated operating costs are presented in Table 1-5.

Table 1-5: Operating Costs

 

Category   

LoM Total

    (US$ million)

   

Average Unit Cost

    (US$/ore ton processed)

     

Mining

     599.1        19.6     

Processing (including separations)

     5,259.7       172.3    

Site G&A

     670.9       22.0    

Total

     6,529.7       213.9    

Source: SRK and SGS

 

1.13

Economic Analysis

SRK generated an economic model for the life of the reserve stated in this report. The economic model utilized the capital and operating costs described in Section 18. Product sales price assumptions are described in Section 16 and are based on a preliminary market study. Based on this economic analysis, the reserve stated herein generates positive free cash flow and meets the economic test for the declaration of a reserve under SEC regulations.

Economic analysis, including estimation of capital and operating costs is inherently a forward-looking exercise. These estimates rely upon a range of assumptions and forecasts that are subject to change depending upon macroeconomic conditions, operating strategy and new data collected through future operations and therefore actual economic outcomes often deviate significantly from forecasts.

The Mountain Pass operation consists of an open pit mine and several processing facilities fed by the open pit mine. The operation is expected to have a 36 year life with the first modeled year of operation a partial year to align with the effective date of the reserves. The final year (also a partial year) is limited to the processing of remaining stockpiles.

The economic analysis metrics are prepared on annual after-tax basis in US$. The results of the analysis are presented in Table 1-4. The results indicate that, at prices outlined in the market study section of this report, the operation returns an after-tax net present value (NPV) at 6% of US$2.6 billion. Note, that because the mine is in operation and is valued on a total project basis with prior costs treated as sunk, internal rate of return (IRR) and payback period analysis are not relevant metrics.

 

 

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Table 1-4: Cash Flow Summary

 

LoM Cash Flow (unfinanced)    Units    Value      

Total Revenue

   US$ (million)      15,271.08    

Total Opex

   US$ (million)      (6,529.67  

Operating Margin

   US$ (million)      8,741.41    

Operating Margin Ratio

   %      57  

Taxes Paid

   US$ (million)      (2,075.10  

Before Tax

         

Free Cash Flow

   US$ (million)      7,595.68    

NPV at 6%

   US$ (million)      3,478.59    

After Tax

         

Free Cash Flow

   US$ (million)      5,520.59    

NPV at 6%

   US$ (million)      2,556.82    

Source: SRK

A summary of the cashflow on an annual basis is presented in Figure 1-2.

 

LOGO

Project Cashflow (unfinanced) 600 400 2000 1,000 Revenus US$ (Millions) 200 (400) (800) 2027 Operating Cost 2028 2040 Working Capital Adjustment 2037 2039 Sustaining Capital 2011 2042 2013 2048 Tax Paid - Project Net Cashflow 2051 Camulative Net Cashflow 2036

Source: SRK

Figure 1-2: Project Cashflow

 

1.14

Conclusions and Recommendations

Based on the data available and the analysis described in this report, in SRK’s opinion, the Mountain Pass operation has a valid mineral resource and mineral reserve, as stated herein. The mineral resource model has been updated with revised drilling information and a new geological model. The resource estimation has been validated using conventional means and reconciled against production records.

The resources and reserves are subject to potential change based on changes to the forward-looking cost and revenue assumptions utilized in this study. Rare earth concentrate sales to China are currently subject to value added tax (VAT). Sales of individual rare earth products are assumed to begin in 2023, subject to the successful modification and recommissioning of the on-site separations facility, which is currently underway.

Full extraction of this reserve is dependent upon modification of current permitted boundaries. Failure to achieve modification of these boundaries would result in MP Materials not being able to extract the full reserve estimated in this study. It is MP Materials’ expectation that it will be successful in modifying this permit condition. In SRK’s opinion, MP Materials’ expectation in this regard is reasonable.

 

 

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A portion of the pit encroaches on an adjoining mineral right holder’s concession. This portion of the pit only includes waste stripping (i.e., no rare earth mineralization is assumed to be extracted from this concession). The prior owner of Mountain Pass had an agreement with this concession holder to allow this waste stripping (with the requirement that aggregate mined be stockpiled for the owner’s use). MP Materials does not currently have this agreement in place, but SRK believes it is reasonable to assume that MP Materials will be able to negotiate a similar agreement.

Additional opportunity exists from the potential to convert current inferred resources both within the LoM pit and on the fringes of the pit. The conversion of inferred resources to either measured or indicated resources, if successful, would increase the mine life and reduce waste stripping. Therefore, SRK recommends that MP Materials target infill drilling for the purpose of this conversion and to improve definition of the higher grade and mineralogically distinct parts of the orebody. This effort should include a robust QA/QC program and an expanded assay program to better define individual rare earth components and a more comprehensive determination of density values and their relationship with grade.

Other, more minor recommendations are detailed in Section 23.

 

 

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2

Introduction

 

2.1

Registrant for Whom the Technical Report Summary was Prepared

This report was prepared as a pre-feasibility level Technical Report Summary in accordance with the Securities and Exchange Commission (SEC) S-K regulations (Title 17, Part 229, Items 601 and 1300 until 1305) for MP Materials Corp. (MP Materials) by SRK Consulting (U.S.), Inc. (SRK) on the Mountain Pass Mine (Mountain Pass).

 

2.2

Terms of Reference and Purpose of the Report

The quality of information, conclusions, and estimates contained herein are consistent with the level of effort involved in SRK’s services, based on: i) information available at the time of preparation and ii) the assumptions, conditions, and qualifications set forth in this report. This Technical Report Summary is based on pre-feasibility level engineering.

This report is intended for use by MP Materials subject to the terms and conditions of its contract with SRK and relevant securities legislation. The contract permits MP Materials to file this report as a Technical Report Summary with U.S. securities regulatory authorities pursuant to the SEC S-K regulations, more specifically Title 17, Subpart 229.600, Item 601(b)(96) - Technical Report Summary and Title 17, Subpart 229.1300 - Disclosure by Registrants Engaged in Mining Operations. Except for the purposes legislated under U.S. securities law, any other uses of this report by any third party are at that party’s sole risk. The responsibility for this disclosure remains with MP Materials.

The purpose of this Technical Report Summary is to report mineral resources and mineral reserves.

 

2.3

Sources of Information

This report is based in part on internal Company technical reports, previous feasibility studies, maps, published government reports, Company letters and memoranda, and public information as cited throughout this report and listed in Section 24.

Reliance upon information provided by the registrant is listed in Section 25 when applicable.

 

2.4

Details of Inspection

Table 2-1 summarizes the details of the personal inspections on the property by each qualified person or, if applicable, the reason why a personal inspection has not been completed.

 

 

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Table 2-1: Site Visits

 

Expertise    Company      Date(s) of Visit      Details of Inspection  
Infrastructure    SRK Consulting (U.S.), Inc.     
        September 25,
2019

 
   Infrastructure, tailings area, general site inspection  
Slope Stability/
Engineering Geology        
   SRK Consulting (U.S.), Inc.     
September 25,
2019

 
   Open pit slopes and stockpiles  
Mining/Reserves    SRK Consulting (U.S.), Inc.     
September 30,
2019

 
   Review of the current practices and inspection  
Geology/Mineral
Resources
   SRK Consulting (U.S.), Inc.     
August 10-13,
2021
 
 
   Review of the current practices and inspection of laboratory and core facility, tour of pit geology, meetings and technical sessions on geological modeling.  
Metallurgy/
Process
   SRK Consulting (U.S.), Inc.     
September 25,
2019

 
   Review of the current practices and inspection  
Separations Facility    SGS North America Inc.      January 11, 2022      Review of construction progress  
Environmental/
Permitting/
Closure
   SRK Consulting (U.S.), Inc.     
No recent
site visit

 
   Visited site on several occasions under previous ownership  

Source: SRK, 2022

 

2.5

Report Version Update

The user of this document should ensure that this is the most recent Technical Report Summary for the property.

This Technical Report Summary is not an update of a previously filed technical report summary filed pursuant to 17 CFR §§ 229.1300 through 229.1305 (subpart 229.1300 of Regulation S-K).

 

2.6

Units of Measure

The US System for weights and units has been used throughout this report. Tons are reported in short tons of 2,000 lb, drilling and resource model dimensions and map scales are in ft. All currency is in U.S. dollars (US$) unless otherwise stated.

 

2.7

Mineral Resource and Mineral Reserve Definitions

The terms “mineral resource” and “mineral reserves” as used in this Technical Report Summary have the following definitions.

Mineral Resources

17 CFR § 229.1300 defines a “mineral resource” as a concentration or occurrence of material of economic interest in or on the Earth’s crust in such form, grade or quality, and quantity that there are reasonable prospects for economic extraction. A mineral resource is a reasonable estimate of mineralization, taking into account relevant factors such as cut-off grade, likely mining dimensions, location or continuity, that, with the assumed and justifiable technical and economic conditions, is likely to, in whole or in part, become economically extractable. It is not merely an inventory of all mineralization drilled or sampled.

A “measured mineral resource” is that part of a mineral resource for which quantity and grade or quality are estimated on the basis of conclusive geological evidence and sampling. The level of geological

 

 

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certainty associated with a measured mineral resource is sufficient to allow a qualified person to apply modifying factors, as defined in this section, in sufficient detail to support detailed mine planning and final evaluation of the economic viability of the deposit. Because a measured mineral resource has a higher level of confidence than the level of confidence of either an indicated mineral resource or an inferred mineral resource, a measured mineral resource may be converted to a proven mineral reserve or to a probable mineral reserve.

An “indicated mineral resource” is that part of a mineral resource for which quantity and grade or quality are estimated on the basis of adequate geological evidence and sampling. The level of geological certainty associated with an indicated mineral resource is sufficient to allow a qualified person to apply modifying factors in sufficient detail to support mine planning and evaluation of the economic viability of the deposit. Because an indicated mineral resource has a lower level of confidence than the level of confidence of a measured mineral resource, an indicated mineral resource may only be converted to a probable mineral reserve.

An “inferred mineral resource” is that part of a mineral resource for which quantity and grade or quality are estimated on the basis of limited geological evidence and sampling. The level of geological uncertainty associated with an inferred mineral resource is too high to apply relevant technical and economic factors likely to influence the prospects of economic extraction in a manner useful for evaluation of economic viability. Because an inferred mineral resource has the lowest level of geological confidence of all mineral resources, which prevents the application of the modifying factors in a manner useful for evaluation of economic viability, an inferred mineral resource may not be considered when assessing the economic viability of a mining project, and may not be converted to a mineral reserve.

Mineral Reserves

17 CFR § 229.1300 defines a “mineral reserve” as an estimate of tonnage and grade or quality of indicated and measured mineral resources that, in the opinion of the qualified person, can be the basis of an economically viable project. More specifically, it is the economically mineable part of a measured or indicated mineral resource, which includes diluting materials and allowances for losses that may occur when the material is mined or extracted. A “proven mineral reserve” is the economically mineable part of a measured mineral resource and can only result from conversion of a measured mineral resource. A “probable mineral reserve” is the economically mineable part of an indicated and, in some cases, a measured mineral resource.

 

2.8

Qualified Person

This report was compiled by SRK Consulting (U.S.), Inc., with contributions from SGS North America Inc. and CRU International Limited. All three firms are third-party firms comprising mining experts in accordance with 17 CFR § 229.1302(b)(1). MP Materials has determined that all three firms meet the qualifications specified under the definition of qualified person in 17 CFR § 229.1300.

SGS North America Inc. prepared the following sections of the report.

 

   

Sections 1.4.2 and 1.8.2 (Recommissioned Separations Facility)

 

   

Section 10.4 (Separation of Rare Earth Elements)

 

   

Section 14.6 (Individual Rare Earths Separations)

 

   

Sections 18.1.2 and 18.1.5 (Separations Facility Capital Cost)

 

 

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Section 18.2.2 (Separations Facility Operating Cost)

 

   

Section 22.3.2 (Separations Facility)

 

   

Related contributions to Section 1 (Executive Summary), Section 23 (Recommendations) and Section 24 (References)

In sections of this report prepared by SGS, references to the Qualified Person or QP are references to SGS North America Inc. and not to any individual employed at SGS.

CRU International Limited prepared the following sections of the report.

 

   

Section 16 (Market Studies and Contracts)

 

   

Related contributions to Section 1 (Executive Summary), Section 23 (Recommendations) and Section 24 (References)

In sections of this report prepared by CRU, references to the Qualified Person or QP are references to CRU International Limited and not to any individual employed at CRU.

SRK Consulting (U.S.) Inc. prepared all sections of the report that are not identified in this Section 2.8 as being prepared by SGS and CRU. In sections of this report prepared by SRK, references to the Qualified Person or QP are references to SRK Consulting (U.S.), Inc. and not to any individual employed at SRK.

 

 

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3

Property Description and Location

MP Materials’ surface ownership includes approximately 2,222 acres (900 hectares (ha)). The County of San Bernardino General Plan previously designated the Official Land Use District for the majority of the site as Resource Conservation. In 2021 a rezoning was completed, with the majority of the site designated for Regional Industrial (IR). The site is located within Improvement Overlay District 5, which applies to very rural areas with little or no development potential. The County Development Code permits mining in any land use district within the County subject to a conditional use permit.

The lands surrounding the Mountain Pass Mine site are mostly public lands managed by the Bureau of Land Management (BLM). The Mojave National Preserve, managed by the National Park Service, lies two to three miles to the north, west, and south of the site. The Clark Mountain Wilderness Area is located four miles northwest of the project site.

Current mining and mineral recovery operations include the following major activities and facilities at the mine site (Figure 3-1):

 

   

A single open pit mine for extraction of the rare earth mineralization

 

   

West and north overburden stockpiles (overburden consists of un-mineralized rock extracted from the pit)

 

   

Crusher and mill/flotation plant

 

   

Paste tailings disposal facility

 

   

Mineral recovery plants (currently undergoing modification and recommissioning)

 

   

Offices, warehouses, and support buildings

 

   

Onsite evaporation pond facility

 

   

Product storage

 

   

Stormwater ponds

The primary mineral of economic interest mined historically at the Project is bastnaesite, a light brown carbonate mineral that is significantly enriched with 14 of the lanthanide elements plus yttrium.

As the Mountain Pass operation is currently configured, the material is crushed and blended at the crushing plant and then conveyed to the mill. At the mill, the crushed material is ground further with a ball mill and is conveyed via a slurry pipeline to the flotation plant to separate the bastnaesite from the gangue minerals. The primary product of the flotation process is a bastnaesite concentrate, which is filter-dried and then transported to customers for sale. Engineered containment facilities are used for storage of product and feedstock. Other ponds are used to control storm water runoff.

MP Materials is in the process of modifying and recommissioning a REE separations facility at Mountain Pass which, when placed into operation, will allow MP Materials to produce four saleable REE products: praseodymium and neodymium (PrNd) oxide, samarium, europium, and gadolinium (SEG+) oxalate, lanthanum (La) carbonate, and cerium (Ce) chloride.

 

 

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LOGO

N 115.55 Property Line utility 35.483333°N Specialty Plant Gas Meter Site Shop/ Main Warehouse Maintenance Shop Administration Mobile Maintenance/ Warehouse Health/Safety Former Tailings Pund Warehouse Training Center Legacy Plant Open PIL Mine Separation Pa Crusher Tallings Plant Evaporation Fonds Northwest Tailings Disposal Facility West Overburden Stuckpile Warehouse

Source: MP Materials, 2021

Figure 3-1: General Facility Arrangement (WGS84 Coordinate System)

 

 

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3.1

Property Location

Mountain Pass is located in San Bernardino County, California, north of and adjacent to Interstate-15 (I-15), approximately 15 miles southwest of the California-Nevada state line and 30 miles northeast of Baker, California, at geographic coordinates 35°28’56”N latitude and 115°31’54”W longitude (Figure 3-2). This area is part of the historic Clark Mining District established in 1865. Mountain Pass is the only rare earth deposit identified within this district. The Project lies within portions of Sections 11, 12, 13, and 14 of Township 16 North, Range 14 East, San Bernardino Base and Meridian.

 

LOGO

Re and High CLARK COUNTY Project Site COUNTY Nevado California KEEN COUNTY Visierelle ANGELES COUNTY RIVERSIDE COUNTY ORANGE

Source: Molycorp, 2010

Figure 3-2: Location Map

 

3.2

Mineral Title

Figure 3-3 illustrates the boundaries of the current mineral claims and surface rights associated with the Project, as provided by MP Materials. Mining claims and surface rights associated with the Project include:

 

   

Patented claims with surface rights owned by MPMO and mineral rights held by SNR

 

   

Unpatented lode and mineral claims held by SNR

 

   

Surface ownership by MPMO and mineral rights controlled by the State of California

 

   

Surface ownership by MPMO and mineral rights controlled by the U.S.

 

   

Surface ownership by School District and mineral rights controlled by the U.S.

The rare earth mineralization at the Project is located within land owned by MP Materials.

 

 

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Historically, the surface and subsurface rights associated with the Project were held by Molycorp, Inc. (Molycorp), which filed for Chapter 11 bankruptcy protection in 2015. As part of the corporate restructuring in the bankruptcy proceedings, the former assets of Molycorp, associated with the Project, were split between multiple parties. This included MP Mine Operations LLC (MPMO), which purchased the real property (e.g., equipment, surface rights, water rights, surface use rights, access rights, easements, etc.) and SNR, which purchased the subsurface mineral rights and certain intellectual property. MPMO entered into a lease agreement with SNR on April 3, 2017, allowing MP Materials to extract rare earth products and byproducts from the Project mineral rights (note that this agreement excludes rights to all other minerals and hydrocarbons that could be present at the Project) and utilize the intellectual property, held by SNR. At the time of entering into the lease agreement, MPMO and SNR had shareholders common to both entities; however, they were not partners in business nor did they hold any other joint interest. On November 17, 2020, MPMO and SNR were combined with Fortress Value Acquisition Corp. (FVAC) and became wholly-owned subsidiaries of FVAC, which was in turn renamed MP Materials Corp. Consequently, the intercompany transactions between MPMO and SNR did not continue after the business combination.

Discussion of each category of land ownership is provided in the following sections. Figure 3-3 provides a land tenure map. Listings of claims for MPMO and SNR as reflected on the Bureau of Land Management (BLM) website are located in Appendix A to this Technical Report Summary.

 

 

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LOGO

11 29 34 MOUNTAIN PASS RARE EARTHO DISTR CLAIM AND PROPERTY MAP 5 22 36 18 16 15 19 20 21 22 29 28 27 32 33 34 21 22 27 34 2 31 25 26 21 22 23 15 10 3 34 36 1

Source: Chevron, 2007

Figure 3-3: Land Tenure Map

 

 

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3.2.1

Nature and Extent of Registrant’s Interest

Surface Ownership by MP Materials and Mineral Rights by the State of California

The California State Lands Commission (CSLC) retains a mineral right in T16N, R14E, Section 13 (Figure 4-2). In a June 19, 2003, letter from the CSLC letter to the previous Project owner, “...the CSLC has advised San Bernardino County that the State acquired and patented certain lands within the proposed project boundary, reserving a 100% mineral interest in approximately 400 acres in the S1/2, SE1/4 of NE1/4, and the SW1/4 of the NW1/4 of Section 13, T16N, R13E, SBM. This interest is under the jurisdiction of the CSLC.” (CSLC, 2003).

Surface Ownership by MP Materials and Mineral Rights by the U.S. Government

The U.S. government holds the mineral rights to an approximate 2.25 square mile parcel of land located east of the planned area of operations.

Surface Ownership by School District and Mineral Rights by the State of California

The School District owns a 40-acre parcel of land adjacent to the Bailey Road highway exit. The State of California retains the mineral rights to this parcel. This mineral right is located to the south of the existing deposit and does not encroach on the ultimate boundaries of the open pit or overburden stockpiles. MPMO has entered into a lease with the School District for this parcel excluding those areas covered by the legacy school assets.

 

3.3

Royalties, Agreements, and Encumbrances

Several public service and utility easements and rights-of-way are located within the mine boundaries, including a Southern California Edison (SCE) electric utility easement and an AT&T right-of-way.

 

3.4

Environmental Liabilities and Permitting

MP Materials maintains financial assurance cost estimates for closure, PCM, and AKRFR for current and planned operations at the Mountain Pass property. The LRWQCB administers the groundwater and surface water related financial assurance obligations. San Bernardino County administers financial assurance requirements for surface reclamation of the property. The California Department of Resource, Recycling and Recovery administers financial assurance requirements for decontamination and decommissioning activities. MP Materials maintains miscellaneous financial assurance instruments for other closure-related obligations. Table 3-1 presents the current financial assurance obligations for the Mountain Pass property. The total financial assurance obligation is approximately US$39 million.

 

 

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Table 3-1: Current Financial Assurance Obligations

 

Regulatory Authority    Regulatory Obligation      FA Instrument       

FA

Instrument

(US$)

 

 

 

 
Lahontan Regional
Water Quality
Control Board
   Closure      Bond #K09652437        13,266,445    
   Post-Closure      Bond #K09652449        4,217,681     
   AKRFR      Bond #K09652450        8,759,632    
County of
San Bernardino
   Closure – Physical
Grading, Capping, Vegetating
and Monitoring
     Bond #K09652504        10,233,989    
   Closure and Regrading of
NW Evaporation Ponds
     Bond #K09652498        723,100    
California Department of Resource,
Recycling and Recovery
  

Closure – Landfill

Post-Closure Monitoring

    

Bond #SUR0059731

Trust Agreement

 

 

    

327,285

123,214

 

 

 
California Department of
Public Health –
Radiological Health Branch
   Closure – Decommissioning
of Industrial Facilities
     Bond #K09652474        1,125,000    
Bureau of Land Management    Fresh Water Wells ROW               191,200    
State Lands Commission    Fresh Water Pipeline ROW         20,000    

Total

 

     $38,987,546    

Source: MP Materials, 2021

Existing closure obligations include:

 

   

Reclamation and closure of the existing overburden stockpiles and dry stack tailings facility

 

   

Decommissioning of existing industrial facilities (e.g., the modified separations facility) in accordance with the approved Mine Reclamation Plan

 

   

Completing active Corrective Action Programs (CAP) for groundwater remediation

 

   

Clean closure of the on-site evaporation ponds

 

   

Indirect costs associated with direct costs listed above

Existing post-closure obligations include annual inspection and maintenance for the following closed facilities:

 

   

Pond P-1

 

   

Pond P-16

 

   

Community landfill

 

3.4.1

Remediation Liabilities

The AKRFR costs include approximately 20 years of ongoing groundwater extraction and treatment of a plume of impacted groundwater generated during historic operations. Pursuant to a 1998 clean up and abatement order issued by the LRWQCB, previous ownership conducted, and MP Materials continues to conduct various investigatory, monitoring, and groundwater abatement activities related to contamination at and around the Mountain Pass facility. These activities include soil remediation and the operation of groundwater monitoring and recovery wells, water treatment systems, and evaporation ponds.

 

3.4.2

Required Permits and Status

MP Materials holds conditional use and minor use permits from SBC, which currently allow continued operations of the Mountain Pass facility through 2042. MP Materials also holds permits to operate from

 

 

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the LRWQCB and the Mojave Desert Air Quality Management District. The Company plans to re-start the REE separations facility with some modifications to the process. The Company maintains the current permit authorization to operate the NWTDF and to co-dispose of other waste streams in the NWTDF. MP Materials anticipates these waste streams will meet the approved waste characterization profiles.

The updated mine plan extends mining through 2056. MP Materials will be required to amend the conditional use permit from SBC to accommodate the updated mine plan. Section 17.2 provides further information.

 

3.5

Other Significant Factors and Risks

Full extraction of this reserve is dependent upon modification of current permitted boundaries. Failure to achieve modification of these boundaries would result in MP Materials not being able to extract the full reserve estimated in this study. It is MP Materials’ expectation that it will be successful in modifying this permit condition. In SRK’s opinion, MP Materials’ expectation in this regard is reasonable.

A portion of the pit encroaches on an adjoining mineral right holder’s concession. This portion of the pit only includes waste stripping (i.e., no rare earth mineralization is assumed to be extracted from this concession). The prior owner of Mountain Pass had an agreement with this concession holder to allow this waste stripping (with the requirement that aggregate mined be stockpiled for the owner’s use). MP Materials does not currently have this agreement in place, but SRK believes it is reasonable to assume MP Materials will be able to negotiate a similar agreement.

SRK is not aware of any other risk items that can reasonably be assumed to impact access, title, right, or ability to perform work on the property.

 

 

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4

Accessibility, Climate, Local Resources, Infrastructure, and Physiography

The Project is located in San Bernardino County, California, north of and adjacent to Interstate 15 (I-15), approximately 15 miles southwest of the California-Nevada state line and 30 miles northeast of Baker, California (Figure 3-2).

 

4.1

Topography, Elevation, and Vegetation

The area is in the southwestern part of the Great Basin section of the Basin and Range physiographic province, which is characterized by a series of generally north to south-trending mountain ranges separated by broad, low-relief alluvial basins, which often have internal drainage (Peterson, 1981).

The Project occupies the highest elevation along I-15 between Barstow, California, and Las Vegas, Nevada. Elevations range from 4,500 to 5,125 feet (ft) above mean sea level (amsl), with most of the site located between 4,600 to 4,900 ft amsl. Clark Mountain (located northwest of the Project) is the highest local peak at 7,903 ft amsl.

The major habitat in the Project area is Mojave Desert scrub. Local surface drainages support a mixture of scrub and riparian species. Vegetation is characterized by various yuccas with a predominance of Eastern Joshua trees, larger shrubs, thorn bushes, and a host of smaller shrubs. Areas of ongoing disturbance in the Project area are barren of vegetation.

 

4.2

Accessibility and Transportation to the Property

The nearest major city is Las Vegas, Nevada, located 50 miles to the northeast on I-15. The Project lies immediately north of I-15 at Mountain Pass and is accessed by the Bailey Road Exit (Exit 281 of I-15), which leads directly to the main gate. The mine is approximately 15 miles southwest of the California-Nevada state line in an otherwise undeveloped area, enclosed by surrounding natural topographic features. I-15 follows the natural drainages, east-west between the Clark Mountain and Mescal mountains ranges, cresting at Mountain Pass Summit at an elevation of 4,730 ft amsl.

All access to the Project is controlled by MP Materials, and there is no public access through the Project area. All public access roads that lead to the Project are gated at the property boundary.

MP Materials maintains the existing infrastructure for the Project in support of mining and processing activity. A manned security gate is located on Bailey Road for providing required site-specific safety briefings and monitoring personnel entry and exit to the Project.

 

4.3

Climate and Length of Operating Season

The climate at Mountain Pass is described as arid desert, generally hot and dry in the summer and mild in the winter, with limited precipitation and cloud cover. Based on Western Regional Climate Center Statistics, the coldest month of the year is January with an average minimum temperature of 29.5°F (-1.4°C). The warmest month is July with an average high temperature of 92.8°F (33.8°C).

Precipitation in the area of the mine averages 8.4 inches per year. The maximum precipitation from a single storm in the past 45 years was 5.9 inches (Geomega, 2000). Most storms yield a precipitation of 0.5 inch or less. Precipitation most frequently occurs during November through February, accounting for over 40% of the annual total rainfall. However, the most significant portion of the annual rainfall can

 

 

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occur as summer thunderstorms during July and August with average monthly precipitation above 1.0 inch per month during these two months. These storms may result in heavy rainfall and flash floods. The snowfall in the winter months can accumulate rapidly but has minimal effect on operations. Operations at the Project are year-round.

 

4.4

Infrastructure Availability and Sources

MP Materials has fully developed operating infrastructure for the Project in support of extraction and concentrating activities. A manned security gate is located on Bailey Road for providing required site-specific safety briefings and monitoring personnel entry and exit to the Project.

Given the relative proximity of the Project to the city of Las Vegas, Nevada, most personnel at the Project commute from the greater Las Vegas area. This regional city provides an adequate source of skilled and unskilled labor for the operation.

Outside services include industrial maintenance contractors, equipment suppliers, and general service contractors. Access to qualified contractors and suppliers is excellent due to the proximity of population centers, such as Las Vegas, Elko, Nevada (an established large mining district), and Phoenix, Arizona (servicing the copper mining industry).

Power to the Mountain Pass facility is currently supplied by a 12-kV line from a Southern California Edison substation two miles away. The mine historically met thermal demands of the process circuit through use of boilers running on fuel oil, diesel, and propane. Development activities completed by the prior Project owner included the construction of a Combined Heat and Power (CHP) or co-generation (cogen) power facility to address the increased electrical demands associated with the process flow sheet utilized at that time. This CHP plant is in the final stages of being recommissioned and will provide for all the electricity and steam needs for all process areas of the site starting in early 2022.

Water is supplied through active water wells located eight miles west of the Project. Fire systems are supplied by separate fire water tanks and pumps.

Site logistics are straightforward with the current concentrate product currently shipped in Super Sacks within a shipping container by truck approximately 4.5 hours to the port of Los Angeles. At the port, the containers are loaded onto a container ship and shipped to the final customers.

 

 

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5

History

 

5.1

Prior Ownership and Ownership Changes

The Molybdenum Corporation of America (MCA) purchased the Birthday claims and the Sulfide Queen properties in 1950 and 1951, respectively. In 1974, MCA changed its name to Molycorp, Inc. (“Old Molycorp”). In 1977, Union Oil of California (Unocal) purchased Old Molycorp and operated the company as a wholly-owned subsidiary. In 2005, Chevron Corporation purchased Unocal. On September 30, 2008, Chevron sold the Mountain Pass facility and Rare Earth business, including the rights to the name Molycorp, to a private investor group who formed Molycorp, LLC. Molycorp, Inc. (“Molycorp”) was formed on March 4, 2010, for the purpose of continuing the business of Molycorp, LLC in corporate form. Molycorp filed for Chapter 11 bankruptcy protection in June 2015. As part of the corporate restructuring in the bankruptcy proceedings, the former assets of Molycorp associated with the Project were split between multiple parties. This included MPMO, which purchased the real property (e.g., equipment, surface rights, water rights, surface use rights, access rights, easements, etc.) and SNR, which purchased the subsurface mineral rights and certain intellectual property.

MPMO entered into a lease agreement with SNR on April 3, 2017, allowing MP Materials to extract rare earth products and byproducts from the Project mineral rights (note that this agreement excludes rights to all other minerals and hydrocarbons that could be present at the Project) and utilize the intellectual property, held by SNR. At the time of entering into the lease agreement, MPMO and SNR had shareholders common to both entities; however, they were not partners in business nor did they hold any other joint interest. On November 17, 2020, MPMO and SNR were combined with FVAC and became wholly-owned subsidiaries of FVAC, which was in turn renamed MP Materials Corp. Consequently, the intercompany transactions between MPMO and SNR did not continue after the business combination.

 

5.2

Exploration and Development Results of Previous Owners

The mining history of the area began with the organization of the Clark Mining District in 1865. This district produced about US$5,000,000 in silver between 1865 and about 1895 (Olson et al., 1954). Between 1900 and 1920, many small lead, zinc, copper, gold, and tungsten mines were operated in the area.

Mining at Mountain Pass began in 1924 when prospectors identified galena (lead sulfide) on Sulfide Queen Hill, which is near the location of the existing open pit. Several small shafts and trenches were excavated by various operators; however, no ore was shipped. The Sulfide Queen mine was developed and worked for gold between 1939 and 1942, producing about 350 ounces of gold from an inclined shaft about 320 ft deep and about 2,200 ft of workings developed on four levels.

The discovery of rare earth mineralization at Mountain Pass was made in April of 1949 by prospectors searching for uranium. Having noted that samples from the Sulfide Queen gold mine were radioactive, prospectors returned to the area and discovered a radioactive vein containing a large proportion of a light brown mineral (bastnaesite) that the prospectors were unable to identify. This original discovery is known as the Birthday vein. The prospectors sent a sample of the unknown mineral to the United States Bureau of Mines for identification.

 

 

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The USGS confirmed the bastnaesite discovery and made a public announcement in November 1949 (Olson et al., 1953). This attracted the attention of several mining companies, including MCA, which purchased the Birthday group of claims in February 1950. MCA sank a 100 ft-deep shaft on the Birthday claims, but no mineable ore was delineated, and development was stopped.

During this time, prospectors identified carbonatite dikes throughout a wider, adjacent area. The USGS proceeded to conduct detailed mapping of the entire Mountain Pass area. During this work, the USGS staff identified a massive body of carbonatite to the south of the Birthday claims, largely made up of barite, calcite, dolomite, and bastnaesite. Much of this carbonatite body was located on the original Sulfide Queen claims. MCA bought the Sulfide Queen claim group and the surrounding properties in January 1951. The existing gold mine and its associated equipment and buildings were also purchased, and a new crushing plant was installed. MCA drilled several hundred shallow churn holes in the following months and analyzed the cuttings for their rare-earth element contents (Olson et al., 1954).

Production of rare earth concentrate at the Project began in 1952, using the old gold plant, a new ball mill, and flotation cells from MCA’s Urad, Colorado, molybdenum property. Mining started on a portion of the deposit where the ore averaged more than 15% TREO. The production rate varied from 80 to 120 st per day.

MCA signed a contract with the U.S. General Services Administration to produce rare earth concentrates for the government stockpile. By 1954, MCA shipped one hundred and twenty 60 t carloads of bastnaesite concentrate to the government stockpile, thereby fulfilling the terms of the contract. Other markets for TREOs had not yet developed, and the mine and mill operated part-time with a small crew.

Owing to the increasing demand for europium for use in color televisions, MCA constructed a europium oxide plant in 1965 and increased production six-fold from the previous year to approximately 6.1 million pounds (Mlb) of TREO concentrate. The following year, a new concentrator was completed with a capacity of 600 metric tonnes per day. At the start of 1965, MCA produced 6,000 pounds per year (lb/yr) of europium oxide. By year-end, production of europium oxide reached 20,000 lb/yr. By the end of 1966, total production at the Project had quadrupled to 24 Mlb/yr of TREO concentrates.

Old Molycorp (formerly MCA) undertook a major geologic evaluation program at Mountain Pass between 1976 and 1980. MCA and Old Molycorp drilled dozens of diamond drillholes between 1953 and 1992 for exploration, mine development, and condemnation. More than 300 new mining claims were added over ground which could potentially contain rare earth mineralization. Regional aeromagnetic and radiometric surveys were conducted within and beyond the known rare earth mineralization, and Landsat imagery for the region was evaluated. The geological program included characterization of the alkaline rocks and rare earth mineralization of the district and involved detailed geologic mapping and petrographic studies of the Sulfide Queen deposit and the surrounding rocks. Ground-based geophysical surveys were completed over the known bastnaesite-bearing carbonatite and associated intrusive rocks.

Due to the continued expansion of the rare earths market, a new separation plant was completed in 1982, which could produce samarium and gadolinium oxides up to 99.999% in purity by solvent extraction (SX). Subsequently, the plant was modified to produce high-purity terbium oxide for fluorescent lighting.

 

 

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In 1989, Old Molycorp began production of dysprosium oxide and increased its output of neodymium to satisfy the demand created by the growing neodymium-iron-boron permanent magnet industry. By 1990, lanthanide processing facilities at Mountain Pass expanded to produce various TREO concentrates. Between 1995 and 1997, Molycorp produced and sold in excess of 40 Mlbs of rare earth oxide products per year. Limited mining of overburden and mineralized rock took place through 2002. The historic mill entered care and maintenance in 2002. Between 2007 and 2012, there was limited production of rare earth oxides from various types of stockpiled rare earth concentrates (primarily lanthanum concentrates and bastnaesite concentrate) through the historic separation facility.

In December 2010, under the new Molycorp, mining operations were restarted, and in January 2011, a major redevelopment project was initiated targeting modernization of milling and separation facilities. These new mining and separation facilities were intended to be developed in two phases, with the first phase targeting 19,050 metric tonnes (42 Mlb) of rare earth production per year and the second phase targeting 40,000 metric tonnes (88 Mlb) of rare earth production per year. This modernization included construction of a new mill, cracking facilities, separation facilities, and associated infrastructure, including power generation and reagent recycling facilities. The new separation facilities included production of cerium, lanthanum, neodymium, and praseodymium, with the remaining rare earths sold as a samarium, europium, and gadolinium (SEG) concentrate. During initial construction activities, Molycorp changed its development strategy and decided to build out capacity for both phases at the same time. Construction activities were largely completed by the end of 2013, with all first phase equipment constructed and most of the second phase constructed. Ramp up of the concentrator, separation facility and associated infrastructure (e.g., chlor-alkali/reagent recycling) encountered several issues that limited production and prevented operations from achieving targeted goals. 2013 production from Mountain Pass was approximately 7.7 Mlb of rare earth oxides, and 2014 production was approximately 10.5 Mlb. January through June 2015 production was approximately 8.1 Mlb of rare earth oxides. Molycorp declared bankruptcy in June 2015, and mining and processing operations were halted at that time.

The current operator, MP Materials, restarted mining and milling operations in December 2017. MP Materials does not currently separate individual rare earths and instead sells a bastnaesite concentrate. 2018 production totaled approximately 29,400 metric tonnes of concentrate with approximately 13,900 metric tonnes contained rare earth oxides. 2019 production totaled 58,535 metric tonnes of concentrate with approximately 28,442 metric tonnes contained rare earth oxides. 2020 production totaled 69,430 metric tonnes of concentrate with approximately 38,561 metric tonnes contained rare earth oxides. The most recent nine months of production (January through September 2021) totaled 57,154 metric tonnes concentrate production with 32,152 metric tonnes contained rare earth oxide.

 

5.3

Historic Production

The reported historic production for the Mountain Pass deposit for the period 1953 through 1970, including the tonnage of mineralized and overburden materials mined, the plant feed grades and recovery, and pounds of rare-earth oxides produced, is shown in Table 5-1. The historic production from 1968 to 2002, including short tons mined, crushed, and milled, is presented in Table 5-2. Historic rare earth oxide production from 2009 to 2015, which includes reprocessing of existing stockpiles (2009 to 2012) and processing of freshly mined ore (2012 to 2015), is presented in Table 5-3. MP Materials’ historic rare earth oxide production from 2018 through May 2020 is presented in Table 5-4.

 

 

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Table 5-1: Production History, 1952 to 1970

 

Item

    

1952 to

1964

 

 

     1965        1966        1967        1968        1969        1970 (1)      Total     

Waste stripped, st

     0        0        0        15,000        20,000        85,000        14,000       134,000     

Ore mined and fed to

plant, st

     255,375        37,476        179,721        201,233        193,100        259,097        182,290       1,308,292     

Flotation Plant Feed,

% TREO

     9.1        10.2        9.1        8.3        8.1        7.5        7.2       8.3     

Concentrate No. 400,

klb TREO

     31,934        6,094        12,873        16,483        2,361        2,188        7,519       154,444     

Concentrate No. 401,

klb TREO

     0        0        11,139        8,001        20,408        25,155        10,289       0     

Flotation Plant

Recovery, %

     68.6        80.1        73.0        73.2        72.7        70.5        68.1       0     

Chemical Plant Feed,

klb TREO

     0        6,899        18,380        13,198        14,087        19,604        11,178       83,346     

RE Oxide Nos. 410/411,

klb TREO

     0        275        282        307        1,731        409        0       3,004     

Cerium Nos. 530/532,

klb CeO

     0        0        1,925        1,668        1,680        1,901        1,672       8,846     

Lanthanum, 521,

klb TREO

     0        0        0        3,250        6,669        7,568        5,522       23,009     

Lanthanum, 523,

klb TREO

     0        0        306        501        249        28        64       1,148     

Neo-Praseo No. 545,

lb Pr6O11

     0        0        0        0        0        74,702        3,677       78,379     

Gadolinium No. 573,

lb Gd2 O

     0        0        0        0        17,084        17,881        13,990       48,955     

Gad-Sam No. 575,

lb TREO

     0        0        0        9,961        12,095        0        0       22,056     

Samarium No. 583,

lb Sm2 O3.

     0        0        0        0        29,600        0        0       29,600     

Europium Nos. 500/501/

510/510B/511, lb

     0        1,845        11,384        9,058        3,234        7,847        8,226       41,594     

Source: Mountain Pass monthly operational reports

(1): Through October 31, 2007

 

 

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Table 5-2: Mine Production History, 1971 to 2002

 

Year      Mined (st)      Crushed (st)      Milled (st)      Overburden (st)              
1971        214,000        181,175        181,175        No data     
1972        163,000        228,488        228,488        No data     
1973        303,000        305,072        305,073        No data     
1974        479,000        499,597        499,596        9,100     
1975        296,693        296,693        296,693        70,100     
1976        355,253        308,938        308,938        73,980     
1977        314,946        321,508        321,508        66,255     
1978        292,760        266,757        266,757        132,200     
1979        326,010        358,399        358,399        327,760     
1980        386,927        360,068        360,068        219,345     
1981        371,553        370,207        370,207        225,691     
1982        400,428        400,427        391,417        221,625     
1983        485,315        322,771        371,252        226,000     
1984        621,714        439,000        543,354        728,000     
1985        365,000        204,000        253,000        1,233,000     
1986        343,000        214,000        225,000        1,225,000     
1987        402,000        320,000        358,000        1,072,000     
1988        143,000        214,000        221,764        1,049,000     
1989        445,000        419,000        418,446        1,610,000     
1990        706,000        508,000        480,161        1,749,000     
1991        404,000        446,000        336,344        2,477,000     
1992        275,000        247,000        409,000        1,771,000     
1993        540,000        447,000        433,000        1,232,000     
1994        567,000        494,000        508,000        1,217,000     
1995        714,000        546,000        537,000        2,388,000     
1996        604,000        551,000        544,000        2,312,000     
1997        632,000        452,000        424,000        3,355,000     
1998        234,000        269,000        321,000        688,000     
1999        94,000        0        0        43,000     
2000        78,000        0        0        239,000     
2001        175,010        260,000        175,010        634,000     
2002        201,520        217,204        183,487        255,520     

Source: Mountain Pass monthly operational reports

Mill quantities do not include tailings that were reprocessed.

Between 1975 and 1982, crushing tonnages were not recorded (assumed to be the same as milling tonnages).

Table 5-3: Mountain Pass Production History, 2009 to 2015, as Separated RE Products

 

Year        TREO Production (Metric Tonnes)              
  2009          2,103     
  2010          1,296     
  2011          3,062     
  2012          2,236     
  2013          3,473     
  2014          4,769     
  2015(1)          3,678     

Source: Molycorp 10-K and 10-Q filings

  (1):

January to June production

 

 

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Table 5-4: Mountain Pass Production History, 2018 to 2021, as Bastnaesite Concentrate

 

Year    TREO Production (Metric Tonnes)             

2018  

   13,913    

2019  

   28,442    

2020  

   38,561    

2021(1)  

   32,152    

Source: MP Materials

  (1):

January to September production

 

 

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6

Geological Setting, Mineralization and Deposit

 

6.1

Regional Geology

Mountain Pass is located in the southern part of the Clark Range in the northern Mojave Desert. The Mojave is situated in the southwestern part of the Great Basin which extends from central Utah to eastern California and is characterized by intense Tertiary regional extensional deformation. This deformational event resulted in north-south trending mountain ranges separated by gently sloping valleys, characteristic of Basin and Range tectonic activity. The Mountain Pass rare earth deposit is located within an uplifted block of Precambrian metamorphic and igneous rocks that is bounded to the south and east by basin-fill deposits in the Ivanpah Valley. This block is separated from Paleozoic and Mesozoic rocks on the west and southwest by the Clark Mountain fault, which strikes north-northwest and dips from 35° to 70º west but averages 55 Wº. The North Fault forms the northern boundary of the block, striking west-northwest and dips from 65° to 70° south (Olson, et al., 1954; Castor, 2008). Geology of Mountain Pass is shown in Figure 6-1.

There are two main groups of rocks in the Mountain Pass area divided by age and rock type. These are Early Proterozoic high-grade metamorphic rocks, which are intruded by unmetamorphosed Middle Proterozoic ultrapotassic and carbonatite rocks. The Early Proterozoic high-grade metamorphic complex represents a wide variety of compositions and textures, as follows:

 

   

Garnetiferous micaceous gneiss and schist

   

Biotite-garnet-sillimanite gneiss

   

Hornblende gneiss, schist, and amphibolite

   

Biotite gneiss and schist

   

Granitic gneiss and migmatite; granitic pegmatite

   

Minor occurrences of foliated mafic rocks

The Middle Proterozoic ultrapotassic rocks are intrusive bodies of granite, syenite, and composite shonkinite-syenite, which contain augite and orthoclase. These have been intruded by carbonatites which formed swarms of thin dikes, stocks and the tabular Sulfide Queen carbonatite at the Project (Olson et al, 1954; Castor 2008). The Middle Proterozoic ultrapotassic rocks have been age dated using U-Th-Pb and 40Ar-39Ar methods at 1,410 ± 5 Ma and 1403 ± 5 Ma for shonkinite and syenite respectively. The rare earth-bearing carbonatite units, including the Sulfide Queen deposit, are younger with age dates, using Th-Pb ratios, of 1,375 ± 5 Ma (DeWitt et al, 1987). Both the Early Proterozoic metamorphic rocks and the Middle Proterozoic intrusive rocks have been crosscut by volumetrically minor, Mesozoic to Tertiary age dikes of andesitic to rhyolitic composition. Large portions of the Mountain Pass district are covered by younger (Tertiary to Quaternary) basin-fill sedimentary deposits (Olson et al, 1954; Castor 2008) (Figure 6-1).

Significant rare earth mineralization is only associated with the carbonatite intrusions. Strongly potassic igneous rocks of approximately the same age are known from other localities in and around the Mojave Desert, but no significant carbonatite bodies or rare earth mineralization have been identified (Haxel, 2004).

 

 

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LOGO

1,4800 1 inch = 400 fit P-16

Source: Geomega, 2012

Figure 6-1: Regional Geological Map

 

 

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6.2

Local and Property Geology

At Mountain Pass, the ultrapotassic rocks occur in seven larger stocks and as hundreds of small dikes. The largest single body is a composite shonkinite-syenite-granite stock approximately 6,400 ft in length and 2,100 ft wide (Olson et al, 1954). These rocks span a variety of compositions, from phlogopite shonkinite (melanosyenite) to amphibole-biotite (mesosyenite and leucosyenite) to alkali-rich granite (Haxel, 2004). These complex and varied lithologies are believed to be sourced from the same parent magma formed from partial melting of the upper mantle (asthenosphere) beneath the North American continent during the Middle Proterozoic. The different compositions reflect different phases of magma differentiation (Castor, 2008). A generalized geologic map of the area is shown in Figure 6-2.

The Sulfide Queen carbonatite, which hosts the mineralization at the Project is referred to as a stock but is a roughly tabular, sill-like body that strikes approximately north and dips to the west at about 40° as shown in Figure 6-3. The carbonatite magma is believed to have formed by liquid immiscibility, separating from the same parent magma which formed the ultrapotassic rocks occurring nearby (Castor, 2008).

 

 

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LOGO

Bastnäsite Beforsite (bb) Bastbäsite Dolosövite (bd) Bastnäsite Sövite (bs) Monazite Carbonatite (mc) Breccia (bx) Gneiss and Schist (gn) 85 80 A’ - 35.4800° N NA B’ 50 m 115.5300 W

Source: Castor, 2008

Figure 6-2: Generalized Geologic Map – Sulfide Queen Carbonatite

 

 

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LOGO

bs bs gn mc ds bs 4670 level Drill Hole Bastnäsite Beforsite (bb) Bastnäsite Dolosövite (bd) Bastnäsite Sövite (bs) Monazite Carbonatite (mc) Breccia (bx) Gneiss and Schist (gn)

Note: Section looking N-NE

Source: Castor, 2008

Figure 6-3: Schematic Cross Section (A-A’) of Sulfide Queen Carbonatite

 

6.2.1

Local Lithology

In the open pit and to the south, east and west, lithology is dominated by gneiss and the Sulfide Queen carbonatite. Immediately north of the pit, carbonatite is found at surface and a small outcrop of syenite is found adjacent to and on the east flank of the Sulfide Queen. The Sulfide Queen extends to the contact with shonkinite and ultrapotassic granite approximately 650 ft northwest of the open pit boundary.

The carbonatite rocks at the Project have been divided by geologists at Mountain Pass into six types:

 

   

Bastnaesite sövite (Bastnaesite-barite sövite)

 

   

Bastnaesite beforsite (Bastnaesite-barite sövite)

 

   

Bastnaesite dolosövite (Bastnaesite-barite dolomitic sövite)

 

   

White sövite (White bastnaesite-barite sövite)

 

   

Parisite sövite (Parisite sövite)

 

   

Monazitic sövite (Monazite-bearing carbonatite)

These divisions are based on the carbonate mineral composition of the carbonatite, either calcite or dolomite, the dominant rare earth mineral, texture and other criteria detailed in the following sections

 

 

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(Castor 1988, 2008). The different carbonatite types and their specific mineralization are discussed in detail in Section 6.3.

Breccia is found within and adjacent to the Sulfide Queen and includes altered clasts of country rock as well as carbonatite. It is most abundant in the northern part of the open pit and to the south under the former mill. Breccia textures range from matrix to clast supported breccia with rounded to angular clasts. In the hanging wall of the Sulfide Queen, breccia occurs as a stockwork while in other areas it appears to have formed by intrusive stoping. In the footwall of the carbonatite, the breccia is composed of rounded and crushed gneiss, syenite and shonkinite, which is interpreted by Castor (1988, 2008) as indicating a pre-carbonate intrusive formation. Breccia has previously been thought to be unmineralized but contains monazite in places.

 

6.2.2

Alteration

Alteration at the Property is primarily contact metamorphism associated with the emplacement of the Sulfide Queen carbonatite. It is primarily fenitic alteration and found in the country rock adjacent to the carbonatite. Fenitic alteration or fenitization is associated with carbonate-rich fluids and is characterized by secondary potassium feldspar, phlogopite and magnesio-riebeckite with chlorite and hematite in places. Owing to the resulting distinctive color and textures of these minerals, the fenitic alteration type is relatively easy to recognize in outcrop and drill core by its light-colored minerals. Fenitization is typically less intense and widespread proximal to the ultrapotassic rocks relative to the intense alteration observed in the more reactive Middle Proterozoic rocks in the open pit area (Castor, 1988, 2008).

Other alteration identified locally, includes hydrothermal alteration and silicification around the Celebration Fault. This is considered late stage and has little effect on mineralization (Castor, 1988; 2008).

The presence of sillimanite in the biotite-garnet-sillimanite gneiss indicates that rocks of the Middle Proterozoic age reached high temperatures and pressures during metamorphism and were metamorphosed to the granulite facies. The carbonatite sills are not metamorphosed, and the Late Proterozoic age ultrapotassic rocks show limited contact metamorphism where these rocks host carbonatite.

 

6.2.3

Structure

Structural controls include local brecciation and faulting. Regional structural controls include the Clark Mountain and North Faults, which bound the block separating the Proterozoic rocks at the Property from the surrounding Paleozoic and Mesozoic age rocks. The Clark Mountain Fault strikes north-northwest and dips from 35° to 70º W but averages 55º W. The North Fault strikes west-northwest and dips from 65° to 70º S and has offset the Clark Mountain Fault by an estimated 1,200 ft near the Property. In general, all major faults in the Property area strike north-westerly and dip to the southwest. This includes the Middle and South Faults near the open pit (Olsen et al, 1954; Castor, 2008).

Within the open pit area, the important faults are the Ore Body, Middle and the Celebration faults. The Ore Body Fault is a splay off of the North Fault and the carbonatite and ultrapotassic rocks are found primarily between the Middle and Ore Body Faults. Both of these are normal faults that strike northwest and dip moderately to steeply southwest. Both faults display evidence of left-lateral and dip-slip displacements and were active until the Pliocene-Pleistocene. Both faults contain substantial gouge

 

 

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zones and are barriers to groundwater flow. Many smaller faults with similar orientations and movement histories have been mapped between these two faults.

The Celebration Fault transects the open pit along the highwall and dips into the pit. It also functions as a groundwater conduit and is a target for two dewatering wells. This structure is sub-parallel to the Middle Fault and strikes at an average of N60º W with a dip of approximately 60° SW. Although appreciable dip-slip offset is not noted north of 800 NW on the mine grid, shallowly plunging slickensides indicate a component of right lateral strike-slip motion. The Celebration Fault is marked by a 10 to 20 ft wide zone of shearing and brecciation with only local cementation. The Friendship Fault visible in the pit dips approximately 78º NE and is considered to be a splay off the Celebration Fault. Information from drilling indicates that the Sulfide Queen carbonatite has offset downdip by a series of faults with limited displacement. These structures are sub-parallel to the Friendship Fault, do not offset the Celebration Fault and displacement of the Sulfide Queen carbonatite is less than 100 ft in most places (Castor, 1988; Molycorp, 2003; Nason, 2009).

 

6.3

Significant Mineralized Zones

Mineralization occurs entirely within the Sulfide Queen carbonatite within the Project area. This has been defined through drilling and mapping. Grade distribution internal to this mineralized zone is variable. Higher grade zones (>10% TREO) tend to occur in lenses parallel to the hangingwall/footwall contacts, both downdip and along strike. They also occur along faults which have different orientations; meteoric water in faults dissolved host carbonate minerals leaving behind a higher concentration of bastnaesite in a weathered host rock. Continuity of mineralization internal to the carbonatite zone is well defined both along strike and downdip.

The currently defined zone of rare earth mineralization exhibits a strike length of approximately 2,750 ft in a north-northwest direction and extends for approximately 3,000 ft downdip from surface. The true thickness of the >2.0% TREO zone ranges between 15 to 250 ft.

The principal economic mineral at the Project is bastnaesite, a rare earth fluorocarbonate with the generalized chemical formula LnCO3F, where Ln is a variable representing a lanthanide elemental component (usually lanthanum or cerium). This naming convention is applied throughout this resource report. The bastnaesite composition at the Project is dominated by cerium, lanthanum, and neodymium, with smaller concentrations of praseodymium, europium, samarium, gadolinium, dysprosium, terbium and the heavier rare-earth elements.

Bastnaesite mineralization at the Project is entirely restricted to carbonatite rocks and its nearby breccia which were subdivided by Castor (1988, 2008) as described below. Non-mineralized rock types within the open pit area are also described.

Bastnaesite Sövite

Bastnaesite-sövite is a calcite-rich mineralized rock type containing relatively coarse, early-formed bastnaesite, along with recrystallized barite phenocrysts, in an anhedral matrix of fine calcite and barite. Where unaltered, this material is a pink to mottled white and red-brown rock carrying about 65% calcite, 25% strontian barite, and 10% bastnaesite. However, chemical and mineralogic changes subsequent to crystallization have produced more complex mineralogy. The sövite is characterized by relatively high calcium, strontium and lead, moderate barium and low phosphorous.

 

 

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The bastnaesite sövite forms the basal portions of the resource area, and all of the resource at the north end of the pit. At the south end of the pit, sövite makes up less than half the mineralized zone thickness.

Celestite occurs in the bastnaesite sövite as bladed replacements and outgrowths from barite phenocrysts. Celestite is particularly abundant, along with variable amounts of very coarse bastnaesite, in a basal sheet of otherwise unaltered sövite about 50 ft thick. This celestite sövite zone is separated from the main mineralized body by a zone of gneiss and/or breccia. Late celestite veins have been observed cutting talc-altered sövite.

Dark brown or ochre limonite is locally pervasive in sövite, particularly in silicified ore. Such rocks rarely have higher iron contents than unaltered sövite. Coarse bastnaesite typifies sovitic mineralized rock. On the 4640 level the average bastnaesite grain diameter is about 300 µm. For the most part, monazite [LNPO4)] occurs sparingly in the sövite, almost always as small primary euhedral and patches of radial secondary needles.

Bastnaesite Beforsite

The bastnaesite beforsite unit generally lies above the sovitic material and is separated from it by dolosovite. Bastnaesite beforsite is a carbonate-rich mineralized rock type, containing ferroan dolomite (ankerite) as the major carbonate phase, instead of calcite, and is largely unaltered. Locally this rock contains minor quartz. Beforsite is tan or grey to pinkish tan and contains abundant grey or purple to pink and white single-crystal barite phenocrysts. The matrix consists mainly of fine dolomite rhombs set in very fine interstitial material consisting mainly of bastnaesite with calcite and barite. The mineralogical composition of an average beforsite is about 55% dolomite, 25% barite, 15% bastnaesite, and 5% calcite. Zones of barite-rich beforsite, associated with barite-poor zones have been logged in core holes and noted during pit mapping. Compared with the sövite, beforsite in pit samples has higher Ln and Ba, along with lower Sr and Pb. Phosphate content is variable but can be high in areas of irregular late veinlets of felty monazite. This is known as “bone” monazite and can be as much as 5% of the rock.

Dark brown limonitic alteration occurs in places in the beforsite, particularly along faults and in structural zones. In many instances, the limonite forms rhomb-shaped pseudomorphs indicating it formed by replacing the ferroan dolomite. In addition, secondary lanthanide minerals occur in portions of the beforsite such as sahamalite [(Mg,Fe2+)Ln2(CO3)4], synchisite [synchysite, CaLn(CO3)2F] and ancylite [SrLn(CO3)2(OH)•H2O] which was also identified using XRD. Large amounts of these secondary LN carbonates occurring within beforsite are associated with secondary calcite. Along the south wall of the pit, the beforsite contains crude, nearly vertical banding. On close examination, this is seen to consist of braided discontinuous veins of late bastnaesite/calcite. This texture probably formed by upward streaming of lanthanum and calcium-rich residual fluids remaining in the beforsite after dolomite crystallization.

Bastnaesite Dolosovite

Bastnaesite dolosovite occurs in a 100 to 200 ft wide zone between the beforsite and sövite. It contains both dolomite and calcite and is generally limonitic. Similar to the beforsite, dark brown limonite commonly forms pseudomorphs after dolomite rhombs. The dolosovite generally contains white to pink recrystallized barite phenocrysts. Some dolosovite samples contain coarse bastnaesite as in the sövite, but often samples have fine, late beforsite-style bastnaesite. A line drawn along the interface

 

 

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between the zone of coarse (greater than 150 µm) bastnaesite average crystal sizes and the zone characterized by fine (less than 150 µm) average crystal size roughly bisects the bastnaesite dolosovite zone.

Chemically, the dolosovite shows both sovitic and beforsitic attributes. It is highly variable in terms of gangue mineralogy, particularly with regard to the carbonate minerals which show much evidence of secondary redistribution. In some samples, dolomitization is obvious, along with later limonitic replacement of the dolomite. In other locations, late white to brown calcite veining is abundant.

Some consider the dolosovite to be a hybrid rock and not a separate intrusive type. In this case, it is plausible it was formed by carbonate redistribution during and after intrusion of the beforsite. Based on bastnaesite grain size, it is mainly dolomitized sövite; but contains some finely divided bastnaesite and is in part calcitized beforsite. Strongly limonitized dolosovite, referred to as “black ore”, creates extreme milling problems. “Black ore” is mainly restricted to the dolosovite but in places extends into the beforsite. This material is generally dark brown soft material with white calcite veining. It typically exhibits high lanthanum content, carrying large amounts of coarse or fine grained bastnaesite. In part, the elevated lanthanide (Ln) values may be due to removal of carbonate, resulting in an abundance of void space allowing the formation larger grain sizes. This material generally has relatively low densities and is poorly indurated. Analysis of this rock type shows that bastnaesite dolosovite has above average iron, manganese, and phosphorous contents as compared with the bastnaesite sövite.

The bastnaesite dolosovite has high strontianite contents where derived from sovitic rock. It is also locally high in fine, anhedral, late-stage silica. Although the dolosovite appears to be dominated by alteration minerals, it rarely contains talc.

Ln-bearing minerals other than bastnaesite commonly occur in the dolosovite, though mainly as minor phases. Bright yellow synchisite replacing bastnaesite was observed in many thin sections. Secondary sahamalite and ancylite have also been identified in many dolosovite samples. Bastnaesite in dolosovite is generally yellow-brown or dark-brown, rather than in normal light tan to grey colors. Bone monazite is more abundant than primary monazite.

White Sövite

White sövite occurs above the beforsite in the southwest corner of the pit (current pit bottom 4,300 ft). It carries very fine, late bastnaesite as in the beforsite, but contains little or no dolomite. White sövite appears to be the product of late stage calcitization of beforsite by rising residual fluids responsible for late bastnaesite/calcite deposition in the underlying beforsite.

In addition to fine bastnaesite, the white sövite contains abundant single-crystal barite phenocrysts as in the beforsite. Chemically, white sövite has high Ln and low Pb relative to beforsite. Its Sr content ranges from low to moderate. Phosphate contents are variable, with most present as veins of bone monazite.

On the 4640 level, the white sövite is exposed as a thick dike within hangingwall stockwork breccia 10 to 20 ft above the beforsite. Drillhole 85-1 intercepted 80 ft of white sövite before encountering dolomitic carbonatite.

Parisite Sövite

Parisite sövite is found in the pit above the 4700 level in the footwall. A dike carrying about 20% of flow-oriented parisite [CaLn2(CO3)3F2] was mapped on the 4760 level at the south end of the pit. This

 

 

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dike was intercepted in core hole 85-2. More information about this rock type is discussed by Sherer (1979).

Monazitic Carbonatite

Bodies of carbonatite which contain primary monazite in amounts that approach or exceed bastnaesite contents occur within, and adjacent to, the mineralized zone. In addition, monazitic sövite comprises most of the small carbonatite dikes in the vicinity of the mineralized zone.

The monazitic carbonatite has low total TREO content, generally in the 2% to 4% range. It is also characterized by high Ca and P, and low Ba. In hand specimen, the monazitic carbonatite is nearly equigranular because barite phenocrysts are sparse or lacking.

Although sovitic and beforsitic carbonate rock types have both been documented, nearly all of the monazitic-bearing carbonatite rocks observed on the 4700 to 4640 levels are dolosovite. Monazite sövite is abundant in core holes drilled on the north part of the pit. Significant amounts of monazite dolosovite occur at the south end of the mineralized zone and extend beneath the mill.

Monazitic carbonatite is generally associated with brecciated rocks. Small, phlogopitized clasts are commonly present in the monazite carbonatite as well as phlogopite xenocrysts. At the north and south ends of the pit monazitic carbonatite appears to form envelopes around breccia masses. A large monazite dolosovite mass along the hangingwall of the deposit contains areas rich in clasts.

The monazite in the monazitic carbonatite occurs predominantly as primary euhedra or subhedra. Bone monazite replaces primary crystals in some samples. Where present, bastnaesite occurs as sparse corroded grains, generally observed in coarser sizes similar to those documented in the basal sövite.

The location of monazitic carbonatite masses, and the lack of barite phenocrysts suggest the monazitic magma was filter pressed out of the adjacent breccias. Formation of the monazitic carbonatite units probably post-dated sövite emplacement and predated beforsite emplacement.

Alteration in the monazitic carbonatite is similar to that observed in the dolosovite. However, “black ore” formed from monazitic carbonatite has not been recognized to date.

Breccia

Breccia with a carbonatite matrix comprises a significant proportion of the Mountain Pass carbonatite body. Like the related monazitic carbonatite, the breccia nearly always has low lanthanum oxide (LnO) and high P and has historically not been added to mill feed in significant quantities. Breccia has been observed in abundance at the north end of the current pit, and essentially limits mining in that direction due to metallurgical concerns. Breccia is also present at the south end of the pit, where considerable tonnages extend under the current mill location.

As observed by Sherer (1979), breccia occurrences associated with the main carbonatite body at the Project are variable. The breccia bodies were previously noted to be semi-continuous envelopes on the hangingwall and footwall contact with the carbonatite intrusion and interlayered within the mineralized rock types. In the hangingwall, they range from stockworks of randomly oriented or sheeted carbonatite dikes cutting altered gneiss, clast-supported breccia with more than 70% altered angular clasts, to matrix-supported breccia with angular to rounded clasts which locally grades into monazitic carbonatite with sparse clasts.

 

 

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In the footwall, abundant rounded clasts of gneiss, shonkinite, and syenite occur in a crushed rock matrix with little or no carbonatite. This breccia grades to matrix supported breccia with rounded clasts. Some footwall breccia has protomylonitic textures, along with occurrences of talc and crocidolite. Breccia at the north end of the pit is strongly altered to talc, which renders clast identification difficult. Brecciated zones have also been observed internal to the main carbonatite body.

 

6.4

Surrounding Rock Types

The carbonatite stock at the Project is intruded into the metamorphic rocks and the ultrapotassic suite. Both of these rock types are typically strongly fenitized near their contacts with carbonatite, and fenitized clasts are commonly included in igneous breccias at the edges of the intrusion (Castor, 1988).

 

6.5

Relevant Geological Controls

The primary geologic control on mineralization is lithology; and only the carbonatitic rock types appear to be favorable for economically significant rare earth mineralization. Although a number of high-angle normal faults bisect the mineralized zone, offset appears to be post mineral in all cases.

 

6.6

Deposit Type, Character, and Distribution of Mineralization

Mountain Pass is a carbonatite hosted rare earth deposit (USGS Deposit Model 10; Singer, 1986). The mineralization is hosted principally in carbonatite igneous rock. Mountain Pass is the only known example of a rare earth deposit in which bastnaesite is mined as the primary magmatic economic mineral in the world (Haxel, 2004).

Mineralization occurs entirely within the carbonatitic portion of the currently drilled geologic sections, although grade distribution internal to this mineralized zone is variable. Higher grade zones (>10% TREO) tend to occur in lenses parallel to the hangingwall/footwall contacts, both downdip and along strike. Continuity of mineralization internal to the carbonatite zone is well defined both along strike and downdip.

The currently defined zone of rare earth mineralization exhibits a strike length of approximately 2,750 ft (850 m) in a north-northwest direction and extends for approximately 3,000 ft (930 m) downdip from surface. The true thickness of the >2.0% TREO zone ranges between 15 to 250 ft (5 to 75 m).

Globally, carbonatites are subdivided into two main groups: apatite-magnetite bearing, mined for iron and/or phosphorus ± various by-products, and rare-earth bearing carbonatites. Many other commodities may be present in economically significant concentrations, such as uranium, thorium, titanium, copper, vermiculite, zirconium, niobium, and phosphorus (Singer, 1986). The majority of carbonatite complexes display a series of variable carbonatitic magma compositions, the majority of which are not significantly enriched in rare earths. Mountain Pass is unique in that the carbonatite does not exhibit such variation and has significant intervals of elevated rare earths throughout its entirety.

 

 

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7

Exploration and Drilling

 

7.1

Exploration

In 1949, the rare earth-bearing carbonatite was discovered by a USGS field team (Olson, et al., 1954). The discovery and exploration details of Mountain Pass was published in USGS Professional Paper 261, which included regional and local scale geological and structural maps as well as maps of the underground workings at the Sulfide Queen Mine. USGS Professional Paper 261 details petrography, mineralogy and chemical analyses in addition to structural and geologic data collected by the USGS. This document served as the basis for further exploration and eventual exploitation of the Mountain Pass Mine.

There is no other relevant exploration work, other than drilling, conducted by or on behalf of current and previous owners at the Mountain Pass Mine. Drilling is discussed in Section 7.2.

 

7.2

Drilling

Extensive drilling at the Mountain Pass mine has been undertaken since the 1950’s, some of which is utilized to define the orebody and relevant geological features. The prior owner, Molycorp, completed drilling campaigns in 2009, 2010 and 2011. Data prior to those exploration campaigns is historic. While this provides good geological and grade information, the historic drilling has no quality control data associated with it. In 2021, MP Materials performed a limited geotechnical and exploratory drilling campaign, and handled core logging/sampling in a similar manner to the 2009-2011 drilling

The 2009 drilling campaign consisted of an in-fill drilling program to upgrade the resource classification within and adjacent to the existing Sulfide Queen area. The program consisted of twelve, 5.5-inch reverse circulation holes around the south, west, and north sides of the pit. The 12 holes ranged in depth from 230 to 1,245 ft (70.1 to 379.5 m) and were drilled between December 2009 and February 2010. Sampling was done on 5 ft (1.524 m) intervals, and the bagged samples were delivered by SRK to the on-site sample prep facility. Among the 12 holes, MP-09-01 is missing all data.

The 2010 program was designed as a diamond core in-fill, exploration, and condemnation program. The program consisted of two core in-fill holes on the south side of the pit, two core exploration holes north of the pit, and two condemnation holes. One condemnation hole was diamond core drilled northwest of the existing waste rock dump to test a possible future tailings site; the other was a reverse-circulation (RC) hole drilled northeast of the pit, at the site of the separation plant expansion. Core sampling was conducted on 5 ft intervals and bagged samples were stored at the on-site sample preparation facility. RC samples were submitted as approximate 10-kilogram (kg) splits of the original recovered sample

In 2011, Molycorp initiated a new infill drilling campaign; however, this data was not included in the current resource estimation as wireframing had finished before the results were available. This data was incorporated for the first time in this new resource estimate. In addition to routine total rare earth assaying, Molycorp randomly selected 683 core samples for laboratory analysis of the individual light rare earth components.

Core recoveries from the 2009 and 2010 drill campaigns exceeded 95%. MP Materials has noted similar results for the 2011 and 2021 drilling as well. Sample protocols described in Sections 8.1

 

 

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through 8.3 of this report provide reproducible results. SRK is of the opinion that drilling and sampling in these campaigns provides generally accurate and reliable results.

MP Materials conducted a geotechnical / exploration diamond core drilling campaign in 2021 with 16 holes drilled at a total depth of 10,136 ft for engineering as well as resource modeling purposes. All cores have been sampled at an interval of 10 ft on host rocks, and 5 ft on ore rocks.

Figure 7-1 illustrates the locations of the drillholes, color coded by drill campaign. Several drillholes are located outside of the field of view but these do not impact the mineral resource model which is shown as block grades on the pit surface.

 

LOGO

Year 2021 2010 2000 1990 -8000c. 00 1980 1970

Note: colored points are drill collars shaded by relative approximate date of drilling.

Source: SRK, 2019

Figure 7-1: Drilling in MP Materials Pit Area

Geotechnical data for the project was acquired by detailed rock fabric mapping of surface exposures and subsurface sampling using drill core. SRK has reviewed the industry-accepted procedures and methods used by Call and Nicholas, Inc. (“CNI”), which are documented in Nicholas & Sims (2001) to characterize the rock mass. In SRK’s opinion, the geotechnical conditions are well characterized, and a sufficient number of holes have been drilled into the final pit wall to interpret the ground conditions.

CNI conducted laboratory testing to determine the intact and fracture strengths of the rock mass at their laboratory in Tucson, Arizona. Laboratory testing at this laboratory is done in general accordance with procedures outlined in ASTM standards for rock and soil testing. Using the intact and fracture strengths, rock mass strength estimates were developed using a procedure outlined in the Guidelines for Open Pit Slope Design (Read & Stacey, 2009). SRK has reviewed the rock mass strength calculations and inputs to the stability analysis. SRK concurs with the methods, approach, and results of the documented geotechnical study and interpretation of the results. Further discussion of the geotechnical parameters used for open pit mine design is presented in Section 13.1.

 

 

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8

Sample Preparation, Analysis and Security

In 2021, MP Materials performed a limited geotechnical and exploratory drilling campaign. The majority of data in the resource database is from historic drilling conducted prior to 2009. SRK has relied on prior discussions, from the time of Molycorp ownership, with former site geologists (e.g., Geoff Nason and John Landreth) for description of sample collection, preparation, analysis and security (Nason and Landreth; personal communication; 2009). SRK conducted a verification program at the Project between 2009 and 2010 that included reanalysis of archived core from historic drilling programs and a limited infill program. This is discussed in Section 9.2.

Subsequent to this, Molycorp completed an exploration/delineation drilling program during 2011. Additional wells for monitoring purposes were installed in 2012-2013. All sample processing was conducted at the Project. No additional drilling was completed until 2021, during which MP Materials drilled a series of 16 holes for geotechnical purposes (GT series), some of which were in carbonatite zones and featured economic mineralization. Similar to previous programs, samples were processed and analyzed at the on-site laboratory with duplicate samples analyzed by an outside lab for validation. SRK toured the laboratory and prep facility on site during an August 10-13, 2021, site visit. SRK is of the opinion that the sample preparation, security, and analytical procedures are adequate for reliance in the mineral resource estimation. Any uncertainty related to the historical or variable nature of the analyses have been dealt with in mineral resource classification as described in Section 11 of this report.

 

8.1

Historical Sampling

The sample and drilling procedures prior to 2009 described by Nason and Landreth (2009) indicate that during drilling, the core or drill cuttings were in the custody of the drillers or geologists or secured in an onsite storage location at all times. Field geologists delivered samples to the sample preparation area. The sample preparation and laboratory facilities were within the secured Mountain Pass property boundary. This was industry standard practice at the time for ongoing exploration at an operating mine. Access to the Mountain Pass Mine is controlled by security at the gate 24 hours per day. Drilling since 2009 has been conducted in and around the open pit, which is a restricted area. All drill cores and RC samples were transported from the drill sites by a Molycorp employee and stored in a secure storage area until the core or RC chips were logged. Sample security was controlled and supervised by Molycorp personnel. Molycorp observed industry best practice chain of custody.

Nason and Landreth (2009) described the sampling methods prior to 2009. After the core was logged, a geologist selected sample intervals for analysis. Sample intervals were based on lithology and were generally 5 ft in mineralized zones. It was the practice at the time of the historic drilling campaigns to only sample material that was visually mineralized. Sample intervals could be shorter or slightly longer at lithological contacts and through fault zones. Lithological contacts are generally sharp and recognizable.

The core was split longitudinally using a hydraulic core splitter. Half of the core was placed in a bag for analysis and the remaining half retained for geological reference. Following sample collection, the samples were delivered to the sample processing facility located in the mill facility. Preparation of the split core samples included overnight drying and subsequent crushing and pulverizing. The entire crushed and dried sample was then passed through a cone crusher, homogenized and split using a Jones splitter to a 100 gram (g) sample. Reject material was placed in envelopes and labeled for

 

 

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storage. From the 100 g sample, 10 g was delivered to the on-site lab for XRF analysis. The grain size of the 90 g of remaining sample was further reduced using a shatterbox swing mill. A split of the pulverized material was placed in sample envelopes and delivered to the Mountain Pass Lab. All pulp and coarse rejects were packaged and labeled. After analysis the pulp and coarse rejects were returned to the geology department for onsite storage.

SRK was not able to independently verify or observe the sampling methods employed during the historic drilling campaigns and has relied on verbal and written descriptions of the processes by former employees of Molycorp and its predecessors. SRK reviewed drill logs, sample summary sheets, a limited number of coarse and pulp rejects and remaining drill core. The remaining drill core is stored on site and is organized by drillhole and interval. Coarse and pulp rejects are no longer available on site.

SRK conducted a random inspection of the historic sample preparation area and core in the storage areas from the various major drilling programs and is of the opinion that sample handling, sample preparation and storage of core and rejects meets current industry accepted practices.

 

8.2

Sampling 2009-2011

The 2009 to 2011 drilling programs include photographs of core, a system of marking sample intervals on the core boxes, a sample numbering system and record-keeping for all sample intervals in the drill log.

Sampling procedures followed by SRK include:

 

   

A written record of the sample collected

 

   

Marking the sample interval on the core box

 

   

Identifying the sample interval and box interval on the inside top of the box

 

   

Photographing the core as both dry and wet core and core box top

 

   

Placing the split core into a pre-labeled sample bag

 

   

Inserting core blocks at the beginning and end of the removed core

 

   

Inserting a lath cut to the sample interval as a space keeper in the core box

Sample numbers were generated using a combination of the drillhole identification and from-to sample interval. Control samples were placed in the sample stream with similar numbers using a drillhole and interval so as to be unrecognizable to the laboratory. The sample interval used for control samples was beyond the total depth of the drillhole to eliminate confusion with an actual sample. This was noted on the sample log to avoid future confusion on total depth of drillholes.

 

8.3

Sampling 2021

Procedures of sampling 2021 drilling cores are similar to the procedures used in 2009-2011. Core samples were collected by MP Materials’ geologists, logged, split and provided to the on-site prep lab for analysis.

 

8.4

Laboratory Analysis

There were various analytical procedures used by MP Material’s predecessors for sample preparation and analytical methods. Historically, Quality Assurance/Quality Control (QA/QC) samples were not inserted into the sample stream as part of the drilling programs.

 

 

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There were two types of analytical techniques used for measuring TREO at the Project:

 

   

Gravimetric methods

 

   

X-ray fluorescence (XRF)

Results for rare earths were typically reported as TREO.

The analysis for the drilling data in the existing assay database was obtained primarily by XRF analysis.

 

8.4.1

Note on Assay Terminology

For many rare earth projects currently in the public domain, laboratory results typically include assays for all the individual rare earth oxides as well as for Y2O3 which is not strictly speaking a rare earth oxide but is geochemically very similar and therefore is often geologically associated with heavy rare earth oxides. The exact grouping of individual oxides into light and heavy categories is not consistent from one project to another.

Mountain Pass, in common with most other carbonatite deposits, is considerably enriched in light rare earth oxides (“LREO”) compared with heavy rare earth oxides and Yttrium (“HREO+Y”), due in this case to the predominance of bastnaesite whose mineral structure favors inclusion of lighter rare earth elements. The Mountain Pass assay package was limited to the lighter rare earth oxides, specifically La2O3, CeO2, Pr6O11, Nd2O3, and Sm2O3 and these were routinely summed together and reported as a single value representing the sum of the five individual oxide assays. Therefore, for the Mountain Pass project, the grades entered into the drillhole database as “LnO” or “REO” and presented in this report as “TREO” represent the sum of La2O3, CeO2, Pr6O11, Nd2O3, and Sm2O3.

Many rare earth projects discuss LREO or HREO+Y ratios by expressing one group as a percentage of the sum (LREO+HREO+Y) and may refer to this summed assay value as TREO or TREO+Y; however, this is not the case for Mountain Pass.

Specifically, the definition of the term TREO in this report is different from the same term typically used when discussing other projects; in this report, TREO is the sum of La2O3, CeO2, Pr6O11, Nd2O3, and Sm2O3 and it excludes the heavier rare earth oxides and yttrium oxide.

 

 

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8.4.2

Historical

Prior to 1970, Molycorp used a gravimetric method for samples from the drilling and sampling programs. The gravimetric method determined Re2O3% and was reported as TREO%. In this method, approximately 0.5 to 1.0 g of sample was dissolved through heating in a mixture of perchloric acid (HClO4) and hydrogen peroxide (H2O2). The rare earths were then isolated in two precipitation and dissolution steps using organic solvents and inorganic rinses. The first step involved using phenolphthalein and NH4OH and the second used oxalic acid. This procedure separated the TREO and thorium from iron, aluminum, uranium, titanium, phosphate, manganese, alkaline and alkali earth metals and other divalent cations. The final filtered precipitate of RE-oxalate was then ignited at 900 to 1,000°C and when cooled weighed as total Re2O3 (Jennings, 1966). SRK does not know the detection limit for this technique.

 

8.4.3

Current

The equipment used for the historic drilling programs was replaced with newer models and the on-site laboratory no longer primarily relies on the wet chemistry method that was standard during the early drilling programs.

Molycorp equipped the on-site lab with state-of-the-art equipment for analysis of rare earths. Currently, the on-site lab uses XRF and Inductively Coupled Plasma (ICP) techniques for determination of individual rare earth species and reports the analysis as individual TREO and TREO. Laboratory equipment at the on-site laboratory includes:

 

   

One Philips PW2404 x-ray spectrometer XRF with a PW2450 VRC sample changer capable of running up to 150 samples per day (the lab is currently capable of prepping 50 fusion disks per day)

 

   

One X’Pert PRO X-ray Diffraction (XRD) PANalytical

 

   

One Perkin and Elmer Atomic Absorption Spectrometer (AAS)

 

   

Two Ultima2 Inductively Coupled Plasma Atomic Emission spectrometers (ICP-AES) each capable of 100 samples per day

 

   

One Agilant Inductively Coupled Plasma-Mass Spectrometer (ICP-MS) with an Agilant 7500cc Octopole Reaction System capable of speciation that can analyze 600 samples per day

Table 8-1 presents the detection limits for the oxides and TREO parameters.

Table 8-1: Oxides and TREO Detection Limits, Mountain Pass Laboratory

 

                  

  Oxide   P2O5   ThO2   SiO2   Fe2O3   MgO   CaO   SrO   BaO   

                                                                 

 

Limit (%)

 

0.05

 

0.01

 

0.05

 

0.05

 

0.05

 

0.05

 

0.05

 

0.05

 

TREO

 

TREO

 

CeO2

 

La2O3

 

Pr6O11

 

Nd2O3

 

Sm2O3

     
 

Limit (%)

 

0.1

 

0.03

 

0.03

 

0.02

 

0.02

 

0.02

       

Source: SRK, 2012

 

8.4.4

2009 and 2010 Samples

Analyses of check assays and infill drilling samples were completed between 2009 and 2010 and were conducted at both the Mountain Pass Laboratory and at SGS Minerals in Lakefield, Ontario Canada. SGS Minerals has ISO/IEC 17025 accreditation.

Details of sample preparation and analysis for SGS Minerals are discussed in Section 9.

 

 

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Samples included:

 

   

Field blanks (roadside marble and scoria grab samples)

 

   

Pulp blanks prepared from purchased silica sand

 

   

Field duplicates (i.e., two splits of RC cuttings collected at the drill rig)

 

   

Coarse reject duplicates

 

   

Pulp duplicates

 

   

A pit standard (pulp prepared by Mountain Pass)

 

8.4.5

2011 Samples

The analysis for the 2011 drilling program completed by Molycorp was conducted at Actlabs in Ancastor, Ontario, Canada using the Code 8 Rare Earth Element Assay Package. In this package, the analysis is conducted using a lithium metaborate/tetraborate fusion followed by dissolution in acid and analysis by ICP-MS. Detection limits for this technique are shown in Table 8-2. Actlabs has ISO/IEC 17025 accreditation.

Table 8-2: Oxides and Element Detection Limits, Actlabs Laboratory

 

Oxide or
Element
 

Detection  

Limit  

  Element  

Detection  

Limit  

  Element  

Detection  

Limit  

  Element  

Detection  

Limit  

Al2O3

  0.01%     Be   1 ppm     Rb   2 ppm     La   0.1 ppm  

CaO

  0.01%     Bi   0.4 ppm     Sb   0.5 ppm     Ce   0.1 ppm  

Fe2O3

  0.01%     Co   1 ppm     Sc   1 ppm     Pr   0.05 ppm  

K2O

  0.01%     Cr   20 ppm     Sn   1 ppm     Nd   0.1 ppm  

MgO

  0.01%     Cs   0.5 ppm     Sr   2 ppm     Sm   0.1 ppm  

MnO

  0.001%     Cu   10 ppm     Ta   0.1 ppm     Eu   0.05 ppm  

Na2O

  0.01%     Ga   1 ppm     Th   0.1 ppm     Gd   0.1 ppm  

P2O5

  0.01%     Ge   1 ppm     Tl   0.1 ppm     Tb   0.1 ppm  

SiO2

  0.01%     Hf   0.2 ppm     U   0.1 ppm     Cy   0.1 ppm  

TiO2

  0.001%     In   0.2 ppm     V   5 ppm     Ho   0.1 ppm  

LOI

  0.01%     Mo   2 ppm     W   1 ppm     Er   0.1 ppm  

Ag

  0.5 ppm     Nb   1 ppm     Y   2 ppm     Tm   0.05 ppm  

As

  5 ppm     Ni   20 ppm     Zn   30 ppm     Yb   0.1 ppm  

Ba

  3 ppm     Pb   5 ppm     Zr   4 ppm     Lu   0.04 ppm  

Source: Modified from Actlabs fee schedule (http://www.actlabs.com/files/Canada_2012.pdf, 2012

 

8.4.6

2021 Samples

A relatively small subset of the database is comprised of samples taken during 2021 geotechnical drilling. These samples function for two purposes, primarily as additional information to characterize select interceptions of mineralization, and secondly as verification of the sample prep and analysis methodology employed by the Mountain Pass laboratory.

 

 

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9

Data Verification

 

9.1

Quality Assurance/Quality Control Procedures

 

9.1.1

Historical

During the drilling programs at the Project, which were conducted prior to 1992, there was no QA/QC in place that included the regular insertion of standards, blanks and duplicates into the sample stream. SRK located a limited number of laboratory printouts but no analytical certificates. Within the printouts, SRK found a limited number of re-analyses, but these were not systematic, appeared to be confirmation of higher grades and did not represent the entire spectrum of analytical results. Current laboratory personnel report that instrument QA/QC was in place at the on-site laboratory during these drilling programs, but no records are available.

The pre-1992 drilling comprises more than half of the drilling used in the resource model. The uncertainty that results from the lack of QA/QC is counteracted by the production reconciliation presented in this report.

 

9.1.2

2009-2010 Program

The infill drilling program conducted in 2009 through 2010 used both the Mountain Pass laboratory and SGS Lakefield for sample assaying. Figure 9-1 illustrates the assay results returned for the pit standard. The pit standard was prepared and homogenized by Molycorp and was not subjected to a round robin assay study which would normally be completed to ‘certify’ the standard material; nevertheless, the results were quite precise and both laboratories were broadly in agreement with each other with Mountain Pass laboratory returning slightly lower grades on average than SGS laboratory.

 

 

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LOGO

Pit Standard Submissions 2009-2010 R-4 R-4 R-4 MP-10-02 MP10-01 -Mountain Pass Laboratory --SGS Laboratory MP10-01 MP10-01 MP-10-05 MP-10-05 MP-10-05 MP-10-04 MP-10-04 MP-10-04 MP-10-04 MP-09-06 MP-09-06 MP-09-06 MP-09-06 MP-09-02 MP-09-02 MP-09-02 9

Source: SRK, 2019

Figure 9-1: 2009 Through 2010 Pit Standard Assays

A number of duplicate samples were submitted during the course of the program to assess the repeatability of sample assays both for field duplicates and for pulp duplicates. Figure 9-2 illustrates the results, generally both field and pulp duplicates compare closely, the half average relative difference for each dataset is up to +/-17% and up to +/-6% respectively. This shows that the mineralization is reasonably homogeneous within the drill core and that there is only limited potential for sampling error.

 

 

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LOGO

20.00 Mountain Pass 2009-2010 Duplicates Field Duplicates Pulp Duplicates 0.00 16.00 18.00 14.00 20.00 12.00 Original Submission Grade (%TREO) 8.00 6.00 10.00 18:00 16.00 14.00 10000 8.00 6.00 4.00 2.00 Duplicate Submission Grade (%TREO) 2:00 4.00 12.00

Source: SRK, 2019

Figure 9-2: 2009 Through 2010 Duplicates

 

9.1.3

2011 Program

The 2011 drilling program included the insertion of blanks and duplicates but no standards. The prior standard samples were depleted during the 2010 drilling campaign. Blanks, standards, and duplicates are part of an industry best practice drilling program and are used to independently check precision and accuracy during analysis.

SRK was not provided with the QA/QC data from the 2011 drilling program. As a result, SRK has not reviewed this QA/QC data and cannot comment.

 

9.1.4

2021 Program

The 2021 drilling included a series of field duplicate analyses and four blank insertions into the sample stream. No standards (certified reference materials) were inserted to test laboratory precision. Duplicates were collected as quarter core from the remaining half not sent for analysis as the primary sample. One quarter was provided to the Mountain Pass lab to test against the primary half core sample. The second quarter was sent to ALS Minerals in Tucson, AZ for processing and ALS Minerals Vancouver for analysis. While the comparison for the duplicates within the MP lab (Figure 9-3) show excellent agreement, the comparison for the duplicates submitted to ALS (Figure 9-4) appear relatively poor, with significant deviations in grade from the original Mountain Pass sample. In SRK’s opinion, this likely demonstrates differences between laboratories in terms of preparation/analytical methodology.

 

 

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LOGO

18.00 0.00 0.00 2.00 4.00 6.00 5.00 10.00 Original 15.00 20.00 ... Linear (Duplicate TREO) 10.00 Duplicate 8.00 12.00 16.00 14.00 Duplicate TREO

Source: SRK, 2021

Figure 9-3: 2021 Field Duplicate Analyses – MP Materials Lab

 

 

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LOGO

16.00 14.00 12.00 10.00 8.00 6.00 4.00 2.00 0.00 0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 -2.00 MP REO ALS Linger (REO ALS)

Source: SRK, 2021

Figure 9-4: External Duplicate Analyses – MP vs. ALS

 

9.2

2009 Re-Assaying Program

Based on the review of historic sample preparation and analytical procedures, SRK initiated a check assay program. The material remaining from historical drilling programs consisted of archived split core stored on site in locked SeaVans. Most of the coarse and pulp rejects had been discarded. Because of this, the sample check program was conducted using split core.

For this check assay program, samples were prepared at SGS Minerals preparation laboratory located in Elko, Nevada, USA. (SGS Elko). The primary analytical laboratory used for this program was SGS Minerals (SGS Minerals) located in Lakefield, Ontario, Canada and approximately 10% of these check samples were also analyzed on site at the Mountain Pass Laboratory.

 

9.2.1

Procedures

The 2009 sample check program included re-analysis of approximately 1% of the historic assay database results. The program included the following sample types and numbers:

 

   

108 core samples with original assay results between 0.18% to 16.30% TREO

 

 

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10 site-specific standard samples based on two samples of known TREO content

 

   

10 blind duplicates

 

   

5 blank samples

SRK selected random duplicate samples from sample intervals within the database that covered a range of analytical results from 0.18% TREO to 16.30% TREO. Since these duplicate samples are second half of the archived split core, they are effectively field duplicates. Of the 108 core samples, 66 core samples had historic assay results between 3.00% and 11.00% TREO. The remaining 42 core samples had historic assay results between 0.18% and 2.99% or 11.01% and 16.30% TREO.

Standards and blanks were site specific. The site-specific standards are non-certified and were created by the on-site laboratory from a pit sample and a high-grade sample from the Birthday claim. The blank material was a non-mineralized sample collected at the Mountain Pass site by SRK.

SRK directed SGS Elko to prepare ten duplicates from the pulverized samples and to give them unique sample numbers. The duplicates were prepared and inserted into the sample stream prior to shipping to the SGS Minerals laboratory for analysis. Ten pulverized splits of the core samples were also sent back to the on-site laboratory for comparative analysis. The pulverized splits are considered pulp duplicates, which are allowed a ±10% error.

In addition to the SRK QA/QC samples, SGS Minerals included one blank, one sequential duplicate (i.e., a duplicate placed immediately after the primary sample) and three additional duplicates per batch at the analytical lab in Lakefield. The analysis was run in two batches, so this totaled two blanks, two in-line duplicates and six duplicates in addition to those inserted under the direction of SRK. Calibration standards were provided by the Mountain Pass Laboratory to insure similar analytical sensitivity for both labs.

Technicians at the Mountain Pass Laboratory inserted two duplicates and one standard in the ten samples analyzed onsite.

Ten samples were selected from the core samples and sent to ALS Chemex in Reno, Nevada U.S.A for specific gravity measurements. Specific gravity is discussed further in Section 11.5.

 

9.2.2

SGS Check Assay Sample Preparation

Sample preparation for the check analysis was completed at SGS Elko. The preparation technique used was SGS Minerals code PRP90, which used the following procedures:

 

   

The sample was dried at 100°C for 24 hours.

 

   

The sample was crushed to 90% passing a 2-millimeter (mm) (10 mesh) screen.

 

   

The sample was split using a riffle splitter to 250 g.

 

   

The 250 g split was placed in a vibratory mill and pulverized until 85% passed a 75-micron (200 Mesh) screen.

 

   

The coarse reject was retained and returned to the client for any future analysis.

The sample was then shipped to the SGS Minerals laboratory for XRF analysis (SGS Minerals, 2009).

 

9.2.3

SGS Check Assay XRF Procedures

SGS Minerals worked closely with the Mountain Pass Laboratory to identify the appropriate method for preparing fusion discs for the XRF to ensure that both labs used similar procedures for TREO

 

 

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analysis. A 0.2 g to 0.5 g pulp sample is fused with 7 g of a 50/50 mixture of lithium tetraborate and lithium metaborate into a homogenous glass disk. This is then analyzed using a wave dispersive XRF (WDXRF). Loss on ignition at 1000°C is determined separately using gravimetric techniques and is part of the matrix correction calculation. These calculations are performed by WDXRF software (SGS, 2009). This method is accredited with the Standards Council of Canada (SCC) and conforms with the requirements of ISO/IEC 17025 (SGS, 2009).

The analyses performed for the SRK study were SGS Minerals control quality, which are used to monitor and control metallurgical or manufacturing processes. They are analyzed individually for better quality output. The oxides analyzed and their detection limits are listed in Table 9-1. The analytical work included Loss on Ignition (LOI) as a separate analysis.

Table 9-1: Oxides Analyzed with Detection Limits

 

              

  Oxide    Limit (%)      Oxide    Limit (%)      Oxide      Limit (%)     

                                                                                  

  Whole Rock Analysis  
  SiO2      0.01      Na2O      0.01        CaO        0.01  
  Al2O3      0.01      TiO2      0.01        MgO        0.01  
  Fe2O3      0.01      Cr2O3      0.01        K2O        0.01  
  P2O5      0.01      V2O5      0.01        MnO        0.01  
  Rare Earth Oxide Analysis  
  La2O3      0.01      CeO2      0.02        Nd2O3        0.02  
  Pr6O11      0.02      Sm2O3      0.03        BaO        0.02  
  SrO      0.02      ThO2      0.01                    

Source: SRK, 2012

 

9.2.4

Mountain Pass Laboratory Check Assay XRF Procedures

The Mountain Pass Laboratory check assay XRF procedures are discussed in Section 8.3.3.

 

9.2.5

Analysis of Light Rare Earth Oxide Distribution

Starting in 2009, Molycorp expanded the assay method to include the individual rare earths present in each sample. During the 2009 in-fill and 2010 condemnation drilling campaigns, SRK selected 403 samples for the assay of light rare earth elements (i.e., lanthanum, cerium, praseodymium, neodymium and samarium). Table 9-2 presents a statistical summary of the light rare earth element results.

Table 9-2: Light Rare Earth Oxide Distribution Statistics: 2009 and 2010 Analyses

 

                 

  Statistic    La2O3      CeO2      Pr6O11      Nd2O3      Sm2O3     

                                                             

  Number of Samples      403        403        403        403        403  
  Mean Fraction of TREO      0.325        0.497        0.043        0.121        0.009  
  Standard Deviation      0.026        0.021        0.003        0.012        0.002