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Leases, Commitments and Contingencies
12 Months Ended
Jan. 01, 2022
Commitments And Contingencies Disclosure [Abstract]  
Leases, Commitments And Contingencies

14. Leases, Commitments and Contingencies

Leases

We lease certain of our manufacturing facilities under operating leases. We also lease production equipment, vehicles, computer equipment, storage units and office equipment under operating leases. Our leases have remaining lease terms of 1 year to 10 years, some of which may include options to extend the leases for up to 5 years, and some of which may include options to terminate the leases within 1 year. All of our leases are operating leases. We did not recognize right-of-use assets or lease liabilities for certain short-term leases that are month-to-month leases. As of January 1, 2022, we had no additional operating or finance leases that have not yet commenced. Our operating leases expire at various times through 2032. Lease expense for the years ended January 1, 2022, and January 2, 2021, totaled $25.1 million and $13.0 million, respectively, and includes $10.6 million and $6.6 million, respectively, classified in cost of sales in the accompanying consolidated statement of operations, with the remainder as selling, general and administrative expenses.

The components of lease expense for the years ended January 1, 2022 and January 2, 2021 are as follows. Certain amounts in the prior year period have been reclassified to conform to the current presentation (in thousands):

 

 

 

Year Ended

 

 

 

January 1,

 

 

January 2,

 

 

 

2022

 

 

2021

 

Operating lease cost

 

$

15,254

 

 

$

9,165

 

Short-term lease cost

 

 

9,872

 

 

 

3,856

 

Total lease cost

 

$

25,126

 

 

$

13,021

 

Other information relating to leases for the years ended January 1, 2022 and January 2, 2021, are as follows (in thousands, except years and percentages):

 

 

Year Ended

 

 

 

January 1,

 

 

January 2,

 

 

 

2022

 

 

2021

 

Supplemental cash flows information

 

 

 

 

 

 

Cash paid for amounts included in the measurement of lease liabilities:

 

 

 

 

 

 

Operating cash flows relating to operating leases

 

$

(13,750

)

 

$

(8,822

)

 

 

 

 

 

 

 

Right-of-use assets obtained in exchange for lease obligations:

 

 

 

 

 

 

Operating leases

 

$

65,678

 

 

$

19,185

 

 

 

 

 

 

 

 

Weighted average remaining lease term in years

 

 

 

 

 

 

Operating leases

 

 

7.04

 

 

 

6.84

 

 

 

 

 

 

 

 

Weighted average discount rate

 

 

 

 

 

 

Operating leases

 

 

5.5

%

 

 

5.8

%

Future minimum lease commitments for operating leases are as follows (in thousands):

 

 

 

January 1,

 

 

January 2,

 

 

 

2022

 

 

2021

 

2021

 

$

-

 

 

$

8,327

 

2022

 

 

17,929

 

 

 

7,626

 

2023

 

 

17,577

 

 

 

7,149

 

2024

 

 

16,990

 

 

 

6,748

 

2025

 

 

15,987

 

 

 

6,253

 

2026

 

 

15,025

 

 

 

6,130

 

Thereafter

 

 

32,249

 

 

 

7,670

 

 

 

 

 

 

 

 

Total future minimum lease payments

 

 

115,757

 

 

 

49,903

 

 

 

 

 

 

 

 

Less: Imputed interest

 

 

(18,674

)

 

 

(8,641

)

 

 

 

 

 

 

 

Operating lease liability - total

 

$

97,083

 

 

$

41,262

 

 

 

 

 

 

 

 

Reported as of January 1, 2022 and January 2, 2021:

 

 

 

 

 

 

Current portion of operating lease liability

 

$

13,180

 

 

$

6,132

 

Operating lease liability, less current portion

 

 

83,903

 

 

 

35,130

 

 

 

 

 

 

 

 

Operating lease liability - total

 

$

97,083

 

 

$

41,262

 

Purchase Commitments

We are obligated to purchase certain raw materials used in the production of our products from certain suppliers pursuant to stocking programs. If these programs were cancelled by us, as of January 1, 2022, we would be required to pay $21.6 million for various materials. During the years ended January 1, 2022, January 2, 2021, and December 28, 2019, we made purchases under these programs totaling $262.4 million, $227.4 million and $216.0 million, respectively. The Company expects to utilize its purchase commitments in its normal ongoing operations.

At January 1, 2022, we had $5.3 million in standby letters of credit related to our workers’ compensation insurance coverage.

Legal Proceedings

We are a party to various legal proceedings in the ordinary course of business. Although the ultimate disposition of those proceedings cannot be predicted with certainty, management believes the outcome of any claim that is pending or threatened, either individually or on a combined basis, will not have a materially adverse effect on our operations, financial position or cash flows.