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Derivative Financial Instruments
12 Months Ended
Sep. 30, 2012
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Derivative Financial Instruments
Derivative Financial Instruments
Derivative financial instruments are used by the Company principally in the management of its interest rate, foreign currency exchange rate and raw material price exposures. The Company does not hold or issue derivative financial instruments for trading purposes. When hedge accounting is elected at inception, the Company formally designates the financial instrument as a hedge of a specific underlying exposure if such criteria are met, and documents both the risk management objectives and strategies for undertaking the hedge. The Company formally assesses, both at the inception and at least quarterly thereafter, whether the financial instruments that are used in hedging transactions are effective at offsetting changes in the forecasted cash flows of the related underlying exposure. Because of the high degree of effectiveness between the hedging instrument and the underlying exposure being hedged, fluctuations in the value of the derivative instruments are generally offset by changes in the forecasted cash flows of the underlying exposures being hedged. Any ineffective portion of a financial instrument’s change in fair value is immediately recognized in earnings. For derivatives that are not designated as cash flow hedges, or do not qualify for hedge accounting treatment, the change in the fair value is also immediately recognized in earnings.
The Company discloses its derivative instruments and hedging activities in accordance with ASC Topic 815: “Derivatives and Hedging,” (“ASC 815”).
The fair value of outstanding derivative contracts recorded as assets in the accompanying Consolidated Statements of Financial Position were as follows:
 
Asset Derivatives
 
 
 
September 30, 2012
 
September 30, 2011
Derivatives designated as hedging instruments under ASC 815:
 
 
 
 
 
 
Commodity contracts
 
Receivables—Other
 
$
985

 
$
274

Commodity contracts
 
Deferred charges and other
 
1,017

 
—

Foreign exchange contracts
 
Receivables—Other
 
1,194

 
3,189

Total asset derivatives designated as hedging instruments under ASC 815
 
 
 
$
3,196

 
$
3,463

Derivatives not designated as hedging instruments under ASC 815:
 
 
 
 
 
 
Foreign exchange contracts
 
Receivables—Other
 
41

 
—

Total asset derivatives
 
 
 
$
3,237

 
$
3,463

The fair value of outstanding derivative contracts recorded as liabilities in the accompanying Consolidated Statements of Financial Position were as follows:
 
Liability Derivatives
 
 
 
September 30, 2012
 
September 30, 2011
Derivatives designated as hedging instruments under ASC 815:
 
 
 
 
 
 
Interest rate contracts
 
Accounts payable
 
$
—

 
$
1,246

Interest rate contracts
 
Accrued interest
 
—

 
708

Commodity contracts
 
Accounts payable
 
9

 
1,228

Commodity contracts
 
Other long term liabilities
 
—

 
4

Foreign exchange contracts
 
Accounts payable
 
3,063

 
2,698

Total liability derivatives designated as hedging instruments under ASC 815
 
 
 
$
3,072

 
$
5,884

Derivatives not designated as hedging instruments under ASC 815:
 
 
 
 
 
 
Foreign exchange contracts
 
Accounts payable
 
3,967

 
10,945

Foreign exchange contracts
 
Other long term liabilities
 
2,926

 
12,036

Total liability derivatives
 
 
 
$
9,965

 
$
28,865


 
Changes in AOCI from Derivative Instruments
For derivative instruments that are designated and qualify as cash flow hedges, the effective portion of the gain or loss on the derivative is reported as a component of AOCI and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings. Gains and losses on the derivative representing either hedge ineffectiveness or hedge components excluded from the assessment of effectiveness are recognized in current earnings.
The following table summarizes the impact of derivative instruments on the accompanying Consolidated Statements of Operations for Fiscal 2012:
 
Derivatives in ASC 815 Cash Flow
Hedging Relationships
 
Amount of
Gain (Loss)
Recognized in
AOCI on
Derivatives
(Effective Portion)
 
Location of
Gain (Loss)
Reclassified from
AOCI into Income
(Effective Portion)
 
Amount of
Gain (Loss)
Reclassified from
AOCI into Income
(Effective Portion)
 
Location of
Gain (Loss)
Recognized in
Income on
Derivative
(Ineffective
Portion and Amount
Excluded from
Effectiveness
Testing)
 
Amount of
Gain (Loss)
Recognized in
Income on
Derivatives
(Ineffective Portion
and Amount
Excluded from
Effectiveness Testing)
 
Commodity contracts
 
$
1,606

 
Cost of goods sold
 
$
(1,148
)
 
Cost of goods sold
 
$
94

 
Interest rate contracts
 
15

 
Interest expense
 
(864
)
 
Interest expense
 
—

 
Foreign exchange contracts
 
61

 
Net sales
 
(474
)
 
Net sales
 
—

 
Foreign exchange contracts
 
(3,506
)
 
Cost of goods sold
 
(611
)
 
Cost of goods sold
 
—

 
Total
 
$
(1,824
)
 
 
 
$
(3,097
)
 
 
 
$
94

 
 
The following table summarizes the impact of derivative instruments on the accompanying Consolidated Statements of Operations for Fiscal 2011:
 

Derivatives in ASC 815 Cash Flow
Hedging Relationships
 
Amount of
Gain (Loss)
Recognized in
AOCI on
Derivatives
(Effective Portion)
 
Location of
Gain (Loss)
Reclassified from
AOCI into Income
(Effective Portion)
 
Amount of
Gain (Loss)
Reclassified from
AOCI into Income
(Effective Portion)
 
Location of
Gain (Loss)
Recognized in
Income on
Derivative
(Ineffective
Portion and Amount
Excluded from
Effectiveness
Testing)
 
Amount of
Gain (Loss)
Recognized in
Income on
Derivatives
(Ineffective Portion
and Amount
Excluded from
Effectiveness Testing)
 
Commodity contracts
 
$
(1,750
)
 
Cost of goods sold
 
$
2,617

 
Cost of goods sold
 
$
(47
)
 
Interest rate contracts
 
(88
)
 
Interest expense
 
(3,319
)
 
Interest expense
 
(205
)
(A)
Foreign exchange contracts
 
(487
)
 
Net sales
 
(131
)
 
Net sales
 
—

  
Foreign exchange contracts
 
(3,667
)
 
Cost of goods sold
 
(12,384
)
 
Cost of goods sold
 
—

  
Total
 
$
(5,992
)
 
 
 
$
(13,217
)
 
 
 
$
(252
)
 
 
(A)
Reclassified from AOCI associated with the prepayment of portions of the Senior Credit Facility. See also Note 6, Debt, for a more complete discussion of the Company’s refinancing of its Senior Credit Facility.
 
The following table summarizes the impact of derivative instruments on the accompanying Consolidated Statements of Operations for Fiscal 2010:
 
Derivatives in ASC 815 Cash Flow
Hedging Relationships
 
Amount of
Gain (Loss)
Recognized in
AOCI on
Derivatives
(Effective Portion)
 
Location of
Gain (Loss)
Reclassified from
AOCI into Income
(Effective Portion)
 
Amount of
Gain (Loss)
Reclassified from
AOCI into Income
(Effective Portion)
 
Location of
Gain (Loss)
Recognized in
Income on
Derivative
(Ineffective
Portion and Amount
Excluded from
Effectiveness
Testing)
 
Amount of
Gain (Loss)
Recognized in
Income on
Derivatives
(Ineffective Portion
and Amount
Excluded from
Effectiveness Testing)
 
Commodity contracts
 
$
3,646

 
Cost of goods sold
 
$
719

 
Cost of goods sold
 
$
(1
)
 
Interest rate contracts
 
(13,955
)
 
Interest expense
 
(4,439
)
 
Interest expense
 
(6,112
)
(A)
Foreign exchange contracts
 
(752
)
 
Net sales
 
(812
)
 
Net sales
 
—

 
Foreign exchange contracts
 
(4,560
)
 
Cost of goods sold
 
2,481

 
Cost of goods sold
 
—

 
Total
 
$
(15,621
)

 
 
$
(2,051
)
 
 
 
$
(6,113
)
 

(A)
Includes $(4,305) reclassified from AOCI associated with the refinancing of the Senior Credit Facility. (See also Note 6, Debt, for a more complete discussion of the Company’s refinancing of its Senior Credit Facility.)
Other Changes in Fair Value of Derivative Contracts
For derivative instruments that are used to economically hedge the fair value of the Company’s third party and intercompany payments and interest rate payments, the gain (loss) associated with the derivative contract is recognized in earnings in the period of change.
During Fiscal 2012 the Company recognized the following gains on derivative contracts:
 
 
 
Amount of Gain (Loss)
Recognized in
Income on  Derivatives
 
Location of Gain or (Loss)
Recognized in
Income on Derivatives
Foreign exchange contracts
 
$
5,916

 
Other expense, net

During Fiscal 2011 the Company recognized the following losses on derivative contracts:
 
 
 
Amount of Gain (Loss)
Recognized in
Income on  Derivatives
 
Location of Gain or (Loss)
Recognized in
Income on Derivatives
Foreign exchange contracts
 
$
(5,052
)
 
Other expense, net

During Fiscal 2010 the Company recognized the following gains (losses) on derivative contracts:
 
 
 
Amount of Gain
(Loss) Recognized in
Income on  Derivatives
 
Location of Gain or (Loss)
Recognized in
Income on Derivatives
Commodity contracts
 
$
153

 
Cost of goods sold
Foreign exchange contracts
 
(42,039
)
 
Other expense, net
Total
 
$
(41,886
)
 
 

 
Credit Risk
The Company is exposed to the risk of default by the counterparties with which it transacts and generally does not require collateral or other security to support financial instruments subject to credit risk. The Company monitors counterparty credit risk on an individual basis by periodically assessing each such counterparty’s credit rating exposure. The maximum loss due to credit risk equals the fair value of the gross asset derivatives which are primarily concentrated with two foreign financial institution counterparties. The Company considers these exposures when measuring its credit reserve on its derivative assets, which was $46 and $18, respectively, at September 30, 2012 and September 30, 2011.
The Company’s standard contracts do not contain credit risk related contingencies whereby the Company would be required to post additional cash collateral as a result of a credit event. However, the Company is typically required to post collateral in the normal course of business to offset its liability positions. At September 30, 2012 and September 30, 2011, the Company had posted cash collateral of $50 and $418, respectively, related to such liability positions. At September 30, 2012, the Company had no standby letters of credit, compared to posted letters of credit of $2,000 at September 30, 2011, related to such liability positions. The cash collateral is included in Receivables—Other within the accompanying Consolidated Statements of Financial Position.
Derivative Financial Instruments
Cash Flow Hedges
The Company has used interest rate swaps to manage its interest rate risk. The swaps are designated as cash flow hedges with the changes in fair value recorded in AOCI and as a derivative hedge asset or liability, as applicable. The swaps settle periodically in arrears with the related amounts for the current settlement period payable to, or receivable from, the counter-parties included in accrued liabilities or receivables, respectively, and recognized in earnings as an adjustment to interest expense from the underlying debt to which the swap is designated. At September 30, 2012, the Company did not have any interest rate swaps outstanding. At September 30, 2011, the Company had a portfolio of U.S. dollar-denominated interest rate swaps outstanding which effectively fixed the interest on floating rate debt, exclusive of lender spreads as follows: 2.25% for a notional principal amount of $200,000 through December 2011 and 2.29% for a notional principal amount of $300,000 through January 2012. During Fiscal 2010, in connection with the refinancing of its senior credit facilities, the Company terminated a portfolio of Euro-denominated interest rate swaps at a cash loss of $3,499 which was recognized as an adjustment to interest expense. At September 30, 2012, the Company did not have any unrecognized gains or losses related to interest rate swaps recorded in AOCI. The derivative net loss on the U.S. dollar swap contracts recorded in AOCI by the Company at September 30, 2011 was $879, net of tax benefit of $0. At September 30, 2012, no derivative net losses are estimated to be reclassified from AOCI into earnings by the Company over the next 12 months.
In connection with the Company’s merger with Russell Hobbs and the refinancing of the Company’s existing senior credit facilities associated with the closing of the Merger, the Company assessed the prospective effectiveness of its interest rate cash flow hedges during Fiscal 2010. As a result, during Fiscal 2010, the Company ceased hedge accounting and recorded a loss of $1,451 as an adjustment to interest expense for the change in fair value of its U.S. dollar swaps from the date of de-designation until the U.S. dollar swaps were re-designated. The Company also evaluated whether the amounts recorded in AOCI associated with the forecasted U.S. dollar swap transactions were probable of not occurring and determined that occurrence of the transactions was still reasonably possible. Upon the refinancing of the existing senior credit facility associated with the closing of the Merger, the Company re-designated the U.S. dollar swaps as cash flow hedges of certain scheduled interest rate payments on the new $750,000 U.S. Dollar Term Loan expiring June 17, 2016.
The Company’s interest rate swap derivative financial instruments at September 30, 2012 and September 30, 2011 are summarized as follows:
 
 
 
2012
 
2011
 
 
Notional
Amount
 
Remaining
Term
 
Notional
Amount
 
Remaining
Term
Interest rate swaps-fixed
 
$
—

 
—

 
$
200,000

 
.28 years
Interest rate swaps-fixed
 
$
—

 
—

 
$
300,000

 
.36 years
The Company periodically enters into forward foreign exchange contracts to hedge the risk from forecasted foreign denominated third party and intercompany sales or payments. These obligations generally require the Company to exchange foreign currencies for U.S. Dollars, Euros, Pounds Sterling, Australian Dollars, Brazilian Reals, Canadian Dollars or Japanese Yen. These foreign exchange contracts are cash flow hedges of fluctuating foreign exchange related to sales of product or raw material purchases. Until the sale or purchase is recognized, the fair value of the related hedge is recorded in AOCI and as a derivative hedge asset or liability, as applicable. At the time the sale or purchase is recognized, the fair value of the related hedge is reclassified as an adjustment to Net sales or purchase price variance in Cost of goods sold.
At September 30, 2012 the Company had a series of foreign exchange derivative contracts outstanding through September 2013 with a contract value of $202,453. At September 30, 2011 the Company had a series of foreign exchange derivative contracts outstanding through September 2012 with a contract value of $223,417. The derivative loss on these contracts recorded in AOCI by the Company at September 30, 2012 was $1,409, net of tax benefit of $565. The derivative net gain on these contracts recorded in AOCI by the Company at September 30, 2011 was $238, net of tax expense of $148. At September 30, 2012, the portion of derivative net losses estimated to be reclassified from AOCI into earnings by the Company over the next 12 months is $1,409, net of tax.
The Company is exposed to risk from fluctuating prices for raw materials, specifically zinc used in its manufacturing processes. The Company hedges a portion of the risk associated with these materials through the use of commodity swaps. The hedge contracts are designated as cash flow hedges with the fair value changes recorded in AOCI and as a hedge asset or liability, as applicable. The unrecognized changes in fair value of the hedge contracts are reclassified from AOCI into earnings when the hedged purchase of raw materials also affects earnings. The swaps effectively fix the floating price on a specified quantity of raw materials through a specified date. At September 30, 2012 the Company had a series of such swap contracts outstanding through September 2014 for 15 tons with a contract value of $29,207. At September 30, 2011 the Company had a series of such swap contracts outstanding through December 2012 for 9 tons with a contract value of $18,858. The derivative net gain on these contracts recorded in AOCI by the Company at September 30, 2012 was $1,627, net of tax expense of $320. The derivative net loss on these contracts recorded in AOCI by the Company at September 30, 2011 was $686, net of tax benefit of $121. At September 30, 2012, the portion of derivative net gains estimated to be reclassified from AOCI into earnings by the Company over the next 12 months is $796, net of tax.
Derivative Contracts
The Company periodically enters into forward and swap foreign exchange contracts to economically hedge the risk from third party and intercompany payments resulting from existing obligations. These obligations generally require the Company to exchange foreign currencies for U.S. Dollars, Euros or Australian Dollars. These foreign exchange contracts are economic hedges of a related liability or asset recorded in the accompanying Consolidated Statements of Financial Position. The gain or loss on the derivative hedge contracts is recorded in earnings as an offset to the change in value of the related liability or asset at each period end. At September 30, 2012 and September 30, 2011 the Company had $172,581 and $265,974, respectively, of such foreign exchange derivative notional value contracts outstanding.