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Reportable Segments and Geographic Information
12 Months Ended
Dec. 31, 2015
Segment Reporting [Abstract]  
Reportable Segments and Geographic Information
REPORTABLE SEGMENTS AND GEOGRAPHIC INFORMATION
The Company reports its reportable segments based on products and services provided to customers. The Company re-assesses its reportable segment on an annual basis. During the fourth quarter of 2015, the Company determined that as activities surrounding its renewable chemicals business increase, it changed the composition of its operating segments from two reportable segments to three reportable segments by presenting Renewable Chemicals separate from Biomass-based diesel. The new reportable segments generally align the Company's external financial reporting segments with its new internal operating segments, which are based on its internal organizational structure, operating decisions, and performance assessment. As such, our reportable segments at December 31, 2015 include Biomass-based diesel, Services, Renewable Chemicals and Corporate and other activities. The accounting policies of the segments are the same as those described in the summary of significant accounting policies. All prior period disclosures below have been recast to present results on a comparable basis.
The Biomass-based diesel segment processes waste vegetable oils, animal fats, virgin vegetable oils and other feedstocks and methanol into biomass-based diesel. The Biomass-based diesel segment also includes the Company’s purchases and resale of biomass-based diesel produced by third parties. Revenue is derived from the purchases and sales of biomass-based diesel, RINs and raw material feedstocks acquired from third parties, sales of biomass-based diesel produced under toll manufacturing arrangements with third party facilities, sales of processed biomass-based diesel from Company facilities, related by-products and renewable energy government incentive payments, in the U.S. and internationally.
The Services segment offers services for managing the construction of biomass-based diesel production facilities and managing ongoing operations of third party plants and collects fees related to the services provided. The Company does not allocate items that are of a non-operating nature or corporate expenses to the business segments. Revenues are recorded by the Services segment at cost.
The Renewable Chemicals segment consists of research and development activities involving the production of renewable chemicals, additional advanced biofuels and other products from the Company's proprietary microbial fermentation process and the operations of a demonstration scale facility located in Okeechobee, Florida. No revenues were recorded by the Renewable Chemicals segment during 2015 or 2014.
The Corporate and Other segment includes trading activities related to petroleum-based heating oil and diesel fuel as well as corporate activities, which consist of corporate office expenses such as compensation, benefits, occupancy and other administrative costs, including management service expenses. Corporate and other also includes income/(expense) not associated with the reportable segments, such as corporate general and administrative expenses, shared service expenses, interest expense and interest income, all reflected on an accrual basis of accounting. In addition, corporate and other includes cash and other assets not associated with the reportable segments, including investments. Intersegment revenues are reported by the Services and Corporate and Other segments.
The following table represents the significant items by reportable segment for the results of operations for the years ended December 31, 2015, 2014 and 2013:
 
2015
 
2014
 
2013
Net sales:
 
 
 
 
 
Biomass-based Diesel (includes Petrotec's net sales of $145,039, $3,563 and $0, respectively)
$
1,326,452

 
$
1,264,850

 
$
1,500,580

Services
102,731

 
85,149

 
56,121

Corporate and other
68,984

 
11,940

 

Intersegment revenues
(110,823
)
 
(88,108
)
 
(58,563
)
 
$
1,387,344

 
$
1,273,831

 
$
1,498,138

Income (loss) before income taxes
 
 
 
 
 
Biomass-based diesel (includes Petrotec's losses of $(1,643), $(337) and $0, respectively)
$
(100,152
)
 
$
104,136

 
$
201,114

Services
6,323

 
6,980

 
3,851

Renewable Chemicals
(52,728
)
 
(12,252
)
 

Corporate and other
(13,854
)
 
(12,754
)
 
(13,664
)
 
$
(160,411
)
 
$
86,110

 
$
191,301

Depreciation and amortization expense, net:
 
 
 
 
 
Biomass-based diesel (includes Petrotec's amounts of $3,259, $0, $0, respectively)
$
22,799

 
$
13,497

 
$
8,611

Services
302

 
204

 
120

Renewable Chemicals
1,413

 
1,293

 

Corporate and other
1,362

 
802

 
511

 
$
25,876

 
$
15,796

 
$
9,242

Cash paid for purchases of property, plant and equipment:
 
 
 
 
 
Biomass-based diesel (includes Petrotec's amounts of $1,816, $0, $0, respectively)
$
59,859

 
$
52,846

 
$
36,770

Services
1,510

 
643

 
504

Renewable Chemicals
672

 
532

 

Corporate and other
2,436

 
6,142

 
1,779

 
$
64,477

 
$
60,163

 
$
39,053

 
2015
 
2014
Goodwill:
 
 
 
Biomass-based diesel
$

 
$
137,348

Services
16,080

 
16,080

Renewable Chemicals

 
34,847

 
$
16,080

 
$
188,275

Assets:
 
 
 
Biomass-based diesel (including Petrotec's assets of $45,471 and $56,960)
$
1,048,923

 
$
1,150,851

Services
60,308

 
46,560

Renewable Chemicals
23,872

 
59,134

Corporate and other
308,782

 
235,823

Intersegment eliminations
$
(218,265
)
 
$
(124,632
)
 
$
1,223,620

 
$
1,367,736



Geographic Information:
The following geographic data include net sales attributed to the countries based on the location of the subsidiary making the sale and long-lived assets based on physical location. Long-lived assets represent the net book value of property, plant and equipment. Sales and long-lived assets of the Company's investment in Petrotec comprise substantially all of the amounts categorized as Foreign in the table below.
 
2015
 
2014
 
2013
Net sales:
 
 
 
 
 
United States
$
1,242,305

 
$
1,270,268

 
$
1,498,138

Foreign
145,039

 
3,563

 

 
$
1,387,344

 
$
1,273,831

 
$
1,498,138

 
 
 
 
 
2015
 
2014
Long-lived assets:
 
 
 
United States
$
553,987
 
 
$
468,170
 
Foreign
20,597
 
 
25,026
 
 
$
574,584
 
 
$
493,196