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Guarantor Subsidiaries
6 Months Ended
Jul. 02, 2011
Guarantor Subsidiaries [Abstract]  
Guarantor Subsidiaries
16. Guarantor Subsidiaries
All of the Company’s direct and indirect 100% owned U.S. domestic subsidiaries are guarantors of the Company’s Senior Secured Notes. The following condensed consolidating financial statements present separately the financial position, results of operations, and cash flows for (a) the Company, as parent, (b) the guarantor subsidiaries of the Company consisting of all of the, directly or indirectly, 100% owned U.S. subsidiaries of the Company, (c) the non-guarantor subsidiaries of the Company consisting of all non-domestic subsidiaries of the Company, and (d) eliminations necessary to arrive at the Company’s information on a consolidated basis. These statements are presented in accordance with the disclosure requirements under the Securities and Exchange Commission’s Regulation S-X, Rule 3-10. Separate financial statements of the Guarantor Subsidiaries are not presented because their guarantees are full and unconditional and joint and several.
Unaudited Condensed Consolidating Balance Sheet
July 2, 2011
                                         
            Guarantor     Non Guarantor              
    Issuer     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
ASSETS
                                       
Current assets:
                                       
Cash and cash equivalents
  $     $ 56,542     $ 33,945     $     $ 90,487  
Trade receivables, less allowance for doubtful accounts
          56,163       52,210             108,373  
Loans receivable from related parties
    288,188                   (288,188 )      
Inventories
          67,675       51,955             119,630  
Deferred income taxes
          3,814       599             4,413  
Income tax receivable
          3,834                   3,834  
Prepaid expenses and other current assets
          3,599       3,113             6,712  
 
                             
Total current assets
    288,188       191,627       141,822       (288,188 )     333,449  
 
                                     
 
   
Property, plant and equipment, net
          74,968       50,604             125,572  
Intangible assets, net
          52,294       30,475             82,769  
Goodwill
          56,446       28,626             85,072  
Deferred income taxes
                78             78  
Investment in subsidiaries
    180,901                   (180,901 )      
Other non-current assets
    8,152       7,838       568             16,558  
 
                             
 
                                       
Total assets
  $ 477,241     $ 383,173     $ 252,173     $ (469,089 )   $ 643,498  
 
                             
 
                                       
LIABILITIES AND STOCKHOLDERS’ EQUITY
                                       
Current liabilities:
                                       
Accounts payable
  $     $ 27,395     $ 22,434     $     $ 49,829  
Accrued payroll
          8,191       11,286             19,477  
Accruals and other current liabilities
    2,201       15,535       20,778             38,514  
Deferred income taxes
                54             54  
Current portion of long-term debt
          589       369             958  
Loans payable to related parties
          206,119       82,069       (288,188 )      
 
                             
Total current liabilities
    2,201       257,829       136,990       (288,188 )     108,832  
 
                                       
Long-term debt — less current portion and net of unacreted discount
    269,140       3,184       2,152             274,476  
Deferred income taxes
          21,931       8,056             29,987  
Pension liablities
          5,703       6,312             12,015  
Long-term taxes payable
          11,283                   11,283  
Other long-term liabilities
          774       231             1,005  
Total stockholders’ equity
    205,900       82,469       98,432       (180,901 )     205,900  
 
                             
 
                                       
Total liabilities and stockholders’ equity
  $ 477,241     $ 383,173     $ 252,173     $ (469,089 )   $ 643,498  
 
                             
Condensed Consolidating Balance Sheet
December 31, 2010
                                         
            Guarantor     Non Guarantor              
    Issuer     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
ASSETS
                                       
Current assets:
                                       
Cash and cash equivalents
  $     $ 37,125     $ 35,598     $     $ 72,723  
Trade receivables, less allowance for doubtful accounts
          44,020       23,383             67,403  
Loans receivable from related parties
    204,667                   (204,667 )      
Inventories
          63,226       24,991             88,217  
Deferred income taxes
          3,813       601             4,414  
Assets held for sale
          1,484                   1,484  
Income tax receivable
          4,126                   4,126  
Prepaid expenses and other current assets
          2,282       1,886             4,168  
 
                             
Total current assets
    204,667       156,076       86,459       (204,667 )     242,535  
 
                                       
Property, plant and equipment, net
          74,956       30,342             105,298  
Intangible assets, net
          54,321       14,929             69,250  
Goodwill
          56,446       20,451             76,897  
Deferred income taxes
                82             82  
Investment in subsidiaries
    163,069                   (163,069 )      
Other non-current assets
    6,020       7,905       115             14,040  
 
                             
 
                                       
Total assets
  $ 373,756     $ 349,704     $ 152,378     $ (367,736 )   $ 508,102  
 
                             
 
                                       
LIABILITIES AND STOCKHOLDERS’ EQUITY
                                       
Current liabilities:
                                       
Accounts payable
  $     $ 26,497     $ 14,315     $     $ 40,812  
Accrued payroll
          12,364       6,122             18,486  
Accruals and other current liabilities
    1,422       15,458       7,262             24,142  
Deferred income taxes
                59             59  
Current portion of long-term debt
          3,028       365             3,393  
Loans payable to related parties
          185,768       18,899       (204,667 )      
 
                             
Total current liabilities
    1,422       243,115       47,022       (204,667 )     86,892  
 
                                       
Long-term debt — less current portion and net of unaccreted discount
    207,582       3,338       2,189             213,109  
Deferred income taxes
          13,043       7,515             20,558  
Pension liablities
          7,596       3,212             10,808  
Other post retirement benefits
          223                   223  
Long-term taxes payables
          10,892                   10,892  
Other long-term liabilities
          762       106             868  
Total stockholders’ equity
    164,752       70,735       92,334       (163,069 )     164,752  
 
                             
 
                                       
Total liabilities and stockholders’ equity
  $ 373,756     $ 349,704     $ 152,378     $ (367,736 )   $ 508,102  
 
                             
Unaudited Condensed Consolidating Statement of Income
                                         
    Year to Date Ended July 2, 2011  
            Guarantor     Non-Guarantor              
    Issuer     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
Net sales
  $     $ 233,802     $ 112,444     $ (21,004 )   $ 325,242  
Cost of sales
          169,729       80,272       (21,004 )     228,997  
 
                             
Gross profit
          64,073       32,172             96,245  
Selling, general and administrative expenses
          35,044       17,384             52,428  
Research and development expenses
          2,656       2,087             4,743  
 
                             
Income from operations
          26,373       12,701             39,074  
Interest expense, net
    10,870       406       40             11,316  
Other non-operating income, net
          (463 )     (422 )           (885 )
Equity in earnings of subsidiaries
    27,776                   (27,776 )      
 
                             
Income before income taxes
    16,906       26,430       13,083       (27,776 )     28,643  
Provision (benefit) for income taxes
    (2,734 )     9,251       2,486             9,003  
 
                             
Net income
  $ 19,640     $ 17,179     $ 10,597     $ (27,776 )   $ 19,640  
 
                             
Unaudited Condensed Consolidating Statement of Income
                                         
    Year to Date Ended July 3, 2010  
            Guarantor     Non-Guarantor              
    Issuer     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
Net sales
  $     $ 196,482     $ 83,680     $ (19,468 )   $ 260,694  
Cost of sales
          145,340       57,292       (19,468 )     183,164  
 
                             
Gross profit
          51,142       26,388             77,530  
Selling, general and administrative expenses
    46       29,214       13,927             43,187  
Research and development expenses
          2,048       1,362             3,410  
Restructuring costs
          978       710             1,688  
 
                             
Income (loss) from operations
    (46 )     18,902       10,389             29,245  
Interest expense, net
    9,061       724       111             9,896  
Other non-operating expense, net
          126       896             1,022  
Equity in earnings of subsidiaries
    17,832                   (17,832 )      
 
                             
Income before income taxes
    8,725       18,052       9,382       (17,832 )     18,327  
Provision (benefit) for income taxes
    (3,853 )     6,318       3,284             5,749  
 
                             
Net income
  $ 12,578     $ 11,734     $ 6,098     $ (17,832 )   $ 12,578  
 
                             
Unaudited Condensed Consolidating Statement of Income
                                         
    Quarter Ended July 2, 2011  
            Guarantor     Non-Guarantor              
    Issuer     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
Net sales
  $     $ 114,241     $ 61,559     $ (10,405 )   $ 165,395  
Cost of sales
          82,066       45,324       (10,405 )     116,985  
 
                             
Gross profit
          32,175       16,235             48,410  
Selling, general and administrative expenses
          17,372       9,540             26,912  
Research and development expenses
          1,232       1,194             2,426  
 
                             
Income from operations
          13,571       5,501             19,072  
Interest expense, net
    5,913       222       18             6,153  
Other non-operating income, net
          (321 )     (278 )           (599 )
Equity in earnings of subsidiaries
    13,551                   (13,551 )      
 
                             
Income before income taxes
    7,638       13,670       5,761       (13,551 )     13,518  
Provision (benefit) for income taxes
    (1,280 )     4,785       1,095             4,600  
 
                             
Net income
  $ 8,918     $ 8,885     $ 4,666     $ (13,551 )   $ 8,918  
 
                             
Unaudited Condensed Consolidating Statement of Income
                                         
    Quarter Ended July 3, 2010  
            Guarantor     Non-Guarantor              
    Issuer     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
Net sales
  $     $ 101,398     $ 41,686     $ (10,096 )   $ 132,988  
Cost of sales
          74,026       28,931       (10,096 )     92,861  
 
                             
Gross profit
          27,372       12,755             40,127  
Selling, general and administrative expenses
    20       15,718       6,477             22,215  
Research and development expenses
          964       667             1,631  
Restructuring costs
          180       462             642  
 
                             
Income (loss) from operations
    (20 )     10,510       5,149             15,639  
Interest expense, net
    4,565       339       52             4,956  
Other non-operating expense, net
          52       675             727  
Equity in earnings of subsidiaries
    8,807                   (8,807 )      
 
                             
Income before income taxes
    4,222       10,119       4,422       (8,807 )     9,956  
Provision (benefit) for income taxes
    (2,617 )     3,938       1,796             3,117  
 
                             
Net income
  $ 6,839     $ 6,181     $ 2,626     $ (8,807 )   $ 6,839  
 
                             
Unaudited Condensed Consolidating Statement of Cash Flows
                                         
    Year to Date Ended July 2, 2011  
            Guarantor     Non-Guarantor              
    Issuer     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
Cash flows from operating activities
                                       
Net income
  $ 19,640     $ 17,179     $ 6,098     $ (23,277 )   $ 19,640  
Undistributed equity in earnings of subsidiaries
    (23,277 )                 23,277        
Adjustments to reconcile net income to net cash flows:
                                     
Depreciation
          5,422       2,998             8,420  
Amortization of intangible assets
          2,070       793             2,863  
Amortization and write-offs of deferred financing costs
    560       224                   784  
Loss on foreign currency, net
                (158 )           (158 )
Accretion of debt discount, net
    1,045                         1,045  
Stock-based compensation
          1,374                   1,374  
Changes in assets and liabilities:
                                     
Trade receivables
          (12,786 )     (9,489 )           (22,275 )
Inventories
          (3,750 )     (4,568 )           (8,318 )
Accounts payable and accrued liabilities
    779       (2,071 )     7,593             6,301  
Other current assets and liabilities
          (1,317 )     692             (625 )
Other operating assets and liabilities
          (2,161 )     265             (1,896 )
 
                             
Net cash provided by (used in) operating activities
    (1,253 )     4,184       4,224             7,155  
 
                             
 
                                       
Cash flows used in investing activities
                                       
Purchase of property, plant and equipement
          (5,179 )     (3,719 )           (8,898 )
Acquisition of Bauer net of cash $41 thousand cash received
          (1,146 )     (61,145 )           (62,291 )
Proceeds from sale of Chattanooga
          1,484                   1,484  
 
                             
Net cash used in investing activities
          (4,841 )     (64,864 )           (69,705 )
 
                             
 
                                       
Cash flows from financing activities
                                       
Proceeds from issuance of Convertible Notes
    85,000                         85,000  
Payment of debt issuance costs
    (3,414 )                       (3,414 )
Shares surrendered for tax withholdings
    (65 )                       (65 )
Redemption of bonds related to Chattanooga
          (2,290 )                 (2,290 )
Payments on mortgages
                (197 )           (197 )
Payments on capital leases
          (151 )     (249 )           (400 )
Change in affiliate debt
    (80,268 )     22,515       57,753              
 
                             
Net cash provided by financing activities
    1,253       20,074       57,307             78,634  
 
                             
 
                                       
Effect of exchange rate changes on cash and cash equivalents
                1,680               1,680  
 
                             
Net change in cash and cash equivalents
          19,417       (1,653 )           17,764  
Cash and cash equivalents at beginning of year
          37,125       35,598             72,723  
 
                             
Cash and cash equivalents at end of period
  $     $ 56,542     $ 33,945     $     $ 90,487  
 
                             
Unaudited Condensed Consolidating Statement of Cash Flows
                                         
    Year to Date Ended July 3, 2010  
            Guarantor     Non-Guarantor              
    Issuer     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
Cash flows from operating activities
                                       
Net income
  $ 12,578     $ 11,734     $ 6,098     $ (17,832 )   $ 12,578  
Undistributed equity in earnings of subsidiaries
    (17,832 )                 17,832        
Adjustments to reconcile net income to net cash flows:
                                       
Depreciation
          6,289       1,903             8,192  
Amortization of intangible assets
          2,025       325             2,350  
Amortization and write-offs of deferred financing costs
    416                         416  
Fixed asset impairment/disposal
          207                   207  
Loss on foreign currency, net
                361             361  
Accretion of debt discount
    148                         148  
Stock based compensation
          1,120                   1,120  
Changes in assets and liabilities:
                                       
Trade receivables
          (12,494 )     (6,076 )           (18,570 )
Inventories
          (1,616 )     (2,407 )           (4,023 )
Accounts payable and accrued liabilities
    879       13,300       4,920             19,099  
Other current assets and liabilities
          (953 )     (719 )           (1,672 )
Other operating assets and liabilities
    (77 )     (74 )     (22 )           (173 )
 
                             
Net cash provided by (used in) operating activities
    (3,888 )     19,538       4,383             20,033  
 
                             
 
                                       
Cash flows from investing activities
                                       
Purchase of fixed assets
          (6,783 )     (979 )           (7,762 )
Additional purchase price paid for acquisition
          (645 )     (532 )           (1,177 )
 
                             
Net cash used in investing activities
          (7,428 )     (1,511 )           (8,939 )
 
                             
 
                                       
Cash flows from financing activities
                                       
Payment of debt issuance costs
    (123 )     1                   (122 )
Shares surrendered for tax withholdings
    (288 )                       (288 )
Payments on mortgages
                (418 )           (418 )
Change in affiliate debt
    4,299       (6,562 )     2,263              
Payment on capital leases
          (318 )     (63 )           (381 )
 
                             
Net cash (used in) provided by financing activities
    3,888       (6,879 )     1,782             (1,209 )
 
                             
 
                                       
Effect of exchange rate changes on cash and cash equivalents
                (3,179 )           (3,179 )
 
                             
Net change in cash and cash equivalents
          5,231       1,475             6,706  
Cash and cash equivalents at beginning of year
    1       19,744       31,752             51,497  
 
                             
Cash and cash equivalents at end of period
  $ 1     $ 24,975     $ 33,227     $     $ 58,203