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Property, plant and equipment
12 Months Ended
Dec. 31, 2019
Disclosure of detailed information about property, plant and equipment [abstract]  
Property, plant and equipment

9.    Property, plant and equipment

The detail of property, plant and equipment, net of the related accumulated depreciation and impairment in 2019 and 2018 is as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Advances and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Property, Plant

 

 

 

Other Items of

 

Other Items of

 

Other Items of

 

 

 

 

 

 

 

 

 

 

 

 

Other Fixtures,

 

and Equipment

 

 

 

Property,

 

 

 

 

 

 

 

 

 

 

 

 

Land and

 

Plant and

 

Tools and

 

in the Course of

 

Mineral

 

Plant

 

Leased

 

Leased

 

Accumulated

 

 

 

 

 

  

Buildings

  

Machinery

  

Furniture

  

Construction

  

Reserves

  

and Equipment

  

Land and Buildings

  

Plant and machinery

  

Depreciation
(Note 25.3)

  

Impairment
(Note 25.5)

  

Total

 

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

 

US$'000

Balance at January 1, 2018

 

251,298

 

1,490,804

 

8,533

 

128,584

 

60,359

 

32,364

 

 —

 

 —

 

(936,325)

 

(117,643)

 

917,974

Additions

 

2,983

 

9,104

 

12

 

99,016

 

 —

 

4,293

 

 —

 

 —

 

(104,532)

 

(42,846)

 

(31,970)

Disposals and other

 

(4,687)

 

(34,612)

 

(1,084)

 

(2,657)

 

 —

 

(587)

 

 —

 

 —

 

35,921

 

 —

 

(7,706)

Transfers from/(to) other accounts

 

24,823

 

69,439

 

4,850

 

(97,086)

 

 —

 

222

 

 —

 

 —

 

(2,248)

 

 —

 

 —

Exchange differences

 

(10,743)

 

(74,554)

 

(405)

 

(5,941)

 

(951)

 

(383)

 

 —

 

 —

 

48,455

 

3,292

 

(41,230)

Business combinations (Note 5)

 

6,846

 

53,337

 

82

 

1,790

 

 —

 

432

 

 —

 

 —

 

 —

 

 —

 

62,487

Business disposals

 

(35,211)

 

(26,471)

 

(43)

 

(342)

 

 —

 

 —

 

 —

 

 —

 

56,674

 

 —

 

(5,393)

Discounted operations

 

 —

 

 —

 

 —

 

 —

 

 —

 

 —

 

 —

 

 —

 

(5,300)

 

 —

 

(5,300)

Balance at December 31, 2018

 

235,309

 

1,487,047

 

11,945

 

123,364

 

59,408

 

36,341

 

 —

 

 —

 

(907,355)

 

(157,197)

 

888,862

IFRS 16 Adjustments at 1 January 2019

 

 —

 

 —

 

 —

 

 —

 

 —

 

 —

 

12,417

 

18,055

 

(9,703)

 

 —

 

20,769

Additions

 

74

 

1,409

 

32

 

34,039

 

 —

 

 —

 

777

 

3,089

 

(103,121)

 

(1,224)

 

(64,925)

Disposals and other

 

(13,160)

 

(78,774)

 

(3,399)

 

(7,426)

 

 —

 

(2,195)

 

 —

 

 —

 

48,560

 

48,775

 

(7,619)

Transfers from/(to) other accounts

 

408

 

38,445

 

220

 

(39,073)

 

 —

 

 —

 

 —

 

 —

 

 —

 

 —

 

 —

Exchange differences

 

(2,822)

 

(8,908)

 

36

 

(1,881)

 

94

 

317

 

104

 

189

 

9,091

 

2,000

 

(1,780)

Business disposals

 

(23,223)

 

(165,382)

 

(15)

 

(2,372)

 

 —

 

 —

 

 —

 

 —

 

96,591

 

 —

 

(94,401)

Balance at December 31, 2019

 

196,586

 

1,273,837

 

8,819

 

106,651

 

59,502

 

34,463

 

13,298

 

21,333

 

(865,937)

 

(107,646)

 

740,906

 

Additions in the captions leased Land and Building and Leased Plant and Machinery represents the adoption of IFRS 16 from January 1, 2019, see Note 3.

During 2019 the Company disposed of FerroAtlántica, S.A.U. and Ultracore Polska Zoo, which resulted in a net reduction of property, plant and equipment of $94,401 thousand. The net gain on the disposal of FerroAtlántica, S.A.U. is disclosed in Note 29 and the net loss on disposal of Ultracore Polska ZOO is included in Note 25.6.

During 2019 the Company liquidated Ganzi Ferroatlántica Silicon Industry Company, Ltd. and started the process of liquidation of Mangshi Sinice Silicon Industry Company Limited, which resulted in the reduction of impairment of $48,775 thousand.

Business combinations in 2018 relates to the assets acquired as part of the acquisition of the Glencore plants in France and Norway, see Note 5.

During 2018 the Company disposed of Hidro Nitro Española S.A. which resulted in a net reduction of property, plant and equipment of $5,393 thousand. The net gain on the disposal of the business is disclosed in Note 25.6.

During 2018 the Company recognised an impairment of $40,537 thousand in Impairment losses (Electrometallurgy – Other segment) in relation to our solar-grade silicon metal project based in Puertollano, Spain. At the end of 2018 the Company has decided to temporarily suspend investment in the project due to deterioration in the market environment for solar grade silicon (or polysilicon) worldwide. The Company is preserving the technology and know-how in order to be able to finalize the construction of the factory as soon as market circumstances change. As of December 31, 2019, the Company continues to recognize these project assets as $40,590 thousand based on the higher of fair value less costs of disposal and value in use. Fair value less costs of disposal related to land and buildings was determined based on recent sales of comparable industrial properties located near the project. Fair value less costs of disposal related to machinery and equipment was determined by assessing the recoverability of the assets to a market participant. In 2019 the valuation of these assets has been reassessed and no changes in the impairment recorded were needed.

As at December 31, 2019 the Company tested property, plant and equipment for impairment, estimating the recoverable value of the cash-generating units requires significant judgment in evaluation of overall market conditions, estimated future cash flows, discount rates and other factors, based on management’s business plans. Recoverable values were estimated by determining the value in use for all assets, with the exception of our solar-grade silicon metal project based in Puertollano, Spain, and our silicon metal plant in Polokwane, South Africa for which the recoverable value was determined by independent valuation experts. No impairment for property, plant and equipment was recognized during the year ended December 31, 2019.

At December 31, 2019, the Company has no property, plant and equipment pledged as security for outstanding bank loans and other payables. At December 31, 2018, the Company has property, plant and equipment of $514,625 thousands pledged as security for outstanding bank loans.

Finance leases

Finance leases held by the Company included in Plant and Machinery at December 31 are as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lease

 

 

 

 

Time

 

Historical

 

 

 

Accumulated

 

Carrying

 

Interest

 

Payments

 

 

Life

 

Elapsed

 

Cost

 

Cost

 

Depreciation

 

Amount

 

Payable

 

Outstanding

 

  

(Years)

    

(Years)

    

EUR €'000

    

US $'000

    

US $'000

    

US $'000

    

US $'000

    

US $'000

December 31, 2018 Hydro-electrical installations

 

10

 

6.6

 

109,047

 

124,859

 

(82,940)

 

41,918

 

 —

 

65,005

 

The leases of the Hydroelectrical installation have been canceled before the sale of FAU.

Commitments

At December 31, 2019 and 2018, the Company has capital expenditure commitments totaling $15,635 thousand and $26,935 thousand, respectively, primarily related to maintenance and improvement works at plants.