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Leases, Commitments and Contingencies
12 Months Ended
Dec. 30, 2023
Commitments and Contingencies Disclosure [Abstract]  
Leases, Commitments And Contingencies

13. Leases, Commitments and Contingencies

Leases

We lease certain of our manufacturing facilities under operating leases. We also lease production equipment, vehicles, computer equipment, storage units and office equipment under operating leases. Our leases have remaining lease terms of 1 year to 12 years, some of which may include options to extend the leases for up to 5 years, and some of which may include options to terminate the leases within 1 year. All of our leases are operating leases. We did not recognize right-of-use assets or lease liabilities for certain short-term leases that are month-to-month leases. As of December 30, 2023, we had no additional operating or finance leases that have not yet commenced. Our operating leases expire at various times through 2035. Lease expense for the years ended December 30, 2023, December 31, 2022, and January 1, 2022, totaled $34.4 million, $30.7 million, and $25.1 million, respectively, and includes $18.1 million, $15.6 million, and $10.6 million, respectively, classified in cost of sales in the accompanying consolidated statement of operations, with the remainder as selling, general and administrative expenses.

The components of lease expense for the years ended December 30, 2023, December 31, 2022 and January 1, 2022, are as follows (in thousands):

 

 

 

Year Ended

 

 

 

December 30,

 

 

December 31,

 

 

January 1,

 

 

 

2023

 

 

2022

 

 

2022

 

Operating lease cost

 

$

23,944

 

 

$

20,490

 

 

$

15,254

 

Short-term lease cost

 

 

10,493

 

 

 

10,175

 

 

 

9,872

 

Total lease cost

 

$

34,437

 

 

$

30,665

 

 

$

25,126

 

Other information relating to leases for the years ended December 30, 2023, December 31, 2022 and January 1, 2022,, are as follows (in thousands, except years and percentages):

 

 

Year Ended

 

 

 

December 30,

 

 

December 31,

 

 

January 1,

 

 

 

2023

 

 

2022

 

 

2022

 

Supplemental cash flows information

 

 

 

 

 

 

 

 

 

Cash paid for amounts included in the measurement of lease liabilities:

 

 

 

 

 

 

 

 

 

Operating cash flows relating to operating leases

 

$

(22,966

)

 

$

(19,635

)

 

$

(13,750

)

 

 

 

 

 

 

 

 

 

 

Right-of-use assets obtained in exchange for lease obligations:

 

 

 

 

 

 

 

 

 

Operating leases

 

$

44,424

 

 

$

29,031

 

 

$

65,678

 

 

 

 

 

 

 

 

 

 

 

Weighted average remaining lease term in years

 

 

 

 

 

 

 

 

 

Operating leases

 

 

6.91

 

 

 

7.12

 

 

 

7.04

 

 

 

 

 

 

 

 

 

 

 

Weighted average discount rate

 

 

 

 

 

 

 

 

 

Operating leases

 

 

5.3

%

 

 

5.2

%

 

 

5.5

%

 

Future minimum lease commitments for operating leases are as follows (in thousands):

 

 

 

December 30,

 

 

 

2023

 

2024

 

$

26,687

 

2025

 

 

25,943

 

2026

 

 

24,480

 

2027

 

 

23,400

 

2028

 

 

19,376

 

Thereafter

 

 

39,849

 

 

 

 

 

Total future minimum lease payments

 

 

159,735

 

 

 

 

 

Less: Imputed interest

 

 

(25,337

)

 

 

 

 

Operating lease liability - total

 

$

134,398

 

 

 

 

 

Reported as of December 30, 2023:

 

 

 

Current portion of operating lease liability

 

$

20,368

 

Operating lease liability, less current portion

 

 

114,030

 

 

 

 

 

Operating lease liability - total

 

$

134,398

 

Purchase Commitments

We are obligated to purchase certain raw materials used in the production of our products from certain suppliers pursuant to stocking programs. If these programs were cancelled by us, as of December 30, 2023, and December 31, 2022, we would be required to pay $30.6 million and $26.1 million, respectively, for various materials. During the years ended December 30, 2023, December 31, 2022, and January 1, 2022, we made purchases under these programs totaling $459.9 million, $454.6 million and $262.4 million, respectively. The Company expects to utilize its purchase commitments in its normal ongoing operations.

At December 30, 2023, we had $8.5 million in standby letters of credit related to our workers’ compensation insurance coverage.

Legal Proceedings

We are a party to various legal proceedings in the ordinary course of business. Although the ultimate disposition of those proceedings cannot be predicted with certainty, management believes the outcome of any claim that is pending or threatened, either individually or on a combined basis, will not have a materially adverse effect on our operations, financial position or cash flows.