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Segment and Related Information
12 Months Ended
Dec. 31, 2023
Segment Reporting [Abstract]  
Segment and Related Information

E. Segment and Related Information

Segment Information

Alcoa Corporation is a producer of bauxite, alumina, and aluminum products. Beginning in January 2023, the financial information provided to the chief operating decision maker (CODM) for the activities of the bauxite mines and the alumina refineries was combined into the Alumina segment, and accordingly the Company changed its operating segments. Beginning with the first quarter of 2023, the Company reported its financial results in the following two segments: (i) Alumina and (ii) Aluminum. Segment information for all prior periods presented has been updated to reflect the new segment structure. Segment performance under Alcoa Corporation’s management reporting system is evaluated based on a number of factors; however, the primary measure of performance is the Adjusted EBITDA (Earnings before interest, taxes, depreciation, and amortization) for each segment. The Company calculates Segment Adjusted EBITDA as Total sales (third-party and intersegment) minus the following items: Cost of goods sold; Selling, general administrative, and other expenses; and Research and development expenses. Alcoa Corporation’s Segment Adjusted EBITDA may not be comparable to similarly titled measures of other companies. The CODM function regularly reviews the financial information, including Adjusted EBITDA, of these two operating segments to assess performance and allocate resources.

Segment assets include, among others, customer receivables (third-party and intersegment), inventories, properties, plants, and equipment, and equity investments. The accounting policies of the segments are the same as those described in the Summary of Significant Accounting Policies (see Note B). Transactions between segments are established based on negotiation between the parties. Differences between segment totals and Alcoa Corporation’s consolidated totals for line items not reconciled are in Corporate.

 

The following are detailed descriptions of Alcoa Corporation’s reportable segments:

Alumina. This segment represents the Company’s worldwide refining system, including the mining of bauxite, which is then refined into alumina.

The alumina produced by this segment is sold primarily to internal and external aluminum smelter customers; a portion of the alumina is sold to external customers who process it into industrial chemical products. Approximately two-thirds of Alumina’s production is sold under supply contracts to third parties worldwide, while the remainder is used internally by the Aluminum segment. Alumina produced by this segment and used internally is transferred to the Aluminum segment at prevailing market prices. A portion of this segment’s third-party sales are completed through the use of alumina traders.

Generally, this segment’s sales are transacted in U.S. dollars while costs and expenses are transacted in the local currency of the respective operations, which are the Australian dollar, the Brazilian real, and the euro. Most of the operations that comprise the Alumina segment are part of AWAC (see Principles of Consolidation in Note A).

A portion of this segment’s bauxite production represents the offtake from equity method investments in Brazil (prior to the MRN sale in April 2022) and Guinea, as well as AWAC’s share of bauxite production related to an equity investment in Saudi Arabia. Bauxite mined is primarily used internally within the Alumina segment; a portion of the bauxite is sold to external customers. Bauxite sales to third-parties are conducted on a contract basis.

This segment also includes AWAC’s 25.1% ownership interest in a mining and refining joint venture company in Saudi Arabia (see Note H).

Aluminum. This segment consists of the Company’s (i) worldwide smelting and casthouse system, which processes alumina into primary aluminum, and (ii) portfolio of energy assets in Brazil, Canada, and the United States.

Aluminum’s combined smelting and casting operations produce primary aluminum products, nearly all of which are sold to external customers and traders. The smelting operations produce molten primary aluminum, which is then formed by the casting operations into either common alloy ingot (e.g., t-bar, sow, standard ingot) or into value-add ingot products (e.g., foundry, billet, rod, and slab). A variety of external customers purchase the primary aluminum products for use in fabrication operations, which produce products primarily for the transportation, building and construction, packaging, wire, and other industrial markets. Results from the sale of aluminum powder and scrap are also included in this segment, as well as the impacts of embedded aluminum derivatives (see Note P) related to energy supply contracts.

The energy assets supply power to external customers in Brazil and the United States, as well as internal customers in the Aluminum segment (Canadian smelters and Warrick (Indiana) smelter) and, to a lesser extent, the Alumina segment (Brazilian refineries).

Results from the Warrick Rolling Mill are included in this segment through the first quarter of 2021 (see Note C). Alcoa continues to own and operate the Warrick Operations aluminum smelter and the power plant.

Generally, this segment’s aluminum sales are transacted in U.S. dollars while costs and expenses of this segment are transacted in the local currency of the respective operations, which are the U.S. dollar, the euro, the Norwegian krone, the Icelandic króna, the Canadian dollar, the Brazilian real, and the Australian dollar.

This segment also includes Alcoa Corporation’s 25.1% ownership interest in a smelting joint venture company in Saudi Arabia (see Note H).

The operating results, capital expenditures, and assets of Alcoa Corporation’s reportable segments were as follows:

 

 

Alumina

 

 

Aluminum

 

 

Total

 

2023

 

 

 

 

 

 

 

 

 

Sales:

 

 

 

 

 

 

 

 

 

Third-party sales

 

$

3,613

 

 

$

6,925

 

 

$

10,538

 

Intersegment sales

 

 

1,648

 

 

 

15

 

 

 

1,663

 

Total sales

 

$

5,261

 

 

$

6,940

 

 

$

12,201

 

Segment Adjusted EBITDA

 

$

273

 

 

$

461

 

 

$

734

 

Supplemental information:

 

 

 

 

 

 

 

 

 

Depreciation, depletion, and amortization

 

$

333

 

 

$

277

 

 

$

610

 

Equity loss

 

 

(48

)

 

 

(106

)

 

 

(154

)

2022

 

 

 

 

 

 

 

 

 

Sales:

 

 

 

 

 

 

 

 

 

Third-party sales

 

$

3,724

 

 

$

8,735

 

 

$

12,459

 

Intersegment sales

 

 

1,708

 

 

 

27

 

 

 

1,735

 

Total sales

 

$

5,432

 

 

$

8,762

 

 

$

14,194

 

Segment Adjusted EBITDA

 

$

788

 

 

$

1,492

 

 

$

2,280

 

Supplemental information:

 

 

 

 

 

 

 

 

 

Depreciation, depletion, and amortization

 

$

312

 

 

$

283

 

 

$

595

 

Equity (loss) income

 

 

(39

)

 

 

48

 

 

 

9

 

2021

 

 

 

 

 

 

 

 

 

Sales:

 

 

 

 

 

 

 

 

 

Third-party sales

 

$

3,375

 

 

$

8,766

 

 

$

12,141

 

Intersegment sales

 

 

1,552

 

 

 

18

 

 

 

1,570

 

Total sales

 

$

4,927

 

 

$

8,784

 

 

$

13,711

 

Segment Adjusted EBITDA

 

$

1,192

 

 

$

1,879

 

 

$

3,071

 

Supplemental information:

 

 

 

 

 

 

 

 

 

Depreciation, depletion, and amortization

 

$

351

 

 

$

289

 

 

$

640

 

Equity income

 

 

4

 

 

 

116

 

 

 

120

 

 

 

 

 

 

 

 

 

 

 

2023

 

 

 

 

 

 

 

 

 

Assets:

 

 

 

 

 

 

 

 

 

Capital expenditures

 

$

323

 

 

$

198

 

 

$

521

 

Equity investments

 

 

395

 

 

 

569

 

 

 

964

 

Total assets

 

 

6,153

 

 

 

5,854

 

 

 

12,007

 

2022

 

 

 

 

 

 

 

 

 

Assets:

 

 

 

 

 

 

 

 

 

Capital expenditures

 

$

320

 

 

$

153

 

 

$

473

 

Equity investments

 

 

422

 

 

 

685

 

 

 

1,107

 

Total assets

 

 

5,859

 

 

 

6,358

 

 

 

12,217

 

The following tables reconcile certain segment information to consolidated totals:

 

 

2023

 

 

2022

 

 

2021

 

Sales:

 

 

 

 

 

 

 

 

 

Total segment sales

 

$

12,201

 

 

$

14,194

 

 

$

13,711

 

Elimination of intersegment sales

 

 

(1,663

)

 

 

(1,735

)

 

 

(1,570

)

Other

 

 

13

 

 

 

(8

)

 

 

11

 

Consolidated sales

 

$

10,551

 

 

$

12,451

 

 

$

12,152

 

 

 

 

 

2023

 

 

2022

 

 

2021

 

Net (loss) income attributable to Alcoa Corporation:

 

 

 

 

 

 

 

 

 

Total Segment Adjusted EBITDA

 

$

734

 

 

$

2,280

 

 

$

3,071

 

Unallocated amounts:

 

 

 

 

 

 

 

 

 

Transformation(1)

 

 

(80

)

 

 

(66

)

 

 

(44

)

Intersegment eliminations

 

 

7

 

 

 

138

 

 

 

(119

)

Corporate expenses(2)

 

 

(133

)

 

 

(128

)

 

 

(129

)

Provision for depreciation, depletion, and amortization

 

 

(632

)

 

 

(617

)

 

 

(664

)

Restructuring and other charges, net (D)

 

 

(184

)

 

 

(696

)

 

 

(1,128

)

Interest expense (U)

 

 

(107

)

 

 

(106

)

 

 

(195

)

Other (expenses) income, net (U)

 

 

(134

)

 

 

118

 

 

 

445

 

Other(3)

 

 

(55

)

 

 

(221

)

 

 

(38

)

Consolidated (loss) income before income taxes

 

 

(584

)

 

 

702

 

 

 

1,199

 

Provision for income taxes (Q)

 

 

(189

)

 

 

(664

)

 

 

(629

)

Net loss (income) attributable to noncontrolling interest

 

 

122

 

 

 

(161

)

 

 

(141

)

Consolidated net (loss) income attributable to
   Alcoa Corporation

 

$

(651

)

 

$

(123

)

 

$

429

 

 

(1)
Transformation includes, among other items, the Adjusted EBITDA of previously closed operations.
(2)
Corporate expenses are composed of general administrative and other expenses of operating the corporate headquarters and other global administrative facilities, as well as research and development expenses of the corporate technical center.
(3)
Other includes certain items that are not included in the Adjusted EBITDA of the reportable segments.

 

December 31,

 

2023

 

 

2022

 

Assets:

 

 

 

 

 

 

Total segment assets

 

$

12,007

 

 

$

12,217

 

Elimination of intersegment receivables

 

 

(159

)

 

 

(126

)

Unallocated amounts:

 

 

 

 

 

 

Cash and cash equivalents

 

 

944

 

 

 

1,363

 

Corporate fixed assets, net

 

 

392

 

 

 

364

 

Corporate goodwill

 

 

142

 

 

 

141

 

Deferred income taxes

 

 

333

 

 

 

296

 

Pension assets

 

 

125

 

 

 

146

 

Other

 

 

371

 

 

 

355

 

Consolidated assets

 

$

14,155

 

 

$

14,756

 

Product Information

Alcoa Corporation has four product divisions and one divested product division as follows:

Bauxite—Bauxite is a reddish clay rock that is mined from the surface of the earth’s terrain. This ore is the basic raw material used to produce alumina and is the primary source of aluminum.

Alumina—Alumina is an oxide that is extracted from bauxite and is the basic raw material used to produce primary aluminum. This product can also be consumed for non-metallurgical purposes, such as industrial chemical products.

Primary aluminum—Primary aluminum is metal in the form of a common alloy ingot or a value-add ingot (e.g., foundry, billet, rod, and slab). These products are sold primarily to customers that produce products for the transportation, building and construction, packaging, wire, and other industrial markets, and traders.

Energy—Energy is the generation of electricity, which is sold in the wholesale market to traders, large industrial consumers, distribution companies, and other generation companies.

Flat-rolled aluminum—Flat-rolled aluminum is metal in the form of sheet, which is sold primarily to customers that produce beverage and food cans, including body, tab, and end stock. As noted above, the Company sold the Warrick Rolling Mill in March 2021 which represented the Company’s only Flat-rolled aluminum asset. The results of the Warrick Rolling Mill are included in this product division through the first quarter of 2021.

The following table represents the general commercial profile of the Company’s Bauxite, Alumina, and Primary aluminum product divisions (see text below table for Energy):

Product division

Pricing components

Shipping terms(3)

Payment terms(4)

Bauxite

Negotiated

FOB/CIF

LC Sight

Alumina:

 

 

 

Smelter-grade

API(1)/spot/fixed

FOB/CIF

LC Sight/CAD/Net 30 days

Non-metallurgical

Negotiated

FOB/CIF

Net 30 days

Primary aluminum:

 

 

 

Common alloy ingot

LME + Regional premium(2)

DAP/CIF

Net 30 to 45 days

Value-add ingot

LME + Regional premium + Product premium(2)

DAP/CIF

Net 30 to 45 days

 

(1)
API (Alumina Price Index) is a pricing mechanism that is calculated by the Company based on the weighted average of a prior month’s daily spot prices published by the following three indices: CRU Metallurgical Grade Alumina Price, Platts Metals Daily Alumina PAX Price, and FastMarkets Metal Bulletin Non-Ferrous Metals Alumina Index.
(2)
LME (London Metal Exchange) is a globally recognized exchange for commodity trading, including aluminum. The LME pricing component represents the underlying base metal component, based on quoted prices for aluminum on the exchange. The regional premium represents the incremental price over the base LME component that is associated with the physical delivery of metal to a particular region (e.g., the Midwest premium for metal sold in the United States). The product premium represents the incremental price for receiving physical metal in a particular shape or alloy.
(3)
CIF (cost, insurance, and freight) means that the Company pays for these items until the product reaches the buyer’s designated destination point related to transportation by vessel. DAP (delivered at place) means the same as CIF related to all methods of transportation. FOB (free on board) means that the Company pays for costs, insurance, and freight until the product reaches the seller’s designated shipping point.
(4)
The net number of days means that the customer is required to remit payment to the Company for the invoice amount within the designated number of days. LC Sight is a letter of credit that is payable immediately (usually within five to ten business days) after a seller meets the requirements of the letter of credit (i.e. shipping documents that evidence the seller performed its obligations as agreed to with a buyer). CAD (cash against documents) is a payment arrangement in which a seller instructs a bank to provide shipping and title documents to the buyer at the time the buyer pays in full the accompanying bill of exchange.

For the Company’s Energy product division, sales of electricity are based on current market prices. Electricity is provided to customers on demand through a national or regional power grid; the customer simultaneously receives and consumes the electricity. Payment terms are generally within 10 days related to the previous 30 days of electricity consumption.

The following table details Alcoa Corporation’s Sales by product division:

 

 

2023

 

 

2022

 

 

2021

 

Sales:

 

 

 

 

 

 

 

 

 

Primary aluminum

 

$

7,045

 

 

$

8,887

 

 

$

8,420

 

Alumina

 

 

3,103

 

 

 

3,478

 

 

 

3,125

 

Bauxite

 

 

466

 

 

 

168

 

 

 

207

 

Energy

 

 

118

 

 

 

201

 

 

 

286

 

Flat-rolled aluminum(1)

 

 

 

 

 

 

 

 

320

 

Other(2)

 

 

(181

)

 

 

(283

)

 

 

(206

)

 

 

$

10,551

 

 

$

12,451

 

 

$

12,152

 

 

(1)
Flat-rolled aluminum represented sales of the Warrick Rolling Mill through the sale of the facility in March 2021 (see Note C).
(2)
Other includes realized gains and losses related to embedded derivative instruments designated as cash flow hedges of forward sales of aluminum (see Note P).

Geographic Area Information

Geographic information for Third-party sales was as follows (based upon the country where the point of sale originated):

 

 

2023

 

 

2022

 

 

2021

 

Sales:

 

 

 

 

 

 

 

 

 

United States(1)(2)

 

$

4,993

 

 

$

5,462

 

 

$

5,290

 

Netherlands(3)

 

 

2,261

 

 

 

3,031

 

 

 

2,644

 

Australia

 

 

2,240

 

 

 

2,742

 

 

 

2,092

 

Brazil

 

 

735

 

 

 

527

 

 

 

610

 

Spain(2)(3)

 

 

289

 

 

 

618

 

 

 

1,465

 

Canada

 

 

1

 

 

 

1

 

 

 

11

 

Other

 

 

32

 

 

 

70

 

 

 

40

 

 

 

$

10,551

 

 

$

12,451

 

 

$

12,152

 

 

(1)
Sales of a portion of the alumina from refineries in Australia and Brazil and most of the aluminum from smelters in Canada occurred in the United States.
(2)
Sales of aluminum off-take related to an interest in the Saudi Arabia joint venture (see Note H), occurred in Spain through most of the third quarter of 2021, and in the United States thereafter.
(3)
Sales of aluminum from smelters in Iceland and Norway occurred in Spain through most of the first quarter of 2021, and in the Netherlands thereafter.

Geographic information for long-lived assets was as follows (based upon the physical location of the assets):

December 31,

 

2023

 

 

2022

 

Long-lived assets:

 

 

 

 

 

 

Australia

 

$

2,046

 

 

$

1,944

 

Brazil

 

 

1,550

 

 

 

1,298

 

Iceland

 

 

950

 

 

 

1,002

 

Canada

 

 

896

 

 

 

919

 

United States

 

 

780

 

 

 

830

 

Norway

 

 

310

 

 

 

304

 

Spain

 

 

250

 

 

 

194

 

Other

 

 

3

 

 

 

2

 

 

 

$

6,785

 

 

$

6,493