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Goodwill and Other Intangible Assets
12 Months Ended
Dec. 31, 2012
Goodwill and Intangible Assets Disclosure [Abstract]  
Goodwill and Other Intangible Assets
Goodwill and Other Intangible Assets
Goodwill
The Company tested the recoverability of its goodwill at December 31, 2012. See Note 2 for a complete description of the methodology and key assumptions used for this test. For purposes of this analysis, the Company determined that: the Resources operating segment constitutes a reporting unit; the Molycorp Silmet facility, which is included in the Chemicals and Oxides operating segment in relation to the REO production and in the Rare Metals segment in relation to the manufacturing of tantalum and niobium, constitutes a reporting unit; the MMA facility, which is part of the Magnetic Materials and Alloys operating segment, constitutes a reporting unit; the Chemicals and Oxides operating segment, exclusive of the REO production from the Molycorp Silmet facility, constitutes a reporting unit; the Magnetic Materials and Alloys operating segment, exclusive of the MMA facility, constitutes a reporting unit; and the Rare Metals segment, exclusive of both the tantalum and niobium production from the Molycorp Silmet facility and the Buss & Buss facility, which are individual reporting units, constitutes a reporting unit.
The Company concluded that, except for the Resources segment and the Molycorp Silmet facility, the estimated fair value of all other reporting units did not exceed their carrying value. As a result, the Company completed step two of the test and determined that the goodwill was impaired for the Chemicals and Oxides, Magnetic Materials Alloys and Rare Metals segments, with the exclusions described above, and for the MMA facility. The Company initially recorded a total goodwill impairment charge of approximately $258.3 million that, except for approximately $2.0 million related to the MMA acquisition, was associated with the reporting units created as a result of the Molycorp Canada acquisition. Inputs used to fair value the Company's reporting units are considered Level 3 inputs of the fair value hierarchy.
In connection with the final allocation of the consideration transferred to the net assets of Molycorp Canada, the Company increased the initial carrying amount of goodwill, but recognized an additional goodwill impairment of $31.6 million that completely offset the incremental goodwill recognized as a result of those adjustments.
Circumstances that negatively affected the Company's estimate of fair value of its reporting units impaired included: longer-than-anticipated soft pricing environment for rare earths and certain rare metals; loss of some end markets due to 2011 rare earths high prices not returning to lower levels as quickly as anticipated; stalled growth for some new bonded magnet applications due to a peak in neodymium prices in 2011; and delays in ramping up the Molycorp Mountain Pass facility that deferred the Company's ability to enter into longer-term contracts and generate the anticipated synergies expected from the Molycorp Canada acquisition.
Changes in the carrying value of goodwill by reportable segment during the years ended December 31, 2012 and 2011, except for the Resources segment, which includes only the Molycorp Mountain Pass facility that has no goodwill, were as follows (in thousands):
 
January 1, 2011
 
Goodwill Acquired
 
December 31, 2011
 
Goodwill Acquired
 
Impairment
 
December 31, 2012
Chemicals and Oxides
—

 
$
728

 
$
728

 
$
285,633

 
$
(161,132
)
 
$
125,229

Magnetic Materials and Alloys
—

 
1,977

 
1,977

 
213,525

 
(112,694
)
 
102,808

Rare Metals
—

 
727

 
727

 
27,046

 
(16,068
)
 
11,705

Total
—

 
$
3,432

 
$
3,432

 
$
526,204

 
$
(289,894
)
 
$
239,742


The goodwill increase in all reportable segments during fiscal 2012 related to the acquisition of Molycorp Canada. The increase in goodwill in the Chemicals and Oxides and Rare Metals segments during the year ended December 31, 2011 was associated with the acquisition of Molycorp Silmet. The MMA acquisition contributed to the increase in goodwill in the Magnetic Materials and Alloys segment in fiscal 2011.





Other Intangible Assets
At December 31, 2012 and 2011, intangible assets consisted of the following (in thousands):
 
Customer relationships
Rare earth quotas
Patents
Trade names
Land use rights
Other
Total
Gross carrying amount
 
 
 
 
 
 
At January 1, 2012
$
2,669

—

—

$
786

—

—

$
3,455

Additions
342,105

78,300

39,252

14,800

3,568

4,420

482,445

Impairment
—

—

(6,000
)
—

—

—

(6,000
)
At December 31, 2012
$
344,774

$
78,300

$
33,252

$
15,586

$
3,568

$
4,420

$
479,900

 
 
 
 
 
 
 
 
Amortization
 
 
 
 
 
 
 
At January 1, 2012
$
170

—

—

$
213

—

—

$
383

Amortization
13,925

4,035

9,365

939

66

249

28,579

At December 31, 2012
14,095

4,035

9,365

1,152

66

249

28,962

Net book value
$
330,679

$
74,265

$
23,887

$
14,434

$
3,502

$
4,171

$
450,938

 
Customer relationships
Rare earth quotas
Patents
Trade names
Land use rights
Other
Total
Gross carrying amount
 
 
 
 
 
 
At January 1, 2011
—

—

—

$
786

—

—

$
786

Additions
2,669

—

—

—

—

—

2,669

At December 31, 2011
$
2,669

—

—

$
786

—

—

$
3,455

 
 
 
 
 
 
 
 
Amortization
 
 
 
 
 
 
 
At January 1, 2011
—

—

—

$
147

—

—

$
147

Amortization
170

—

—

66

—

—

236

At December 31, 2011
170

—

—

213

—

—

383

Net book value
$
2,499

—

—

$
573

—

—

$
3,072


    At December 31, 2012, the net book value of customer relationships, rare earth quotas, patents, trade names, and other intangible assets included, in the aggregate, $482.2 million from the Molycorp Canada acquisition. The original amount of these acquired intangible assets was reduced in the fourth quarter 2012 by an impairment of $6.0 million related to some patents that were recorded under the Magnetic Materials and Alloys segment. The Company used the relief from royalty method to fair value these patents. Circumstances leading to this impairment included lower margins forecast due to patents expiration in 2014. The trade names additions of $14.8 million in 2012 were the only indefinite-lived intangible assets of the Company at December 31, 2012.
Amortization expense for the years ended December 31, 2012, 2011 and 2010 was $28.6 million, $0.2 million and $0.1 million, respectively. Amortization expense for the next five years and thereafter is expected to be as follows (in millions):
2013
$
44.7

2014
37.0

2015
33.8

2016
32.2

2017
30.9

Thereafter
257.6