XML 46 R13.htm IDEA: XBRL DOCUMENT v3.8.0.1
Property, Plant and Equipment, net and Intangibles, net
12 Months Ended
Dec. 30, 2017
Property, Plant and Equipment, net and Intangibles, net

(6) Property, Plant and Equipment, net and Intangibles, net

 

Property, plant and equipment, net consisted of the following as of December 30, 2017 and December 31, 2016:

 

 

 

 

 

 

 

 

 

 

    

2017

    

2016

 

Land (mineral bearing) and asset retirement costs

 

$

274,083

 

$

227,558

 

Land (non-mineral bearing)

 

 

168,501

 

 

146,099

 

Buildings and improvements

 

 

170,615

 

 

160,638

 

Plants, machinery and equipment

 

 

1,068,007

 

 

965,522

 

Mobile equipment and barges

 

 

391,256

 

 

307,885

 

Truck and auto fleet

 

 

47,270

 

 

32,236

 

Landfill airspace and improvements

 

 

49,480

 

 

48,513

 

Office equipment

 

 

33,314

 

 

26,096

 

Construction in progress

 

 

44,739

 

 

16,459

 

Property, plant and equipment

 

 

2,247,265

 

 

1,931,006

 

Less accumulated depreciation, depletion and amortization

 

 

(631,841)

 

 

(484,554)

 

Property, plant and equipment, net

 

$

1,615,424

 

$

1,446,452

 

 

Depreciation on property, plant and equipment, including assets subject to capital leases, is generally computed on a straight-line basis. Depletion of mineral reserves is computed based on the portion of the reserves used during the period compared to the gross estimated value of proven and probable reserves, which is updated periodically as circumstances dictate. Leasehold improvements are amortized on a straight-line basis over the lesser of the asset’s useful life or the remaining lease term. The estimated useful lives are generally as follows:

 

 

 

 

 

Buildings and improvements

 

10 - 30

years

Plant, machinery and equipment

 

15 - 20

years

Office equipment

 

3 - 7

years

Truck and auto fleet

 

5 - 8

years

Mobile equipment and barges

 

6 - 8

years

Landfill airspace and improvements

 

10 - 30

years

Other

 

4 - 20

years

 

 

Depreciation, depletion and amortization expense of property, plant and equipment was $174.4 million, $144.2 million and $111.6 million in the years ended December 30, 2017, December 31, 2016 and January 2, 2016, respectively.

 

Property, plant and equipment at December 30, 2017 and December 31, 2016 included $51.2 million and $49.8 million, respectively, of capital leases for certain equipment and a building with accumulated amortization of $18.5 million and $10.6 million, respectively. The equipment leases generally have terms of less than five years and the building lease had an original term of 30 years. Approximately $19.3 million and $11.8 million of the future obligations associated with the capital leases are included in accrued expenses as of December 30, 2017 and December 31, 2016, respectively, and the present value of the remaining capital lease payments, $16.4 million and $27.5 million, respectively, is included in other noncurrent liabilities on the consolidated balance sheets. Future minimum rental commitments under long-term capital leases are $20.5 million, $7.6 million, $5.9 million, $1.4 million, and $0.6 million for the years ended 2018, 2019, 2020, 2021 and 2022, respectively.

 

Assets are assessed for impairment charges when identified for disposition. Projected losses from disposition are recognized in the period in which they become estimable, which may be in advance of the actual disposition. The net gain from asset dispositions recognized in general and administrative expenses in fiscal years 2017, 2016 and 2015 was $7.5 million, $6.8 million and $23.5 million, respectively. No material impairment charges have been recognized on assets held for use in fiscal 2017, 2016 or 2015. The losses are commonly a result of the cash flows expected from selling the asset being less than the expected cash flows that could be generated from holding the asset for use.

 

Intangible Assets—The Company’s intangible assets are primarily composed of lease agreements and reserve rights. The assets related to lease agreements reflect the submarket royalty rates paid under agreements, primarily, for extracting aggregates. The values were determined as of the respective acquisition dates by a comparison of market-royalty rates to contract-royalty rates. The reserve rights relate to aggregate reserves to which the Company has the rights of ownership, but do not own the reserves. The intangible assets are amortized on a straight-line basis over the lives of the leases. The following table shows intangible assets by type and in total:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

December 30, 2017

 

December 31, 2016

 

 

Gross

 

 

 

 

Net

 

Gross

 

 

 

 

Net

 

 

Carrying

 

Accumulated

 

Carrying

 

Carrying

 

Accumulated

 

Carrying

 

    

Amount

    

Amortization

    

Amount

    

Amount

    

Amortization

    

Amount

Leases

 

$

15,888

 

$

(4,178)

 

$

11,710

 

$

15,888

 

$

(3,382)

 

$

12,506

Reserve rights

 

 

6,234

 

 

(1,625)

 

 

4,609

 

 

8,706

 

 

(3,710)

 

 

4,996

Trade names

 

 

1,000

 

 

(758)

 

 

242

 

 

1,000

 

 

(658)

 

 

342

Other

 

 

409

 

 

(137)

 

 

272

 

 

249

 

 

(104)

 

 

145

Total intangible assets

 

$

23,531

 

$

(6,698)

 

$

16,833

 

$

25,843

 

$

(7,854)

 

$

17,989

 

Amortization expense in fiscal 2017, 2016 and 2015 was $1.3 million, $2.6 million and $2.2 million, respectively. The estimated amortization expense for intangible assets for each of the next five years and thereafter is as follows:

 

 

 

 

 

2018

 

$

1,281

2019

 

 

1,268

2020

 

 

1,185

2021

 

 

1,142

2022

 

 

1,113

Thereafter

 

 

10,844

Total

 

$

16,833

 

Summit Materials, LLC  
Property, Plant and Equipment, net and Intangibles, net

(6) Property, Plant and Equipment, net and Intangibles, net

Property, plant and equipment, net consisted of the following as of December 30, 2017 and December 31, 2016:

 

 

 

 

 

 

 

 

 

 

    

2017

    

2016

 

Land (mineral bearing) and asset retirement costs

 

$

274,083

 

$

227,558

 

Land (non-mineral bearing)

 

 

168,501

 

 

146,099

 

Buildings and improvements

 

 

170,615

 

 

160,638

 

Plants, machinery and equipment

 

 

1,068,007

 

 

965,522

 

Mobile equipment and barges

 

 

391,256

 

 

307,885

 

Truck and auto fleet

 

 

47,270

 

 

32,236

 

Landfill airspace and improvements

 

 

49,480

 

 

48,513

 

Office equipment

 

 

33,314

 

 

26,096

 

Construction in progress

 

 

44,739

 

 

16,459

 

Property, plant and equipment

 

 

2,247,265

 

 

1,931,006

 

Less accumulated depreciation, depletion and amortization

 

 

(631,841)

 

 

(484,554)

 

Property, plant and equipment, net

 

$

1,615,424

 

$

1,446,452

 

 

Depreciation on property, plant and equipment, including assets subject to capital leases, is generally computed on a straight-line basis. Depletion of mineral reserves is computed based on the portion of the reserves used during the period compared to the gross estimated value of proven and probable reserves, which is updated periodically as circumstances dictate. Leasehold improvements are amortized on a straight-line basis over the lesser of the asset’s useful life or the remaining lease term. The estimated useful lives are generally as follows:

 

 

 

 

 

Buildings and improvements

 

10 - 30

years

Plant, machinery and equipment

 

15 - 20

years

Office equipment

 

3 - 7

years

Truck and auto fleet

 

5 - 8

years

Mobile equipment and barges

 

6 - 8

years

Landfill airspace and improvements

 

10 - 30

years

Other

 

4 - 20

years

 

Depreciation, depletion and amortization expense of property, plant and equipment was $174.4 million, $144.2 million and $111.6 million in the years ended December 30, 2017, December 31, 2016 and January 2, 2016, respectively.

 

Property, plant and equipment at December 30, 2017 and December 31, 2016 included $51.2 million and $49.8 million, respectively, of capital leases for certain equipment and a building with accumulated amortization of $18.5 million and $10.6 million, respectively. The equipment leases generally have terms of less than five years and the building lease had an original term of 30 years. Approximately $19.3 million and $11.8 million of the future obligations associated with the capital leases are included in accrued expenses as of December 30, 2017 and December 31, 2016, respectively, and the present value of the remaining capital lease payments, $16.4 million and $27.5 million, respectively, is included in other noncurrent liabilities on the consolidated balance sheets. Future minimum rental commitments under long-term capital leases are $20.5 million, $7.6 million, $5.9 million, $1.4 million, and $0.6 million for the years ended 2018, 2019, 2020, 2021 and 2022, respectively.

 

 Assets are assessed for impairment charges when identified for disposition. Projected losses from disposition are recognized in the period in which they become estimable, which may be in advance of the actual disposition. The net gain from asset dispositions recognized in general and administrative expenses in fiscal years 2017, 2016 and 2015 was $7.5 million, $6.8 million and $23.5 million, respectively. No material impairment charges have been recognized on assets held for use in fiscal 2017, 2016 or 2015. The losses are commonly a result of the cash flows expected from selling the asset being less than the expected cash flows that could be generated from holding the asset for use.

 

Intangible Assets—The Company’s intangible assets are primarily composed of lease agreements and reserve rights. The assets related to lease agreements reflect the submarket royalty rates paid under agreements, primarily, for extracting aggregates. The values were determined as of the respective acquisition dates by a comparison of market-royalty rates to contract-royalty rates. The reserve rights relate to aggregate reserves to which the Company has the rights of ownership, but do not own the reserves. The intangible assets are amortized on a straight-line basis over the lives of the leases. The following table shows intangible assets by type and in total:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

December 30, 2017

 

December 31, 2016

 

 

Gross

 

 

 

 

Net

 

Gross

 

 

 

 

Net

 

 

Carrying

 

Accumulated

 

Carrying

 

Carrying

 

Accumulated

 

Carrying

 

    

Amount

    

Amortization

    

Amount

    

Amount

    

Amortization

    

Amount

Leases

 

$

15,888

 

$

(4,178)

 

$

11,710

 

$

15,888

 

$

(3,382)

 

$

12,506

Reserve rights

 

 

6,234

 

 

(1,625)

 

 

4,609

 

 

8,706

 

 

(3,710)

 

 

4,996

Trade names

 

 

1,000

 

 

(758)

 

 

242

 

 

1,000

 

 

(658)

 

 

342

Other

 

 

409

 

 

(137)

 

 

272

 

 

249

 

 

(104)

 

 

145

Total intangible assets

 

$

23,531

 

$

(6,698)

 

$

16,833

 

$

25,843

 

$

(7,854)

 

$

17,989

 

Amortization expense in fiscal 2017, 2016 and 2015 was $1.3 million, $2.6 million and $2.2 million, respectively. The estimated amortization expense for intangible assets for each of the next five years and thereafter is as follows:

 

 

 

 

 

2018

 

$

1,281

2019

 

 

1,268

2020

 

 

1,185

2021

 

 

1,142

2022

 

 

1,113

Thereafter

 

 

10,844

Total

 

$

16,833