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REORGANIZATION AND ASSETS HELD FOR SALE
12 Months Ended
Dec. 31, 2023
Restructuring and Related Activities [Abstract]  
REORGANIZATION AND ASSETS HELD FOR SALE

6. REORGANIZATION AND ASSETS HELD FOR SALE

Over the past two years, the Company has undertaken a number of reorganization initiatives:

 

Closure of Phoenix Aluminum Manufacturing Facility (the “Phoenix Facility”)

On February 22, 2022, we commenced the process of closing our Phoenix Facility, shifting related manufacturing to both our Savannah and Calgary aluminum manufacturing facilities. The closure of the Phoenix Facility was substantially completed in the second quarter of 2022. The Company entered into a sublease arrangement during the second quarter of 2022, commencing July 1, 2022, which exceeds the contractual lease commitments under the Right of Use assets.

 

Workforce Reductions, Board and Management Changes

In February and July of 2022, we announced our intention to eliminate a portion of our salaried workforce, including manufacturing and office positions, along with other cost reduction initiatives. The Company’s Board of Directors was reconstituted following a proxy contest in April 2022, which was deemed a change of control under the Company’s insurance policy resulting in additional insurance expenditures. Further, the Company made changes to several executive officer roles during the year ended December 31, 2022. During the year ended December 31, 2023, we continued to review costs, resulting in the elimination of additional salaried positions in the second and third quarters of 2023. These actions resulted in the Company incurring certain one-time termination costs.

Temporary Suspension of Operations and Subsequent Closure at the Rock Hill Facility

On August 23, 2022, we announced the temporary suspension of operations at our Rock Hill Facility, shifting related manufacturing to our Calgary manufacturing facility. Costs associated with this idle facility, included in costs of sales, were $2.0 million (2022 - $0.5 million).

On September 27, 2023, we announced our intention to permanently close the Rock Hill Facility. We plan to move certain assets to our other facilities and dispose of remaining assets. The assets to be disposed of have been reclassified and measured as assets held for sale (see table below). As a result of this decision, we incurred $8.7 million of impairment charges associated with the transfer of assets from held for use to held for sale. We also expect to incur $0.2 million of costs in dismantling and decommissioning the Rock Hill Facility assets. The Company will continue to maintain the Rock Hill Facility building lease and is pursuing a sublease arrangement. Based on prevailing market prices in the area, no impairment indicators exist for the Right of Use asset of $6.7 million and the related leasehold improvements of $2.7 million.

Reorganization costs incurred related to the above-mentioned initiatives:

 

 

For the Year Ended December 31,

 

 

 

 

2023

 

 

2022

 

 

 Termination benefits

 

 

2,162

 

 

 

7,042

 

 

 Insurance costs on change of control

 

 

-

 

 

 

3,691

 

 

 Phoenix Facility closure

 

 

99

 

 

 

756

 

 

 Professional Services

 

 

-

 

 

 

1,021

 

 

 Rock Hill Facility temporary suspension and closure of operations

 

 

295

 

 

 

129

 

 

 Other costs

 

 

453

 

 

 

822

 

 

 Total reorganization costs

 

 

3,009

 

 

 

13,461

 

 

 

 Reorganization costs in accounts payable and accrued liabilities at January 1, 2023

 

 

2,277

 

 Reorganization expense

 

 

3,009

 

 Reorganization costs paid

 

 

(4,690

)

 Reorganization costs in accounts payable and accrued liabilities at December 31, 2023

 

 

596

 

 

Of the $0.6 million payable, $0.5 million relates to termination benefits and $0.1 million relates to other reorganization costs (2022 - of the $2.3 million payable, $2.1 million relates to termination benefits and $0.2 million relates to other reorganization costs).

Assets held for sale

Assets classified as held for sale as at December 31, 2023, of $1.6 million consist of manufacturing equipment previously used in the Rock Hill Facility (refer to Note 11). As part of the decision to permanently close the Rock Hill Facility, $10.3 million of assets were assessed against the assets held for sale criteria and reclassified from property, plant and equipment to assets held for sale in the third quarter of 2023. The assets are measured at the lower of the net book value versus the fair value less cost to sell resulting in an impairment charge of $8.7 million. In the fourth quarter, the fair value was remeasured and an adjustment of $(0.8) million was recorded. It is expected that these assets will be sold within the next twelve months.

 

 

As at December 31,

 

 

 

2023

 

 

2022

 

 Assets held for sale, opening

 

 

-

 

 

 

-

 

 Net book value transferred from property, plant and equipment

 

 

10,271

 

 

 

-

 

 Impairment charge on reassessment

 

 

(8,716

)

 

 

-

 

 Assets held for sale, ending

 

 

1,555

 

 

 

-

 

To move the assets or dispose of the assets at the Rock Hill Facility, the Company fully settled the principal balance of the U.S. leasing facility in the fourth quarter of 2023. Principal payments of $7.8 million and interest penalties of $0.4 million were incurred (refer to Note 14). As a result of this settlement, $2.6 million of restricted cash was released to the Company in the fourth quarter of 2023.

Discontinuation of Reflect Product Line and Other Charges Incurred

In August 2022, the Company discontinued the Reflect and other product lines, resulting in a one-time inventory write-down of $1.0 million, and an acceleration of amortization expense associated with ICE development for Reflect.

Additionally, the Company accelerated the depreciation of certain items of property, plant and equipment associated with the closure of the Phoenix Facility resulting in additional depreciation incurred in the first quarter of 2022.

These costs were included in cost of sales:

 

 

For the Year Ended December 31,

 

 

 

2023

 

 

2022

 

 Provision for inventory of discontinued product lines

 

 

-

 

 

 

1,035

 

 Accelerated amortization associated with product line discontinuation

 

 

-

 

 

 

1,019

 

 Accelerated depreciation and amortization associated with closure of the Phoenix Facility

 

 

-

 

 

 

1,054

 

 Incremental cost of sales

 

 

-

 

 

 

3,108