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Leases (Notes)
6 Months Ended
Mar. 27, 2020
Leases [Abstract]  
Leases
2. LEASES

On October 1, 2019, we adopted ASC Topic 842 using the modified retrospective transition method. Topic 842 requires the recognition of lease assets and liabilities for operating leases, in addition to the finance lease assets and liabilities previously recorded on our condensed consolidated balance sheets. Beginning on October 1, 2019, our condensed consolidated financial statements are presented in accordance with the revised policies, while prior period amounts are not adjusted and continue to be reported in accordance with our historical policies. The modified retrospective transition method required the cumulative effect, if any, of initially applying the guidance to be recognized as an adjustment to our accumulated deficit as of our adoption date. As a result of adopting Topic 842, we recognized additional operating lease assets and liabilities of $45,519 and $46,941 as of October 1, 2019. The discount rate primarily used to calculate that adjustment was the Company's incremental borrowing rate as of the adoption date, October 1, 2019, as a rate implicit in most contracts was not readily determinable. The Company recorded a cumulative effect adjustment of $1,053 to accumulated deficit, net of tax, as a result of the adoption.

The Company elected the package of practical expedients permitted under the transition guidance within Topic 842, which allowed us to carry forward prior conclusions about lease identification, classification and initial direct costs for leases
entered into prior to adoption of Topic 842. Additionally, for leases with a term of 12 months or less, the Company elected the short-term lease exemption, which allowed us to not recognize right-of-use assets ("ROU") or lease liabilities for qualifying leases existing at transition and new leases we may enter into in the future. Leases with an initial term of 12 months or less are classified as short-term leases and are not recorded on the condensed consolidated balance sheets. The lease expense for short-term leases is recognized on a straight-line basis over the lease term.

The Company engages in leasing transactions to meet the needs of the business. The Company leases certain warehouses and distribution centers, office space, forklifts, vehicles and other machinery and equipment. The determination to lease, rather than purchase, an asset is primarily contingent upon capital requirements, duration of the forecasted business investment, and asset availability.

The Company determines if an arrangement is a lease at inception and all arrangements deemed to be leases are subject to an assessment to determine the classification between finance and operating leases. The Company's significant assumptions and judgments in determining whether a contract is or contains a lease include establishing whether the supplier has the ability to use other assets to fulfill its service or whether the terms of the agreement enable the Company to control the use of a dedicated property, plant and equipment asset during the contract term. In the majority of the Company's contracts where it must identify whether a lease is present, it is readily determinable that the Company controls the use of the assets and obtains substantially all of the economic benefit during the term of the contract. In those contracts where identification is not readily determinable, the Company has determined that the supplier has either the ability to use another asset to provide the service or the terms of the contract give the supplier the rights to operate the asset at its discretion during the term of the contract, in which case the arrangement would not constitute a lease.

Right-of-use assets and lease obligations are recognized based on the present value of the future minimum lease payments over the lease term as of the commencement date. The Company’s lease agreements have terms that include both lease and non-lease components. Lease component fees are included in the present value of future minimum lease payments. Conversely, non-lease components are not subject to capitalization and are expensed as incurred. Per Topic 842, the contractual interest rate is used to calculate the present value of the future minimum lease payments. However, the majority of the Company’s leases do not provide an implicit rate. Therefore, the Company's significant assumption and judgments in determining the discount rate include determining the incremental borrowing rate. The Company’s incremental borrowing rates are based on the term of the lease, the economic environment of the lease and the effect of collateralization. The valuation of the ROU asset also includes lease payments made in advance of the lease commencement date and initial direct costs incurred to secure the lease and is reduced for lease incentives. The lease terms include options to extend or terminate the lease when it is reasonably certain the Company will exercise the options.

The Company has certain leasing agreements, related to leased vehicles available to our sales personnel, that contain guaranteed residual value terms, which are not expected to be triggered. The Company’s leasing portfolio does not contain any material restrictive covenants.

Leases
(in thousands)
 
March 27, 2020
Assets
 
 
Operating lease assets
 
$
39,900

Finance lease assets
 
3,564

Total right-of-use assets, gross
 
$
43,464

Less: accumulated depreciation
 
(1,835
)
Right-of-use assets, net
 
$
41,629

 
 
 
Liabilities
 
 
Current liabilities:
 
 
Current portion of operating lease liabilities
 
$
11,556

Current portion of finance lease liabilities
 
492

Lease obligations
 
$
12,048

 
 
 
Noncurrent liabilities:
 
 
Operating lease liabilities
 
$
29,476

Finance lease liabilities
 
935

Long-term lease obligations
 
$
30,411

Total lease obligations
 
$
42,459



Lease Cost

The following table summarizes lease costs by type of cost for the three months ended March 27, 2020. In the condensed consolidated statements of operations, cost of sales and selling, general and administrative expenses included lease costs of $3,194 and $967, respectively.

(in thousands)
 
Three months ended March 27, 2020
Condensed Consolidated Statement of Operations Classification
 
Total
Amortization of right-of-use assets
 
$
3,757

Interest on lease liabilities
 
14

Variable lease costs
 
43

Short term lease costs
 
347

Total lease costs
 
$
4,161


The following table summarizes lease costs by type of cost for the six months ended March 27, 2020. In the condensed consolidated statements of operations, cost of sales and selling, general and administrative expenses included lease costs of $5,950 and $2,125, respectively.

(in thousands)
 
Six months ended March 27, 2020
Condensed Consolidated Statement of Operations Classification
 
Total
Amortization of right-of-use assets
 
$
7,384

Interest on lease liabilities
 
22

Variable lease costs
 
82

Short term lease costs
 
587

Total lease costs
 
$
8,075



Maturity of Lease Liabilities
    
The Company's maturity analysis of its lease liabilities as of March 27, 2020 is as follows:
(in thousands)
 
Financing Leases
 
Operating Leases
2020
 
$
462

 
$
13,274

2021
 
388

 
10,366

2022
 
382

 
8,202

2023
 
237

 
6,010

2024
 
16

 
4,826

2025 and after
 

 
4,919

Total lease payments
 
$
1,485

 
$
47,597

Less: Interest
 
(59
)
 
(6,565
)
Present value of lease liabilities
 
$
1,426

 
$
41,032



The following represents the Company's future minimum rental payments at September 30, 2019 for agreements classified as operating leases under ASC 840 with non-cancelable terms in excess of one year:

2020
 
$
13,526

2021
 
11,592

2022
 
8,666

2023
 
6,362

2024
 
5,097

2025 and thereafter
 
6,938

Total
 
$
52,181


Lease Term and Discount Rate

 
 
March 27, 2020
Weighted-average remaining lease term (years)
 
 
Operating leases
 
4.74

Finance leases
 
3.52

 
 


Weighted-average discount rate
 
 
Operating leases
 
4.34
%
Finance leases
 
3.16
%

Other Information

(in thousands)
 
Six months ended March 27, 2020
Cash paid for amounts included in the measurement of lease liabilities
 
 
Operating cash flows from operating leases
 
6,517

Operating cash flows from finance leases
 
14

Financing cash flows from finance leases
 
267


Leases
2. LEASES

On October 1, 2019, we adopted ASC Topic 842 using the modified retrospective transition method. Topic 842 requires the recognition of lease assets and liabilities for operating leases, in addition to the finance lease assets and liabilities previously recorded on our condensed consolidated balance sheets. Beginning on October 1, 2019, our condensed consolidated financial statements are presented in accordance with the revised policies, while prior period amounts are not adjusted and continue to be reported in accordance with our historical policies. The modified retrospective transition method required the cumulative effect, if any, of initially applying the guidance to be recognized as an adjustment to our accumulated deficit as of our adoption date. As a result of adopting Topic 842, we recognized additional operating lease assets and liabilities of $45,519 and $46,941 as of October 1, 2019. The discount rate primarily used to calculate that adjustment was the Company's incremental borrowing rate as of the adoption date, October 1, 2019, as a rate implicit in most contracts was not readily determinable. The Company recorded a cumulative effect adjustment of $1,053 to accumulated deficit, net of tax, as a result of the adoption.

The Company elected the package of practical expedients permitted under the transition guidance within Topic 842, which allowed us to carry forward prior conclusions about lease identification, classification and initial direct costs for leases
entered into prior to adoption of Topic 842. Additionally, for leases with a term of 12 months or less, the Company elected the short-term lease exemption, which allowed us to not recognize right-of-use assets ("ROU") or lease liabilities for qualifying leases existing at transition and new leases we may enter into in the future. Leases with an initial term of 12 months or less are classified as short-term leases and are not recorded on the condensed consolidated balance sheets. The lease expense for short-term leases is recognized on a straight-line basis over the lease term.

The Company engages in leasing transactions to meet the needs of the business. The Company leases certain warehouses and distribution centers, office space, forklifts, vehicles and other machinery and equipment. The determination to lease, rather than purchase, an asset is primarily contingent upon capital requirements, duration of the forecasted business investment, and asset availability.

The Company determines if an arrangement is a lease at inception and all arrangements deemed to be leases are subject to an assessment to determine the classification between finance and operating leases. The Company's significant assumptions and judgments in determining whether a contract is or contains a lease include establishing whether the supplier has the ability to use other assets to fulfill its service or whether the terms of the agreement enable the Company to control the use of a dedicated property, plant and equipment asset during the contract term. In the majority of the Company's contracts where it must identify whether a lease is present, it is readily determinable that the Company controls the use of the assets and obtains substantially all of the economic benefit during the term of the contract. In those contracts where identification is not readily determinable, the Company has determined that the supplier has either the ability to use another asset to provide the service or the terms of the contract give the supplier the rights to operate the asset at its discretion during the term of the contract, in which case the arrangement would not constitute a lease.

Right-of-use assets and lease obligations are recognized based on the present value of the future minimum lease payments over the lease term as of the commencement date. The Company’s lease agreements have terms that include both lease and non-lease components. Lease component fees are included in the present value of future minimum lease payments. Conversely, non-lease components are not subject to capitalization and are expensed as incurred. Per Topic 842, the contractual interest rate is used to calculate the present value of the future minimum lease payments. However, the majority of the Company’s leases do not provide an implicit rate. Therefore, the Company's significant assumption and judgments in determining the discount rate include determining the incremental borrowing rate. The Company’s incremental borrowing rates are based on the term of the lease, the economic environment of the lease and the effect of collateralization. The valuation of the ROU asset also includes lease payments made in advance of the lease commencement date and initial direct costs incurred to secure the lease and is reduced for lease incentives. The lease terms include options to extend or terminate the lease when it is reasonably certain the Company will exercise the options.

The Company has certain leasing agreements, related to leased vehicles available to our sales personnel, that contain guaranteed residual value terms, which are not expected to be triggered. The Company’s leasing portfolio does not contain any material restrictive covenants.

Leases
(in thousands)
 
March 27, 2020
Assets
 
 
Operating lease assets
 
$
39,900

Finance lease assets
 
3,564

Total right-of-use assets, gross
 
$
43,464

Less: accumulated depreciation
 
(1,835
)
Right-of-use assets, net
 
$
41,629

 
 
 
Liabilities
 
 
Current liabilities:
 
 
Current portion of operating lease liabilities
 
$
11,556

Current portion of finance lease liabilities
 
492

Lease obligations
 
$
12,048

 
 
 
Noncurrent liabilities:
 
 
Operating lease liabilities
 
$
29,476

Finance lease liabilities
 
935

Long-term lease obligations
 
$
30,411

Total lease obligations
 
$
42,459



Lease Cost

The following table summarizes lease costs by type of cost for the three months ended March 27, 2020. In the condensed consolidated statements of operations, cost of sales and selling, general and administrative expenses included lease costs of $3,194 and $967, respectively.

(in thousands)
 
Three months ended March 27, 2020
Condensed Consolidated Statement of Operations Classification
 
Total
Amortization of right-of-use assets
 
$
3,757

Interest on lease liabilities
 
14

Variable lease costs
 
43

Short term lease costs
 
347

Total lease costs
 
$
4,161


The following table summarizes lease costs by type of cost for the six months ended March 27, 2020. In the condensed consolidated statements of operations, cost of sales and selling, general and administrative expenses included lease costs of $5,950 and $2,125, respectively.

(in thousands)
 
Six months ended March 27, 2020
Condensed Consolidated Statement of Operations Classification
 
Total
Amortization of right-of-use assets
 
$
7,384

Interest on lease liabilities
 
22

Variable lease costs
 
82

Short term lease costs
 
587

Total lease costs
 
$
8,075



Maturity of Lease Liabilities
    
The Company's maturity analysis of its lease liabilities as of March 27, 2020 is as follows:
(in thousands)
 
Financing Leases
 
Operating Leases
2020
 
$
462

 
$
13,274

2021
 
388

 
10,366

2022
 
382

 
8,202

2023
 
237

 
6,010

2024
 
16

 
4,826

2025 and after
 

 
4,919

Total lease payments
 
$
1,485

 
$
47,597

Less: Interest
 
(59
)
 
(6,565
)
Present value of lease liabilities
 
$
1,426

 
$
41,032



The following represents the Company's future minimum rental payments at September 30, 2019 for agreements classified as operating leases under ASC 840 with non-cancelable terms in excess of one year:

2020
 
$
13,526

2021
 
11,592

2022
 
8,666

2023
 
6,362

2024
 
5,097

2025 and thereafter
 
6,938

Total
 
$
52,181


Lease Term and Discount Rate

 
 
March 27, 2020
Weighted-average remaining lease term (years)
 
 
Operating leases
 
4.74

Finance leases
 
3.52

 
 


Weighted-average discount rate
 
 
Operating leases
 
4.34
%
Finance leases
 
3.16
%

Other Information

(in thousands)
 
Six months ended March 27, 2020
Cash paid for amounts included in the measurement of lease liabilities
 
 
Operating cash flows from operating leases
 
6,517

Operating cash flows from finance leases
 
14

Financing cash flows from finance leases
 
267