10-K 1 d10k.htm FORM 10-K Form 10-K
Table of Contents

 

 

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

FORM 10-K

Annual Report Pursuant to Section 13 or 15(d)

of the Securities Exchange Act of 1934

FOR THE FISCAL YEAR ENDED DECEMBER 31, 2008

LOGO

Affinia Group Intermediate Holdings Inc.

(Exact name of registrant as specified in its charter)

1101 Technology Drive

Ann Arbor, MI 48108

(734) 827-5400

Delaware

(State or other jurisdiction of incorporation or organization)

I.R.S. Employer Identification Number: 34-2022081

Securities registered pursuant to Section 12(b) of the Act: None

Securities registered pursuant to Section 12(g) of the Act: None

Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act.

Yes  ¨            No  x

Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or 15(d) of the Exchange Act.

Yes  ¨            No  x

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

Yes  ¨            No  x

(Note: As a voluntary filer not subject to the filing requirements of Section 13 or 15(d) of the Exchange Act, the registrant has filed all reports required to be filed by Section 13 or 15(d) of the Exchange Act during the preceding 12 months (or for such shorter period that the registrant would have been required to file such reports) as if it were subject to such filing requirements).

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of the registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.  x

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer. See the definitions of “large accelerated filer”, “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act:

 

Large accelerated filer  ¨    Accelerated Filer  ¨   

Non-accelerated filer  x

   Smaller Reporting Company  ¨
      (Do not check if a smaller
reporting company)
  

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).

Yes  ¨            No  x

There were 1,000 shares outstanding of the registrant’s common stock as of March 6, 2009 (all of which are privately owned and not traded on a public market).

 

 

 


Table of Contents

TABLE OF CONTENTS

 

          Page
   PART I.   

Item 1.

   Business    5
   The Company    5
   History and Ownership    6
   Overview    7
   Sales by Region    8
   Industry    10
   Products    11
   Sales Channels and Customers    13
   Customer Support    14
   Intellectual Property    15
   Raw Materials and Manufactured Components    15
   Seasonality    15
   Backlog    16
   Research and Development Activities    16
   Competition    16
   Employees    16
   Environmental Matters    16
   Internet Availability    17

Item 1A.

   Risk Factors    17

Item 1B.

   Unresolved Staff Comments    23

Item 2.

   Properties    24

Item 3.

   Legal Proceedings    24

Item 4.

   Submission of Matters to a Vote of Security Holders    25
   PART II.   

Item 5.

   Market for Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Shares    25

Item 6.

   Selected Consolidated and Combined Financial Data    25

Item 7.

   Management’s Discussion and Analysis of Financial Condition and Results of Operations    27
   Company Overview    27
   Acquisition and Global Growth    28
   Positioning through Restructuring    29
   Restructuring Activities    29
   Business Environment    31
   Results of Operations    33
   Liquidity and Capital Resources    38
   Contractual Obligations and Commitments    44
   Commitments and Contingencies    44
   Critical Accounting Estimates    45
   Recent Accounting Pronouncements    47

Item 7A.

   Quantitative and Qualitative Disclosures About Market Risk    49

 

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          Page

Item 8.

   Financial Statements and Supplementary Data    51

Item 9.

   Changes In and Disagreements with Accountants on Accounting and Financial Disclosure    96

Item 9A(T).

   Controls and Procedures    96

Item 9B.

   Other Information    97
   PART III.   

Item 10.

   Directors, Executive Officers and Corporate Governance    98

Item 11.

   Executive Compensation    102

Item 12.

   Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters    117

Item 13.

   Certain Relationships and Related Transactions, and Director Independence    119

Item 14.

   Independent Registered Public Accounting Firm Fees    120
   PART IV.   

Item 15.

   Exhibits, Financial Statement Schedules    121

 

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Cautionary Note Regarding Forward-Looking Statements

This report includes “forward-looking statements” within the meaning of Section 27A of the Securities Act of 1933, as amended (the “Securities Act”) and Section 21E of the Securities Exchange Act of 1934, as amended (the “Exchange Act”). These forward-looking statements include statements concerning our plans, objectives, goals, strategies, future events, future revenue or performance, capital expenditures, financing needs, plans or intentions relating to acquisitions, business trends and other information that is not historical information. When used in this report, the words “estimates,” “expects,” “anticipates,” “projects,” “plans,” “intends,” “believes,” “forecasts,” or future or conditional verbs, such as “will,” “should,” “could” or “may,” and variations of such words or similar expressions are intended to identify forward-looking statements. All forward-looking statements, including, without limitation, management’s examination of historical operating trends and data are based upon our current expectations and various assumptions. Our expectations, beliefs and projections are expressed in good faith and we believe there is a reasonable basis for them. However, there is no assurance that these expectations, beliefs and projections will be achieved. With respect to all forward-looking statements, we claim the protection of the safe harbor for forward-looking statements contained in the Private Securities Litigation Reform Act of 1995.

There are a number of risks and uncertainties that could cause our actual results to differ materially from the forward-looking statements contained in this report. Such risks, uncertainties and other important factors include, among others: the impact of the recent turmoil in the financial markets on the availability and cost of credit; financial viability of key customers and key suppliers; our substantial leverage; limitations on flexibility in operating our business contained in our debt agreements; pricing and import pressures; the shift in demand from premium to economy products; our dependence on our largest customers; changing distribution channels; increasing costs for manufactured components, raw materials, crude oil and energy; our ability to achieve cost savings from our restructuring; increased costs in imported products from low cost sources; the consolidation of distributors; risks associated with our non-U.S. operations; product liability and customer warranty and recall claims; changes to environmental and automotive safety regulations; risk of impairment to intangibles and goodwill; risk of successful refinancing if required; non-performance by, or insolvency of, our suppliers or our customers; work stoppages or similar difficulties that could significantly disrupt our operations, and other labor disputes; challenges to our intellectual property portfolio; changes in accounting standards that impact our financial statements; difficulties in developing, maintaining or upgrading information technology systems; the adequacy of our capital resources for future acquisitions; our ability to successfully combine our operations with any businesses we have acquired or may acquire; effective tax rates and timing and amounts of tax payments; and our exposure to a recession. Additionally, there may be other factors that could cause our actual results to differ materially from the forward-looking statements.

 

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PART I.

 

Item 1. Business

The Company

Affinia is a global leader in the on and off-highway replacement products and services industry, which is also referred to as the aftermarket . We derive approximately 96% of our sales from this industry and, as a result, are not directly affected by the market cyclicality of the automotive original equipment manufacturers (“OEM”). Our company products consist primarily of brake, chassis, and filtration products. The following charts illustrate the aggregation of net sales by product grouping together with a representative brand and the concentration of On and Off-Highway replacement product sales and OEM sales.

LOGO

Our brands include WIX®, Raybestos®, McQuay-Norris®, Nakata®, Quinton Hazell®, Filtron® and Brake Pro® . Additionally, we provide private label offerings for NAPA®, CARQUEST®, ACDelco® and other customers and co-branded offerings for Federated Auto Parts (“Federated”) and Automotive Distribution Network (“ADN”). For the year ended December 31, 2008, our net sales were approximately $2.2 billion.

 

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History and Ownership

Affinia Group Inc., a Delaware corporation formed on June 28, 2004 and controlled by affiliates of The Cypress Group L.L.C. (“Cypress”), entered into a stock and asset purchase agreement, as amended (the “Purchase Agreement”), with Dana Corporation (“Dana”). Affinia Group Inc. is a wholly-owned subsidiary of Affinia Group Intermediate Holdings Inc. The Purchase Agreement provided for the acquisition by Affinia Group Inc. of substantially all of Dana’s aftermarket business operations (the “Acquisition”). The Acquisition was completed on November 30, 2004, for a purchase price of $1.0 billion.

All references in this report to “Affinia,” “Company,” “we,” “our,” and “us” mean, unless the context indicates otherwise, Affinia Group Intermediate Holdings Inc. and its subsidiaries on a consolidated basis.

As a result of the Acquisition, investment funds controlled by Cypress hold approximately 61% of the common stock of Affinia Group Holdings Inc. (“Affinia Group”), which directly owns 100% of our common stock, and therefore Cypress controls us. The other Affinia Group Holdings Inc. initial investors are the following: OMERS Administration Corporation (formerly known as Ontario Municipal Employees Retirement Board), California State Teachers Retirement System, The Northwestern Mutual Life Insurance Company and Stockwell Capital.

On December 15, 2005, Affinia Group, our parent company, entered into stockholder and other agreements with certain officers, directors and key employees (collectively, the “Executives”) of the Company, pursuant to which those Executives purchased an aggregate of 9,520 shares (the “Shares”) of Affinia Group’s common stock for $100 per Share in cash. Affinia Group received aggregate proceeds of $952,000 as a result of the offering, which was made pursuant to the Affinia Group’s 2005 Stock Incentive Plan. Affinia Group purchased from key Executives 250 shares and 1,600 shares in 2007 and 2008, respectively. Therefore, as of December 31, 2008 the Executives owned 7,670 shares, which aggregates to $767,000 of proceeds.

On October 30, 2008, Affinia Group authorized 9.5% Class A Convertible preferred stock, with an initial issuance price of $1,000 per share, consisting of 150,000 shares. There were 51,475 shares issued on October 31, 2008 to our investors and certain Management and Directors. The proceeds from the issuance of preferred shares were contributed to Affinia Acquisition LLC and were utilized to purchase HBM Investment Limited (“HBM”), which subsequently changed its name to Affinia Hong Kong Limited.

 

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Ownership Structure

LOGO

 

 

(1) The guarantors of the outstanding senior subordinated notes guarantee our senior credit facilities on a senior secured basis.

 

(2) The receivables facility provides for up to $100 million of funding, based on availability of eligible receivables. Because sales of receivables under the receivables facility depend on the availability of eligible receivables, the amount of available funding under such facility fluctuates over time. See “Management’s Discussion and Analysis of Financial Conditions and Results—Liquidity and Capital Resources” and “Note 9. Securitization of Accounts Receivable.”

 

(3) Affinia Acquisition LLC purchased 85% of the equity interests in HBM as of October 31, 2008. HBM subsequently changed its name to Affinia Hong Kong Limited. Affinia Group Holdings Inc. owns 95% of Affinia Acquisition LLC and Affinia Group Inc. owns the remaining 5% interest. The Financial Accounting Standards Board’s Financial Interpretation No. (“FIN”) 46R, Consolidation of Variable Interest Entities an Interpretation of ARB 51 (“FIN 46”), requires the “primary beneficiary” of a variable interest entity (“VIE”) to include the VIE’s assets, liabilities and operating results in its consolidated financial statements. Based on the criteria for consolidation of VIEs, we determined that Affinia Group Inc. is deemed the primary beneficiary of Affinia Acquisition LLC. Therefore, the consolidated financial statements within this report include Affinia Acquisition LLC and its subsidiaries.

 

(4) Affinia Group Holdings Inc. received $51 million in return for preferred stock from Cypress, Co-investors and management. Affinia Group Holdings Inc. contributed $50 million of the $51 million to Affinia Acquisition LLC to purchase 85% of the equity interests in HBM also referred to as Affinia Hong Kong Limited.

On June 30, 2008, Affinia entered into a Shares Transfer Agreement with Mr. Zhang Haibo for the purchase by Affinia of 85% of the equity interests (the “Acquired Shares”) in HBM. HBM is the sole owner of Longkou Haimeng Machinery Company Limited (“Haimeng”), a drum and rotor manufacturing company located in Longkou City, China. Affinia Acquisition LLC, an affiliate, completed the purchase of the Acquired Shares on November 6, 2008, with an effective date of October 31, 2008.

Overview

Our extensive product offering fits nearly every car, truck, off-highway and agricultural make and model on the road, allowing us to serve as a full line supplier to our customers for our product categories. These customers primarily comprise large aftermarket distributors and retailers selling to professional technicians or installers. Our customer base also includes original equipment service

 

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(“OES”) participants such as ACDelco. Many of our customers are leading aftermarket companies, including NAPA, CARQUEST, Aftermarket Auto Parts Alliance (the “Alliance”), Uni-Select Inc., O’Reilly Auto Parts, and Federated Auto Parts. As an active participant in the aftermarket for more than 60 years, we have developed many long-standing customer relationships.

We derived approximately 96% of our 2008 net sales from the on and off-highway replacement products and services industry, which is also referred to as the aftermarket. We believe that the aftermarket will continue to grow as a result of increases in the light vehicle population and the average age of light vehicles. The aftermarket sales have grown due to the overall vehicle fleet mix consisting of more SUVs and light trucks. SUVs and the light truck sales have decreased in recent years due to higher energy costs; however, the overall fleet mix is still at the highest level it has been in any 10 year period. SUVs and lighter trucks place greater wear on components such as brake systems and chassis components. According to Automotive Aftermarket Industry Association, the U.S. aftermarket was forecasted to grow by 2% during 2008 and it grew by 4% in 2007.

Sales by Region

Our broad range of brake, chassis and filtration products are primarily sold in North America, Europe and South America. We are also focusing on expanding manufacturing capabilities globally to position Affinia to take advantage of global growth opportunities. With Affinia Acquisition LLC purchasing Affinia Hong Kong Limited we are well positioned in Asia. In the future we plan to sell our broad product offering in China and other Asian markets. The percentage of sales by geographic region for 2008 is outlined in the chart below (For information about our segments refer to Note 18 Segment Information, which is included in Item 8 of this report).

LOGO

North America

We believe we hold the #1 market position in North America in brake and filtration components and the #2 market position in chassis components. We believe we have achieved our #1 and #2 market positions due to the quality and reputation of our brands and products among professional technicians, who are the primary installers of the types of components we supply to the aftermarket. These professionals prefer to order reliable, well known brands because it is industry practice to replace, free of any labor or service charge, malfunctioning parts. We believe that the quality and reputation of our brands for form, fit, and functional quality creates and maintains significant demand for our products from these technicians and throughout the aftermarket supply chain.

Over the last several years, domestic production has been diminishing due to price sensitivity in the market. To meet our customers’ needs and continue to be a leader in the aftermarket we have initiated restructuring plans to consolidate domestic production and shift a significant portion of our manufacturing base to lower cost countries. We have opened new facilities in China, Ukraine, Mexico, and India. In addition, we manufacture and distribute our products in over 18 countries and we also export to many

 

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other countries. Not only do we plan to increase our manufacturing capabilities globally, but we also intend to grow our business in those new markets. To continue to be a full product line leader in our industry we will continue to research and develop, design, and manufacture products globally.

South America

We have manufacturing and distribution operations in Brazil, Argentina, Uruguay and Venezuela. We manufacture and/or distribute filters, brakes, pumps and other aftermarket components in South America. Our South American operations manufacture and distribute product mostly in their domestic markets. We believe we hold the # 3 position as a distributor of aftermarket parts in Brazil.

Europe

In Europe, we have two significant operations: Filtron, which manufactures filters in Poland and Ukraine, and Quinton Hazell which manufactures and distributes aftermarket products throughout Europe. We believe Filtron holds the #1 position in filters in Poland. Over 50% of Filtron products are exported to Germany, Great Britain, France, Ireland, Sweden, Switzerland, Russia, Italy, Bulgaria, the Czech Republic, Ukraine, Hungary, the United States and Africa. Quinton Hazell designs, manufactures, purchases and distributes a wide range of aftermarket replacement motor vehicle products for customers throughout the United Kingdom and Continental Europe, primarily under the Quinton Hazell brand name. It is focused on supplying Europe’s independent regional aftermarket suppliers as a “one-stop shop.” Its products include cooling, transmission, steering and suspension, brake, shock absorber, electrical and filter products. In addition to the Quinton Hazell brand, Quinton Hazell supplies products under nine other subordinate brands targeting specific industry segments and/or geographies.

Asia

The acquisition of Haimeng by Affinia’s affiliate significantly expands Affinia’s worldwide manufacturing capacity for high-quality brake components. Haimeng operates drum and rotor manufacturing facilities comprising over one million square feet. This acquisition also provides Affinia with a strategic opportunity for continued market expansion through Haimeng’s current aftermarket customer base in Asia and Europe.

We also entered into a joint venture in India with MAT Holdings Inc, over a year ago to manufacture brake friction products. The facility in India has been completed and the initial testing and manufacturing of brake friction products began during the fourth quarter of 2008.

Restructuring

    In 2005, we announced two restructuring plans: (i) a restructuring plan that we announced at the beginning of 2005 as part of the Acquisition, referred to as the acquisition restructuring and (ii) a restructuring plan that we announced at the end of 2005, referred to as the comprehensive restructuring. During the last three years we have rationalized and consolidated many of our facilities and have shifted some production to low cost sources. We have closed 41 facilities over the last four years in connection with the restructuring plans. We completed the acquisition restructuring plan in 2005 and we anticipate finishing the comprehensive restructuring plan by the end of 2009. As of the end of 2008, we have incurred restructuring costs of $141 million, and forecast that we will incur another $21 million to completion, for a total of $162 million, $10 million higher than the planned $152 million. The major components of the plan have been and will continue to be employee severance costs, asset impairment charges related to fixed assets, and other costs such as environmental remediation, site clearance and repair costs, each of which should represent approximately 43%, 18% and 39%, respectively, of the total $162 million restructuring expense.

 

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Industry

The statements regarding industry outlook, trends, the future development of certain aftermarket products and other non-historical information contained in this section are forward-looking statements.

Aftermarket products can be classified into three primary groups: routine service parts, wear parts and components that commonly fail. We primarily compete in the routine service parts and wear parts product categories.

We believe the overall U.S. motor vehicle aftermarket, excluding tires, was approximately $267 billion in sales in 2008. We are one of the largest participants, offering a full line of quality products within these product categories. To facilitate efficient inventory management, many of our customers rely on larger suppliers like us to have full line product offerings, consistent value-added services and timely delivery. There are important advantages to having meaningful size and scale in the aftermarket, including the ability to support significant distribution operations, offer sophisticated supply chain management capabilities and provide broad product line offerings.

In general, aftermarket industry participants can be categorized into three major groups: (1) manufacturers of parts, (2) distributors of replacement parts (without manufacturing capabilities) and (3) installers, both professional and Do-It-Yourself (“DIY”). Distributors purchase products from manufacturers and sell them to wholesale or retail operations, which in turn sell them to installers.

The distribution business is comprised of the (1) traditional, (2) retail and (3) OES channels. Typically, professional installers purchase their products through the traditional channel, and DIY mechanics purchase products through both traditional and retail stores. The traditional channel includes such well-known distributors as NAPA, CARQUEST, Federated, the Alliance, Uni-Select and ADN. Through a network of distribution centers, these distributors sell primarily to owned or affiliated stores, which in turn supply professional installers. The retail sector includes merchants such as Advance Auto Parts and Canadian Tire. OES channels consist primarily of new vehicle manufacturers’ service departments at new vehicle dealerships.

We believe that the growth in aftermarket product sales has been driven by the following key factors:

Increasing Light Vehicle Population. U.S. light vehicle population has been increasing steadily in recent years, driven principally by population growth and the increase in average vehicles in service per person. As of 2007, there were over 241 million vehicles in operation in the United States. This figure has risen steadily over the period, increasing 19% from approximately 208 million vehicles in use in 1999.

Increasing Average Age of Vehicles. As of 2007, the average light vehicle age in the United States was approximately 9.7 years, compared to an average of approximately 8.5 years in 1997. As average vehicle age continues to rise, the use of aftermarket parts is expected to continue to increase.

Average and Total Miles Driven. In the United States, total light vehicle miles driven rose from 2.5 trillion in 1997 to 3.0 trillion in 2007. We believe, according to industry sources, that average annual miles driven decreased by 0.3% in 2007.

Increase in number of SUVs, Cross-Over Vehicles and Light Trucks. The Automotive Aftermarket Industry Association estimates that the number of SUVs, light trucks and crossover vehicles currently in operation in the United States has increased 54% from 1997 to 2007. Since the current fleet mix consists of larger and heavier vehicles which place more wear on brake systems and chassis components, increases in the number of these vehicles are expected to result in corresponding growth in the sale of aftermarket brake and chassis components. SUVs and the lighter truck sales have decreased recently due to higher energy costs; however, the overall fleet mix is still at the highest level it has been in any 10 year period. We expect the increasing prevalence of

 

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light trucks to increase the demand for filtration products due to increased use of diesel engines in trucks, which require more complex filtration and more frequent maintenance. Also, the percentage of light vehicles in operation that use disc brakes, rather than drum brakes, continues to grow and is eventually expected to include all light vehicles. Smaller and lighter weight disc brake systems have shorter operational lives than drum brakes, and therefore require more frequent replacement.

Products

Our principal product areas are described below:

 

Product

   2008 Net
Sales
(Dollars
in
Millions)
    Percent
of
2008 Net
Sales
   

Representative Brands

  

Product Description

Filtration products

   $ 727     33 %   WIX, FILTRON, NAPA and CARQUEST    Oil, fuel, air, hydraulic and other filters for light-, medium- and heavy-duty on and off-highway vehicle applications

Brake products

     684     31 %   Raybestos, NAPA, CARQUEST, AIMCO and ACDelco    Drums, rotors, calipers, pads and shoes and hydraulic components

Commercial Distribution South America products

     368     17 %   Nakata, Urba    Steering, suspension, driveline components, brakes, fuel and water pumps and other aftermarket products

Commercial Distribution European products

     263     12 %   Quinton Hazell and other    Cooling, transmission, steering and suspension, brake, shock absorber, electrical and filter products

Chassis products

     155     7 %   Raybestos*, Spicer* Chassis, NAPA Chassis, McQuay-Norris, ACDelco and Nakata    Steering, suspension and driveline components

Eliminations and other

     (19 )       
               

Total net sales

   $ 2,178         
               

 

 

 

We started utilizing the aftermarket name of Raybestos on the sale of our Chassis products as we transition from the use of the Spicer name

 

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Filtration Products. We are a leading designer, manufacturer, marketer and distributor of a broad range of filtration products for the aftermarket. Based on 2008 net sales, we believe we hold the #1 market position in North America. In addition, we also manufacture filtration products in Europe and South America. We are one of the few aftermarket suppliers of both heavy-duty and light-duty filters, which helps secure our leading market position. Our filtration product lines include oil, fuel, air and other filters for automobiles, trucks and off-road equipment. We sell our filtration products primarily into the traditional channel and, to a lesser extent, into the OES channel.

Under our well-known WIX brand, we offer automotive, diesel, agricultural, industrial and specialty filter applications. WIX is the #1 filter for cars on the NASCAR circuit and an exclusive NASCAR Performance Product. We also provide a comprehensive private label product offering to our two largest customers, NAPA and CARQUEST. We also sell our filters under the Filtron brand in Europe.

The heavy-duty filtration market is expected to continue to grow at a stable rate. Demand for heavy-duty oil filters is expected to increase due to newer diesel engines with exhaust gas recirculation technology, which generates more soot particulates compared to older engine designs, thereby increasing engine filtration demands. In other heavy-duty filter categories, demand is expected to experience stable growth, as there are more filters per engine in newer vehicles. Proprietary filtration designs and increasingly complicated filtration systems are also expected to create additional demand.

Brake Products. We are a leading designer, manufacturer, marketer and distributor of a broad range of brake products for the aftermarket. Based on 2008 net sales, we believe we hold the #1 market position in North America for brake components. Our products include master cylinders, wheel cylinders, hardware and hydraulics, drums, shoes, linings, bonded/riveted segments, rotors, brake pads, calipers and castings. We sell our brake products into the three primary distribution channels—traditional, retail and OES.

We have an extensive offering of high quality, premium brake products. These brake products are sold under our leading premium brand name, Raybestos. We believe the Raybestos brand is the most recognized brake product brand in the aftermarket. In addition to our own brands, we also provide private label offerings for NAPA, CARQUEST, ACDelco and other customers and co-branded offerings for Federated Auto Parts (“Federated”) and Automotive Distribution Network (“ADN”).

Aftermarket customers rely on our expertise for product design and engineering. These customers are highly focused on delivery time for their unpredictable and changing volume requirements, as they prefer to carry lower inventory levels while demanding full product coverage of different makes and models.

This product category has and is expected to continue to have one of the highest growth rates in the aftermarket due to the increased number of SUVs, cross-over vehicles and other heavy vehicles which tend to generate greater wear of brake system products. SUVs and light truck sales have decreased recently due to higher energy costs; however, the overall fleet mix is still at the highest level it has been in any 10 year period.

Commercial Distribution South America Products. We manufacture and/or distribute products in Brazil and Argentina, including: pumps, universal joint kits, axle sets, shocks, steering and suspension parts. We believe we hold the number three position as a distributor of aftermarket parts in Brazil and the number one position in several product lines.

Commercial Distribution European Products. We manufacture and/or distribute a variety of products including cooling, transmission, steering and suspension, brake, shock absorber, electrical and filter products. In addition to the Quinton Hazell brand, Quinton Hazell supplies products under nine other subordinate brands targeting specific industry segments and/or geographies. Our European products consist of our Quinton Hazell European parts supplier. Quinton Hazell designs, manufactures, purchases and

 

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distributes a wide range of aftermarket replacement motor vehicle products for customers throughout the United Kingdom and Continental Europe, primarily under the Quinton Hazell brand name. It is focused on supplying Europe’s independent regional aftermarket suppliers as a “one-stop shop.”

Chassis Products. We are a leading designer, manufacturer, marketer and distributor of a broad range of chassis products for the aftermarket. Based on 2008 net sales, we believe we hold the #2 market position in North America for chassis products. Our chassis parts include steering, suspension and driveline products such as ball joints, tie rods, Pitman arms, idler arms, drag links, control arms, center links, stabilizers and other related parts. In addition to our own brands, including Nakata, Raybestos and McQuay-Norris, we provide private label products for NAPA and other customers. We sell our chassis products into the three primary distribution channels—traditional, retail and OES.

Chassis products by their nature wear out and need to be replaced periodically. Frequency of replacement depends on the use of the vehicle. As a result, fleet, construction and off-road vehicles typically need to have chassis parts replaced more frequently than other types of vehicles. We believe growth in the replacement of chassis products will be driven by an increase in the proliferation of replaceable chassis products and in the average age of vehicles.

Corporate and Other. This category consists of inter company sales eliminations between product grouping.

Sales Channels and Customers

We distribute our products across several sales channels, including traditional, retail and OES channels. Our ten largest customers accounted for approximately 52% of our net sales in 2008, with approximately 24% and 7% derived from our two largest customers, NAPA and CARQUEST, respectively (See “Risk Factors—Our Business would be materially and adversely affected if we lost any of our larger customers”). During 2008, we derived 52% of our net sales from the United States and 48% of our net sales from other countries.

We have maintained long-standing relationships with many of our top customers. Some of our most significant customers include NAPA, CARQUEST, ADN, Federated, the Alliance, and O’Reilly each of which is a key player in the aftermarket. O’Reilly Automotive, Inc. (“O’Reilly”) is one of the largest specialty retailers and wholesalers of automotive aftermarket parts, tools, supplies, equipment and accessories in the United States, selling products to both do-it-yourself (DIY) customers and professional installers. O’Reilly Automotive, Inc. merged with CSK Auto Corporation (“CSK”) on July 11, 2008 (as combined “O’Reilly”). As a result of the merger the combined company is now one of our larger customers.

 

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The following table provides a description of the primary sales channels to which we supply our products:

 

Primary Sales Channels

  

Description

  

Customers

Traditional    Warehouses and distribution centers that supply local distribution outlets, which sell to professional installers.    NAPA, CARQUEST, Federated, ADN, the Alliance and Uni-Select
OES    Vehicle manufacturers and service departments at vehicle dealerships.    ACDelco, Robert Bosch, TRW Automotive and DaimlerChrysler
Retail and Mass Merchant    Retail stores, including national chains that sell replacement parts directly to consumers (the DIY market) and to some professional installers.    Advance Auto Parts and Canadian Tire

The traditional channel is important to us because it is the primary source of products for professional installers. We believe that the quality and reputation of our brands for form, fit, and functional quality promotes significant demand for our products from these installers and throughout the aftermarket supply chain. We have many long-standing relationships with leading distributors in the traditional channel such as NAPA and CARQUEST, for whom we have manufactured products for 41 and 19 years, respectively.

The retail channel has historically provided us with steadily increasing revenue streams. As retailers become increasingly focused on consolidating their supplier base, we believe that our broad product offering, product quality, sales and marketing support and customer service capabilities make us more valuable to these customers.

Recently, automobile dealerships have begun providing “all-makes” service whereby dealers will service a vehicle even if they do not sell the make or model being serviced. These dealerships can choose to purchase competitive components from aftermarket suppliers. We believe the volumes generated by OES customers, especially in brakes, may provide an opportunity for sales growth.

Customer Support

We believe that our emphasis on customer support has been a key factor in maintaining our leading market positions. We continuously seek to improve service, order turnaround time, product coverage and order accuracy. Our ability to replenish inventory quickly is extremely important to customers as it enables them to maximize their sales while carrying reduced inventory levels. For these reasons, we ship the majority of orders within 24 to 48 hours of receipt.

In order to maintain the competitiveness of our existing customers and maximize new sales opportunities, we have extensive product coverage. In turn, this has allowed our customers to develop a reputation for carrying the parts their customers need, especially for newer vehicles for which warranties may not have expired and aftermarket parts are not generally available.

In addition, as the aftermarket has become more electronically integrated, customers often prefer to receive their application information electronically as well as in print form. We provide both printed and electronic catalog media. We also provide products which are problem solvers for professional installers, such as alignment products that allow installers to properly align a vehicle, even though the vehicle was not equipped with adjustment features. We provide many other support features, such as technical support hot lines and training and electronic systems which interface with customers and conform to aftermarket industry standards.

 

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Intellectual Property

The Company strategically manages its portfolio of patents, trade secrets, copyrights, trademarks and other intellectual property.

We maintain and have pending in excess of 300 patents and patent applications on a worldwide basis. These patents expire over various periods into the year 2028. The Company does not materially rely on any single patent, nor will the expiration of any single patent materially affect the Company’s business. The Company has proprietary trade secrets, technology, know-how, processes, and other intellectual property rights that are not registered.

Trademarks are important to the Company’s business activities. The Company has a robust worldwide program of trademark registration and enforcement to maintain and strengthen the value of the trademarks and prevent the unauthorized use of the trademarks. The RAYBESTOS and WIX trade names are highly recognizable to the public and are valuable assets. Additionally, the Company uses numerous other trademarks which are registered worldwide. We maintain more than 1,100 active trademark registrations and applications worldwide.

Raw Materials and Manufactured Components

We use a broad range of manufactured components and raw materials in our products, including steel, steel-related components, filtration media, aluminum, brass, iron, rubber, resins, plastics, paper and packaging materials. We purchase raw materials from a wide variety of domestic and international suppliers, and we have not, in recent years, experienced any significant shortages of these items and normally do not carry inventories of these items in excess of those reasonably required to meet our production and shipping schedule. Raw materials comprise the largest component of our manufactured goods cost structure.

In connection with our global strategy we have been developing new sources for raw materials and finished goods. With our commitment to globalization, we are subject to increases in freight costs due to rising oil prices. During 2008 oil prices increased in the first three quarters and subsequently decreased in the fourth quarter. The increase in oil prices during the first three quarters of 2008 had a negative affect on products such as filtration media and oil based products. The U.S. dollar weakened during the first three quarters and strengthened during the fourth quarter. The weakening of the U.S. dollar during the first three quarters of 2008 has also had a negative impact on the purchasing of raw materials and finished goods from our international sources. Subsequently, the U.S. dollar strengthened during the fourth quarter. We will continue to review our purchasing and sourcing strategies for opportunities to reduce costs.

Seasonality

In general, the Company’s products and service offerings are not seasonal in nature, although certain of our operating companies experience modest seasonal increases and decreases with respect to products and services supplied to particular end-use customers. In a typical year, we build inventory during the first and second quarters to accommodate our peak sales during the second and third quarters. Our working capital requirements therefore tend to be highest from March through August. In periods of weak sales, inventory can increase beyond typical seasonal levels, as our product delivery lead times are less than two days while certain components we purchase from overseas require lead times of approximately 90 days.

 

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Backlog

Substantially all of the orders on hand at December 31, 2008 are expected to be filled during 2009. The Company does not view its backlog as being insufficient, excessive or problematic, or a significant indication of 2009 sales.

Research and Development Activities

We provide information regarding our research and development activities in Note 3 to our consolidated financial statements, which is included in Item 8 of this report.

Competition

The brake aftermarket is comprised of several large manufacturers: our Company, Federal Mogul Corp. under the brand name Wagner, Genuine Parts Co. under the brand name Rayloc, Honeywell International Inc. under the brand name Bendix, and Cardone Industries, Inc. under the brand name A1 Cardone. The light-duty filter aftermarket is comprised of several large U.S. manufacturers: our Company, United Components, Inc. under the brand name Champ, Honeywell International Inc. under the FRAM brand and Purolator Filters NA LLC under the Purolator brand, along with several international light-duty filter suppliers. The heavy-duty filter aftermarket is comprised of several manufacturers: our Company, Cummins, Inc. under the brand name Fleetguard, CLARCOR Inc. under the brand name Baldwin, and Donaldson Company Inc. under the brand name Donaldson. The chassis aftermarket is comprised primarily of two large U.S. manufacturers: our Company and Federal Mogul Corp. under the brand name Moog, along with some international chassis suppliers. We compete on, among other things, quality, price, service, brand reputation, delivery, technology and product offerings.

Employees

As of December 31, 2008, we had 10,576 employees, of whom 5,436 were employed in North America, 1,843 were employed in Asia, 1,684 were employed in Europe, and 1,613 were employed in South America. Approximately 26% of our employees are salaried and the remaining 74% of our employees are hourly. As of December 31, 2008, approximately 3.1% of our 3,805 U.S. employees and approximately 15.7% of our 459 Canadian employees were represented by unions. We consider our relations with our employees to be good.

Environmental Matters

We are subject to a variety of federal, state, local and foreign environmental laws and regulations, including those governing the discharge of pollutants into the air or water, the emission of noise and odors, the management and disposal of hazardous substances or wastes, the clean-up of contaminated sites and human health and safety. Some of our operations require environmental permits and controls to prevent or reduce air and water pollution, and these permits are subject to modification, renewal and revocation by issuing authorities. Contamination has been discovered at certain of our owned properties, which is currently being monitored and/or remediated. We are not aware of any contaminated sites which we believe will result in material liabilities; however, the discovery of additional remedial obligations at these or other sites could result in significant liabilities. The Financial Accounting Standards Board (the “FASB”) issued FIN 47, Accounting for Conditional Asset Retirement Obligations, which we adopted effective December 31, 2005. FIN 47 requires that a liability for the fair value of an Asset Retirement Obligation (“ARO”) be recognized in the period in which it is incurred if it can be reasonably estimated, with the offsetting associated asset retirement costs capitalized as part of the carrying amount of the long-lived asset.

 

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In addition, many of our current and former facilities are located on properties with long histories of industrial or commercial operations. Because some environmental laws can impose liability for the entire cost of clean-up upon any of the current or former owners or operators, regardless of fault, we could become liable for investigating or remediating contamination at these properties if contamination requiring such activities is discovered in the future. We have incurred environmental remediation costs associated with the comprehensive restructuring and the acquisition restructuring.

We are also subject to the U.S. Occupational Safety and Health Act and similar state and foreign laws regarding worker safety. We believe that we are in substantial compliance with all applicable environmental, health and safety laws and regulations. Historically, our costs of achieving and maintaining compliance with environmental and health and safety requirements have not been material to our operations.

Internet Availability

Available free of charge through our internet website, www.affiniagroup.com, under the investor relations tab are our recent filings of forms 10-K, 10-Q, 8-K and amendments to those reports filed with the Securities and Exchange Commission. These reports can be found on our internet website as soon as reasonably practicable after they are electronically filed with, or furnished to, the Securities and Exchange Commission.

 

Item 1A. Risk Factors

If any of the following events discussed in the following risks were to occur, our results of operations, financial conditions, or cash flows could be materially affected. Additional risks and uncertainties not presently known by us may also constrain our business operations.

Continued volatility and disruption to the global capital and credit markets may adversely affect our results of operations and financial condition, as well as our ability to access credit and may adversely affect the financial soundness of our customers and suppliers.

Recently, the global capital and credit markets have been experiencing a period of unprecedented turmoil and upheaval, characterized by the bankruptcy, failure, collapse or sale of various financial institutions and an unprecedented level of intervention from the United States federal government. These conditions could adversely affect the demand for our products and services and, therefore, reduce purchases by our customers, which would negatively affect our revenue growth and cause a decrease in our profitability. In addition, interest rate fluctuations, financial market volatility or credit market disruptions may limit our access to capital, and may also negatively affect our customers’ and our suppliers’ ability to obtain credit to finance their businesses on acceptable terms. As a result, our customers’ need for and ability to purchase our products or services may decrease, and our suppliers may increase their prices, reduce their output or change their terms of sale. If our customers’ or suppliers’ operating and financial performance deteriorates, or if they are unable to make scheduled payments or obtain credit, our customers may not be able to pay, or may delay payment of, accounts receivable owed to us, and our suppliers may restrict credit or impose different payment terms. Any inability of customers to pay us for our products and services, or any demands by suppliers for different payment terms, may adversely affect our earnings and cash flow.

 

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If the economic conditions do not improve or continue to deteriorate, our results of operations or financial condition could be adversely affected and could lead to a breach of covenants in 2009 of our senior credit facilities that are tied to ratios based on financial performance. Such a breach could result in a default under those facilities and the lenders could elect to declare all amounts borrowed due and payable. Any such acceleration would also result in a default under our indenture and trade accounts receivable securitization program. Additionally, under the indenture, our ability to engage in activities such as incurring additional indebtedness, making investments and paying dividends is also tied to ratios based on financial performance.

Our substantial leverage could harm our business by limiting our available cash and our access to additional capital and, to the extent of our variable rate indebtedness, exposing us to interest rate risk.

As a result of the Acquisition in 2004, we are highly leveraged. This leverage may limit our ability to obtain additional financing for working capital, capital expenditures, product development, debt service requirements, acquisitions, restructuring and general corporate or other purposes, limit our ability to adjust to changing market conditions and place us at a competitive disadvantage compared to our less leveraged competitors. Further volatility in the credit markets could adversely impact our ability to obtain favorable terms on financing in the future. In addition, a substantial portion of our cash flows from operations must be dedicated to the payment of principal and interest on our indebtedness and is not available for other purposes, including our operations, capital expenditures and future business opportunities. Certain of our borrowings, including borrowings under our senior credit facilities, are at variable rates of interest, exposing us to the risk of increased interest rates. We may be more vulnerable than a less leveraged company to a downturn in the general economic conditions or in our business, or we may be unable to carry out capital spending that is important to our growth.

The Company can give no assurance that its business will generate sufficient cash flow from operations, that revenue growth or operating improvements will be realized, or that future borrowings will be available under its revolving credit facility in an amount sufficient to enable it to service its indebtedness or to fund other liquidity needs. In addition, the Company can give no assurance that it will be able to refinance any of its indebtedness, including its senior credit facilities and the senior subordinated notes, on commercially reasonable terms or at all.

The shift in demand from premium to economy brands may require us to produce value products at the expense of premium products, resulting in lower prices, thereby reducing our margins and decreasing our net sales.

We estimate that a majority of our net sales are currently derived from products we consider to be premium products; however, this number has been declining. There has been, and may continue to be, a shift in demand from premium products, on which we can generally command premium pricing and generate enhanced margins, to value products. If such a trend continues, we may be forced to expand our production and/or purchases of value products at competitive prices. In addition, we could be forced to further reduce our prices to remain competitive, in which case our margins will decrease unless we make corresponding reductions in our cost structure.

 

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Our business would be materially and adversely affected if we lost any of our larger customers.

For the year ended December 31, 2008, approximately 24% and 7% of our net sales were to NAPA and CARQUEST, respectively. To compete effectively, we must continue to satisfy these and other customers’ pricing, service, technology and increasingly stringent quality and reliability requirements. Additionally, our revenues may be affected by decreases in NAPA’s or CARQUEST’s business or market share. Consolidation among our customers may also negatively impact our business. We cannot provide any assurance as to the amount of future business with these or any other customers. While we intend to continue to focus on retaining and winning these and other customers’ business, we may not succeed in doing so. Although business with any given customer is typically split among numerous contracts, the loss of, or significant reduction in purchases by, one of those major customers could materially and adversely affect our business, results of operations and financial condition.

Increasing costs for manufactured components, raw materials, crude oil and energy prices may adversely affect our profitability.

We use a broad range of manufactured components and raw materials in our products, including raw steel, steel-related components, filtration media, aluminum, brass, iron, rubber, resins, plastics, paper and packaging materials. Materials comprise the largest component of our manufactured goods cost structure. We have experienced significant price increases in our crude oil, filtration media, raw steel and steel-related component purchases in the last few years. Further increases in the price of these items could further materially increase our operating costs and materially adversely affect our profit margins. In addition, in connection with passing through steel and other raw material price increases to our customers, there has typically been a delay of up to several months in our ability to increase prices, which has temporarily impacted profitability. In the future, it may be difficult to pass further price increases on to our customers, especially if we experience additional cost increases soon after implementing price increases. In addition, we have experienced longer than typical lead times in sourcing some of our steel-related components and certain finished products, which caused us to buy from non-preferred vendors at higher costs.

We may not be able to achieve the cost savings that we expect from the restructuring of our operations.

Although we expect to realize cost savings as a result of our comprehensive restructuring plan, we may not be able to achieve the level of benefits that we expect to realize or we may not be able to realize these benefits within the timeframes we currently expect. We are currently rationalizing certain manufacturing operations in order to alleviate redundant capacity and reduce our cost structure. This restructuring will involve the movement of some U.S. and Canadian production to Mexico, South America and Asia. Our ability to achieve these cost savings could be affected by a number of factors. Since our restructuring efforts will focus on increasing our international presence, they will exacerbate the risks described below relating to our non-U.S. operations. Changes in the amount, timing and character of charges related to the restructuring, failure to complete or a substantial delay in completing the restructuring and planned divestitures or the receipt of lower proceeds from such divestitures than currently is anticipated could have a material adverse effect on us. Our cost savings is also predicated upon maintaining our sales levels.

As a result of the consolidation driven by improved logistics and data management, distributors have reduced their inventory levels, which have reduced and could continue to reduce our sales.

Warehouse distributors have consolidated through acquisition and rationalized inventories, while streamlining their own distribution systems through more timely deliveries and better data management. The corresponding reduction in purchases by distributors negatively impacted our sales. Further consolidation could have a similar adverse impact on our sales.

We are subject to other risks associated with our non-U.S. operations.

We have significant manufacturing operations outside the United States, including joint ventures and other alliances. In 2008, approximately 48% of our net sales originated outside the United States. Risks inherent in international operations include:

 

   

Exchange controls and currency restrictions;

 

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Currency fluctuations and devaluations;

 

   

Changes in local economic conditions;

 

   

Changes in laws and regulations;

 

   

Exposure to possible expropriation or other government actions; and

 

   

Unsettled political conditions and possible terrorist attacks against American interests.

These and other factors may have a material adverse effect on our international operations or on our business, results of operations and financial condition. In addition, we may experience net foreign exchange losses due to currency fluctuations.

We may incur material losses and costs as a result of product liability and warranty and recall claims that may be brought against us.

We may be exposed to product liability and warranty claims in the event that our products actually or allegedly fail to perform as expected or the use of our products results, or is alleged to result, in bodily injury and/or property damage. Accordingly, we could experience material warranty or product liability losses in the future and incur significant costs to defend these claims.

In addition, if any of our products are, or are alleged to be, defective, we may be required to participate in a recall of that product if the defect or the alleged defect relates to automotive safety. Our costs associated with providing product warranties could be material. Product liability, warranty and recall costs may have a material adverse effect on our business, results of operations and financial condition. Our insurance may not be sufficient to cover such costs.

We are subject to costly regulation, particularly in relation to environmental, health and safety matters, which could adversely affect our business and results of operations.

We are subject to a substantial number of costly regulations. In particular, we are required to comply with frequently changing and increasingly stringent requirements of federal, state and local environmental and occupational safety and health laws and regulations in the United States and other countries, including those governing emissions to air, discharges to air and water, and the creation and emission of noise and odor; the generation, handling, storage, transportation, treatment and disposal of waste materials; and the cleanup of contaminated properties and occupational health and safety. We could incur substantial costs, including cleanup costs, fines and civil or criminal sanctions, third party property damage or personal injury claims, or costs to upgrade or replace existing equipment, as a result of violations of or liabilities under environmental, health and safety laws or non-compliance with environmental permits required at our facilities. In addition, many of our current and former facilities are located on properties with long histories of industrial or commercial operations. Because some environmental laws can impose joint and several liability for the entire cost of cleanup upon any of the current or former owners or operators, regardless of fault, we could become liable for investigating and/or remediating contamination at these properties if contamination requiring such activities is discovered in the future. We cannot assure that we have been, or will at all times be, in complete compliance with all environmental requirements, or that we will not incur material costs or liabilities in connection with these requirements in excess of amounts we have reserved. In addition, environmental requirements are complex, change frequently and have tended to become more stringent over time. These requirements may change in the future in a manner that could have a material adverse effect on our business, results of operations and financial condition. We have made and will continue to make expenditures to comply with environmental requirements. These requirements, responsibilities and associated expenses and expenditures, if they continue to increase, could have a material adverse effect on our business and results of operations. While our costs to defend and settle claims arising under environmental laws in the past have not been material, we cannot assure you that this will remain so in the future. For more information about our environmental compliance and potential environmental liabilities, see “Item 1. Business—Environmental Matters” and “Item 3. Legal Proceedings.”

 

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Increasing crude oil and energy prices could reduce global demand for and use of automobiles and increase our costs, which could have an adverse effect on our profitability.

Material increases in the price of crude oil have, historically, been a contributing factor to the periodic reduction in the global demand for and use of automobiles. An increase in the price of crude oil could reduce global demand for and use of automobiles and continue to shift customer demand away from larger cars and light trucks (including SUVs), which we believe have more frequent replacement intervals for our products, which could have an adverse effect on our profitability. Further, as higher gasoline prices result in a reduction in discretionary spending for auto repair by the end users of our products, our results of operations have been, and could continue to be, impacted. Additionally, higher gasoline prices also have an adverse impact on our freight expenses.

Our operations would be adversely affected if we are unable to purchase raw materials, manufactured components or equipment from our suppliers.

Because we purchase from suppliers various types of raw materials, finished goods, equipment and component parts, we may be materially and adversely affected by the failure of those suppliers to perform as expected. This non-performance may consist of delivery delays or failures caused by production issues or delivery of non-conforming products. The risk of non-performance may also result from the insolvency or bankruptcy of one or more of our suppliers. Our suppliers’ ability to supply products to us is also subject to a number of risks, including availability of raw materials, such as steel, destruction of their facilities or work stoppages. In addition, our failure to promptly pay, or order sufficient quantities of inventory from, our suppliers may increase the cost of products we purchase or may lead to suppliers refusing to sell products to us at all. Our efforts to protect against and to minimize these risks may not always be effective.

Work stoppages or similar difficulties could significantly disrupt our operations.

As of December 31, 2008, 117 U.S. employees and 72 of our Canadian employees were represented by unions. It is possible that our workforce will become more unionized in the future. We may be subject to work stoppages and may be affected by other labor disputes. A work stoppage at one or more of our plants may have a material adverse effect on our business. Unionization activities could also increase our costs, which could have an adverse effect on our profitability.

Additionally, a work stoppage at one of our suppliers could adversely affect our operations if an alternative source of supply were not readily available. Stoppages by employees of our customers also could result in reduced demand for our products.

Our intellectual property portfolio is subject to legal challenges.

We have developed and actively pursue developing a considerable amount of proprietary technology in the automotive industry and rely on intellectual property laws and a number of patents to protect such technology. In doing so, we incur ongoing costs to enforce and defend our intellectual property. We also face increasing exposure to the claims of others for infringement of intellectual property rights. We cannot assure you that we will not incur material intellectual property claims in the future or that we will not incur significant costs or losses related to such claims. We also cannot assure that our proprietary rights will not be invalidated or circumvented.

We may not be able to successfully respond to changing distribution channels for aftermarket products.

Major aftermarket retailers, such as O’Reilly and Advance Auto Parts, are attempting to increase their commercial sales by selling directly to automotive parts installers in addition to individual consumers. These installers have historically purchased from local warehouse distributors and jobbers, who are our more traditional customers. We cannot assure that we will be able to maintain or increase aftermarket sales through increasing our sales to retailers.

 

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Our success depends in part on our development of improved products, and our efforts may fail to meet the needs of customers on a timely or cost-effective basis.

Our continued success depends on our ability to maintain advanced technological capabilities, machinery and knowledge necessary to adapt to changing market demands as well as to develop and commercialize innovative products. We cannot assure that we will be able to develop new products as successfully as in the past or that we will be able to keep pace with technological developments by our competitors and the industry generally. In addition, we may develop specific technologies and capabilities in anticipation of customers’ demands for new innovations and technologies. If such demand does not materialize, we may be unable to recover the costs incurred in such programs. If we are unable to recover these costs or if any such programs do not progress as expected, our business, financial condition or results of operations could be adversely affected.

The introduction of new and improved products and services may reduce our future sales.

Improvements in technology and product quality may extend the longevity of automotive parts and delay aftermarket sales. In particular, in our oil filter business the introduction of oil change indicators and the use of synthetic motor oils may extend oil filter replacement cycles. The introduction of electric, fuel cell and hybrid automobiles may pose a long-term risk to our business because these vehicles may alter demand for our primary product lines. In addition, the introduction by Original Equipment Manufacturers (“OEMs”) of increased warranty and maintenance service initiatives, which are gaining popularity, have the potential to decrease the demand for our products in the traditional and retail sales channels.

Cypress controls us and may have conflicts of interest with us or the holders of our senior subordinated notes in the future.

Cypress beneficially owns 61.1% of the outstanding shares of our common stock. As a result, Cypress has control over our decisions to enter into any corporate transaction and has the ability to prevent any transaction that requires the approval of stockholders regardless of whether or not other stockholders or noteholders believe that any such transactions are in their own best interests. Additionally, Cypress is in the business of making investments in companies and may from time to time acquire and hold interests in businesses that compete directly or indirectly with us. So long as Cypress continues to own a significant amount of the outstanding shares of our common stock, even if such amount is less than 50%, it will continue to be able to strongly influence or effectively control our decisions.

Any acquisitions we make could disrupt our business and seriously harm our financial condition.

We may, from time to time, consider acquisitions of complementary companies such as Affinia Hong Kong Limited, products or technologies. Acquisitions involve numerous risks, including difficulties in the assimilation of the acquired businesses, the diversion of our management’s attention from other business concerns and potential adverse effects on existing business relationships with current customers and suppliers. In addition, any acquisitions could involve the incurrence of substantial additional indebtedness. We cannot assure that we will be able to successfully integrate any acquisitions that we pursue or that such acquisitions will perform as planned or prove to be beneficial to our operations and cash flow. Any such failure could seriously harm our business, financial condition and results of operations.

We may be required to recognize impairment charges for our long-lived assets.

At December 31, 2008, the net carrying value of long-lived assets (property, plant and equipment) totaled approximately $208 million. In accordance with generally accepted accounting principles, we periodically assess our long-lived assets to determine if they are impaired. Significant negative industry or economic trends, disruptions to our business, unexpected significant changes or planned changes in use of the assets, divestitures and market capitalization declines may result in charges to long-lived asset impairments.

 

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Future impairment charges could significantly affect our results of operations in the periods recognized. Impairment charges would also reduce our consolidated net worth and increase our debt to total capitalization ratio, which could negatively impact our access to the public debt and equity markets.

We could be required to record a material non-cash charge to income if our recorded intangible assets or goodwill is impaired, or if we shorten intangible asset useful lives.

We have $221 million of recorded intangible assets and goodwill on our consolidated balance sheet as of December 31, 2008. These assets may become impaired with the loss of significant customers or a decline of profitability. In assessing the recoverability of goodwill, projections regarding estimated future cash flows and other factors are made to determine the fair value of the respective reporting unit. If these estimates or related projections change in the future, we may be required to record impairment charges for goodwill at that time. If our Trade names carrying values exceed fair value we will be required to record an impairment charge.

While our intangibles with definite lives may not be impaired, the useful lives are subject to continual assessment, taking into account historical and expected losses of relationships that were in the base at time of acquisition. This assessment may result in a reduction of the remaining useful life of these assets, resulting in potentially significant increases to non-cash amortization expense that is charged to our consolidated statement of operations. An intangible asset or goodwill impairment charge, or a reduction of amortization lives, could have an adverse effect on our results of operations.

We are subject to increasing pricing pressure from imports, particularly from low cost sources.

Price competition from other aftermarket manufacturers particularly those based in lower cost countries have historically played a role and may play an increasing role in the aftermarket sectors in which we compete. Pricing pressures have historically been more prevalent with respect to our brake products than our other products. While aftermarket manufacturers in these locations have historically competed primarily in markets for less technologically advanced products and manufactured a limited number of products, they are expanding their manufacturing capabilities to produce a broad range of lower cost, higher quality products and provide an expanded product offering. In the future, competitors in Asia may be able to effectively compete in our premium markets and produce a wider range of products which may force us to move additional manufacturing capacity offshore and/or lower our prices, reducing our margins and/or decreasing our net sales.

 

Item 1B. Unresolved Staff Comments.

None.

 

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Item 2. Properties

Our principal executive offices are located in Ann Arbor, Michigan; our operations include numerous manufacturing, research and development, and warehousing facilities as well as offices. The table below summarizes the number of facilities by geographical region for our manufacturing, distribution and warehouse, and other facilities.

 

     Manufacturing
facilities
   Distribution
&

Warehouse
facilities
   Other
facilities

United States

   11    11    9

Canada

   2    2    —  

Mexico

   7    1    1

Europe

   6    17    4

South America

   5    22    1

Asia

   3    —      1
              

Total

   34    53    16
              

The other facilities around the globe include 4 facilities that have been closed as part of our restructuring programs, 10 sales and administration offices and 2 non operational storage sites. Approximately 59% of our principal manufacturing facilities are brake production facilities, 23% are filtration production facilities, 3% are chassis production facilities, and 15% relates to other production facilities. Of the total number of principal manufacturing facilities, approximately 65% of such facilities are owned and 35% are leased.

 

Item 3. Legal Proceedings

On March 31, 2008, a class action lawsuit was filed by S&E Quick Lube Distributors, Inc. of Utah against several auto parts manufacturers for allegedly conspiring to fix prices for replacement oil, air, fuel and transmission filters. Several auto parts companies are named as defendants, including Champion Laboratories, Inc., Purolator Filters NA LLC, Honeywell International Inc., Cummins Filtration Inc., Donaldson Company, Baldwin Filters Inc., Bosch USA., Mann + Hummel USA Inc., Arvinmeritor Inc., United Components Inc. and WIX Filtration Corp LLC (“Wix”), a subsidiary of Affinia. The lawsuit was filed in US District Court for the District of Connecticut and seeks damages and injunctive relief on behalf of a nationwide class of direct purchasers of filters. Since this initial complaint was filed, over 56 “tag-along” suits in multiple jurisdictions have been filed on behalf of both direct and indirect purchasers of automotive filtration products. Two suits have also been filed in the Canadian provinces of Ontario and Quebec. As a result, all U.S. lawsuits have been consolidated in a Multi-District Litigation Proceeding in Chicago, IL. Affinia believes that Wix did not have significant sales in this particular retail market at the relevant time periods so we currently expect any potential exposure to be immaterial.

The Company has various accruals for civil product liability and other costs. If there is a range of equally probable outcomes, we accrue the lower end of the range. The Company has $3 million and $1 million accrued as of December 31, 2007 and December 31, 2008, respectively. The accrual decreased by $2 million due to the settlement of a large patent infringement case in 2007, with a portion of the settlement amount being paid in the second quarter of 2008. There are no recoveries expected from third parties.

 

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Item 4. Submission of Matters to a Vote of Security Holders

On October 29, 2008, the Stockholders of Affinia Group by unanimous written consent consented to amending the Affinia Group Certificate of Incorporation to authorize the issuance of preferred stock.

PART II.

 

Item 5. Market for Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Shares

No trading market for our common stock currently exists. As of March 6, 2009, our parent, Affinia Group Holdings Inc., was the sole holder of our common stock. The Company has never declared or paid any cash dividends on its common stock. We intend to retain all current and foreseeable future earnings to support operations. Our senior credit facilities and our senior subordinated notes indenture restrict our ability to pay cash dividends on our common stock. For information in respect of securities authorized under our equity compensation plan, see “Item 11. Executive Compensation.”

The following table provides information about Affinia Group Holdings Inc.’s shares of common stock that may be issued upon the exercise of options under its existing equity compensation plans as of December 31, 2008:

 

Plan Category

   Number of
securities
to be issued
upon exercise of
outstanding
options, warrants
and rights
   Weighted
average exercise
price of
outstanding
options, warrants
and rights
   Number of
securities

remaining
available for
future
issuance

Equity compensation plans approved by security holders

   N/A      N/A    N/A

Equity compensation plans not approved
by security holders
(1):

   181,785    $ 100.00    45,215
                

Total

   181,785    $ 100.00    45,215

 

(1) This plan consists of the Affinia Group Holdings Inc. 2005 Stock Incentive Plan. See “Item 11. Executive Compensation” for a description of the plan.

 

Item 6. Selected Consolidated and Combined Financial Data

Affinia Group Intermediate Holdings Inc. was formed in connection with the Acquisition. The financial statements included in this report are the combined financial statements of the aftermarket business of Dana before the Acquisition and the consolidated financial statements of Affinia Group Intermediate Holdings Inc. after the Acquisition. The financial data presented below for periods prior to the Acquisition are referred to as “Predecessor” and the financial data for periods after the Acquisition are referred to as “Successor.” The selected financial data have been derived from our financial statements. The financial data as of December 31, 2007 and 2008 and for the years ended December 31, 2006, 2007, and 2008 have been derived from the audited financial statements contained under “Item 8. Financial Statements and Supplementary Data.” The selected financial data as December 31, 2004, December 31, 2005 and December 31, 2006 and for the period from December 1, 2004 through December 31, 2004 and for the year ended December 31, 2005 have been derived from the audited financial statements of the Successor. The selected financial data as of November 30, 2004 and for the period from January 1, 2004 through November 30, 2004 have been derived from the audited financial statements of the Predecessor.

The data for the periods after the Acquisition in 2004 are therefore based on an allocation of the Acquisition purchase price, which is based on fair values of the assets acquired and liabilities assumed.

 

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You should read the following data in conjunction with “Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations” and “Item 8. Financial Statements and Supplementary Data.” (Dollars in Millions)

 

     Predecessor     Successor  
     January 1 to
November 30,
    December 1, to
December 31,
    Year Ended December 31,  
     2004     2004     2005     2006     2007     2008  

Statement of income data:

              

Net sales

   $ 1,934     $ 155     $ 2,132     $ 2,160     $ 2,138     $ 2,178  

Cost of sales

     (1,657 )       (137 )     (1,837 )     (1,784 )     (1,759 )     (1,777 )
                                                

Gross profit

     277       18       295       376       379       401  

Selling, general and administrative expenses

     (234 )     (21 )     (261 )     (332 )     (325 )     (325 )

Income from settlement(1)

     —         —         —         —         15       —    

Loss on disposition of Beck Arnley(2)

     —         —         (21 )     —         —         —    
                                                

Operating profit (loss)

     43       (3 )     13       44       69       76  

Other income, net

     4       2       8       7       4       (4 )

Interest expense

     (2 )     (5 )     (55 )     (59 )     (59 )     (56 )
                                                

Income (loss) before taxes and minority interest

     45       (6 )     (34 )     (8 )     14       16  

Income tax provision (benefit)

     18       (2 )     (4 )     (3 )     8       19  

Minority interest, net of tax

     —         —         —         —         —         —    
                                                

Income (loss) from continuing operations

     27       (4 )     (30 )     (5 )     6       (3 )

Income from discontinued operations net of tax

     1       —         —         —         —         —    
                                                

Net income (loss)

   $ 28     $ (4 )   $ (30 )   $ (5 )   $ 6     $ (3 )
                                                

Statement of cash flows data:

              

Net cash (used in) from continuing operations:

              

Operating activities

   $ (7 )   $ 58     $ 101     $ 22     $ 1     $ 48  

Investment activities

     (37 )     (1,018 )     (52 )     (21 )     (16 )     (75 )

Financing activities

     42       996       (49 )     (15 )     —         51  

Other financial data:

              

Capital expenditures

   $ 44     $ 3     $ 35     $ 24     $ 30     $ 25  

Depreciation and amortization

     41       4       46       46       33       36  

Balance sheet data (end of period):(3)

              

Cash and cash equivalents

   $ 44     $ 80     $ 82     $ 70     $ 59     $ 77  

Total current assets

     1,091       988       907       896       970       994  

Total assets

     1,435       1,469       1,440       1,381       1,457       1,515  

Total current liabilities

     366       397       408       389       401       467  

Total non-current liabilities and minority interest in consolidated subsidiaries

     144       668       658       611       624       692  

Shareholder’s equity

     925       404       374       381       432       356  

 

(1) Affinia received a general unsecured nonpriority claim against Dana relating to a settlement in 2007. The claim was monetized for $15 million and was recorded as income from the settlement (Refer to Note 4 Settlement, which is included in Item 8 of this report).

 

(2) On March 31, 2005, the Company completed the legal sale of its subsidiary, Beck Arnley Worldparts Corporation (“Beck Arnley”) to Heritage Equity Group, pursuant to a stock purchase agreement. In connection with the transaction, Affinia recognized a pre-tax loss on the sale of $21 million. The transaction did not qualify as a sale under accounting rules and could not be presented as a discontinued operation.

 

(3) For presentation purposes, the various balance sheet line items as of November 30, 2004 within the table have not been modified to reflect the 2005 disposition of Candados Universales de Mexico, S.A. de C.V. (“Cumsa”) as such a presentation would not be materially different. The presentation of the various balance sheet line items as of December 31, 2005 and 2004 within the table does reflect the impact of the 2005 disposition of Cumsa.

 

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Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations

Statements in the discussion and analysis regarding industry outlook, our expectations regarding the performance of our business and other non-historical statements in the discussion and analysis are forward-looking statements. These forward-looking statements are subject to numerous risks and uncertainties, including, but not limited to, the risks and uncertainties described under “Forward-Looking Statements.” Our actual results may differ materially from those contained in or implied by any forward-looking statements. You should read the following discussion together with “Forward-Looking Statements,” “Item 6. Selected Consolidated and Combined Financial Data” and “Item 8. Financial Statements and Supplementary Data.”

Company Overview

Affinia is a global leader in the on and off-highway replacement products and services industry. Our extensive aftermarket product offering fits nearly every car, truck, off-highway and agricultural make and model, allowing us to serve as a full line supplier to our customers. We derive approximately 96% of our sales from this industry and, as a result, are not directly affected by the market cyclicality of the automotive original equipment manufacturers. Our broad range of brake, filtration, chassis products and other products are sold globally. The following chart illustrates our increasing global diversity.

LOGO

We believe our key global advantages as a leading on and off-highway replacement products and services company are our broad product offering, quality products, brand recognition (e.g., Wix and Raybestos), value-added services, and distribution and global sourcing capabilities. Due to these key advantages, we believe we hold the number one market position in North America in filtration products and in brake product sales and the number two market position in North America in chassis product sales. Additionally, we hold a significant presence in South America and Europe, which we believe is demonstrated by our number three position as a distributor of aftermarket products in Brazil, our number one position in filtration products in Poland and our leading position in other products in various other countries.

Both our Brazilian operations and Polish operations have grown significantly over the last few years. Our Brazilian operations sales have increased due partially to the gains in market share and currency translations gains. The following charts show the growth rate in sales of the Commercial Distribution South America, which is mainly comprised of our Brazilian operations, and our Poland and Ukraine Filtration growth (dollars in millions).

 

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LOGO

Among the value-added services we bring to our customers are our customer focused sales force, professional tech support, and e-cataloguing services. The value we bring to our customers has been recognized with numerous awards over the last several years. We believe that these key advantages strategically position us for growth globally.

Acquisition and Global Growth

During the fourth quarter of 2008 Affinia’s affiliate purchased an 85% ownership in Haimeng, which is one of the world’s largest drum and rotor manufacturing companies. Haimeng, which is the subsidiary of Affinia Hong Kong Limited, significantly expands Affinia’s worldwide manufacturing capacity for high-quality brake components. The acquisition also provides Affinia with a strategic opportunity for continued market expansion through Haimeng’s current aftermarket customer base in Asia and Europe. This new business venture clearly reinforces our commitment to excelling as a major global manufacturer of aftermarket products. We have purchased products from Haimeng for a number of years and can attest to the quality of its manufacturing assets and the talent of its staff and management team. The combination of Affinia and Haimeng gives us world-class manufacturing in China, while enhancing our market access for growth around the world.

We are also expanding our manufacturing capabilities globally through the following global growth opportunities:

 

   

The Affinia site in India has been completed and the initial testing and manufacturing of brake friction products began during the fourth quarter of 2008.

 

   

Our first filter manufacturing operation in Mexico opened in the third quarter of 2007. During 2008 the manufacturing operation was brought up to its full capabilities. This operation serves markets in both North America and Central America.

 

   

We opened a new filter manufacturing plant in Ukraine on April 1, 2007 to help meet increased demand for filtration products in Eastern Europe.

 

   

In November 2007, we purchased certain assets of Brake Pro, Ltd., a Canadian company, including the Brake Pro brand name, which is a highly respected name in the severe application and heavy duty product market. This purchase expanded our presence in the global heavy duty brake market, and the Brake Pro line gives us a product offering for severe duty applications such as waste handling equipment, logging equipment, construction vehicles and transit applications. During the first quarter of 2008, we began manufacturing Brake Pro branded products.

 

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Prior to October 2007, we used the Raybestos brand name under a licensing agreement. During the month of October 2007, we purchased the Raybestos brand name from Raybestos Products Company. With the purchase of this brand name, we have acquired one of the premier brand names in the aftermarket industry that we can now use on a variety of products throughout the world. We recently began leveraging the Raybestos name on a new product line of hub assemblies and on our chassis product line.

Over the last several years, our brake products have experienced intensified competition from low cost offshore suppliers. To successfully compete in today’s global market-driven economy, Affinia is focused on becoming a world class global manufacturer and distributor of on and off-highway replacement products and services. Our comprehensive global restructuring plan is designed to meet the changing environment. We have closed 41 facilities during the last four years and have shifted some of our manufacturing base to countries such as China, India, Ukraine and Mexico.

Positioning through Restructuring

To successfully compete in today’s global market-driven economy, Affinia is focused on being a world class global manufacturer and distributor of on and off-highway replacement products and services. The focus in our first four years has been on positioning ourselves through our restructuring programs. We believe these efforts are necessary in order to remain a leader in the on and off-highway global replacement products and services industry.

Restructuring Activities

In our initial comprehensive restructuring plan announcement we expected the plan to be substantially complete by the end of 2007. We closed many facilities in 2006 and the first half of 2007. However, we were not able to meet the demand in 2007 for our new “1-2-3” brake product offering. To meet demand and retain our high standards for line fill, we were unable to proceed as quickly with the restructuring plan as originally expected. In connection with the comprehensive restructuring, we have recorded $141 million in restructuring costs to date. We recorded $23 million in 2005, $40 million in 2006, $38 million in 2007, and $40 million in 2008. We forecast that the comprehensive restructuring program will result in approximately $162 million in restructuring costs, which exceeds preliminary expectations of $152 million. We anticipate that we will incur approximately $21 million more in restructuring costs during 2009 to complete the closure of the previously announced facilities.

 

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We have closed 41 facilities over the last four years in connection with our two restructuring plans. The acquisition restructuring plan commenced in 2005 and was mainly completed during that year. The comprehensive restructuring plan was announced in December 2005 and the following chart summarizes the significant activity of the plan.

 

Facility

   Closure
Announcement Date
   Date Closed

Southampton (UK)

   December 2005    2nd Qtr. 2006

Erie (PA)

   March 2006    4th Qtr. 2006

North East (PA)

   March 2006    4th Qtr. 2006

McHenry (IL)

   March 2006    4th Qtr. 2006

Nuneaton (UK)

   May 2006    3rd Qtr. 2007

St. Catharines (ON, Canada)

   June 2006    4th Qtr. 2006

Cambridge (ON, Canada)

   September 2006    1st Qtr. 2007

Cuba (MO)

   October 2006    2nd Qtr. 2007

Mississauga (ON, Canada)

   November 2006    4th Qtr. 2006

Sudbury (ON, Canada)

   March 2007    2nd Qtr. 2007

Mishawaka (IN)

   October 2007    2nd Qtr. 2008

El Talar (Argentina)

   April 2008    2nd Qtr. 2008

Barcelona (Spain)

   May 2008    4th Qtr. 2008

Litchfield (IL)

   June 2008    Open

Dallas (TX)

   June 2008    Open

Milton (ON, Canada)

   June 2008    Open

Brownhills (UK)

   May 2008    3rd Qtr. 2008

Balatas Plant in Mexico City (Mexico)

   December 2008    Open

In other comprehensive restructuring activity, we previously announced our intent to sell our Waupaca (WI) facility but have now determined to retain this facility.

We typically conduct business with our customers pursuant to short-term contracts and purchase orders. However, our business is not characterized by frequent customer turnover due to the critical nature of long-term relationships in our industry. The expectation of quick turnaround times for car repairs and the broad proliferation of available part numbers require a large investment in inventory and strong fulfillment capabilities in order to deliver high fill rates and quick cycle times. Large aftermarket distributors typically source their product lines at a particular price point and product category with one “full-line” supplier, such as our company, which covers substantially all of their product requirements. Switching to a new supplier typically requires that a distributor or supplier make a substantial investment to purchase, or “changeover” to, the new supplier’s products.

In addition, the end user of our products, who is most frequently a professional installer, requires consistently high quality products because it is industry practice to replace, free of any labor or service charge, malfunctioning parts. Despite these factors, our business is becoming more competitive as “value line” and offshore suppliers have tried to penetrate our customer base by targeting the highest volume part numbers in the value category, without offering full product line coverage or many value added services. In many cases, the presence of these lower priced parts has caused full-line suppliers either to reduce prices in their premium categories or introduce new, intermediate-priced product offerings. In many instances, full-line suppliers have also been required to move more of their sourcing and production of value products to offshore, lower cost locations to offset this trend. We estimate that a majority of our Brake product net sales are currently derived from products we consider to be premium products but this has been shifting to a more diverse mix of products.

 

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In connection with the comprehensive restructuring, we have modified our hydraulic product offering from a premium line and a value line to one distinct product offering that most resembles the value line in cost but the premium line in product attributes. Secondly, for our drum and rotor product offering, we have retained the premium line but have expanded the coverage in our value line product offering. Lastly, for our friction product offerings we reduced the product offerings from multiple lines to three product offerings. Even with the reduction in offerings we still retain one of our key advantages over our competitors, which is a broad product offering.

Business Environment

During the first three quarters of the 2008 year miles driven decreased due to fuel prices, which had a negative impact on our sales volume in North America. During the fourth quarter, consumer confidence dropped significantly due to the unprecedented disruption in the current credit markets. A lack of consumer confidence coupled with recessionary pressures has historically led to a delay in new automobile purchases and an increase in demand of on and off-highway replacement products. However, the expected increase in demand did not materialize in 2008 due to the unprecedented times in the credit markets, which has resulted in our customers delaying the purchase of our products.

Our Markets. According to Automotive Aftermarket Industry Association, the U.S. aftermarket was forecasted to grow by 2% during 2008. We believe that the aftermarket will continue to grow as a result of continuing increases in (1) the light vehicle population, (2) the average age of vehicles, (3) the total number of miles driven, and (4) the prevalence of SUVs and lighter trucks in the fleet mix, since larger vehicles place greater wear on components such as brake systems and chassis components. SUVs and the lighter truck sales have decreased recently due to higher energy costs; however, overall the fleet mix contains more SUVs and light trucks than in any previous 10 year period. Growth in sales in the aftermarket do not always have a direct correlation to sales growth for aftermarket suppliers like our company. For example, as automotive parts distributors have consolidated during the past several years, they have reduced purchases from manufacturers as they focused on reducing their combined inventories. The automotive distributors are also focused on reducing inventories due to the recent decline in miles driven.

Raw Materials and Manufactured Components. Our variable costs are proportional to sales volume and mix and are comprised primarily of raw materials and labor and certain overhead costs. Our fixed costs are not significantly influenced by volume in the short-term and consist principally of selling, general and administrative expenses, depreciation and other facility-related costs.

We use a broad range of manufactured components and raw materials in our products, including raw steel, steel-related components, filtration media, aluminum, brass, iron, rubber, resins, plastics, paper and packaging materials. We purchase raw materials from a wide variety of domestic and international suppliers, and we have not, in recent years, experienced any significant shortages of these items and normally do not carry inventories of these items in excess of those reasonably required to meet our production and shipping schedules.

In connection with our global strategy we have been developing new sources for raw materials and finished goods. With the commitment to globalization we were subject to increases in freight costs due to the rising oil prices. The increase in oil prices during the first three quarters of 2008 also had a negative effect on products such as filtration media and oil based products. We also purchase component parts or finished goods from competitors or other suppliers, a common practice in the automotive aftermarket industry.

Seasonality. Our working capital requirements are significantly impacted by the seasonality of the aftermarket. In a typical year, we build inventory during the first and second quarters to accommodate our peak sales during the second and third quarters. Our working capital requirements therefore tend to be highest from March through August. In periods of weak sales, inventory can increase beyond typical seasonal levels, as our product delivery lead times are less than two days while certain components we purchase from overseas require lead times of approximately 90 days.

 

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Global Developments. The aftermarket has also experienced increased price competition from manufacturers based in China and other lower cost countries. We responded to this challenge by our affiliate acquiring one of the largest drum and rotor manufacturers in the world. Additionally, we are meeting this challenge through restructuring and outsourcing initiatives, as well as through ongoing cost reduction programs.

 

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Results of Operations

Year Ended December 31, 2008 compared to the Year Ended December 31, 2007

The following table summarizes the consolidated results for the year ended December 31, 2007 and the consolidated results for the year ended December 31, 2008 (Dollars in Millions):

 

     Consolidated
Year Ended
December 31,
2007
    Consolidated
Year Ended
December 31,
2008
    Dollar
Change
    Percent
Change

Net sales

        

Brake North America and Asia products

   $ 674     $ 658     $ (16 )   –2%

Filtration products

     728       727       (1 )   0%

Chassis products

     150       155       5     3%

Commercial Distribution South America products

     301       368       67     22%
                          

On and Off-highway segment

     1,853       1,908       55     3%

Commercial Distribution European segment

     281       263       (18 )   –6%

Brake South America segment

     30       26       (4 )   –13%

Eliminations and other

     (26 )     (19 )     7     NM
                          

Total net sales

     2,138       2,178       40     2%

Cost of sales(1)

     (1,759 )     (1,777 )     (18 )   –1%
                          

Gross profit

     379       401       22     6%

Gross margin

     18%       18%      

Selling, general and administrative expenses(2)

     (325 )     (325 )     —       0%

Selling, general and administrative expenses as a percent of sales

     15%       15%      

Income from settlement

     15       —         (15 )   NM
                          

Operating profit (loss)

        

On and Off-highway segment

     109       141       32     29%

Commercial Distribution European segment

     (15 )     (17 )     (2 )   –13%

Brake South America segment

     (6 )     (11 )     (5 )   –83%

Corporate and other

     (19 )     (37 )     (18 )   –95%
                          

Operating profit

     69       76       7     10%

Operating margin

     3%       3%      

Other income (loss), net

     4       (4 )     (8 )   –200%

Interest expense

     (59 )     (56 )     3     5%
                          

Income before taxes

     14       16       2     14%

Income tax provision

     8       19       11     138%
                          

Net income (loss)

   $ 6     $ (3 )   $ (9 )   -150%
                            

 

(1) We recorded $3 million and $1 million in restructuring charges in cost of sales in 2007 and 2008, respectively.

 

(2) We recorded $35 million and $39 million of restructuring costs in selling, general and administrative expenses for 2007 and 2008, respectively.

NM (Not Meaningful)

Net sales. The consolidated sales increased by $40 million in 2008 in comparison to 2007. The increase in net sales was primarily a result of currency translation gains of $54 million, largely attributable to a stronger Brazilian Real and Polish Zloty. The U.S. dollar weakened during the first three quarters of 2008 and subsequently strengthened during the fourth quarter of 2008.

 

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On and Off-Highway segment sales increased in 2008 in comparison to 2007 due principally to the increase in our Commercial Distribution South America products sales. The Commercial Distribution South America product operations are mainly comprised of our Brazilian operations. Our Brazilian operations sales increased $65 million in 2008 compared to 2007 due to favorable market conditions, gains in market share and due to currency translation gains of $29 million.

Brake North America and Asia products sales decreased in 2008 in comparison to 2007. As planned, we have not renewed certain unprofitable OEM contracts thus reducing sales by $27 million. Partially offsetting the decrease were increased sales with two of our larger customers.

Filtration products sales decreased slightly in 2008 in comparison to 2007. Filtration sales decreased due to recessionary pressures in the North America market. Offsetting the decrease in North American sales were an increase in Filtration product sales from our Polish company, which was due to the strengthening of the Polish Zloty against the U.S. Dollar during the first three quarters of 2008.

Chassis products sales increased by 3% in 2008 in comparison to 2007 due to an increase in sales with a few of our larger customers.

Commercial Distribution Europe segment sales decreased during 2008 in comparison to 2007. The decrease can be attributed primarily to decreased sales in Spain and the United Kingdom. Spain and the United Kingdom sales declined due to unfavorable market conditions and transitional challenges relating to distribution centers.

Brake South America segment sales decreased in 2008 in comparison to 2007 due to the closure of a facility in Argentina in the middle of the year. The closed facility mainly manufactured product for our Brake North America operations and Commercial Distribution South America segment. On a consolidated basis the closure did not result in a significant loss of sales.

Cost of sales/Gross margin. The gross margin was 18% for 2008 and 2007. The comprehensive restructuring program has led to improved gross margins. However, offsetting these improvements were higher costs related to freight, steel, and oil-based products.

Selling, general and administrative expenses. Our selling, general and administrative expenses were flat for 2008 and 2007. During 2008, restructuring and legal costs increased but were offset by cost cutting measures. Legal fees increased in 2008 due mainly to the settlement costs related to a lawsuit filed against us.

Income from settlement. In December 2007, we received a general unsecured nonpriority claim against Dana in the amount of $22 million U.S. Dollars in connection with the settlement of claims against Dana as a result of their Chapter 11 filing and the termination of the Purchase Agreement and we monetized the claim for $15 million. The settlement proceeds were recorded as a component of operating expenses (Refer to Note 4 Settlement, which is included in Item 8 of this report). There were no settlement proceeds received during 2008.

Operating profit. Our operating profit increased in 2008 in comparison to 2007. On and Off-Highway segment operating profit increased in 2008 in comparison to 2007. The increase was mainly due to improved operating profit in our Commercial Distribution South America products, which was due to the increase in sales. The Commercial Distribution Europe segment operating profit decreased in 2008 in comparison to 2007 due to the restructuring costs related to the closure of the Barcelona facility. The Brake South America segment operating profit decreased in 2008 in comparison to 2007 due to the restructuring costs related to the closure of the Argentina facility. Corporate and other operating loss increased in 2008 by $18 million in comparison to 2007 due mainly to the income from settlement. The income from settlement reduced the corporate and other operating loss in 2007 by $15 million.

 

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Interest expense. Interest expense in 2008 decreased in comparison to the same period in 2007. Interest expense was slightly lower due to lower variable short term interest rates.

Income tax provision. The income tax provision for 2008 increased by $11 million in comparison to 2007. The tax provision increased by a greater percentage in 2008 as compared to income before tax. During 2008, a higher tax valuation allowance was recorded due to losses in Spain and Belgium. Additionally, the tax provision increased due to certain international restructuring activities. The effective tax rate on ordinary income, which excludes the valuation entity losses and restructuring activities, was similar for both 2008 and 2007.

Net income (loss). Net income decreased by $9 million in 2008 in comparison to 2007 due mainly to the increase in taxes.

 

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Results of Operations

Year Ended December 31, 2007 compared to the Year Ended December 31, 2006

The following table summarizes the consolidated results for the year ended December 31, 2006 and the consolidated results for the year ended December 31, 2007 (Dollars in Millions):

 

     Consolidated
Year Ended
December 31,
2006
    Consolidated
Year Ended
December 31,
2007
    Dollar
Change
    Percent
Change
 

Net sales

        

Brake North America and Asia products

   $ 792     $ 674     $ (118 )   –15 %

Filtration products

     689       728       39     6 %

Chassis products

     156       150       (6 )   –4 %

Commercial Distribution South America products

     254       301       47     19 %
                          

On and Off-highway segment

     1,891       1,853       (38 )   –2 %

Commercial Distribution European segment

     268       281       13     5 %

Brake South America segment

     26       30       4     15 %

Eliminations and other

     (25 )     (26 )     (1 )   NM  
                          

Total net sales

     2,160       2,138       (22 )   –1 %

Cost of sales(1)

     (1,784 )     (1,759 )     25     –1 %
                          

Gross profit

     376       379       3     1 %

Gross margin

     17 %     18 %    

Selling, general and administrative expenses(2)

     (332 )     (325 )     7     –2 %

Selling, general and administrative expenses as a percent of sales

     15 %     15 %    

Income from settlement

     —         15       15     NM  
                          

Operating profit (loss)

        

On and Off-highway segment

     100       109       9     9 %

Commercial Distribution European segment

     —         (15 )     (15 )   NM  

Brake South America segment

     (6 )     (6 )     —       NM  

Corporate and other

     (50 )     (19 )     31     62 %
                          

Operating profit

     44       69       25     57 %

Operating margin

     2 %     3 %    

Other income, net

     7       4       (3 )   –43 %

Interest expense

     (59 )     (59 )     —       NM  
                          

Income (loss) before taxes

     (8 )     14       22     275 %

Income tax (benefit) provision

     (3 )     8       11     367 %
                          

Net income (loss)

   $ (5 )   $ 6     $ 11     220 %
                              

 

(1) We recorded $1 million and $3 million in restructuring charges in cost of sales in 2006 and 2007, respectively.

 

(2) We recorded $39 million and $35 million of restructuring costs in selling, general and administrative expenses for 2006 and 2007, respectively.

NM (Not Meaningful)

 

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Net sales. Our Brake North America and Asia products sales decreased in 2007 in comparison to 2006 due to the reasons described below:

 

   

Some sectors of our retail and traditional channels experienced soft market conditions, which had a negative impact on volume in the last half of 2007. These soft market conditions in 2007 represented $44 million of the decrease in sales.

 

   

As planned, certain unprofitable OEM and co-manufacturing contracts have not been renewed thus reducing sales and improving margins. These contracts represented approximately $71 million of the decrease in sales.

Offsetting the decreases due to soft market conditions and unprofitable contracts was the strengthening of the Canadian Dollar against the U.S. Dollar and increases in export sales and OES sales.

Filtration products sales increased in 2007 in comparison to 2006 both domestically and internationally. Our sales in 2007 at our filter operations in Poland and Venezuela grew by 32% and 61%, respectively, in comparison to 2006. Our filter sales in Poland increased due to the increased demand for filters in their domestic market, strengthening of the Polish Zloty against the U.S. dollar, the addition of new products and the expansion into other European markets. On April 1, 2007 we opened a new plant in Ukraine, which has contributed approximately $5 million in sales. Our filter sales in Venezuela increased due to market conditions in the country and a successful focus on heavy duty filtration products.

Chassis products sales decreased in 2007 in comparison to 2006 due to soft market conditions and the decrease in OEM sales. Similar to Brake product sales, certain unprofitable contracts were not renewed.

Commercial Distribution South America products sales increased in 2007 in comparison to 2006 partially due to the $31 million favorable impact related to the strengthening of the Brazilian Real against the U.S. dollar. Additionally, our Brazilian distribution operation sales increased due to increased prices and increased customer demand in the aftermarket industry.

Commercial Distribution European segment sales increased in 2007 in comparison to 2006 due to the $23 million favorable impact related to the strengthening of the Euro and the British Pound. The decrease in sales on a currency adjusted basis is primarily attributed to our U.K. operations. During the second and third quarters of 2007, our U.K. operations had been transitioning to a new and more efficient distribution facility and ceasing production on certain unprofitable products. During the transition period our line fill dropped below normal levels, which had a negative impact on sales. The transition period was completed during the third quarter and our line fill returned to normal levels.

Brake South America segment sales increased in 2007 by $4 million in comparison to the 2006 due to increased sales in our Venezuelan Brake operations.

Cost of sales. The gross margin for 2007 increased to 18% from 17% in 2006. The comprehensive restructuring program and cost savings programs are the primary drivers behind the improved gross margin.

Selling, general and administrative expenses. Our selling, general and administrative expenses for 2007 decreased slightly from 2006. During 2007, we had decreases in restructuring expenses, advertising, legal and professional expenses and compensation expenses. The restructuring costs decreased in 2007 by $4 million due to the timing of restructuring activities in comparison to the prior year. Offsetting these decreases was an increase in selling expenses related to the conversion of customers (changeover) to our products. Aftermarket distributors typically source their product lines at a particular price point and product category with one “full-line” supplier, such as our company, which covers substantially all of their product requirements. Switching to a new supplier typically requires that a distributor or supplier make a substantial investment to purchase, or “changeover” to, the new supplier’s products.

 

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Income from settlement. In December 2007, we received a general unsecured nonpriority claim against Dana in the amount of $22 million U.S. Dollars in connection with the settlement of claims against Dana as a result of their Chapter 11 filing and the termination of the Purchase Agreement and we monetized the claim for $15 million. The settlement proceeds were recorded as a component of operating expenses (Refer to Note 4 Settlement, which is included in Item 8 of this report).

Operating profit. Our operating profit increased in 2007 in comparison to 2006 due to the gross margin improvement, reduction of selling, general and administrative expenses and the income from the settlement. On and Off-highway segment operating profit increased in 2007 in comparison to 2006 mainly due to the gross margin improvement in our Filtration products and Commercial Distribution South America products, which was mainly due to improved sales. The Commercial Distribution Europe segment operating profit decreased in 2007 in comparison to 2006 mainly due to the transition and restructuring costs relating to our U.K. operations, which included a move to a more efficient distribution facility. Corporate and other operating loss decreased in 2007 partially due to the income from settlement. The income from settlement reduced the corporate and other operating loss in 2007 by $15 million.

Income tax (benefit) provision. Income tax provision for 2007 was $8 million compared to an income tax benefit of $3 million for 2006. Approximately $1 million of the increase was attributable to the change in tax status of a subsidiary during 2007. The remaining increase in tax provision was due to the increase in income before tax provision and a lower estimated tax rate on non-U.S. earnings in 2006 compared to 2007.

Net income (loss). The increase in net income was due to the increase in gross margin, the reduction of selling, general and administrative expenses and the income from settlement, partially offset by a higher income tax provision in 2007.

Liquidity and Capital Resources

The Company’s primary source of liquidity is cash flow from operations. We also have availability under our revolving credit facility and receivables facility, subject to certain conditions described below. Our primary liquidity requirements are expected to be for debt servicing, working capital, restructuring obligations and capital spending. Our liquidity requirements are significant, primarily due to debt service requirements, restructuring and expected capital expenditures.

We are significantly leveraged as a result of the Acquisition. Affinia Group Inc. issued senior subordinated notes, entered into senior credit facilities, consisting of a revolving credit facility and a term loan facility, and initiated a trade accounts receivable securitization program (the “Receivables Facility”). As of December 31, 2008, we had $622 million in aggregate indebtedness, with an additional $104 million of borrowing capacity available under our revolving credit facility, after giving effect to $21 million in outstanding letters of credit, which reduced the amount available thereunder. We had no amounts outstanding under our Receivables Facility as of December 31, 2008. The Receivables Facility provides for a maximum capacity of $100 million subject to certain adjustments as further described below. In addition, we had a cash and cash equivalents balance of $70 million as of December 31, 2006, $59 million as of December 31, 2007 and $77 million as of December 31, 2008.

Based on the current level of operations, the Company believes that cash flow from operations and available cash, together with available borrowings under its revolving credit facility and Receivables Facility, will be adequate to meet liquidity needs and restructuring plans and to fund planned capital expenditures. The Company may, however, need to refinance (or amend the

 

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covenants concerning) all or a portion of the principal amount of the indebtedness of the senior subordinated notes and/or senior credit facility borrowings, on or prior to maturity, to meet liquidity needs. If it is determined that refinancing is necessary, and the Company is unable to secure such financing on acceptable terms, then the Company may have insufficient liquidity to carry on its operations and meet its obligations at such time.

If the economic conditions do not improve or continue to deteriorate, our results of operations or financial condition could be adversely affected and could lead to a breach of covenants in 2009 in our senior credit facilities that are tied to ratios based on financial performance. Such a breach could result in a default under those facilities and the lenders could elect to declare all amounts borrowed due and payable. Any such acceleration would also result in a default under our indenture and trade accounts receivable securitization program. Additionally, under the indenture, our ability to engage in activities such as incurring additional indebtedness, making investments and paying dividends is also tied to ratios based on financial performance. If a default were to occur we would need to obtain a waiver or amend our financing or obtain new financings.

Senior credit facilities. Our senior credit facilities consist of a revolving credit facility and a term loan facility. Our revolving credit facility provides for loans in a total principal amount of up to $125 million of which no amount is outstanding at December 31, 2008, and it matures in 2010. Our term loan facility provides for up to $350 million of which $297 million is outstanding at December 31, 2008 and matures in 2011. Proceeds from the term loan were used to fund the Acquisition.

On November 30, 2004, in connection with the Acquisition, Affinia established financing arrangements with third party lenders (the “lenders”) that provide senior credit facilities consisting of a revolving credit facility and a term loan facility that are unconditionally guaranteed by the Company, and certain domestic subsidiaries of Affinia (collectively, the “Guarantors”). The repayment of these facilities is secured by substantially all the assets of the Guarantors, including, but not limited to, a pledge of their capital stock and 65 percent of the capital stock of non-U.S. subsidiaries owned directly by the Guarantors. The revolving credit facility, which expires on November 30, 2010, provides for borrowings of up to $125 million through a syndicate of lenders. The revolving credit facility also includes borrowing capacity available for letters of credit. As of December 31, 2008, the Company had $21 million in outstanding letters of credit, none of which had been drawn against. There were no amounts outstanding under the revolving credit facility at December 31, 2008. The term loan facility provided for a $350 million term loan with a maturity of seven years, of which $297 million was outstanding at December 31, 2008. On December 12, 2005, in connection with the comprehensive restructuring, certain provisions applicable to the senior credit facilities were amended.

The senior credit facilities, as amended, bear interest at a rate equal to an applicable margin plus, at our option, either (a) a base rate determined by reference to the higher of (1) the lender’s prime rate and (2) the federal funds rate plus one-half of 1% or (b) LIBOR rate determined by reference to the costs of funds for deposits in U.S. dollars for the interest period relevant to such borrowing adjusted for certain additional costs. The applicable margin for borrowings under the term loan facility is 2.00% with respect to base rate borrowings and 3.00% with respect to LIBOR borrowings. The applicable margin for borrowings under the revolving credit facility and the term loan facility may be reduced subject to our attaining certain leverage ratios or increased based on certain credit ratings as determined by Moody’s and Standard & Poor’s.

In addition to paying interest on the outstanding principal under the senior credit facilities, we are required to pay a commitment fee, which was less than $1 million in 2007 and 2008, to the lenders under the revolving credit facility in respect of the unutilized commitments thereunder at a rate equal to 0.8% per annum. We also paid customary letter of credit fees.

 

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The senior credit facilities contain a number of covenants that, among other things, restrict, subject to certain exceptions, our ability, and the ability of our subsidiaries, to sell assets, incur additional indebtedness or issue preferred stock, repay other indebtedness (including our senior subordinated notes), pay certain dividends and distributions or repurchase our capital stock, create liens on assets, make investments, loans or advances, make certain acquisitions, engage in mergers or consolidations, enter into sale and leaseback transactions, engage in certain transactions with affiliates, amend certain material agreements governing our indebtedness (including our senior subordinated notes), and change the business conducted by us and our subsidiaries. In addition, the senior credit facilities contain the following financial covenants: a maximum total leverage ratio; a minimum interest coverage ratio; and a maximum capital expenditures limitation. As of December 31, 2008, we were in compliance with all of these covenants.

Indenture. The indenture governing the senior subordinated notes limits our (and most or all of our subsidiaries’) ability to incur additional indebtedness, pay dividends on or make other distributions or repurchase our capital stock, make certain investments, enter into certain types of transactions with affiliates, use assets as security in other transactions and sell certain assets or merge with or into other companies. Subject to certain exceptions, Affinia and its restricted subsidiaries are permitted to incur additional indebtedness, including secured indebtedness, under the terms of the senior subordinated notes.

Adjusted EBITDA is used to determine our compliance with many of the covenants contained in our senior credit facilities and in the indenture governing the senior subordinated notes. Adjusted EBITDA is defined as EBITDA further adjusted to exclude unusual items and other adjustments permitted in calculating covenant compliance under the indenture and our senior credit facility.

We believe that the inclusion of debt covenant related adjustments to EBITDA applied in presenting Adjusted EBITDA is appropriate to provide additional information to investors to demonstrate compliance with our financing covenants.

The breach of covenants in our senior credit facilities that are tied to ratios based on Adjusted EBITDA could result in a default under those facilities and the lenders could elect to declare all amounts borrowed due and payable. Any such acceleration would also result in a default under our indenture and trade accounts receivable securitization program. Additionally, under the indenture, our ability to engage in activities such as incurring additional indebtedness, making investments and paying dividends is also tied to ratios based on Adjusted EBITDA. However, EBITDA and Adjusted EBITDA are not recognized terms under U.S. GAAP and do not purport to be alternatives to net income as a measure of operating performance. Additionally, EBITDA and Adjusted EBITDA are not intended to be measures of free cash flow for management’s discretionary use, as they do not consider certain cash requirements such as interest payments, tax payments and debt service requirements.

 

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The following table reconciles net income to EBITDA and Adjusted EBITDA (Dollars in Millions):

 

     Year Ended
December 31,
2006
    Year Ended
December 31,
2007
    Year Ended
December 31,
2008
 

Net income (loss)

   $ (5 )   $ 6     $ (3 )

Interest expense

     59       59       56  

Depreciation and amortization

     46       33       36  

Income tax (benefit) provision

     (3 )     8       19  
                        

EBITDA

     97       106       108  

Restructuring charges(a)

     40       38       40  

Certain joint ventures(b)

     (1 )     (1 )     (1 )

Other adjustments(c)

     9       4       8  
                        

Adjusted EBITDA

   $ 145     $ 147     $ 155  
                        

 

(a) In accordance with the terms of our senior credit facilities EBITDA has been adjusted to exclude costs associated with restructuring, which are principally related to severance, asset write-downs and related exit costs. We commenced our comprehensive restructuring plan that will mainly occur between 2006 thru 2009. Commencing in the third quarter of 2008, our ability to add back restructuring charges to EBITDA in accordance with the terms of our senior credit facilities became restrictive.

 

(b) Adjustment for net income of certain joint ventures is excluded in accordance with the terms of our senior credit facilities.

 

(c) Certain costs such as other non-recurring charges, which include inventory charges related to the comprehensive restructuring plan, are allowed to be added back to EBITDA in accordance with the terms of our senior credit facilities. Changeover costs of $8 million were added back in 2006, which is in accordance with our senior credit facilities. However, the senior credit facilities do not allow for the up to $8 million add back to EBITDA for changeover costs in 2007 and 2008.

Our covenant compliance levels and ratios for the year ended December 31, 2008 are as follows:

 

     Covenant
Compliance
Level for the Year
Ended
December 31,
2008
    Actual
Ratios
 

Senior Credit Facilities

    

Minimum Adjusted EBITDA to cash interest ratio

   2.25 x   3.10 x

Maximum net debt to Adjusted EBITDA ratio

   3.75 x   3.58 x

Our covenant compliance level ratios for our senior credit facilities for future periods are the following:

 

Minimum Adjusted EBITDA to cash interest ratio:

  

January 1, 2009 to December 31, 2010

   2.50x

Thereafter

   2.75x

Maximum net debt to Adjusted EBITDA ratio:

  

October 1, 2008 to September 30, 2009

   3.75x

October 1, 2009 to September 30, 2010

   3.50x

October 1, 2010 to September 30, 2011

   3.25x

Thereafter

   3.00x

 

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Off-Balance Sheet Arrangement (Receivables facility): Our off-balance sheet receivables facility provides up to $100 million in funding, based on availability of eligible receivables and satisfaction of other customary conditions. Under the receivables facility, receivables are sold by certain subsidiaries of our company to a wholly-owned bankruptcy remote finance subsidiary of the company, which transfers an undivided interest in the purchased receivables to a commercial paper conduit or its bank sponsor in exchange for cash.

Affinia Group Inc., as the receivables collection agent, services, administers and collects the receivables under the receivables purchase agreement for which it receives a monthly servicing fee at a rate of 1.00% per annum of the average daily outstanding balance of receivables. The receivables facility fees include a usage fee paid by the finance subsidiary, that varies based upon the company’s leverage ratio as calculated under the senior credit facilities. Funded amounts under the receivables facility bear interest at a rate equal to the conduit’s pooled commercial paper rate plus the usage fee. At December 31, 2008, the usage fee margin for the receivables facility was 1.75% per annum of the amount funded. In addition, the finance subsidiary is required to pay a fee on the unused portion of the receivables facility that varies based upon the same ratio. At December 31, 2008 the unused fee was 0.8% per annum of the unused portion of the receivables facility.

Availability of funding under the receivables facility depends primarily upon the outstanding trade accounts receivable balance from time to time. Aggregate availability is determined by using a formula that reduces the gross receivables balance by factors that take into account historical default and dilution rates, obligor concentrations, average days outstanding and the costs of the facility. As of December 31, 2008, $191 million of our accounts receivable balance was considered eligible for financing under the program, of which approximately $37 million was available for funding. At December 31, 2008, we had no amount outstanding under this facility.

The receivables facility contains conditions, representations, warranties and covenants similar to those in the senior credit facilities. It also contains amortization events similar to the events of default under the senior credit facilities, plus amortization events relating to the quality and performance of the trade receivables. If an amortization event occurs, all of the cash flow from the receivables sold to the finance subsidiary will be allocated to the receivables facility until it is paid in full.

Net cash provided by or used in operating activities

In 2008, the cash flow from operating activities was a $48 million source of cash in comparison to a $1 million source of cash during 2007. There were significant changes in the following operating activities:

 

     Year
Ended
December 31,
2006
    Year
Ended
December 31,
2007
    Year
Ended
December 31,
2008
 

Summary of significant changes in operating activities:

      

Net (loss) income

   $ (5 )   $ 6     $ (3 )

Depreciation and amortization

     46       33       36  

Change in trade accounts receivable

     (1 )     (10 )     31  

Change in inventories

     (13 )     (76 )     (39 )

Change in other operating liabilities

     (19 )     12       57  
                        

Subtotal

     8       (35 )     82  

Other changes in operating activities

     14       36       (34 )
                        

Net cash provided by or operating activities from cash flow statement

   $ 22     $ 1     $ 48  

 

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Depreciation and amortization — Depreciation increased slightly in 2008 in comparison to 2007. The 2008 and 2007 depreciation remained below the 2006 balance due to the plant closures over the last few years related to our comprehensive restructuring plan.

Accounts Receivable — Our accounts receivable decreased in 2008 mainly due to the timing of payments in the United States for our filtration products.

Inventories — During 2006 and 2007, we increased inventories as we transitioned product to low cost sources in connection with our comprehensive restructuring program. In 2008, our inventory increased mainly due to increases in Brazil and other international locations. Our Brazilian operations were experiencing record sales in 2008 and, as a result, built up inventory to keep up with demand.

Other operating liabilities — The change in other operating liabilities was mainly due to changes in accounts payable. Accounts payable decreased by $22 million in 2006, increased by $30 million in 2007, and by $34 million in 2008. Accounts payable fluctuates from year to year due to the timing of payments.

Net cash used in investing activities

In 2008, the cash flow from investing activities was a $75 million use of cash in comparison to a $16 million use of cash during 2007 and a $21 million use of cash during 2006. The increase in the use of cash in 2008 was mainly due to the $50 million acquisition of Affinia Hong Kong Limited. We spent $24 million, $30 million, and $25 million on capital expenditures during 2006, 2007 and 2008, respectively. In addition, we received $3 million, $14 million and $1 million for proceeds from the sales of assets during 2006, 2007 and 2008, respectively. The higher proceeds in 2007 mainly related to the sale of assets as part of the comprehensive restructuring program. During 2007, we sold some significant facilities in connection with the comprehensive restructuring program. We also received $6 million in 2008 related to the sale of two subsidiaries.

Net cash provided by or used in financing activities

There was $51 million source of cash in 2008 and no activity in financing activities during 2007. The source of cash in 2008 was mainly comprised of a $50 million contribution to Affinia Acquisition LLC from Affinia Group Holdings. Net cash used in financing activities for 2006 was $15 million.

 

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Contractual Obligations and Commitments

Cash obligations. Under various agreements, we are obligated to make future cash payments in fixed amounts. These include payments under debt obligations at maturity, under operating lease agreements, and under purchase commitments for property, plant, and equipment. The following table summarizes our fixed cash obligations over various future periods as of December 31, 2008:

 

     Payments Due By Period

Contractual Cash Obligations*

   Total    Less
than
1 year
   1 – 3
Years
   4 – 5
years
   After
5
Years
     (Dollars in Millions)

Debt obligations

   $ 622    $ 14    $ 308      —      $ 300

Interest on senior subordinated notes

     162      27      54      54      27

Interest on term debt**

     45      18      27      —        —  

Operating leases***

     167      25      45      40      57

Post employment obligations

     16      14      —        1      1

Purchase commitments for property, plant, and equipment

     2      2      —        —        —  
                                  

Total contractual obligations

   $ 1,014    $ 100    $ 434    $ 95    $ 385
                                  

 

* Excludes the $2 million reserve for income taxes under FIN 48 as we are unable to reasonably predict the ultimate timing of settlement of our reserves for income taxes.

 

** The term debt consists of a 3% fixed margin on LIBOR borrowings.

 

*** The operating leases include a contractual obligation of $76 million for a logistics service agreement for an international location.

Commitments and Contingencies

The Company is party to various pending judicial and administrative proceedings arising in the ordinary course of business. These include, among others, proceedings based on product liability claims and alleged violations of environmental laws.

The Company has various accruals for contingent liability costs associated with pending judicial and administrative proceedings (excluding environmental liabilities). The Company had $3 million and $1 million accrued at December 31, 2007 and 2008, respectively. There are no recoveries expected from third parties. If there is a range of equally probable outcomes, we accrue the lower end of the range.

Under FIN 47 the liability for the fair value of an asset retirement obligation (“ARO”) is required to be recognized in the period in which it is incurred if it can be reasonably estimated, with the offsetting associated asset retirement costs capitalized as part of the carrying amount of the long-lived asset. The ARO is subsequently allocated to expense using a systematic and rational method over its useful life. Changes in the ARO liability resulting from the passage of time are recognized as an increase in the carrying amount of the liability and an accretion to expense. Changes resulting from revisions to the timing or amount of the original estimate of cash flows are recognized as an increase or a decrease in both the asset and liability. Our ARO liability recorded at December 31, 2007 and December 31, 2008 was $1 million and $2 million, respectively, and the accretion for 2007 and 2008 was less than $1 million.

 

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Critical Accounting Estimates

The critical accounting estimates that affect our financial statements and that use judgments and assumptions are listed below. These estimates are subject to a range of amounts because of inherent imprecision that may result from applying judgment to the estimation process. The expenses and accrued liabilities or allowances related to certain of these policies are initially based on our best estimate at the time of original entry in our accounting records. Adjustments are recorded when actual results differ from the expected forecasts underlying the estimates. These adjustments could be material if our results were to change significantly in a short period of time. We make frequent comparisons of actual results and expected forecasts in order to mitigate the likelihood of material adjustments.

Asset impairment. We perform impairment analyses, which are based on the guidance found in Statement of Financial Accounting Standards (“SFAS”) No. 142, “Goodwill and Other Intangible Assets(“SFAS No. 142”) and SFAS No. 144 “Accounting for the Impairment or Disposal of Long-Lived Assets,”(“SFAS No. 144”) on long-lived assets such as property, plant and equipment, identifiable intangible assets and goodwill. Management also evaluates the carrying amount of our inventories on a recurring basis for impairment due to lower of cost or market issues, and for excess or obsolete quantities. Goodwill and intangibles with indefinite lives were tested for impairment as of December 31 of each year. The factors that would cause a more frequent test for impairment include, among other things, a significant negative change in the estimated future cash flows of the reporting unit that has goodwill or other intangibles because of an event or a combination of events.

Inventories. Inventories are valued at the lower of cost or market. Cost is determined on the FIFO basis for all inventories or average cost basis for non-U.S. inventories. Where appropriate, standard cost systems are utilized for purposes of determining cost; the standards are adjusted as necessary to ensure they approximate actual costs. Estimates of inventory value are determined on a product line basis. These estimates are based upon current economic conditions, historical sales quantities and patterns and, in some cases, the specific risk of loss on specifically identified inventories.

We also evaluate inventories on a regular basis to identify inventory on hand that may be obsolete or in excess of current and future projected market demand principally based on historical market demand. For inventory deemed to be obsolete, we provide a reserve on the full value of the inventory. Inventory that is in excess of current and projected use, which is generally defined as inventory quantities in excess of 24 months historical sales, is adjusted for certain allowances such as new part number introductions and product repacking opportunities.

Revenue recognition. Sales are recognized when products are shipped or received depending on terms and risk of loss has transferred to the customer. The Company estimates and records provisions for warranty costs, sales returns and other allowances based on experience and other relevant factors, when sales are recognized. The Company assesses the adequacy of its recorded warranty and sales returns and allowances liabilities on a regular basis and adjusts the recorded amounts as necessary. While management believes that these estimates are reasonable, actual returns and allowances and warranty costs may differ from estimates. Inter-company sales have been eliminated.

Sales returns and rebates. The amount of sales returns accrued at the time of sale is estimated on the basis of the history of the customer and the history of products returned. Other factors considered in establishing the accrual include consideration of current economic conditions and changes in trends in returns, as well as adjusting for the impact of extraordinary returns that may result from individual negotiations with a customer in an unusual situation. The level of sales returns are recorded as a reduction of gross sales in

 

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our financial statements at the time of sale. In addition, we periodically perform studies to determine a scrap factor to be applied to the returns on a product-by-product basis, since a portion of the goods historically returned by customers have not been in saleable condition. Estimates of returned goods that are not in saleable condition are included in cost of sales.

We customize rebate programs with individual customers. Under certain rebate programs, a customer may earn a rebate that will increase as a percentage of the sale amount based on the achievement of specified sales levels. In order to estimate the amount of a rebate under this type of arrangement, we project the amount of sales that the customer will make over the specified rebate period in order to calculate an overall rebate to be accrued at the time that each sale is made. Gross sales are reduced at the time of sale. These estimates may need to be adjusted based on actual customer purchases compared to the projected purchases. Adjustments to the accrual are made as new information becomes available. In other cases a customer may earn a specific rebate for a specific period of time, based upon the sales of certain product types within the specified timeframe. Rebates are recorded as a reduction of gross sales.

Warranty. Estimated costs related to product warranty are accrued at the time of sale and included in cost of sales. Estimated costs are based upon past warranty claims and sales history. In certain situations the estimated cost of the warranty includes a salvage factor where a portion of the inventory returned proves to be saleable. These costs are then adjusted, as required, to reflect subsequent experience.

Pension and post-retirement benefits other than pensions. We have defined benefit plans related to Canadian employees with fair value of assets of approximately $13 million and liabilities of approximately $18 million as of December 31, 2008.

Under the defined benefit plans, annual net periodic expense and benefit liabilities are determined on an actuarial basis. Each year, actual experience is compared to the more significant assumptions used and, if warranted, we make adjustments to the assumptions. Discount rates are based upon an expected benefit payments duration analysis and the equivalent average yield rate for high-quality fixed-income investments. Pension benefits are funded through deposits with trustees and the expected long-term rates of return on fund assets are based upon actual historical returns modified for known changes in the market and any expected changes in investment policy.

Income taxes. We account for income taxes using the asset and liability method. Deferred tax assets and liabilities are recognized for the future tax consequences attributable to differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax basis. Deferred tax assets and liabilities are measured using enacted tax rates expected to be in effect for the year in which those temporary differences are expected to be recovered or settled. Deferred tax assets are recognized for temporary differences that will result in deductible amounts in future years and for carryforwards. A valuation allowance is recognized if, based on the weight of available evidence, it is more likely than not that some portion or all of a deferred tax asset will not be realized. All available evidence, both positive and negative, is considered when determining the need for a valuation allowance. Judgment is used in considering the relative impact of negative and positive evidence. The weight given to the potential effect of negative and positive evidence is commensurate with the extent to which it can be objectively verified. Accounting for income taxes involves matters that require estimates and the application of judgment. Our income tax estimates are adjusted in light of changing circumstances, such as the progress of tax audits and our evaluation of the realizability of our tax assets.

Contingency reserves. We have historically been subject to a number of loss exposures, such as environmental claims, product liability and litigation. Establishing loss reserves for these matters requires the use of estimates and judgment with regard to risk exposure and ultimate liability. We expect to estimate losses relating to such contingent liabilities using consistent and appropriate methods. Changes to assumptions we use could materially affect the recorded liabilities for loss.

 

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Restructuring. The company defines restructuring charges to include costs related to business operation consolidation and exit and disposal activities. In 2005, we announced two restructuring plans: (i) a restructuring plan that we announced at the beginning of 2005 as part of the Acquisition, also referred to as the acquisition restructuring and (ii) a restructuring plan that we announced at the end of 2005, also referred to as the comprehensive restructuring.

In 2005, 2006, 2007, and 2008 we recorded restructuring charges of $23 million, $40 million, $38 million, and $40 million, respectively. We currently estimate that we will incur in the aggregate approximately $162 million of cash and non cash restructuring costs for the comprehensive restructuring. Establishing a reserve requires the estimate and judgment of management with respect to employee termination benefits, environmental costs and other exit costs. We had a $10 million and $11 million reserve recorded as of December 31, 2007 and 2008, respectively.

Recent Accounting Pronouncements

In March 2008, the FASB issued SFAS No. 161, “Disclosures about Derivative Instruments and Hedging Activities” (“SFAS No. 161”), which amends and expands the disclosure requirements of SFAS No. 133, “Accounting for Derivative Instruments and Hedging Activities” (“SFAS No. 133”), to provide an enhanced understanding of an entity’s use of derivative instruments, how they are accounted for under SFAS No. 133 and their effect on the entity’s financial position, financial performance and cash flows. The provisions of SFAS No. 161 are effective as of the beginning of our 2009 fiscal year. SFAS No. 161 will not impact the Company’s consolidated results of operations or financial position as its requirements are disclosure-only in nature.

In December 2007, the FASB issued SFAS No. 160, “Noncontrolling Interests in Consolidated Financial Statements, an amendment of ARB No. 51” (“SFAS No. 160”). SFAS No. 160 establishes accounting and reporting standards that require that the ownership interests in subsidiaries held by parties other than the parent be clearly identified, labeled, and presented in the consolidated statement of financial position within equity, but separate from the parent’s equity; the amount of consolidated net income attributable to the parent and to the noncontrolling interest be clearly identified and presented on the face of the consolidated statement of income; and changes in a parent’s ownership interest while the parent retains its controlling financial interest in its subsidiary be accounted for consistently. SFAS No. 160 also requires that any retained noncontrolling equity investment in the former subsidiary be initially measured at fair value when a subsidiary is deconsolidated. SFAS No. 160 sets forth the disclosure requirements to identify and distinguish between the interests of the parent and the interests of the noncontrolling owners. SFAS No. 160 applies to all entities that prepare consolidated financial statements, except not-for-profit organizations, but will affect only those entities that have an outstanding noncontrolling interest in one or more subsidiaries or that deconsolidate a subsidiary. SFAS No. 160 is effective for fiscal years, and interim periods within those fiscal years, beginning on or after December 15, 2008. Earlier adoption is prohibited. SFAS No. 160 must be applied prospectively as of the beginning of the fiscal year in which SFAS No. 160 is initially applied, except for the presentation and disclosure requirements. The presentation and disclosure requirements are applied retrospectively for all periods presented. The Company is assessing what impact the adoption of SFAS No. 160 will have on the Company’s consolidated financial position, results of operations or cash flows.

In December 2007, the FASB issued SFAS No. 141 (revised 2007), “Business Combinations” (“SFAS No. 141R”). SFAS No. 141R establishes principles and requirements for how an acquirer recognizes and measures in its financial statements, the identifiable assets acquired, the liabilities assumed, any noncontrolling interest in the acquiree and the goodwill acquired. SFAS No. 141R also establishes disclosure requirements to enable the evaluation of the nature and financial effects of the business

 

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combination. SFAS No. 141R is effective for financial statements issued for fiscal years beginning after December 15, 2008. The Company will adopt SFAS 141R on January 1, 2009 and its effect on future periods will be dependent upon the nature and significance of any acquisitions subject to SFAS 141(R).

In February 2007, the FASB issued SFAS No. 159, “The Fair Value Option for Financial Assets and Liabilities” (“SFAS No. 159”). SFAS No. 159 provides companies with an option to report selected financial assets and liabilities at fair value, and establishes presentation and disclosure requirements designed to facilitate comparisons between companies that choose different measurement attributes for similar types of assets and liabilities. The new guidance was effective for fiscal years beginning after November 15, 2007. The adoption of SFAS No. 159 did not have a material effect on the Company’s consolidated financial position or results of operations.

In September 2006, the FASB issued SFAS No. 157, “Fair Value Measurements” (“SFAS No. 157”), which defines fair value, establishes a framework for measuring fair value within United States generally accepted accounting principles, and expands disclosures about fair value measurements. Adoption was required for fiscal years beginning after November 15, 2007, and interim periods within those fiscal years. However, the FASB deferred the effective date of SFAS No. 157, until the beginning of our 2009 fiscal year, as it relates to fair value measurement requirements for nonfinancial assets and liabilities that are not remeasured at fair value on a recurring basis. We adopted SFAS No. 157 for financial assets and liabilities at the beginning of our 2008 fiscal year and our adoption did not have a material effect on our consolidated financial position, results of operations or cash flows. The adoption of SFAS No. 157 for nonfinancial assets and liabilities in 2009 is not expected to have a material effect on the Company’s consolidated financial position, results of operations or cash flows. FASB staff position No. 157-3 was issued on October 10, 2008 to clarify the fair value measurement in a market that is not active.

The fair value framework requires the categorization of assets and liabilities into three levels based upon the assumptions (inputs) used to price the assets or liabilities. Level 1 provides the most reliable measure of fair value, whereas Level 3 generally requires significant management judgment. The three levels are defined as follows:

 

   

Level 1: Unadjusted quoted prices in active markets for identical assets and liabilities.

 

   

Level 2: Observable inputs other than those included in Level 1. For example, quoted prices for similar assets or liabilities in active markets or quoted prices for identical assets or liabilities in inactive markets.

 

   

Level 3: Unobservable inputs reflecting management’s own assumptions about the inputs used in pricing the asset or liability.

Our financial assets and liabilities consist of interest rate swaps and currency forward contracts. The fair value measurement of derivatives is based upon Level 2 inputs consisting of observable current market data as applicable to determine market rates of similar assets and liabilities. Many of our derivative contracts are valued utilizing publicly available pricing data of contracts with similar terms. In other cases, the contracts are valued using current spot market data adjusted for the appropriate current forward curves provided by external financial institutions. We enter into hedging transactions with banking institutions that have strong credit ratings, and thus the credit risk associated with these contracts is not considered significant. Our Level 2 derivatives are a net liability of $6 million as of December 31, 2008.

 

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Item 7A. Quantitative and Qualitative Disclosures About Market Risk

We are exposed to various market risks, which are potential losses arising from adverse changes in market rates and prices, such as currency and interest rate fluctuation. Where necessary to minimize such risks we will enter into derivative transactions, however we do not enter into financial derivative or other instruments for trading or speculative purposes.

Currency risk

We conduct business in North America, Europe, South America, Asia and Africa. Although we manage our businesses in such a way as to reduce a portion of the risks associated with operating internationally, changes in currency exchange rates may adversely impact our results of operations and financial position.

The results of operations and financial position of each of our operations are measured in their respective local (functional) currency. Business transactions denominated in currencies other than an operation’s functional currency produce foreign exchange gains and losses, as a result of the re-measurement process, as described in SFAS No. 52, “Foreign Currency Translation.” To the extent that net monetary assets or liabilities denominated in a non-local currency are generated, changes in an entity’s functional currency exchange rate versus each currency in which an entity transacts business have a varying impact on an entity’s results of operations and financial position, as reported in functional currency terms. Therefore, for entities that transact business in multiple currencies, we seek to minimize the net amount of revenue or expense denominated in non-local currencies. However, in the normal course of conducting international business, some amount of non-local currency exposure will exist. Therefore, management monitors these exposures and engages in business activities or financial hedge transactions intended to mitigate the potential financial impact due to changes in the respective exchange rates.

The Company’s consolidated results of operations and financial position, as reported in U.S. dollars, are also affected by changes in currency exchange rates. The results of operations of non-U.S. dollar functional entities are translated into U.S. dollars for consolidated reporting purposes each period at the average currency exchange rate experienced during the period. To the extent that the U.S. dollar may appreciate or depreciate over time, the contribution of non-U.S. dollar denominated results of operations to the Company’s U.S. dollar reported consolidated earnings will vary accordingly. Therefore, changes in the relative value of local currency denominated revenue and expenses of our non-U.S. dollar functional operations may have a significant impact on the Company’s sales and, to a lesser extent, consolidated net income trends. In addition, a significant portion of the Company’s consolidated financial position is maintained at foreign locations and is denominated in functional currencies other than the U.S. dollar. These non-U.S. dollar denominated assets and liabilities are translated into U.S. dollars at each respective currency’s exchange rate then in effect at the end of each reporting period, and the financial impact of such translation is reflected within the other comprehensive income component of shareholder’s equity. Accordingly, the amounts shown in our consolidated shareholder’s equity account will fluctuate depending upon the cumulative appreciation or depreciation of the U.S. dollar versus each of the respective functional currencies in which the Company conducts business. Management seeks to mitigate the potential financial impact upon the Company’s consolidated results of operations due to exchange rate changes by engaging in business activities or financial derivative transactions that will generally offset underlying currency exposures. We do not engage in activities solely intended to counteract the impact that changes in currency exchange rates may have upon the Company’s U.S. dollar reported statement of financial condition.

 

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To date, our foreign currency exchange rate risk management efforts have primarily focused upon operationally managing the amount of net non-functional currency monetary assets or liabilities subject to the re-measurement process. In addition, we periodically execute short-term currency exchange rate forward contracts that are intended to mitigate the earnings impact related to the re-valuation of specific monetary assets or liabilities denominated in a currency other than a particular entity’s functional currency. At December 31, 2008, we had currency exchange rate derivatives with an aggregate net notional value of $146 million and a fair value of $3 million of derivative assets and $2 million of derivative liabilities.

Interest rate risk

At December 31, 2008, the Company’s financial position included $322 million of variable rate debt outstanding. Therefore, a hypothetical immediate 1% increase of the average interest rate on this debt would increase the future annual interest expense related to these debt obligations by $3 million.

Under the provisions of the senior credit facilities with its banks, the Company is required to pay a fixed rate of interest on at least 40% of its debt, consisting of the aggregate obligations under the senior credit facility, our senior subordinated notes and any additional senior subordinated notes that might be issued in the future. At December 31, 2008, approximately 72% of the Company’s total debt obligations were fixed or effectively fixed-rate in nature.

During September 2007, the Company executed two-year, pay-fixed interest rate swaps, having an aggregate notional amount of $150 million. These swaps became effective on April 30, 2008 upon the expiration of the existing interest rate swaps, and will expire on April 30, 2010. The effect of these transactions is to reduce the net annual interest expense impact of a hypothetical immediate 1% increase of the average interest rate on the Company’s $322 million variable rate debt outstanding from $3 million to $2 million.

As of December 31, 2008, the aggregate fair value of the interest rate swaps was a liability of $7 million. The potential loss in fair value of these swaps arising from a hypothetical immediate decrease in interest rates of 50 basis points is approximately $1 million.

Commodity Price Risk Management

The Company is exposed to adverse price movements or surcharges related to commodities that are used in the normal course of business operations. Management actively seeks to negotiate contractual terms with our customers and suppliers to limit the potential financial impact related to these exposures.

 

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Item 8. Financial Statements and Supplementary Data

Report of Independent Registered Public Accounting Firm

To the Board of Directors and Shareholder of

Affinia Group Intermediate Holdings Inc.

Ann Arbor, Michigan

We have audited the accompanying consolidated balance sheets of Affinia Group Intermediate Holdings Inc. and subsidiaries (the “Company”) as of December 31, 2008 and 2007, and the related consolidated statements of operations, shareholder’s equity, and cash flows for each of the three years in the period ended December 31, 2008. Our audits also included the financial statement schedule listed in the Index at Item 15. These financial statements and financial statement schedule are the responsibility of the Company’s management. Our responsibility is to express an opinion on the financial statements and financial statement schedule based on our audits.

We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. The Company is not required to have, nor were we engaged to perform, an audit of its internal control over financial reporting. Our audits included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Company’s internal control over financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

In our opinion, such consolidated financial statements present fairly, in all material respects, the financial position of Affinia Group Intermediate Holdings Inc. and subsidiaries as of December 31, 2008 and 2007, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2008, in conformity with accounting principles generally accepted in the United States of America. Also, in our opinion, such financial statement schedule, when considered in relation to the basic consolidated financial statements taken as a whole, presents fairly in all material respects the information set forth therein.

As discussed in Note 3, the Company adopted the recognition and related disclosure provisions of Statement of Financial Accounting Standard No. 158, Employers’ Accounting for Defined Benefit Pension and Other Postretirement Plans, on December 31, 2007, and adopted the provisions of Financial Accounting Standards Board Interpretation No. 48, Accounting for Uncertainty in Income Taxes, on January 1, 2007.

DELOITTE & TOUCHE LLP

Detroit, Michigan

March 6, 2009

 

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Affinia Group Intermediate Holdings Inc.

Consolidated Statements of Operations

(Dollars in Millions)

 

     Year Ended
December 31,
2006
    Year Ended
December 31,
2007
    Year Ended
December 31,
2008
 

Net sales

   $ 2,160     $ 2,138     $ 2,178  

Cost of sales

     (1,784 )     (1,759 )     (1,777 )
                        

Gross profit

     376       379       401  

Selling, general and administrative expenses

     (332 )     (325 )     (325 )

Income from settlement

     —         15       —    
                        

Operating profit

     44       69       76  

Other income (loss), net

     7       4       (4 )

Interest expense

     (59 )     (59 )     (56 )
                        

Income (loss) before income tax provision and minority interest

     (8 )     14       16  

Income tax provision (benefit)

     (3 )     8       19  

Equity in income, net of tax

     —         —         —    

Minority interest, net of tax

     —         —         —    
                        

Net income (loss)

   $ (5 )   $ 6     $ (3 )
                        

The accompanying notes are an integral part of the consolidated financial statements.

 

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Affinia Group Intermediate Holdings Inc.

Consolidated Balance Sheets

(Dollars in Millions)

 

     December 31,
2007
    December 31,
2008
 

Assets

    

Current assets:

    

Cash and cash equivalents

   $ 59     $ 77  

Restricted cash

     —         4  

Trade accounts receivable, less allowances of $4 million for both 2007 and 2008

     361       312  

Inventories, net

     506       512  

Other current assets

     44       89  
                

Total current assets

     970       994  

Property, plant, and equipment, net

     183       208  

Goodwill

     30       58  

Other intangible assets, net

     164       163  

Deferred financing costs

     15       11  

Deferred income taxes

     74       59  

Investments and other assets

     21       22  
                

Total assets

   $ 1,457     $ 1,515  
                

Liabilities and shareholder’s equity

    

Current liabilities:

    

Accounts payable

   $ 240     $ 274  

Notes payable

     —         14  

Other accrued expenses

     134       148  

Accrued payroll and employee benefits

     27       31  
                

Total current liabilities

     401       467  

Long-term debt

     597       608  

Deferred employee benefits and other noncurrent liabilities

     25       24  
                

Total liabilities

     1,023       1,099  
                

Minority interest in consolidated subsidiaries

     2       60  

Contingencies and commitments

    

Common stock, $.01 par value, 1,000 shares authorized, issued and outstanding

     —         —    

Additional paid-in capital

     408       411  

Accumulated deficit

     (34 )     (37 )

Accumulated other comprehensive income

     58       (18 )
                

Shareholder’s equity

     432       356  
                

Total liabilities and shareholder’s equity

   $ 1,457     $ 1,515  
                

The accompanying notes are an integral part of the consolidated financial statements.

 

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Affinia Group Intermediate Holdings Inc.

Consolidated Statements of Shareholder’s Equity

(Dollars in Millions)

 

    Common
Stock
  Additional
Paid-In
Capital
  Accumulated
Deficit
    Minimum
Pension
Liability
Adjustment
    Foreign
Currency
Translation
Adjustment
    Interest
Rate
Swap
    Comprehensive
Income (Loss)
    Total
Shareholder’s
Equity
 

Balance at December 31, 2005

  $ —     $ 406   $ (34 )   $ —       $ 2     $ —         $ 374  

Stock-based compensation

    —       1     —         —         —         —           1  

Net loss

    —       —       (5 )     —         —         —         (5 )     (5 )

Other comprehensive income (loss):

               

Minimum pension liability adjustment – net of tax benefit of $1 million

    —       —       —         (1 )     —         —         (1 )     (1 )

Currency translation – net of tax of $7 million

    —       —       —         —         12       —         12       12  
                     

Comprehensive income

    —       —       —         —         —         —       $ 6    
                                                           

Balance at December 31, 2006

  $ —     $ 407   $ (39 )   $ (1 )   $ 14     $ —         $ 381  

Adoption of FIN 48

    —       —       (1 )     —         —         —           (1 )
                                                     

Adjusted balance, January 1, 2007

  $ —     $ 407   $ (40 )   $ (1 )   $ 14       —         $ 380  

Stock-based compensation

    —       1     —         —         —         —           1  

Net income

    —       —       6       —         —         —         6       6  

Other comprehensive income (loss):

               

Interest rate swap – net of tax of $1 million

    —       —       —         —         —         (2 )     (2 )     (2 )

Adoption of SFAS 158 – net of tax of $1 million

    —       —       —         (2 )     —         —           (2 )

Currency translation – net of tax of $15 million

    —       —       —         —         49       —         49       49  
                     

Comprehensive income

    —       —       —         —         —         —       $ 53    
                                                           

Balance at December 31, 2007

  $ —     $ 408   $ (34 )   $ (3 )   $ 63     $ (2 )     $ 432  
                                                     

Stock-based compensation

    —       —       —         —         —         —         —         —    

Net loss

    —       —       (3 )     —         —         —         (3 )     (3 )

Other comprehensive income (loss):

               

Capital contribution

      3               3  

Interest rate swap – net of tax of $1 million

    —       —       —         —         —         (2 )     (2 )     (2 )

Minimum pension liability adjustment

    —       —       —         (1 )     —         —         (1 )     (1 )

Currency translation – net of tax of $1 million

    —       —       —         —         (73 )     —         (73 )     (73 )
                     

Comprehensive loss

    —       —       —         —         —         —       $ (79 )  
                                                           

Balance at December 31, 2008

  $ —     $ 411   $ (37 )   $ (4 )   $ (10 )   $ (4 )     $ 356  
                                                     

The accompanying notes are in integral part of the consolidated financial statements.

 

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Affinia Group Intermediate Holdings Inc.

Consolidated Statements of Cash Flows

(Dollars in Millions)

 

     Year Ended
December 31,
2006
    Year Ended
December 31,
2007
    Year Ended
December 31,
2008
 

Operating activities

      

Net income (loss)

   $ (5 )   $ 6     $ (3 )

Adjustments to reconcile net income (loss) from continuing operations to net cash provided by operating activities:

      

Depreciation and amortization

     46       33       36  

Impairment of assets

     —         3       2  

Stock-based compensation

     1       1       1  

Loss on disposition of affiliate

     —         —         1  

Provision for deferred income taxes

     10       (28 )     14  

Change in trade accounts receivable

     (1 )     (10 )     31  

Change in inventories

     (13 )     (76 )     (39 )

Change in other current operating assets

     13       1       (49 )

Change in other current operating liabilities

     (19 )     12       57  

Change in other

     (10 )     59       (3 )
                        

Net cash provided by operating activities

     22       1       48  

Investing activities

      

Proceeds from sales of assets

     3       14       1  

Investments in companies, net of cash acquired

     —         —         (50 )

Proceeds from sale of affiliates

     —         —         6  

Investments in affiliates

     —         —         (6 )

Change in restricted cash

     —         —         (1 )

Additions to property, plant, and equipment

     (24 )     (30 )     (25 )
                        

Net cash used in investing activities

     (21 )     (16 )     (75 )

Financing activities

      

Proceeds from (payment of) long-term debt

     (15 )     —         1  

Capital contribution

     —         —         50  
                        

Net cash (used in) provided by financing activities

     (15 )     —         51  

Effect of exchange rates on cash

     2       4       (6 )

Increase (decrease) in cash and cash equivalents

     (12 )     (11 )     18  

Cash and cash equivalents at beginning of the period

     82       70       59  
                        

Cash and cash equivalents at end of the period

   $ 70     $ 59     $ 77  
                        

Supplemental cash flows information

      

Cash paid during the period for:

      

Interest

   $ 54     $ 55     $ 52  

Income taxes

   $ 12     $ 17     $ 22  

The accompanying notes are in integral part of the consolidated financial statements.

 

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Note 1. Organization and Description of Business

Affinia Group Intermediate Holdings Inc. (“Affinia” or the “Company”) is a global leader in the on and off-highway replacement products and services industry. We derive approximately 96% of our sales from this industry and, as a result, are not directly affected by the market cyclicality of the automotive original equipment manufacturers. Our broad range of brake, filtration, chassis and other products are sold in North America, Europe, South America, Asia and Africa. Our brands include WIX®, Raybestos®, McQuay-Norris®, Nakata®, Quinton Hazell®, Filtron® and Brake Pro®. Additionally, we provide private label offerings for NAPA, CARQUEST and ACDelco and other customers and co-branded offerings for Federated and ADN. Affinia is wholly-owned by Affinia Group Intermediate Holdings Inc., which, in turn, is wholly-owned by Affinia Group Holdings Inc., a company controlled by affiliates of The Cypress Group L.L.C.

Note 2. Acquisition

Effective October 31, 2008, Affinia Acquisition LLC completed the purchase of 85% of the equity interests (the “Acquired Shares”) in HBM Investment Limited (“HBM”). HBM is the sole owner of Longkou Haimeng Machinery Company Limited (“Haimeng”), a drum and rotor manufacturing company located in Longkou City, China. The purchase price was $50 million and included $25 million in current and long term debt on Haimeng’s books. Affinia Group Holdings Inc. received $51 million in return for preferred stock from Cypress, Co-investors and management. Affinia Group Holdings Inc. contributed $50 million to Affinia Acquisition LLC to purchase 85% of the equity interests in HBM.

HBM subsequently changed its name to Affinia Hong Kong Limited. Affinia Group Holdings Inc. owns 95% of Affinia Acquisition LLC and Affinia Group Inc., a wholly-owned subsidiary of the Company, owns the remaining 5% interest. Financial Accounting Standards Board Interpretation No. FIN 46R, Consolidation of Variable Interest Entities an Interpretation of ARB No. 51 (“FIN 46”), requires the “primary beneficiary” of a variable interest entities (“VIE”) to include the VIE’s assets, liabilities and operating results in its consolidated financial statements. Based on the criteria for consolidation of VIEs, we determined that Affinia Group Inc. is deemed the primary beneficiary of Affinia Acquisition LLC. Therefore, the consolidated financial statements of Affinia include Affinia Acquisition LLC and its subsidiaries.

The aforementioned acquisition has been accounted for under the purchase method of accounting, in accordance with SFAS No. 141, Business Combinations. The Company engaged independent appraisers to assist in determining the fair values of property, plant and equipment and intangible assets acquired; including trade names, trademarks, developed technology and customer relationships. The Company, however, has not completely finalized the allocation of the purchase price as of December 31, 2008. The Company has made a preliminary allocation of the purchase price on the basis of its current estimate of the fair value of the underlying assets acquired and liabilities assumed. During 2009, the Company may make further adjustments to these preliminary allocations.

 

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The following table summarizes the estimated fair values of the assets acquired and liabilities assumed at the date of the Acquisition (Dollars in Millions):

 

     At November 1,
2008

Current assets

   $ 36

Property, plant and equipment

     38

Customer relationships

     7

Non-competition agreement

     2

Goodwill

     30
      

Total acquired assets

   $ 113
      

Current liabilities

     42

Other liabilities

     12
      

Total liabilities assumed

     54
      

Net assets acquired

   $ 59
      

Cash and cash equivalents, trade accounts receivable, other current assets, accounts payable, accrued expenses and other current liabilities were recorded at historical carrying values, given the short-term nature of these assets and liabilities. Inventory, other non-current assets, long-term debt, and other non-current liabilities outstanding as of the effective date of the acquisition have been allocated based on management’s estimate of fair market value which approximates book value. Customer relationships with estimated useful lives ranging from 10 to 15 years have been valued using an income approach, which utilized a discounted cash flow method. The non-competition agreement with an estimated useful life of 6 years was valued utilizing a form of the discounted cash flow method to determine the value of lost income.

Affinia Hong Kong Limited is reporting its financial results on a one-month reporting lag. Therefore, the consolidated statement of operations only includes the month of November. The minority interest balance was $2 million and $60 million at December 31, 2007 and December 31, 2008, respectively. Affinia Acquisition LLC received a contribution of $50 million for the purchase of Affinia Hong Kong Limited and since Affinia Group Inc. only owns 5% of the VIE we are required to eliminate 95% of the net income and the contributed capital, which is the primary reason for the increase in minority interest from 2007 to 2008.

There are no arrangements between the primary beneficiary, Affinia Group Inc., and the VIE, Affinia Acquisition LLC, that would require financial support be provided to the VIE. Additionally, the primary beneficiary has not imposed any restrictions on the VIE and there are no recourse provisions in the acquisition agreement.

Note 3. Summary of Significant Accounting Policies

Principles of Consolidation

The consolidated financial statements include the accounts of Affinia and its wholly owned subsidiaries, majority-owned subsidiaries and VIEs for which Affinia (or one of its subsidiaries) is the primary beneficiary (“the Company”). All significant intercompany transactions have been eliminated. Equity investments in which we exercise significant influence but do not control are accounted for using the equity method. Investments in which we are not able to exercise significant influence over the investee are accounted for under the cost method.

 

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Use of Estimates

The preparation of these consolidated financial statements requires estimates and assumptions that affect the amounts reported in these consolidated financial statements and accompanying notes. Some of the more significant estimates include valuation of deferred tax assets and inventories; workers compensation; sales return, rebate and warranty accruals; restructuring, environmental and product liability accruals; valuation of postemployment and postretirement benefits, and allowances for doubtful accounts. Actual results may differ from these estimates and assumptions.

Concentration of Credit Risk

The primary type of financial instruments that potentially subject the Company to concentrations of credit risk are trade accounts receivable. The Company limits its credit risk by performing ongoing credit evaluations of its customers and, when deemed necessary, requires letters of credit, guarantees or collateral. The majority of the Company’s accounts receivable is due from replacement parts wholesalers and retailers serving the aftermarket.

The Company’s net sales to its two largest customers as a percentage of total net sales for the year ended December 31, 2008, were 24%, and 7%; for the year ended December 31, 2007, were 25% and 7%; and for the year ended December 31, 2006, were 22% and 7%. Net sales represent the amounts invoiced to customers after adjustments related to rebates, returns and discounts. The Company provides reserves for rebates, returns and discounts at the time of sale which are subsequently applied to the account of specific customers based upon actual activity including the attainment of targeted volumes. The Company’s two largest customers’ accounts receivable as of December 31, 2008 represented approximately 34% and 4%, and as of December 31, 2007 represented 28% and 8% of the total accounts receivable.

Foreign Currency Translation

Assets and liabilities recorded in foreign currencies are translated at the exchange rate on the balance sheet date. Revenue and expenses are translated at average rates of exchange prevailing during the year. Translation adjustments resulting from this process are charged or credited to Other Comprehensive Income.

Included in net income (loss) are the gains and losses arising from foreign currency transactions. The impact on income (loss) before income tax provision of foreign currency transactions including the results of our foreign currency hedging activities amounted to a loss of $10 million, a loss of $2 million and a loss of $0.1 million in 2008, 2007 and 2006, respectively.

Cash and Cash Equivalents

Cash and cash equivalents include all cash balances and highly liquid investments with original maturities of three months or less.

Restricted Cash

Restricted cash relates to deposits requested by banks for notes payables issued to Haimeng’s suppliers in relation to its purchases.

Inventories

Inventories are valued at the lower of cost or market. Cost is determined on the FIFO basis for all domestic inventories or average cost basis for non-U.S. inventories.

Goodwill

Goodwill is not amortized, but instead the Company evaluates goodwill for impairment, as of December 31 of each year, unless conditions arise that would require a more frequent evaluation. In assessing the recoverability of goodwill, projections regarding estimated future cash flows and other factors are made to determine the fair value of the respective reporting unit. If these estimates or related projections change in the future, we may be required to record impairment charges for goodwill at that time.

 

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Intangibles

We have trade names with indefinite lives and other intangibles with definite lives. In lieu of amortization, we test trade names for impairment on an annual basis as of December 31 of each year, unless conditions arise that would require a more frequent evaluation. Trade names are tested for impairment by comparing the fair value to their carrying values.

Our intangibles with definite lives consist of customer relationships, patents and developed technology. These assets are amortized on a straight-line basis over estimated useful lives ranging from 6 to 20 years. Certain conditions may arise that could result in a change in useful lives or require us to perform a valuation to determine if the definite lived intangibles are impaired.

Deferred Financing Costs

Deferred financing costs are incurred to obtain long-term financing and are amortized using the effective interest method over the term of the related debt. The amortization of deferred financing costs is classified in interest expense in the statement of operations.

Properties and Depreciation

Fixed assets are being depreciated over their estimated remaining lives using primarily the straight-line method for financial reporting purposes and accelerated depreciation methods for federal income tax purposes. Major additions and improvements are capitalized and depreciated over their estimated useful lives, and repairs and maintenance are charged to expense in the period incurred. We review long-lived assets for impairment as required by SFAS No. 144 “Accounting for the Impairment or Disposal of Long-Lived Assets”. SFAS No. 144 requires recognition of an impairment loss only if the carrying amount of a long-lived asset is not recoverable from its undiscounted cash flows. If the long-lived asset is not recoverable, we measure an impairment loss as the difference between the carrying amount and fair value of the asset.

Useful lives for buildings and building improvements, machinery and equipment, tooling and office equipment, furniture and fixtures principally range from 20 to 30 years, five to ten years, three to five years and three to ten years, respectively. Upon retirement or other disposal of fixed assets, the cost and related accumulated depreciation are eliminated from the asset and accumulated depreciation accounts, respectively. The difference, if any, between the net asset value and the proceeds is recorded as a gain or loss on disposition.

Revenue Recognition

Sales are recognized when products are shipped or received, depending on the contractual terms, and risk of loss has transferred to the customer. The Company estimates and records provisions for warranty costs, sales returns and other allowances based on experience and other relevant factors, when sales are recognized. The Company assesses the adequacy of its recorded warranty, sales returns and allowances liabilities on a regular basis and adjusts the recorded amounts as necessary. While management believes that these estimates are reasonable, actual returns and allowances and warranty costs may differ from estimates. Shipping and handling fees billed to customers are included in sales and the costs of shipping and handling are included in cost of sales. Inter-company sales have been eliminated.

 

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Income Taxes

Income taxes are recognized during the period in which transactions enter into the determination of financial statement income, with deferred income taxes being provided for the tax effect of temporary differences between the carrying amount of assets and liabilities and their tax basis. Deferred income taxes are provided on the undistributed earnings of foreign subsidiaries and affiliated companies except to the extent such earnings are considered to be permanently reinvested in the subsidiary or affiliate. In cases where foreign tax credits will not offset U.S. income taxes, appropriate provisions are included in the combined or consolidated statement of operations.

The Company accounts for uncertain tax positions in accordance with FIN 48 Accounting for Uncertainty in Income Taxes—An Interpretation of FASB Statement No. 109 (“FIN 48”). The Company adopted the provisions of FIN 48 on January 1, 2007. Accordingly, the Company reports a liability for unrecognized tax benefits resulting from uncertain tax positions taken or expected to be taken in a tax return. The Company recognizes interest and penalties, if any, related to unrecognized tax benefits in income tax expense.

Financial Instruments

The reported fair values of financial instruments, consisting of cash and cash equivalents, trade accounts receivable and long-term debt, are based on a variety of factors. Where available, fair values represent quoted market prices for identical or comparable instruments. Where quoted market prices are not available, fair values are estimated based on assumptions concerning the amount and timing of estimated future cash flows and assumed discount rates reflecting varying degrees of credit risk. Fair values may not represent actual values of the financial instruments that could be realized as of the balance sheet date or that will be realized in the future. As of December 31, 2007 and 2008, the book value of some of our financial instruments, consisting of cash and cash equivalents and trade accounts receivable, approximated their fair values. The fair value of long-term debt is disclosed in “Note 8. Debt”.

Environmental Compliance and Remediation

Environmental expenditures that relate to current operations are expensed or capitalized as appropriate. Expenditures that relate to existing conditions caused by past operations which do not contribute to current or future revenue generation are expensed. Liabilities are recorded when environmental assessments and/or remedial efforts are probable and the costs can be reasonably estimated. Estimated costs are based upon current laws and regulations, existing technology and the most probable method of remediation. The costs are not discounted and exclude the effects of inflation. If the cost estimates result in a range of equally probable amounts, the lower end of the range is accrued.

Pension Plans

The Company maintains six defined benefit pension plans associated with its Canadian operations. The annual net periodic pension costs are determined on an actuarial basis. The Company adopted the recognition provisions of SFAS No. 158 and initially applied them to the funded status of the Company’s defined benefit retirement plans and provided the required disclosures beginning with December 31, 2007.

Advertising Costs

Advertising expenses were $31, $29, and $28 million for the years 2006, 2007, and 2008, respectively.

Promotional Programs

Advertising costs are recognized as selling expenses at the time advertising is aired or published. Cooperative advertising programs conducted with customers that promote the Company’s products are accrued as a rebate based on anticipated total amounts to be rebated to customers over the period of the agreement with the customer. Aftermarket distributors typically source their product lines at a particular price point and product category with one “full-line” supplier, such as our company, which covers substantially

 

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all of their product requirements. Switching to a new supplier typically requires that a distributor or supplier make a substantial investment to purchase, or “changeover” to, the new supplier’s products. Changeover costs incurred in connection with obtaining new business are recognized as selling expense in the period in which the changeover from a competitor’s product to the Company’s product occurs.

Insurance

We use a combination of insurance and self-insurance for a number of risks, including workers’ compensation, general liability, vehicle liability and the company-funded portion of employee-related health care benefits. Liabilities associated with these risks are estimated in part by considering historical claims experience, demographic factors, severity factors and other actuarial assumptions.

Research and Development Costs

Research and development expenses are charged to operations as incurred. The Company incurred $4 million for the years ended 2006, and 2007, and $3 million for the year ended 2008.

Derivatives

The Company uses derivative financial instruments, from time to time, to manage the risk that changes in interest rates will have on the amount of future interest payments. Interest rate swap contracts are used to adjust the proportion of total debt that is subject to variable versus fixed interest rates. Under these agreements, the Company agrees to pay an amount equal to a specified fixed rate times a notional principal amount, and to receive an amount equal to a specified variable rate times the same notional principal amount or vice versa. The notional amounts of the contract are not exchanged. No other cash payments are made unless the contract is terminated prior to maturity, in which case the amount paid or received in settlement is established by agreement at the time of termination and will represent the net present value, at current rates of interest, of the remaining obligation to exchange payments under the terms of the contract. The Company measures hedge effectiveness, at least quarterly, by using the hypothetical derivative method.

We also enter into forward foreign currency exchange contracts to mitigate the potential financial impact upon the Company’s consolidated results of operations due to exchange rate changes by engaging in business activities or financial derivative transactions that will generally offset underlying currency exposures. To date, our foreign currency exchange rate risk management efforts have primarily focused upon operationally managing the amount of net non-functional currency monetary assets or liabilities subject to the re-measurement process. In addition, we periodically execute short-term currency exchange rate forward contracts that are intended to mitigate the earnings impact related to the re-valuation of specific monetary assets or liabilities denominated in a currency other than a particular entity’s functional currency.

Stock-Based Compensation

We adopted SFAS No. 123R, “Share-Based Payment”, in 2005 and account for the stock incentive plan employee stock options under the fair value method of accounting using a Black-Scholes model to measure stock-based compensation expense at the date of grant. The compensation expense for the year was less than $1 million for 2006, 2007, and 2008.

On July 20, 2005, we adopted the Affinia Group Holdings Inc. 2005 Stock Incentive Plan, which we refer to as our stock incentive plan. The stock incentive plan permits the grant of non-qualified stock options, incentive stock options, stock appreciation rights, restricted stock and other stock-based awards to employees, directors or consultants of Affinia Group Holdings Inc. and its affiliates. A maximum of 227,000 shares of common stock may be subject to awards under the stock incentive plan. The number of shares issued or reserved pursuant to the stock incentive plan (or pursuant to outstanding awards) is subject to adjustment on account

 

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of mergers, consolidations, reorganizations, stock splits, stock dividends and other dilutive changes in the common stock. Shares of common stock covered by awards that terminate or lapse and shares delivered by a participant or withheld to pay the minimum statutory withholding rate, in each case, will again be available for grant under the stock incentive plan. Refer to Note 10 Stock Option Plans for further information on and discussion of our stock incentive plan.

Deferred Compensation Plan

The Company started a deferred compensation plan in 2008 that permits executives to defer receipt of all or a portion of the amounts payable under our non-equity incentive compensation plan. All amounts deferred will be treated solely for purposes of the Plan to have been notionally invested in the common stock of Affinia Group Holdings Inc. As such, the accounts under the Plan will reflect investment gains and losses associated with an investment in the Company’s common stock. The Company matches 25% of the deferral with additional restricted stock units, which are subject to vesting as provided in the plan. There has been no activity in the plan.

New Accounting Pronouncements

In March 2008, the FASB issued SFAS No. 161, “Disclosures about Derivative Instruments and Hedging Activities” (“SFAS No. 161”), which amends and expands the disclosure requirements of SFAS No. 133, “Accounting for Derivative Instruments and Hedging Activities” (“SFAS No. 133”), to provide an enhanced understanding of an entity’s use of derivative instruments, how they are accounted for under SFAS No. 133 and their effect on the entity’s financial position, financial performance and cash flows. The provisions of SFAS No. 161 are effective as of the beginning of our 2009 fiscal year. SFAS No. 161 will not impact the Company’s consolidated results of operations or financial position as its requirements are disclosure-only in nature.

In December 2007, the FASB issued SFAS No. 160, “Noncontrolling Interests in Consolidated Financial Statements, an amendment of ARB No. 51” (“SFAS No. 160”). SFAS No. 160 establishes accounting and reporting standards that require that the ownership interests in subsidiaries held by parties other than the parent be clearly identified, labeled, and presented in the consolidated statement of financial position within equity, but separate from the parent’s equity; the amount of consolidated net income attributable to the parent and to the noncontrolling interest be clearly identified and presented on the face of the consolidated statement of income; and changes in a parent’s ownership interest while the parent retains its controlling financial interest in its subsidiary be accounted for consistently. SFAS No. 160 also requires that any retained noncontrolling equity investment in the former subsidiary be initially measured at fair value when a subsidiary is deconsolidated. SFAS No. 160 sets forth the disclosure requirements to identify and distinguish between the interests of the parent and the interests of the noncontrolling owners. SFAS No. 160 applies to all entities that prepare consolidated financial statements, except not-for-profit organizations, but will affect only those entities that have an outstanding noncontrolling interest in one or more subsidiaries or that deconsolidate a subsidiary. SFAS No. 160 is effective for fiscal years, and interim periods within those fiscal years, beginning on or after December 15, 2008. Earlier adoption is prohibited. SFAS No. 160 must be applied prospectively as of the beginning of the fiscal year in which SFAS No. 160 is initially applied, except for the presentation and disclosure requirements. The presentation and disclosure requirements are applied retrospectively for all periods presented. The Company is assessing what impact the adoption of SFAS No. 160 will have on the Company’s consolidated financial position, results of operations or cash flows.

In December 2007, the FASB issued SFAS No. 141 (revised 2007), “Business Combinations” (“SFAS No. 141R”). SFAS No. 141R establishes principles and requirements for how an acquirer recognizes and measures in its financial statements, the identifiable assets acquired, the liabilities assumed, any noncontrolling interest in the acquiree and the goodwill acquired. SFAS

 

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No. 141R also establishes disclosure requirements to enable the evaluation of the nature and financial effects of the business combination. SFAS No. 141R is effective for financial statements issued for fiscal years beginning after December 15, 2008. The Company will adopt SFAS 141R on January 1, 2009 and its effect on future periods will be dependent upon the nature and significance of any acquisitions subject to SFAS 141 (R).

In February 2007, the FASB issued SFAS No. 159, “The Fair Value Option for Financial Assets and Liabilities” (“SFAS No. 159”). SFAS No. 159 provides companies with an option to report selected financial assets and liabilities at fair value, and establishes presentation and disclosure requirements designed to facilitate comparisons between companies that choose different measurement attributes for similar types of assets and liabilities. The new guidance was effective for fiscal years beginning after November 15, 2007. The adoption of SFAS No. 159 did not have a material effect on the Company’s consolidated financial position or results of operations.

In September 2006, the FASB issued SFAS No. 157, “Fair Value Measurements” (“SFAS No. 157”), which defines fair value, establishes a framework for measuring fair value within United States generally accepted accounting principles, and expands disclosures about fair value measurements. Adoption was required for fiscal years beginning after November 15, 2007, and interim periods within those fiscal years. However, the FASB deferred the effective date of SFAS No. 157, until the beginning of our 2009 fiscal year, as it relates to fair value measurement requirements for nonfinancial assets and liabilities that are not remeasured at fair value on a recurring basis. We adopted SFAS No. 157 for financial assets and liabilities at the beginning of our 2008 fiscal year and our adoption did not have a material effect on our consolidated financial position, results of operations or cash flows. The adoption of SFAS No. 157 for nonfinancial assets and liabilities in 2009 is not expected to have a material effect on the Company’s consolidated financial position, results of operations or cash flows. FASB staff position No. 157-3 was issued on October 10, 2008 to clarify the fair value measurement in a market that is not active.

Note 4. Settlement

On December 5, 2007, the United States Bankruptcy Court for the Southern District of New York (the “Court”) entered an order approving a settlement agreement dated as of November 20, 2007 (the “Settlement Agreement”) between Dana Corporation (“Dana”) and the Company. On March 3, 2006, Dana as well as forty of its domestic subsidiaries filed voluntary petitions for relief under Chapter 11 of the United States Bankruptcy Code in the Court. The Settlement Agreement resolved certain of the parties’ disputes relating to the Company’s acquisition of Dana’s outstanding shares of capital stock of certain subsidiaries and certain assets consisting primarily of Dana’s aftermarket business operations (the “Acquisition”) pursuant to a Stock and Asset Purchase Agreement (the “Purchase Agreement”) which acquisition closed on November 30, 2004.

Pursuant to the Settlement Agreement the Company remitted to Dana approximately $31 million Canadian Dollars that the Company received from the Canada Revenue Agency as tax refunds. The payment resulted in a reduction to our accrued liability account.

Also as part of the settlement agreement Affinia received a general unsecured nonpriority claim against Dana in the amount of $21.7 million in connection with Dana’s proposed rejection of the Purchase Agreement. We sold our general non-recourse unsecured claim for $15.4 million on December 17, 2007. The termination of the Purchase Agreement as provided in the Settlement Agreement resulted in Affina no longer being indemnified by Dana against certain product liability claims, environmental claims or litigation matters (other than tax-related litigation). The loss of the indemnity protection resulted in the Company accruing $0.9 million in connection with certain South American litigation and a Canadian environmental matter. We recorded the remaining consideration of $14.5 million as a reduction to operating expenses as disclosed on the consolidated statements of operations.

 

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Note 5. Inventories, net

Inventories consist of the following (Dollars in Millions):

 

     At December 31,
2007
   At December 31,
2008

Raw materials

   $ 110    $ 115

Work-in-process

     33      42

Finished goods

     363      355
             
   $ 506    $ 512
             

Note 6. Goodwill

Goodwill is not amortized, but instead the Company evaluates goodwill for impairment, as of December 31 of each year, unless conditions arise that would require a more frequent evaluation. In assessing the recoverability of goodwill, projections regarding estimated future cash flows and other factors are made to determine the fair value of the respective reporting unit. We have tested goodwill for impairment as of the end of the year, and concluded no impairment existed.

In conjunction with the acquisition of Affinia Hong Kong Limited, we determined the fair value of intangibles, property, plant and equipment, other assets and liabilities. Based on our valuations and purchase accounting adjustments, we recorded $30 million as goodwill (Refer to Note 2. Acquisition)

Relating to the goodwill associated with Affinia’s Acquisition in 2004, the tax benefit for the excess of tax-deductible goodwill over the reported amount of goodwill is applied to first reduce the goodwill related to the Acquisition, which is in accordance with SFAS No. 109, “Accounting for Income Taxes”. The tax benefit for the excess of tax deductible goodwill reduced reported goodwill by approximately $16 million during 2007 and approximately $9 million during 2008. Once the reported amount of goodwill is reduced to zero, the remaining tax benefit reduces the basis of intangible assets purchased in the Acquisition. Any remaining tax benefit reduces the income tax provision.

The following table summarizes our goodwill activity, which is related to the On and Off-highway segment, during 2007, and 2008 (Dollars in Millions):

 

Balance at December 31, 2006

   $ 45  

Tax benefit reductions

     (16 )

Adjustment to tax basis of acquired assets and liabilities due to application of FIN 48

     1  
        

Balance at December 31, 2007

   $ 30  

Tax benefit reductions

     (9 )

Adjustment to pre-acquisition tax matters

     5  

Goodwill related to the acquisition of Affinia Hong Kong Limited

     30  

Acquisition of affiliate

     2  
        

Balance at December 31, 2008

   $ 58  
        

 

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Note 7. Other Intangible Assets

As of December 31, 2007 and December 31, 2008, the Company’s other intangible assets consisted of trade names, customer relationships, and developed technology. The Company recorded approximately $8 million of amortization on customer relationships and developed technology for both periods ending December 31, 2007 and December 31, 2008. We anticipate $9 million in amortization in each year for the next five years. Amortization expense is calculated on a straight line basis over 6 to 20 years. We determine on a periodic basis whether the lives and the method for amortization are accurate.

Trade names and other indefinite lived intangibles were tested for impairment in the last three years as of the end of the year by comparing their fair value to their carrying values. The fair value for each trade name was established based upon a royalty savings approach. We determined that there were impairments of $3 million and $2 million as of December 31, 2007 and December 31, 2008, respectively.

Prior to October of 2007, we used the Raybestos brand name under a licensing agreement. During October 2007, we purchased the Raybestos brand name from Raybestos Products Company. We made a strategic decision near the end of 2007 to utilize the Raybestos name in place of the Spicer, Raymold and, on certain products, the AIMCO brand name. As a result, these indefinite lived trade names were impaired by $3 million as of December 31, 2007. The impairment was recorded in cost of sales.

Due to recent events in the credit markets and intensified competition in the United Kingdom and other Western European countries, the Commercial Distribution European Segment trade name was impaired as of December 31, 2008. The impairment of $2 million was recorded in cost of sales. A rollforward of the other intangibles and trade names for 2007 and 2008 is shown below (Dollars in Millions):

 

     12/31/2006    Amortization     Impairment     Other    12/31/07    Amortization     Impairment     Other    12/31/08

Trade names

   $ 48    $ —       $ (3 )   $ 5    $ 50    $ —       $ (2 )   $ —      $ 48

Customer relationships

     105      (6 )     —         —        99      (6 )     —         7      100

Developed
technology/Other

     17      (2 )     —         —        15      (2 )     —         2      15
                                                                  

Total

   $ 170    $ (8 )   $ (3 )   $ 5    $ 164    $ (8 )   $ (2 )   $ 9    $ 163
                                                                  

Accumulated amortization for the intangibles was $26 million and $34 million as of the periods ending December 31, 2007 and December 31, 2008, respectively. The weighted average amortization period by class of intangible was the following: 19 years for customer relationships and 11 years for developed technology and other intangibles.

 

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Note 8. Debt

Debt consists of the following (Dollars in Millions):

 

     At December 31,  
     2007    2008  

Term loan, due November 2011

   $ 297    $ 297  

Senior subordinated notes, due November 2014

     300      300  

Revolving credit facility, due November 2010

     —        —    

Haimeng debt

     —        25  
               
     597      622  

Less: Current portion

     —        (14 )
               
   $ 597    $ 608  
               

The fair value of debt is as follows (Dollars in Millions):

Fair Value of Debt at December 31, 2007

 

     Book Value
of Debt
   Fair
Value
Factor
    Fair
Value
of Debt

Term loan, due November 2011

   $ 297    96 %   $ 285

Senior subordinated notes, due November 2014

     300    90 %     270
           

Total fair value of debt at December 31, 2007

        $ 555
           

Fair Value of Debt at December 31, 2008

 

     Book Value
of Debt
   Fair
Value
Factor
    Fair
Value
of Debt

Term loan, due November 2011

   $ 297    50 %   $ 149

Senior subordinated notes, due November 2014

     300    50 %     150

Haimeng debt

     25    100 %     25
           

Total fair value of debt at December 31, 2008

        $ 324
           

On November 30, 2004, the Company issued 9.0% senior subordinated notes due 2014 in the principal amount of $300 million. The senior subordinated notes were offered only to qualified institutional buyers and certain persons in offshore transactions. The senior subordinated notes were subsequently registered under the Securities Act of 1933 pursuant to an exchange offer completed on November 2, 2005. Interest is payable semiannually in arrears on May 30 and November 30. The senior subordinated notes do not require principal payments prior to maturity. Affinia Group Intermediate Holdings Inc. and certain of the Company’s current and future subsidiaries guarantee the senior subordinated notes. At its option, Affinia may redeem some or all of the senior subordinated notes prior to November 30, 2009 at a redemption price equal to 100% of the principal amount thereof plus a specified “make-whole”

 

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premium plus accrued and unpaid interest, if any. On and after November 30, 2009, the Company may, at its option, redeem all or a portion of the senior subordinated notes the redemption prices set forth below (expressed as percentages of principal amount), plus accrued interest, if any, if redeemed during the twelve-month period commencing on November 30 of the years set forth below:

Senior Subordinated Notes

 

Period

   Redemption Price  

2009

   104.500 %

2010

   103.000 %

2011

   101.500 %

2012 and thereafter

   100.000 %

On November 30, 2004, Affinia established financing arrangements with third party lenders (the “banks”) that provide senior credit facilities consisting of a revolving credit facility and a term loan facility that are unconditionally guaranteed by the Company, and certain domestic subsidiaries of Affinia (collectively, the “Guarantors”). The repayment of these facilities is secured by substantially all the assets of the Guarantors, including, but not limited to, a pledge of their capital stock and 65 percent of the capital stock of non-U.S. subsidiaries owned directly by the Guarantors. The revolving credit facility, which expires on November 30, 2010, provides for borrowings of up to $125 million through a syndicate of lenders. The revolving credit facility also includes borrowing capacity available for letters of credit. As of December 31, 2008, the Company had $21 million in outstanding letters of credit, none of which had been drawn against. There were no amounts outstanding under the revolving credit facility at December 31, 2008. The term loan facility provided for a $350 million term loan with a maturity of seven years upon issuance, of which $297 million was outstanding at December 31, 2008. On December 12, 2005, in connection with the comprehensive restructuring (Refer to Note 16 Restructuring of Operations), certain provisions applicable to the senior credit facilities were amended.

The senior credit facilities, as amended, bear interest at a rate equal to an applicable margin plus, at our option, either (a) a base rate determined by reference to the higher of (1) the bank’s prime rate and (2) the federal funds rate plus one-half of 1% or (b) LIBOR rate determined by reference to the costs of funds for deposits in U.S. dollars for the interest period relevant to such borrowing adjusted for certain additional costs. The applicable margin for borrowings under the term loan facility is 2.00% with respect to base rate borrowings and 3.00% with respect to LIBOR borrowings. The applicable margin for borrowings under the revolving credit facility and the term loan facility may be reduced subject to our attaining certain leverage ratios or increased based on certain credit ratings as determined by Moody’s and Standard & Poor’s.

In addition to paying interest on outstanding principal under the senior credit facilities, Affinia is required to pay a commitment fee to the lenders under the revolving credit facility in respect of the unutilized commitments thereunder at a rate equal to 0.8% per annum. The Company also paid customary letter of credit fees.

Principal amounts outstanding under the revolving credit facility are due and payable in full at maturity on November 30, 2010.

 

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At December 31, 2008 the Company had $297 million outstanding under the term loan facility with a weighted-average interest rate during the year of 6.21%. The amounts outstanding, as well as the base rates and margins, at December 31, 2008, were as follows:

 

     Amount    LIBOR
Rate
    Margin  

Term loan facility

   $ 297 million    3.42 %   3.00 %

The senior credit facilities contain a number of covenants that, among other things, restrict, subject to certain exceptions, the Company’s ability, and the ability of the Company’s subsidiaries, to sell assets, incur additional indebtedness or issue preferred stock, repay other indebtedness (including the senior subordinated notes), pay certain dividends and distributions or repurchase its capital stock, create liens on assets, make investments, loans or advances, make certain acquisitions, engage in mergers or consolidations, enter into sale and leaseback transactions, engage in certain transactions with affiliates, amend certain material agreements governing Affinia’s indebtedness (including the senior subordinated notes), and change the business conducted by Affinia and its subsidiaries. In addition, the senior credit facilities contain the following financial covenants: a maximum total leverage ratio; a minimum interest coverage ratio; and a maximum capital expenditures limitation. As of December 31, 2008 and 2007 the Company was in compliance with all of these covenants.

The senior subordinated notes limit Affinia’s (and most or all of its subsidiaries’) ability to incur additional indebtedness, pay dividends on or make other distributions or repurchase our capital stock, make certain investments, enter into certain types of transactions with affiliates, use assets as security in other transactions, and sell certain assets or merge with or into other companies. Subject to the aforementioned exceptions, Affinia and its restricted subsidiaries are permitted to incur additional indebtedness, including secured indebtedness, under the terms of the senior subordinated notes. The long term debt matures in 2011 (Term loan) and 2014 (Senior subordinated notes).

If the economic conditions do not improve or continue to deteriorate, our results of operations or financial condition could be adversely affected and could lead to a breach of covenants in 2009 in our senior credit facilities that are tied to ratios based on financial performance. Such a breach could result in a default under those facilities and the lenders could elect to declare all amounts borrowed due and payable. Any such acceleration would also result in a default under our indenture and trade accounts receivable securitization program. Additionally, under the indenture, our ability to engage in activities such as incurring additional indebtedness, making investments and paying dividends is also tied to ratios based on financial performance. If a default were to occur we would need to obtain a waiver or amend our financing or obtain new financings.

Haimeng has short-term and long-term loans from various lenders in China with rates varying from 6.0% to 7.4%. The debt varies in length from less than a year to almost three years. Debt payments by period is presented below (Dollars in Millions).

 

Year

   Amount

2009

   $ 14

2011

     308

2014

     300
      

Total

   $ 622
      

 

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Note 9. Securitization of Accounts Receivable

On November 30, 2004, Affinia established a receivables facility that provides up to $100 million in funding, based on availability of eligible receivables and satisfaction of other customary conditions. Under the receivables facility, receivables are sold by certain subsidiaries of Affinia to a wholly owned bankruptcy-remote finance subsidiary of Affinia, which transfers an undivided interest in the purchased receivables to a commercial paper conduit or bank sponsor in exchange for cash.

Affinia, as the receivables collection agent, services, administers and collects the receivables under the receivables purchase agreement for which it receives a monthly servicing fee at a rate of 1.00% per annum of the average daily outstanding balance of receivables. The fees in respect of the receivables facility include a usage fee paid by the finance subsidiaries that varies based upon the Company’s leverage ratio as calculated under the senior credit facilities. Funded amounts under the receivables facility bear interest at a rate equal to the conduit’s pooled commercial paper rate plus the usage fee.

At December 31, 2007 and December 31, 2008, the usage fee margin for the receivables facility was 1.75% per annum of the amount funded. In addition, the finance subsidiary is required to pay a fee on the unused portion of the receivables facility that varies based upon the same ratio. At December 31, 2007 and December 31, 2008, the unused fee was 0.8% per annum of the unused portion of the receivables facility.

Availability of funding under the receivables facility depends primarily upon the outstanding trade accounts receivable balance from time to time. Aggregate availability is determined by using a formula that reduces the gross receivables balance by factors that take into account historical default and dilution rates, obligor concentrations and average days outstanding and the costs of the facility. As of December 31, 2007 and December 31, 2008, approximately $59 million and $37 million, respectively, were available for funding. At December 31, 2007 and December 31, 2008, no interest in the purchased receivables had been transferred under this facility.

The receivables facility contains conditions, representations, warranties and covenants similar to those in the senior credit facilities. We were in compliance with all covenants in both 2008 and 2007. It also contains amortization events similar to the events of default under the senior credit facilities, plus amortization events relating to the quality and performance of the trade receivables. If an amortization event occurs, all of the cash flow from the receivables sold to the finance subsidiary will be allocated to the receivables facility until it is paid in full.

Note 10. Stock Option Plans

On July 20, 2005, we adopted the Affinia Group Holdings Inc. 2005 Stock Incentive Plan, which we refer to as our stock incentive plan. The stock incentive plan permits the grant of non-qualified stock options, incentive stock options, stock appreciation rights, restricted stock and other stock-based awards to employees, directors or consultants of Affinia Group Holdings Inc. and its affiliates. A maximum of 227,000 shares of common stock may be subject to awards under the stock incentive plan. The number of shares issued or reserved pursuant to the stock incentive plan (or pursuant to outstanding awards) is subject to adjustment on account of mergers, consolidations, reorganizations, stock splits, stock dividends and other dilutive changes in the common stock. Shares of common stock covered by awards that terminate or lapse and shares delivered by a participant or withheld to pay the minimum statutory withholding rate, in each case, will again be available for grant under the stock incentive plan.

Administration. The stock incentive plan is administered by the compensation committee of our Board of Directors. The committee has full power and authority to make, and establish the terms and conditions of any award, and to waive any such terms and conditions at any time (including, without limitation, accelerating or waiving any vesting conditions or payment dates). The committee is authorized to interpret the plan, to establish, amend and rescind any rules and regulations relating to the plan and to make any other determinations that it, in good faith, deems necessary or desirable for the administration of the plan and may delegate such authority as it deems appropriate. The committee may correct any defect or supply an omission or reconcile any inconsistency in the plan in the manner and to the extent the committee deems necessary or desirable and any decision of the committee in the interpretation and administration of the plan shall lie within its sole and absolute good faith discretion and shall be final, conclusive and binding on all parties concerned.

 

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Options. The committee determines the option price for each option; however, the stock options must have an exercise price that is at least equal to the fair market value of the common stock on the date the option is granted. An option holder may exercise an option by written notice and payment of the option price (i) in cash or its equivalent, (ii) by the surrender of a number of shares of common stock already owned by the option holder for at least six months (or such other period established by the committee) with a fair market value equal to the exercise price, (iii) if there is a public market for the shares, subject to rules established by the committee, through the delivery of irrevocable instructions to a broker to sell shares obtained upon the exercise of the option and to deliver to Affinia Group Holdings Inc. an amount out of the proceeds of the sale equal to the aggregate option price for the shares being purchased or (iv) by another method approved by the committee.

Stock Appreciation Rights. The committee may grant stock appreciation rights independent of or in connection with an option. The exercise price per share of a stock appreciation right shall be an amount determined by the committee. Generally, each stock appreciation right shall entitle a participant upon exercise to an amount equal to (i) the excess of (1) the fair market value on the exercise date of one share of common stock over (2) the exercise price, multiplied by (ii) the number of shares of common stock covered by the stock appreciation right. Payment shall be made in common stock or in cash, or partly in common stock and partly in cash, all as shall be determined by the committee.

Other Stock-Based Awards. The committee may grant awards of restricted stock units, rights to purchase stock, restricted stock and other awards that are valued in whole or in part by reference to, or are otherwise based on the fair market value of, shares of common stock. The other stock-based awards will be subject to the terms and conditions established by the committee.

Transferability. Unless otherwise determined by the committee, awards granted under the stock incentive plan are not transferable other than by will or by the laws of descent and distribution.

Change of Control. In the event of a change of control (as defined in the stock incentive plan), the committee may provide for (i) the termination of an award upon the consummation of the change of control, but only if the award has vested and been paid out or the participant has been permitted to exercise an option in full for a period of not less than 30 days prior to the change of control, (ii) the acceleration of all or any portion of an award, (iii) payment in exchange for the cancellation of an award and/or (iv) the issuance of substitute awards that would substantially preserve the terms of any awards.

Amendment and Termination. Our Board of Directors may amend, alter or discontinue the stock incentive plan in any respect at any time, but no amendment may diminish any of the rights of a participant under any awards previously granted, without his or her consent.

Management Stockholders Agreement. All shares issued under the plan will be subject to a management stockholders agreement or a director stockholders agreement, as applicable.

Restrictive Covenant Agreement. Unless otherwise determined by our Board of Directors, all award recipients will be obligated to sign the standard Confidentiality, Non-Competition and Proprietary Information Agreement which includes restrictive covenants regarding confidentiality, proprietary information and a one year period restricting competition and solicitation of our clients, customers or employees. In the event a participant breaches these restrictive covenants, any exercise of, or payment or delivery pursuant to, an award may be rescinded by the committee in its discretion in which event the participant may be required to pay to us the amount of any gain realized in connection with, or as a result of, the rescinded exercise, payment or delivery.

 

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Amendment. On November 14, 2006, the Compensation Committee of Affinia Group Holdings Inc. revised the vesting terms applicable to options previously awarded by the Committee to its named executive officers, as well as all other employees, under the Plan. One-half of these options vest in equal portions at the end of each year beginning with the year of the grant and ending December 31, 2009 (the “Vesting Period”), 40% are eligible for vesting in equal portions upon the Company’s achievement of certain specified annual EBITDA performance targets over the Vesting Period and 10% are eligible for vesting in equal portions upon the Company’s achievement of certain net working capital performance targets over the Vesting Period. The Committee has not modified the time-vesting options or the working capital performance options. The Committee has elected to modify the vesting terms for the EBITDA performance options so that these options will be eligible for vesting in equal portions at the end of each of the years 2007, 2008, and 2009. The Committee also modified the performance targets for those years. The fair value of the modified award was slightly higher than the grant date fair value.

Method of Accounting and Our Assumptions

On July 20, 2005, we adopted the stock incentive plan with a maximum of 227,000 shares of common stock subject to awards. As of December 31, 2008 there were 78,019 vested shares and 103,766 unvested shares. Additionally, at year-end 45,215 shares were available for future stock option grants. Each option expires on August 1, 2015. One-half of the options vest based on the performance of the Company and the remaining portion vests at the end of each year ratably over the period from the year of the grant until December 31, 2009. The exercise price is $100 per option.

We account for our employee stock options under the fair value method of accounting using a Black-Scholes model to measure stock-based compensation expense at the date of grant. Dividend yields were not a factor because there were no cash dividends declared during 2006, 2007, and 2008. Our weighted-average Black-Scholes fair value assumptions include:

 

     2006     2007     2008  

Weighted-average effective term

     6 years       5.5 years       5.2 years  

Weighted-average risk free interest rate

     4.2 %     4.39 %     4.35 %

Weighted-average expected volatility

     40.0 %     39.6 %     40.1 %

Weighted-average fair value of options
(Dollars in Millions)

   $ 4     $ 6     $ 7  

 

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The fair value of the stock option grants is amortized to expense over the vesting period. The Company reduces the overall compensation expense by a turnover rate consistent with historical trends. Stock-based compensation expense, which was recorded in selling, general and administrative expenses, and tax related income tax benefits were less than $1 million for 2006, 2007, and 2008.

 

     Options  

Outstanding at January 1, 2006

   140,700  

Granted

   14,060  

Forfeited/expired

   (5,500 )
      

Outstanding at December 31, 2006

   149,260  

Granted

   82,050  

Forfeited/expired

   (13,800 )
      

Outstanding at December 31, 2007

   217,510  

Granted

   9,500  

Forfeited/expired

   (45,225 )
      

Outstanding at December 31, 2008

   181,785  
      

A summary of the status of the Company’s nonvested shares as of December 31, 2008, and changes during the year ended December 31, 2008 is presented below:

 

     Options  

Outstanding at December 31, 2007

   156,600  

Granted

   9,500  

Vested

   (26,860 )

Forfeited/expired

   (35,473 )
      

Outstanding at December 31, 2008

   103,767  
      

Note 11. Pension and Other Postretirement Benefits

The Company provides defined contribution and defined benefit, qualified and nonqualified, pension plans for certain employees.

Under the terms of the defined contribution retirement plans, employee and employer contributions may be directed into a number of diverse investments. Expenses related to these defined contribution plans were $10 million for the year ended December 31, 2006, $9 million for the year ended December 31, 2007, and $8 million for the year ended December 31, 2008.

The Company has Canadian defined benefit pension plans (the assets of which are referred to as the Fund). These plans are managed in accordance with applicable legal requirements relating to the investment of registered pension plans. The responsibility for the investment of the Fund lies with the Investment Committee of ITT Industries of Canada Ltd. (the “Committee”). The Committee is composed of representatives of ITT and of the participating companies, which includes our Company. The investments objectives of the plans are to maximize long-term total investment returns while assuming a prudent level of risk deemed appropriate by the Committee. The Fund may not engage in certain investments that are not permitted for a pension plan pursuant to applicable provincial pension benefits legislation and the Income Tax Act of Canada. Additionally, the Fund may not invest more than 10% of the assets in any single public issue of securities except where the security is issued by or guaranteed by the government of Canada or a Canadian province. This investment policy permits plan assets to be invested in a number of diverse investment categories such as demand or term deposits, short term notes, treasury bills, bankers acceptances, commercial paper, investment certificates issued

 

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by banks, insurance companies or trust companies, bonds and non-convertible debentures, mortgages and other asset-backed securities, convertible debentures, real estate, preferred and common stocks that are traded publicly, including both Canadian and foreign stocks, resource properties, venture capital, insured contracts, pooled funds, segregated funds, trusts, closed-end investment companies, limited partnerships and other structured vehicles invested directly or indirectly in, or in interests.

The Company adopted the recognition provisions of SFAS No. 158 and initially applied them to the funded status of the Company’s defined benefit postretirement plans and provided the required disclosures as of December 31, 2007. The initial recognition of the funded status of the Company’s defined benefit postretirement plans resulted in a decrease in Shareholder’s Equity of $2 million, which was net of a tax benefit of $1 million and was recorded as of December 31, 2007.

The following tables provide a reconciliation of the changes in the Company’s defined benefit pension plans’ and other postretirement plans’ benefit obligations and the fair value of assets for the years ended December 31, 2007 and December 31, 2008, as well as the statements of the funded status and schedules of the net amounts recognized in the balance sheet at December 31, 2007 and 2008. The measurement date for the amounts in these tables was December 31 of each year presented (Dollars in Millions):

 

     Pension Benefits  
     Year Ended
December 31,

2007
    Year Ended
December 31,

2008
 

Reconciliation of benefit obligation

    

Obligation at beginning of period

   $ 27     $ 35  

Service cost

     —         —    

Interest cost

     2       1  

Plan amendment

     1       —    

Actuarial (gain) loss

     3       (1 )

Benefit payments

     (1 )     (10 )

Settlement

     —         (1 )

Translation adjustments

     3       (6 )
                

Obligation at end of period

   $ 35     $ 18  
                

Accumulated benefit obligation

   $ 35     $ 18  
                

 

     Pension Benefits  
     Year Ended
December 31,

2007
    Year Ended
December 31,

2008
 

Reconciliation of fair value of plan assets

    

Fair value, beginning of period

   $ 26     $ 32  

Actual return on plan assets

     2       (4 )

Employer contributions

     1       2  

Benefit payments

     (1 )     (10 )

Settlement

     —         (1 )

Translation adjustments

     4       (6 )
                

Fair value, end of period

   $ 32     $ 13  
                

 

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     Pension Benefits  
     Year Ended
December 31,
2007
    Year Ended
December 31,
2008
 

Funded Status

   $ (3 )   $ (5 )

Unrecognized net actuarial loss

     4       6  
                

Accrued benefit cost

   $ 1     $ 1  
                

The following table reflects the impact of the adoption of SFAS No. 158 on our Consolidated Balance Sheet at December 31, 2007:

 

     Year Ended December 31, 2007  
     Before
Application
of SFAS
No. 158
    Adjustments     After
Application
of SFAS
No. 158
 

Pension obligations

   $ (1 )   $ (3 )   $ (4 )

Deferred income tax assets, non-current

     —         1       1  
                        

Accumulated other comprehensive income (loss)

   $ (1 )   $ (2 )   $ (3 )
                        

The weighted average asset allocations of the pension plans at December 31, 2007 and December 31, 2008 were as follows:

 

     December 31,
2007
    December 31,
2008
 

Asset Category

    

Equity securities

   71 %   58 %

Controlled-risk debt securities

   27 %   41 %

Cash and short-term obligations

   2 %   1 %
            

Total

   100 %   100 %
            

The target asset allocations of the pension plans for equity securities, controlled-risk debt securities, absolute return strategies investments and cash and other assets at December 31, 2007 and December 31, 2008 were 70%, 30%, 0% and 0%.

 

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The following table presents the funded status of the Company’s pension plans and the amounts recognized in the balance sheet as of December 31, 2007 and 2008 (Dollars in Millions):

 

     December 31,
2007
    December 31,
2008
 

Accumulated benefit obligation at beginning of period

   $ 27     $ 35  

Projected benefit obligation

     35       18  

Fair value of assets

     32       13  
                

Accrued cost

   $ (3 )   $ (5 )
                

Amounts recognized in balance sheet:

    

Accrued benefit liability

   $ (3 )   $ (5 )

Intangible asset

     —         —    

Accumulated other comprehensive income

     3       6  
                

Net amount recognized

   $ —       $ 1  
                

The Company’s projected benefit payments by the pension plans subsequent to December 31, 2008 are expected to be $14 million in 2009 and less than $1 million for each of the next nine years.

Projected contributions to be made to the Company’s defined benefit pension plans are expected to be in aggregate $5 million over the next ten years.

Components of net periodic benefit costs for the Company’s defined benefit plans for the years ended December 31, 2006, December 31, 2007, and December 31, 2008 are as follows (Dollars in Millions):

 

     Pension Benefits  
     Year Ended
December 31,
2006
    Year Ended
December 31,
2007
    Year Ended
December 31,
2008
 

Service cost

   $ 1     $ —       $ —    

Interest cost

     1       2       1  

Expected return on plan assets

     (1 )     (2 )     (1 )

Amortization of transition obligation

     —         —         —    

Amortization of prior service cost

     —         1    

Recognized net actuarial loss

     —         —         2  
                        

Net periodic benefit cost

   $ 1     $ 1     $ 2  
                        

 

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     December 31,
2006
    December 31,
2007
    December 31,
2008
 

Discount rate

   5.0 %   5.0 %   5.3 %

Expected return on plan assets

   6.7 %   5.7 %   6.1 %

The discount rate and expected return on plan assets for the Company’s plans presented in the tables above are used to determine pension expense for the succeeding year.

Note 12. Income Tax

The components of the income tax provision (benefit) are as follows:

 

     Year Ended
December 31,
2006
    Year Ended
December 31,
2007
    Year Ended
December 31,
2008
 

Current:

      

U.S. federal

   $ —       $ —       $ —    

U.S. state and local

     —         —         —    

Non-United States

     9       12       26  
                        

Total current

     9       12       26  

Deferred:

      

U.S. federal & state

     (7 )     (7 )     (3 )

Non-United States

     (5 )     3       (4 )
                        

Total deferred

     (12 )     (4 )     (7 )
                        

Income tax provision (benefit)

   $ (3 )   $ 8     $ 19  
                        

The income tax provision (benefit) was calculated based upon the following components of earnings (loss) before income taxes and minority interest (Dollars in Millions):

 

     Year Ended
December 31,
2006
    Year Ended
December 31,
2007
    Year Ended
December 31,
2008
 

United States

   $ (27 )   $ (12 )   $ (38 )

Non-United States

     19       26       54  
                        

Earnings (loss) before income taxes

   $ (8 )   $ 14     $ 16  
                        

 

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Deferred tax assets (liabilities) consisted of the following (Dollars in Millions):

 

     At December 31,
2007
    At December 31,
2008
 

Deferred tax assets:

    

Net operating loss carryforwards

   $ 61     $ 95  

Inventory reserves

     16       12  

Expense accruals

     34       24  

Other

     7       13  
                

Subtotal

     118       144  

Valuation allowance

     (25 )     (35 )
                

Deferred tax assets

     93       109  

Deferred tax liabilities:

    

Depreciation & amortization

     14       16  

Foreign earnings

     4       4  
                

Deferred tax liabilities

     18       20  
                

Net deferred tax assets

   $ 75     $ 89  
                

Balance Sheet Presentation:

    

Other current assets

   $ 14     $ 41  

Deferred income taxes

     74       59  

Other accrued expenses

     (3 )     (3 )

Deferred employee benefits & other noncurrent liabilities

     (10 )     (8 )
                

Net deferred tax assets

   $ 75     $ 89  
                

Valuation allowances are provided for deferred tax assets whenever the realization of the assets is not deemed to meet a more likely than not standard. Accordingly, valuation allowances have been provided for net operating losses in certain non-U.S. countries and U.S. states. To reflect judgments in applying this standard, the Company increased the valuation allowance against deferred tax assets by $10 million in 2008 U.S. income and foreign withholding taxes have not been recognized on the excess of the amount for financial reporting over the tax basis of investments in foreign subsidiaries that are essentially permanent in duration. This amount becomes taxable upon a repatriation of assets from the subsidiary or a sale or liquidation of the subsidiary. The amount of such temporary differences totaled $50 million at December 31, 2008. Determination of the amount of any unrecognized deferred income tax liability on this temporary difference is not practicable.

 

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The effective income tax rate differs from the U.S. federal income tax rate for the following reasons:

 

     Year Ended
December 31,
2006
    Year Ended
December 31,
2007
    Year Ended
December 31,
2008
 

U.S. federal income tax rate

   35.0 %   35.0 %   35.0 %

Increases (reductions) resulting from:

      

State and local income taxes, net of federal income tax benefit

   25.6     4.1     (1.8 )

Non-U.S. income

   29.8     26.1     38.7  

U.S. Permanent Differences

   —       (20.3 )   24.5  

Unremitted Earnings

   (35.5 )   0.8     19.5  

Miscellaneous items

   (12.6 )   10.2     8.7  
                  

Effective income tax rate

   42.3 %   55.9 %   124.6 %
                  

At the end of 2008, federal domestic net operating loss carryforwards were $166 million. Of these, $12 million expire in 2024, $13 million expire in 2025, $35 million expire in 2026, $35 million expire in 2027 and $71 expire in 2028. At the end of 2008, state domestic net operating loss carryforwards were estimated to be $85 million, the majority of which expire between 2024 and 2028. At the end of 2008, foreign net operating loss carryforwards were $78 million and expire as follows: $0.6 million in 2009, $1.4 million in 2010, $2.0 million in 2011, $2.7 million in 2012, $5.6 million in 2013, $2.2 million in 2014, $0.7 million in 2015, $2.5 million in 2016, $0.6 in 2017, $1.6 in 2018, $3.0 million in 2022, $14.1 million in 2023 and $41.0 million may be carried forward indefinitely. Realization of the tax benefits associated with loss carryforwards is dependent on generating sufficient taxable income prior to their expiration.

FIN 48 is effective for fiscal years beginning after December 15, 2006. FIN 48 clarifies the accounting for uncertainty in income taxes recognized in an entity’s financial statements in accordance with SFAS No. 109, Accounting for Income Taxes, and prescribes a recognition threshold and measurement attributes for financial statement disclosure of tax positions taken or expected to be taken on a tax return. Under FIN 48, the impact of an uncertain income tax position on an income tax return must be recognized at the largest amount that is more-likely-than-not to be sustained upon audit by the relevant taxing authority. An uncertain income tax position will not be recognized if it has less than a 50% likelihood of being sustained. Additionally, FIN 48 provides guidance on derecognition, classification, interest and penalties, accounting in interim periods, disclosure and transition.

The Company adopted the provisions of FIN 48 on January 1, 2007. The total amount of unrecognized tax benefits as of the date of adoption was $3 million. As a result of the implementation of FIN 48, the Company recognized a $2 million increase in the liability for unrecognized tax benefits, a $1 million reduction to retained earnings and a $1 million increase to goodwill.

 

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The following table summarizes the activity related to our unrecognized tax benefits (Dollars in Millions):

 

Balance at January 1, 2007

   $ 3  

Increases to tax positions in prior periods

     —    

Decreases to tax positions in prior periods

     (1 )
        

Balance at January 1, 2008

   $ 2  

Increases to tax positions in prior periods

     —    

Decreases to tax positions in prior periods

     —    
        

Balance at December 31, 2008

   $ 2  
        

Included in the balance of unrecognized tax benefits at December 31, 2008, are $2 million of tax benefits that, if recognized, would affect the effective tax rate. The Company recognizes interest related to unrecognized tax benefits in interest expense and penalties as part of the income tax provision. As of December 31, 2008 the Company’s accrual for interest and penalties is less than $1 million.

The Company is subject to taxation in the U.S. and various state and foreign jurisdictions. For jurisdictions in which the Company transacts significant business, tax years ending December 31, 2004 and later remain subject to examination by tax authorities. We do not anticipate any material change in the total amount of unrecognized tax benefits to occur within the next twelve months.

Note 13. Property, Plant and Equipment

The following table breaks out the property, plant and equipment in further detail (Dollars in Millions):

 

     December 31,  
     2007     2008  

Property, plant and equipment

    

Land and improvements to land

   $ 21     $ 22  

Buildings and building fixtures

     74       117  

Machinery and equipment

     143       150  

Software

     18       25  

Other

     1       1  

Construction in progress

     19       11  
                
     276       326  

Less: Accumulated depreciation

     (93 )     (118 )
                
   $ 183     $ 208  
                

Depreciation is recognized on a straight-line basis over an asset’s estimated useful life. The depreciation expense was $38 million, $24 million and $27 million for 2006, 2007 and 2008, respectively.

 

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Note 14. Other Accrued Expenses

The following table breaks out the other accrued expenses in further detail (Dollars in Millions):

 

     December 31,
     2007    2008

Other accrued expenses

     

Return reserve

   $ 20    $ 18

Accrued promotions and defective product

     15      15

Core deposit liability

     10      9

Taxes other than income taxes

     16      31

Accrued property and casualty

     9      10

Accrued restructuring

     10      11

Tax deposit payable

     7      5

Accrued marketing expense

     6      6

Accrued freight

     4      4

Other

     37      39
             
   $ 134    $ 148
             

The other accrued liabilities primarily consist of accrued utilities, accrued professional fees and other miscellaneous accruals.

A reconciliation of the changes in our return reserves is as follows beginning with January 1, 2007 (Dollars in Millions):

 

     December 31,  
     2006     2007     2008  

Beginning balance January 1

   $ 19     $ 18     $ 20  

Amounts charged to revenue

     49       57       58  

Returns processed

     (50 )     (55 )     (60 )
                        

Ending balance December 31

   $ 18     $ 20     $ 18  
                        

Note 15. Commitments and Contingencies

At December 31, 2008, the Company had purchase commitments for property, plant and equipment of approximately $2 million.

The Company had a logistics service agreement and future minimum rental commitments under non-cancelable operating leases of $167 million at December 31, 2008, with future rental payments of:

 

     Logistics
Agreement
   Operating
Leases
   Total

2009

   $ 9    $ 16    $ 25

2010

     9      14      23

2011

     9      13      22

2012

     9      12      21

2013

     9      10      19

Thereafter

     31      26      57
                    

Total

   $ 76    $ 91    $ 167
                    

 

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The leases do not contain restrictions on future borrowings. There are no significant lease escalation clauses or purchase options. Rent expense was $24 million in 2006, $23 million in 2007 and $25 million in 2008. The logistics service agreement expense related to an international location was $11 million and $10 million in 2007 and 2008.

Various claims, lawsuits and administrative proceedings are pending or threatened against us and our subsidiaries, arising from the ordinary course of business with respect to commercial, intellectual property, product liability and environmental matters. We believe that the ultimate resolution of the foregoing matters will not have a material effect on our financial condition or results of operations.

On March 31, 2008, a class action lawsuit was filed by S&E Quick Lube Distributors, Inc. of Utah against several auto parts manufacturers for allegedly conspiring to fix prices for replacement oil, air, fuel and transmission filters. Several auto parts companies are named as defendants, including Champion Laboratories, Inc., Purolator Filters NA LLC, Honeywell International Inc., Cummins Filtration Inc., Donaldson Company, Baldwin Filters Inc., Bosch USA., Mann + Hummel USA Inc., Arvinmeritor Inc., United Components Inc and Wix. The lawsuit was filed in US District Court for the District of Connecticut and seeks damages and injunctive relief on behalf of a nationwide class of direct purchasers of filters. Since this initial complaint was filed, over 56 “tag-along” suits in multiple jurisdictions have been filed on behalf of both direct and indirect purchasers of automotive filtration products. Two suits have also been filed in the Canadian provinces of Ontario and Quebec. As a result, all U.S. lawsuits have been consolidated in a Multi-District Litigation Proceeding in Chicago, IL. Affinia believes that Wix did not have significant sales in this particular retail market at the relevant time periods so we currently expect any potential exposure to be immaterial.

The Company has various accruals for civil, product liability and other costs. If there is a range of equally probable outcomes, we accrue the lower end of the range. The Company has $3 million and $1 million accrued as of December 31, 2007 and December 31, 2008, respectively. The accrual decreased by $2 million due to the settlement of a patent infringement case in 2007 with a portion of the settlement being paid in the second quarter of 2008. There are no recoveries expected from third parties.

During the first quarter of 2007 we signed a letter of credit in connection with a real estate lease. FASB Interpretation No. 45, Guarantor’s Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others, requires that this letter of credit be accounted for as a guarantee. The fair value of this guarantee as of December 31, 2008 was $1 million and is included in other noncurrent liabilities and other long-term assets.

 

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Note 16. Restructuring of Operations

In 2005, we announced two restructuring plans: (i) a restructuring plan that we announced at the beginning of 2005 as part of the Acquisition, also referred to herein as the acquisition restructuring and (ii) a restructuring plan that we announced at the end of 2005, also referred to herein as the comprehensive restructuring. We have completed the acquisition restructuring and we are continuing the comprehensive restructuring program. The following chart summarizes the timing of the comprehensive restructuring activity to date:

 

Facility

   Closure
Announcement Date
   Date Closed

Southampton (UK)

   December 2005    2nd Qtr. 2006

Erie (PA)

   March 2006    4th Qtr. 2006

North East (PA)

   March 2006    4th Qtr. 2006

McHenry (IL)

   March 2006    4th Qtr. 2006

Nuneaton (UK)

   May 2006    3rd Qtr. 2007

St. Catharines (ON, Canada)

   June 2006    4th Qtr. 2006

Cambridge (ON, Canada)

   September 2006    1st Qtr. 2007

Cuba (MO)

   October 2006    2nd Qtr. 2007

Mississauga (ON, Canada)

   November 2006    4th Qtr. 2006

Sudbury (ON, Canada)

   March 2007    2nd Qtr. 2007

Mishawaka (IN)

   October 2007    2nd Qtr. 2008

El Talar (Argentina)

   April 2008    2nd Qtr. 2008

Barcelona (Spain)

   May 2008    4th Qtr. 2008

Litchfield (IL)

   June 2008    Open

Dallas (TX)

   June 2008    Open

Milton (ON, Canada)

   June 2008    Open

Brownhills (UK)

   May 2008    3rd Qtr. 2008

Balatas Plant in Mexico City (Mexico)

   December 2008    Open

In other comprehensive restructuring activity, we previously announced our intent to sell our Waupaca (WI) facility but have now determined to retain this facility. In connection with the comprehensive restructuring, we have recorded $141 million in restructuring costs to date. We recorded $23 million in 2005, $40 million in 2006, $38 million in 2007, and $40 million in 2008. The charges of $2 million in 2005, $39 million in 2006, $35 million in 2007, and $39 million in 2008 were recorded in selling, general and administrative expense and $21 million in 2005, $1 million in 2006, $3 million in 2007, and $1 million in 2008 were recorded in cost of sales. These charges consist of employee termination costs, other exit costs and impairment costs. Severance costs are being accounted for in accordance with SFAS No. 146, “Accounting for Costs Associated with Exit or Disposal Activities” and SFAS No. 112, “Employers’ Accounting for Postemployment Benefits” — an amendment of FASB Statements No. 5 and 43.” As of the end of 2008, we have announced all the comprehensive restructuring activity.

We forecast that the comprehensive restructuring program will result in approximately $162 million in restructuring costs, which exceeds preliminary expectations of $152 million. We anticipate that we will incur approximately $21 million more in restructuring costs during 2009 completing the closure of the previously announced facilities.

The Company also continues to expect that the major components of such costs will be employee severance costs, asset impairment charges, and other costs (i.e. moving costs, environmental remediation, site clearance and repair costs) each of which should represent approximately 43%, 18% and 39% respectively, of the total cost of the restructuring.

 

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The following summarizes the restructuring charges and activity for all the Company’s restructuring programs (Dollars in Millions):

 

Accrued Restructuring

  

Balance at December 31, 2006

   $ 13  

Charges to expense:

  

Employee termination benefits

     16  

Asset write-offs expense

     6  

Other expenses

     16  
        

Total restructuring expenses

     38  

Cash payments and asset write-offs:

  

Cash payments

     (37 )

Asset retirements and other

     (4 )
        

Balance at December 31, 2007

   $ 10  
        

Charges to expense:

  

Employee termination benefits

     29  

Asset write-offs expense

     2  

Other expenses

     9  
        

Total restructuring expenses

     40  

Cash payments and asset write-offs:

  

Cash payments

     (29 )

Asset retirements and other

     (10 )
        

Balance at December 31, 2008

   $ 11  
        

At December 31, 2008, $11 million of restructuring charges remained in accrued liabilities, relating to wage and healthcare continuation for severed employees and other termination costs. These remaining benefits are expected to be paid during 2009. The following table shows the restructuring expenses by segment (Dollars in Millions):

 

     2006    2007    2008

On and Off-highway segment

   $ 30    $ 26    $ 19

Commercial Distribution European segment

     1      12      12

Brake South America segment

     —        —        7

Corporate, eliminations and other

     9      —        2
                    
   $ 40    $ 38    $ 40
                    

Note 17. Related Party Transactions

Mr. John M. Riess, an Affinia Group Inc. Board member, is the parent of an executive who is currently employed with Genuine Parts Company (NAPA) but was previously employed with General Parts Inc (CARQUEST) in 2007. NAPA and CARQUEST are the Company’s two largest customers as a percentage of total net sales accounted for 24%, and 7% for the year ended December 31, 2008 and 25% and 7% for the year ended December 31, 2007, respectively.

Note 18. Segment Information

The products, customer base, distribution channel, manufacturing process, procurement are similar throughout all of the Company’s operations. However, due to different economic characteristics in the Company’s operations we have a Commercial Distribution European Segment, a Brake South America Segment and a third segment that includes multiple operating segments that

 

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have been aggregated into one reportable business segment. All three segments are in the On and Off-highway industry but for segment reporting purposes we refer to the third segment as the On and Off-highway segment. Segment net sales, operating profit, total assets, depreciation and capital expenditures were as follows (Dollars in Millions):

 

     Net Sales     Operating Profit  
     2006     2007     2008     2006     2007     2008  

On and Off-highway segment

   $ 1,891     $ 1,853     $ 1,908     $ 100     $ 109     $ 141  

Commercial Distribution European segment

     268       281       263       —         (15 )     (17 )

Brake South America segment

     26       30       26       (6 )     (6 )     (11 )

Corporate, eliminations and other

     (25 )     (26 )     (19 )     (50 )     (19 )     (37 )
                                                
   $ 2,160     $ 2,138     $ 2,178     $ 44     $ 69     $ 76  
                                                

 

     Total Assets    Depreciation and
Amortization
   Capital
Expenditures
     2007    2008    2006    2007    2008    2006    2007    2008

On and Off-highway segment

   $ 1,186    $ 1,327    $ 31    $ 18    $ 22    $ 19    $ 24    $ 20

Commercial Distribution European segment

     156      120      4      3      2      2      2      2

Brake South America segment

     17      6      1      1      1      —        1      1

Corporate, eliminations and other

     98      62      10      11      11      3      3      2
                                                       
   $ 1,457    $ 1,515    $ 46    $ 33    $ 36    $ 24    $ 30    $ 25
                                                       

Net sales by geographic region were as follows (Dollars in Millions):

 

     Year Ended
December 31,
2006
   Year Ended
December 31,
2007
   Year Ended
December 31,
2008

United States

   $ 1,198    $ 1,146    $ 1,140

Canada

     255      189      143

Brazil

     242      289      356

Other Countries

     465      514      539
                    
   $ 2,160    $ 2,138    $ 2,178
                    

Long-lived assets by geographic region were as follows (Dollars in Millions):

 

     December 31,
2007
   December 31,
2008

United States

   $ 293    $ 323

Canada

     18      14

Brazil

     7      6

Other Countries

     74      97
             
   $ 392    $ 440
             

 

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Net sales by geographic area were determined based on origin of sale. Geographic data on long-lived assets are comprised of property, plant and equipment, goodwill, other intangible assets and deferred financing costs.

We offer primarily three types of products: brake products, which include brake drums, rotors, pads and shoes and hydraulic brake system components; filtration products, which include oil, fuel, air and other filters; and chassis products, which include steering, suspension and driveline components. Additionally, we have Commercial Distribution South America and Commercial Distribution European products which offer brake, chassis, filtration and other products. The Commercial Distribution European products includes our Quinton Hazell European parts operation. Quinton Hazell designs, manufactures, purchases and distributes a wide range of aftermarket replacement motor vehicle components for customers throughout Europe, primarily under the Quinton Hazell brand name. The Company’s sales by group of similar products are as follows (Dollars in Millions):

 

     Year Ended
December 31,
2006
    Year Ended
December 31,
2007
    Year Ended
December 31,
2008
 

Brake products

   $ 818     $ 704     $ 684  

Filtration products

     689       728       727  

Chassis products

     156       150       155  

Commercial Distribution South America products

     254       301       368  

Commercial Distribution European products

     268       281       263  

Corporate, eliminations and other

     (25 )     (26 )     (19 )
                        
   $ 2,160     $ 2,138     $ 2,178  
                        

Note 19. Asset Retirement Obligations

We account for the fair value of an asset retirement obligation (“ARO”) in the period in which it is incurred if it can be reasonably estimated, with the offsetting associated asset retirement costs capitalized as part of the carrying amount of the long-lived assets. The asset retirement cost is subsequently allocated to expense using a systematic and rational method over its useful life. Changes in the ARO resulting from the passage of time are recognized as an increase in the carrying amount of the liability and as accretion expense, which is included in depreciation and amortization expense in the consolidated statements of operations. Changes resulting from revisions to the timing or amount of the original estimate of cash flows are recognized as an increase or a decrease in the asset retirement cost and ARO. The ARO recorded at December 31, 2007 and December 31, 2008 was $1 million and $2 million, respectively.

Note 20. Acquisitions and Disposals of Businesses

In addition to the acquisition described in Note 2 we completed the purchase of the remaining 40% interest in Wix Helsa Company in April 2008. The purchase price of $2.5 million exceeded the fair value of the assets and the liabilities by approximately $2 million, which was recorded to goodwill.

In April 2008, we completed the sale of our Quinton Hazell Belgium business to Kuhne Automotive B.V (“Kuhne”) for total consideration of $3 million. The sale covered substantially all of the Quinton Hazell Belgium business. The sale included $4 million in assets and less than $1 million in liabilities. This transaction resulted in a loss of $1 million and was recorded within selling, general and administrative expenses on the statement of operations for the second quarter of 2008. Products previously sold by the Quinton Hazell Belgium business will prospectively be sold to Kuhne from our other European businesses. Since the related cash flows previously generated from the Belgian operations will be replaced by these other European businesses, this sale did not constitute a discontinued operation. Through the date of sale, Quinton Hazell Belgium is included in the Commercial Distribution Europe segment.

 

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Included within the proceeds from affiliates on our cash flow statement is $3 million from the above described sale of our Belgian operations and $3 million for the collection on a note relating to the March 31, 2005 sale of our former subsidiary Beck Arnley. During the second quarter of 2008, Uni-Select Inc. purchased Beck Arnley. As part of that purchase, the full outstanding amount of the note was paid to Affinia.

Note 21. Derivatives

Our derivative financial assets and liabilities consist of interest rate swaps and currency forward contracts. The fair value framework requires the categorization of assets and liabilities into three levels based upon the assumptions (inputs) used to price the assets or liabilities. Level 1 provides the most reliable measure of fair value, whereas Level 3 generally requires significant management judgment. The three levels are defined as follows:

 

   

Level 1: Unadjusted quoted prices in active markets for identical assets and liabilities.

 

   

Level 2: Observable inputs other than those included in Level 1. For example, quoted prices for similar assets or liabilities in active markets or quoted prices for identical assets or liabilities in inactive markets.

 

   

Level 3: Unobservable inputs reflecting management’s own assumptions about the inputs used in pricing the asset or liability.

The fair value measurement of derivatives is based upon Level 2 inputs consisting of observable current market data as applicable to determine market rates of similar assets and liabilities. Many of our derivative contracts are valued utilizing publicly available pricing data of contracts with similar terms. In other cases, the contracts are valued using current spot market data adjusted for the appropriate current forward curves provided by external financial institutions. We enter into hedging transactions with banking institutions that have strong credit ratings, and thus the credit risk associated with these contracts is not considered significant. Our Level 2 derivatives were comprised of a $7 million interest rate swap liability and $1 million forward contract asset, which nets to a $6 million liability as of December 31, 2008.

In April 2006, the Company entered into various pay-fixed interest rate swaps having a combined notional value of $150 million to effectively fix the rate of interest on a portion of our variable interest rate senior credit facility until April 30, 2008. In September 2007, the Company executed pay-fixed interest rate swaps having a notional amount of $150 million beginning upon the termination of the existing interest rate swaps and expiring on April 30, 2010. The effect of these transactions is to reduce the net annual interest expense impact of a hypothetical immediate 1% increase of the average interest rate on the Company’s $322 million variable rate debt outstanding from $3 million to $2 million.

Changes in fair value of derivatives designated as cash flow hedges are recorded as a separate component of other comprehensive income (loss) to the extent such cash flow hedges are effective. Amounts are reclassified from other comprehensive income (loss) when the underlying hedged items are realized or hedges are ineffective. There was less than $0.1 million in 2006 and 2007 and $2 million in 2008 reclassified from other comprehensive income (loss) into earnings. There have been no gains or losses reclassified from other comprehensive income (loss) into earnings due to hedge ineffectiveness related to any of the Company’s interest rate swap transactions.

 

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We also entered into forward foreign currency exchange contracts during 2007 and 2008 to mitigate the potential financial impact upon the Company’s consolidated results of operations due to exchange rate changes by engaging in business activities or financial derivative transactions that will generally offset underlying currency exposures. To date, our foreign currency exchange rate risk management efforts have primarily focused upon operationally managing the amount of net non-functional currency monetary assets or liabilities subject to the re-measurement process. In addition, we periodically execute short-term currency exchange rate forward contracts that are intended to mitigate the earnings impact related to the re-valuation of specific monetary assets or liabilities denominated in a currency other than a particular entity’s functional currency. At December 31, 2008, we had currency exchange rate derivatives with an aggregate net notional value of $146 million and a fair value of $3 million of derivative assets and $2 million of derivative liabilities. At December 31, 2007, we had currency exchange rate derivatives with an aggregate net notional value of $94 million and a fair value of $1 million of derivative assets and nil derivative liabilities.

Note 22. Financial Information for Guarantors and Non-Guarantors

On November 30, 2004, the Company issued 9.0% senior subordinated notes due 2014 in the principal amount of $300 million. The senior subordinated notes were offered only to qualified institutional buyers and certain persons in offshore transactions. The senior subordinated notes were subsequently registered under the Securities Act of 1933 pursuant to an exchange offer completed on November 2, 2005. The senior subordinated notes are general obligations of Affinia Group Inc. and guaranteed by Affinia Group Intermediate Holdings Inc. (“Parent”) and all of the wholly owned current and future domestic subsidiaries. These guarantors jointly and severally guarantee the Company’s obligations under the senior subordinated notes and the guarantees represent full and unconditional general obligations.

 

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The following information presents consolidating Statements of Operations and Statements of Cash Flows for the years ended December 31, 2006, December 31, 2007, and December 31, 2008 and Consolidated Balance Sheets as of December 31, 2007 and 2008.

Affinia Group Intermediate Holdings Inc.

Notes to consolidated financial statements (continued)

Supplemental Guarantor

Consolidating Statement of Operations

For the Year Ended December 31, 2006

(Dollars in Millions)

 

     Parent     Issuer     Guarantor     Non-
Guarantor
    Eliminations     Consolidated
Total
 

Net sales

   $ —       $ —       $ 1,266     $ 1,235     $ (341 )   $ 2,160  

Cost of sales

     —         —         (992 )     (1,133 )     341       (1,784 )
                                                

Gross profit

     —         —         274       102       —         376  

Selling, general, and administrative expenses

     —         (63 )     (144 )     (125 )     —         (332 )
                                                

Operating (loss) profit

     —         (63 )     130       (23 )     —         44  

Other income (loss), net

     —         73       (70 )     4       —         7  

Interest expense

     —         (59 )     —         —         —         (59 )
                                                

Income (loss) before taxes and minority interest

     —         (49 )     60       (19 )     —         (8 )

Income tax (benefit) provision

     —         (9 )     —         6       —         (3 )
                                                

Income (loss) from continuing operations

     —         (40 )     60       (25 )     —         (5 )

Equity interest in income

     (5 )     40       17       35       (87 )     —    
                                                

Net (loss) income

   $ (5 )     —       $ 77     $ 10     $ (87 )   $ (5 )
                                                

 

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Affinia Group Intermediate Holdings Inc.

Notes to consolidated financial statements (continued)

Supplemental Guarantor

Consolidating Statement of Operations

For the Year Ended December 31, 2007

(Dollars in Millions)

 

     Parent    Issuer     Guarantor     Non-
Guarantor
    Eliminations     Consolidated
Total
 

Net sales

   $ —      $ —       $ 1,182     $ 1,267     $ (311 )   $ 2,138  

Cost of sales

     —        —         (933 )     (1,137 )     311       (1,759 )
                                               

Gross profit

     —        —         249       130       —         379  

Selling, general and administrative expenses

     —        (34 )     (146 )     (145 )     —         (325 )

Income from settlement

     —        15       —         —         —         15  
                                               

Operating (loss) profit

     —        (19 )     103       (15 )     —         69  

Other income (loss), net

     —        40       (37 )     1       —         4  

Interest expense

     —        (58 )     —         (1 )     —         (59 )
                                               

Income (loss) before taxes and minority interest

     —        (37 )     66       (15 )     —         14  

Income tax (benefit) provision

     —        (8 )     —         16       —         8  
                                               

Income (loss) from continuing operations

     —        (29 )     66       (31 )     —         6  

Equity interest in income

     6      45       (3 )     46       (94 )     —    
                                               

Net (loss) income

   $ 6    $ 16     $ 63     $ 15     $ (94 )   $ 6  
                                               

 

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Affinia Group Intermediate Holdings Inc.

Notes to consolidated financial statements (continued)

Supplemental Guarantor

Consolidating Statement of Operations

For the Year Ended December 31, 2008

(Dollars in Millions)

 

     Parent     Issuer     Guarantor     Non-
Guarantor
    Eliminations     Consolidated
Total
 

Net sales

   $ —       $ —       $ 1,269     $ 1,204     $ (295 )   $ 2,178  

Cost of sales

     —         —         (1,072 )     (1,000 )     295       (1,777 )
                                                

Gross profit

     —         —         197       204       —         401  

Selling, general and administrative expenses

     —         (29 )     (147 )     (149 )     —         (325 )

Income from settlement

     —         —         —         —         —         —    
                                                

Operating (loss) profit

     —         (29 )     50       55       —         76  

Other income (loss), net

     —         23       (25 )     (2 )     —         (4 )

Interest expense

     —         (55 )     —         (1 )     —         (56 )
                                                

Income (loss) before taxes and minority interest

     —         (61 )     25       52       —         16  

Income tax (benefit) provision

     —         (5 )     —         24       —         19  
                                                

Income (loss) from continuing operations

     —         (56 )     25       28       —         (3 )

Equity interest in income

     (3 )     53       28       —         (78 )     —    
                                                

Net (loss) income

   $ (3 )   $ (3 )   $ 53     $ 28     $ (78 )   $ (3 )
                                                

 

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Affinia Group Intermediate Holdings Inc.

Notes to consolidated financial statements (continued)

Supplemental Guarantor

Consolidating Statement of Cash Flows

For the Year Ended December 31, 2006

(Dollars in Millions)

 

     Parent    Issuer     Guarantor     Non-
Guarantor
    Elimination    Consolidated
Total
 

Operating activities

              

Net cash (used in) provided by operating activities

     —        (7 )     8       21       —        22  

Investing activities

              

Proceeds from sale of assets

     —        —         —         3       —        3  

Additions to property, plant and equipment, net

     —        (3 )     (9 )     (12 )     —        (24 )

Other investing activities

     —        —         —         —         —        —    
                                              

Net cash used in investing activities

     —        (3 )     (9 )     (9 )     —        (21 )

Financing activities

              

Short-term debt, net

     —        —         —         —         —        —    

Payment of long-term debt

     —        (15 )     —         —         —        (15 )

Capital contribution

     —        —         —         —         —        —    

Net transactions with Parent

     —        —         —         —         —        —    
                                              

Net cash provided by (used in) financing activities of continuing operations

     —        (15 )     —         —         —        (15 )

Net cash used in financing activities of discontinued operations

     —        —         —         —         —        —    
                                              

Net cash provided by (used in) financing activities

     —        (15 )     —         —         —        (15 )

Effect of exchange rates on cash

     —        —         —         2       —        2  

Change in cash and cash equivalents

     —        (25 )     (1 )     14       —        (12 )

Cash and cash equivalents at beginning of period

     —        44       1       37       —        82  
                                              

Cash and cash equivalents at end of period

   $ —      $ 19     $ —       $ 51     $ —      $ 70  
                                              

 

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Affinia Group Intermediate Holdings Inc.

Notes to consolidated financial statements (continued)

Supplemental Guarantor

Consolidating Statement of Cash Flows

For the Year Ended December 31, 2007

(Dollars in Millions)

 

     Parent    Issuer     Guarantor     Non-
Guarantor
    Elimination    Consolidated
Total
 

Operating activities

              

Net cash (used in) provided by operating activities

     —        4       12       (15 )     —        1  

Investing activities

              

Proceeds from sale of assets

     —        —         3       11       —        14  

Additions to property, plant and equipment, net

     —        (3 )     (14 )     (13 )     —        (30 )

Other investing activities

     —        —         —         —         —        —    
                                              

Net cash used in investing activities

     —        (3 )     (11 )     (2 )     —        (16 )

Financing activities

              

Short-term debt, net

     —        —         —         —         —        —    

Payment of long-term debt

     —        —         —         —         —        —    

Capital contribution

     —        —         —         —         —        —    

Net transactions with Parent

     —        —         —         —         —        —    
                                              

Net cash provided by (used in) financing activities of continuing operations

     —        —         —         —         —        —    

Net cash used in financing activities of discontinued operations

     —        —         —         —         —        —    
                                              

Net cash provided by (used in) financing activities

     —        —         —         —         —        —    

Effect of exchange rates on cash

     —        —         —         4       —        4  

Change in cash and cash equivalents

     —        1       1       (13 )     —        (11 )

Cash and cash equivalents at beginning of period

     —        19       —         51       —        70  
                                              

Cash and cash equivalents at end of period

   $ —      $ 20     $ 1     $ 38     $ —      $ 59  
                                              

 

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Affinia Group Intermediate Holdings Inc.

Notes to consolidated financial statements (continued)

Supplemental Guarantor

Consolidating Statement of Cash Flows

For the Year Ended December 31, 2008

(Dollars in Millions)

 

     Parent    Issuer     Guarantor     Non-
Guarantor
    Elimination    Consolidated
Total
 

Operating activities

              

Net cash (used in) provided by operating activities

     —        37       16       (5 )     —        48  

Investing activities

              

Proceeds from sale of assets

     —        —         —         1       —        1  

Investments in companies, net of cash acquired

     —        (50 )     —         —         —        (50 )

Proceeds from sale of affiliates

     —        3       —         3       —        6  

Investments in affiliates

     —        —         (6 )     —         —        (6 )

Change in restricted cash

     —        —         —         (1 )     —        (1 )

Additions to property, plant and equipment, net

     —        (1 )     (11 )     (13 )     —        (25 )

Other investing activities

     —        —         —         —         —        —    
                                              

Net cash used in investing activities

     —        (48 )     (17 )     (10 )     —        (75 )

Financing activities

              

Short-term debt, net

     —        —         —         —         —        —    

Proceeds from (payment of) long-term debt

     —        —         —         1       —        1  

Payment of long-term debt

     —        —         —         —         —        —    

Capital contribution

     —        50       —         —         —        50  

Net transactions with Parent

     —        —         —         —         —        —    
                                              

Net cash provided by (used in) financing activities of continuing operations

     —        50       —         1       —        51  

Net cash used in financing activities of discontinued operations

     —        —         —         —         —        —    
                                              

Net cash provided by (used in) financing activities

     —        50       —         1       —        51  

Effect of exchange rates on cash

     —        —         —         (6 )     —        (6 )

Change in cash and cash equivalents

     —        39       (1 )     (20 )     —        18  

Cash and cash equivalents at beginning of period

     —        20       1       38       —        59  
                                              

Cash and cash equivalents at end of period

   $ —      $ 59     $ —       $ 18     $ —      $ 77  
                                              

 

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Affinia Group Intermediate Holdings Inc.

Notes to consolidated financial statements (continued)

Supplemental Guarantor

Consolidating Balance Sheet

December 31, 2007

(Dollars in Millions)

 

     Parent    Issuer     Guarantor    Non-Guarantor    Eliminations     Consolidated
Total

Assets

               

Current assets:

               

Cash and cash equivalents

   $ —      $ 20     $ 1    $ 38    $ —       $ 59

Accounts receivable

     —        29       176      156      —         361

Inventories

     —        —         298      208      —         506

Other current assets

     —        15       2      27      —         44
                                           

Total current assets

     —        64       477      429      —         970

Investments and other assets

     —        252       31      21      —         304

Intercompany investments

     432      1,063       418      287      (2,200 )     —  

Intercompany receivables

     —        (270 )     227      43      —         —  

Property, plant and equipment, net

     —        11       89      83      —         183
                                           

Total assets

   $ 432    $ 1,120     $ 1,242    $ 863    $ (2,200 )   $ 1,457
                                           

Liabilities and Equity

               

Current liabilities:

               

Accounts payable

   $ —      $ 12     $ 122    $ 106    $ —       $ 240

Accrued payroll and employee benefits

     —        8       6      13      —         27

Other accrued liabilities

     —        55       33      46      —         134
                                           

Total current liabilities

     —        75       161      165      —         401

Deferred employee benefits and noncurrent liabilities

     —        9       —        16      —         25

Long-term debt

     —        597       —        —        —         597
                                           

Total liabilities

     —        681       161      181      —         1,023

Minority interest in consolidated subsidiaries

     —        —         2      —        —         2

Shareholder’s equity

     432      439       1,079      682      (2,200 )     432
                                           

Total liabilities and equity

   $ 432    $ 1,120     $ 1,242    $ 863    $ (2,200 )   $ 1,457
                                           

 

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Affinia Group Intermediate Holdings Inc.

Notes to consolidated financial statements (continued)

Supplemental Guarantor

Consolidating Balance Sheet

December 31, 2008

(Dollars in Millions)

 

     Parent    Issuer     Guarantor    Non-Guarantor    Eliminations     Consolidated
Total

Assets

               

Current assets:

               

Cash and cash equivalents

   $ —      $ 59     $ —      $ 18    $ —       $ 77

Restricted cash

     —        —         —        4      —         4

Accounts receivable

     —        31       155      126      —         312

Inventories

     —        —         314      198      —         512

Other current assets

     —        47       1      41      —         89
                                           

Total current assets

     —        137       470      387      —         994

Investments and other assets

     —        218       76      19      —         313

Intercompany investments

     356      1,068       347      —        (1,771 )     —  

Intercompany receivables

     —        (332 )     275      57      —         —  

Property, plant and equipment, net

     —        9       95      104      —         208
                                           

Total assets

   $ 356    $ 1,100     $ 1,263    $ 567    $ (1,771 )   $ 1,515
                                           

Liabilities and Equity

               

Current liabilities:

               

Accounts payable

   $ —      $ 13     $ 156    $ 105    $ —       $ 274

Notes payable

     —        —         —        14      —         14

Accrued payroll and employee benefits

     —        6       4      21      —         31

Other accrued liabilities

     —        59       31      58      —         148
                                           

Total current liabilities

     —        78       191      198      —         467

Deferred employee benefits and noncurrent liabilities

     —        14       —        10      —         24

Long-term debt

     —        597       —        11      —         608
                                           

Total liabilities

     —        689       191      219      —         1,099

Minority interest in consolidated subsidiaries

     —        55       5      —        —         60

Shareholder’s equity

     356      356       1,067      348      (1,771 )     356
                                           

Total liabilities and equity

   $ 356    $ 1,100     $ 1,263    $ 567    $ (1,771 )   $ 1,515
                                           

 

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Item 9. Changes In and Disagreements with Accountants on Accounting and Financial Disclosure.

Not applicable.

Item 9A(T). Controls and Procedures

Conclusion Regarding the Effectiveness of Disclosure Controls and Procedures

Under the supervision and with the participation of our management, including our principal executive officer and principal financial officer, we conducted an evaluation of our disclosure controls and procedures, as such term is defined under Rule 13a-15(e) promulgated under the Securities Exchange Act of 1934, as amended (the Exchange Act). Based on this evaluation, our principal executive officer and our principal financial officer concluded that our disclosure controls and procedures were effective at the reasonable assurance level as of the end of the period covered by this annual report.

Management’s Report on Internal Control over Financial Reporting

Management of Affinia is responsible for establishing and maintaining adequate internal control over financial reporting, as such term is defined in Exchange Act Rule 13a-15(f), and for the assessment of the effectiveness of internal control over financial reporting. As defined by the Securities and Exchange Commission, internal control over financial reporting is a process designed by, or under the supervision of, the Company’s principal executive and principal financial officers and effected by the Company’s Board of Directors, management, and other personnel, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of the consolidated financial statements in accordance with U.S. generally accepted accounting principles.

The Company’s internal control over financial reporting is supported by written policies and procedures that: (1) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the Company’s transactions and dispositions of the Company’s assets; (2) provide reasonable assurance that transactions are recorded as necessary to permit preparation of the consolidated financial statements in accordance with U.S. generally accepted accounting principles, and that receipts and expenditures of the Company are being made only in accordance with authorizations of the Company’s management and directors; and (3) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use or disposition of the Company’s assets that could have a material effect on the consolidated financial statements.

Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.

In connection with the preparation of the Company’s annual consolidated financial statements, management has undertaken an assessment of the effectiveness of the Company’s internal control over financial reporting as of December 31, 2008, based on criteria established in Internal Control-Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (the “COSO Framework”). Management’s assessment included an evaluation of the design of the Company’s internal control over financial reporting and testing of the operational effectiveness of those controls.

Based on this assessment, management has concluded that as of December 31, 2008, the Company’s internal control over financial reporting was effective to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with U.S. generally accepted accounting principles.

This annual report does not include an attestation report of the Company’s registered public accounting firm regarding internal control over financial reporting. Management’s report was not subject to attestation by the Company’s registered public accounting firm pursuant to temporary rules of the Securities and Exchange Commission that permit the Company to provide only Management’s report in this annual report.

 

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Changes in Internal Control over Financial Reporting. There were no changes in our internal control over financial reporting during our fourth quarter of 2008 that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.

 

Item 9B. Other Information

None.

 

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PART III

 

Item 10. Directors, Executive Officers and Corporate Governance

Set forth below is certain information concerning the individuals serving as the executive officers and members of the Board of Directors of Affinia Group Inc., including their ages as of March 6, 2009.

 

Name

     Age    

Position

Terry R. McCormack

     58     President, Chief Executive Officer and Director

Thomas H. Madden

     59     Senior Vice President and Chief Financial Officer

H. David Overbeeke

     47 1   President, Global Brake & Chassis Group

Keith A. Wilson

     47     President, Global Filtration Group

Jorge C. Schertel

     57     Vice President, Commercial Distribution, South America

Roderick Ashby-Johnson

     64     Vice President, Commercial Distribution, Europe

Steven E. Keller

     50     Senior Vice President, General Counsel and Secretary

Timothy J. Zorn

     56     Vice President, Human Resources

James E. Burdiss

     57     Vice President and Chief Information Officer

Patrick M. Manning

     36     Vice President, Business Development

John R. Washbish

     55 2   President, Under Vehicle Group and Customer Relationship Management, and Director

Jerry A. McCabe

     61 3   Vice President, Business Architecture

Larry W. McCurdy

     73     Chairman of the Board of Directors

Joseph A. Onorato

     59     Director

John M. Riess

     66     Director

Michael F. Finley

     47     Director

Donald J. Morrison

     48     Director

James A. Stern

     58     Director

Joseph E. Parzick

     53     Director

Terry R. McCormack has served as our President, Chief Executive Officer and a Director since the Acquisition. He held a variety of positions at Dana from 1974 through July 2000, when he was named President of Dana’s Aftermarket Group, a position he held until the Acquisition. Mr. McCormack holds a B.S. degree in Psychology from Ball State University. He has completed the Harvard Advanced Management Program. Mr. McCormack serves on the Board of Directors of MEMA, the University of North Carolina at Charlotte’s Belk College School of Business, and Blue Persuasion, a non-profit organization. He is also a member of the Automotive Presidents’ Group.

Thomas H. Madden has served as our Senior Vice President and Chief Financial Officer since January 1, 2007. Mr. Madden previously served as our Vice President and Chief Financial Officer from the Acquisition until the end of 2006. Mr. Madden formerly served as Vice President and Group Controller for the Aftermarket Group of Dana since 1998. He earned a B.B.A. in Accounting from the University of Toledo. He also attended the University of Michigan Executive Business School.

H. David Overbeeke has served as our President, Global Brake & Chassis Group since July 14, 2008, having previously served as a Director of Affinia Group Inc. from April 1, 2008 until July 14, 2008. Prior to joining Affinia, Mr. Overbeeke served as Operating Advisor for Oak Hill Capital Partners, a private equity firm and prior to that he spent over 20 years with GE in various roles including CIO of NBC Universal, Executive Vice President with Digital Media and General Manager of Fleet Operations at GE Aviation. Mr. Overbeeke holds a degree in Mechanical Engineering with a minor in Business from the University of Waterloo. Mr. Overbeeke serves on the Boards of Directors of Republic National Cabinet Corporation and Wilton Re, a life reinsurance company.

 

 

1

Mr. Overbeeke’s employment by the Company commenced July 14, 2008.

 

2

Mr. Washbish’s employment by the Company ended July 11, 2008 and Mr. Washbish resigned as a director on such date.

 

3

Mr. McCabe’s employment by the Company ended December 31, 2008.

 

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Keith A. Wilson has served as our President, Global Filtration Group since January 1, 2008, having previously served as President, Under Hood Group from January 1, 2007 until December 31, 2007. Mr. Wilson served as Vice President and General Manager of Under Hood Group of Affinia Group Inc. from the Acquisition until the end of 2006. Mr. Wilson had served as Vice President and division manager of Wix Filtration Products Division of Dana from September 2000 and was given additional responsibility for Engine Operations in 2003. Mr. Wilson earned a Bachelor’s degree in Marketing and Management from Ball State University and he is a graduate of Dana’s M.B.A. Program. He also served as Chairman of Dana’s Global Environmental Health & Safety Advisory Council.

Jorge C. Schertel has served as our Vice President, Commercial Distribution, South America, since January 1, 2008. Mr. Schertel previously has served as our Vice President and General Manager South America and prior to that as our Vice President and General Manager Brazil. Mr. Schertel earned a B.A. in Business Administration from PUC-RGS, Brazil. He also attended the Executive Management Program at Penn State University and the Executive Development Program at the University of Michigan Business School. Mr. Schertel serves on the Council Director of SINDIPECAS (Brazilian Association for Autoparts Manufacturers).

Roderick Ashby-Johnson has served as our Vice President, Commercial Distribution Europe since January 1, 2008. Mr. Ashby-Johnson served as General Manager from November 20, 2006 until December 31, 2007. Mr. Ashby-Johnson formerly served as Chief Executive of T&N Engine Parts Aftermarket Worldwide, Chairman of Clevite Engine Parts Inc. and similar T&N subsidiaries around the world. Earlier he held senior appointments with T&N plc, Associated Engineering Ltd. and GKN around Europe, North America and Asia. Mr. Ashby-Johnson holds Masters Degrees in Mechanical Sciences and Business Management from Cambridge University.

Steven E. Keller has served as our Senior Vice President, General Counsel and Secretary since January 1, 2007. Mr. Keller served as General Counsel and Secretary from the Acquisition until the end of 2006. Prior to the Acquisition, Mr. Keller served as Managing Attorney and a member of the Dana Law Department’s Operating Committee. His responsibilities included serving as Strategic Business Unit counsel to the Aftermarket Group of Dana, division counsel to several Dana divisions, regional counsel to Dana’s Asia-Pacific operations, and providing legal advice on acquisition and divestiture transactions. Mr. Keller earned a B.A. in Financial Administration from Michigan State University and his J.D. from the Marshall-Wythe School of Law at the College of William and Mary. He also attended the University of Michigan Executive Business School. He is a member of the Virginia Bar.

Timothy J. Zorn has served as our Vice President, Human Resources since the Acquisition. Mr. Zorn held the same position with the Aftermarket Group of Dana from May 2003 until the Acquisition and was previously the Human Resources Manager of Dana’s Wix division from May 1999 until May 2003. Mr. Zorn earned his Bachelor’s degree in Economics from Ohio Wesleyan University. He is a certified SPHR and has served terms on the Board of Directors of several charitable and educational organizations.

James E. Burdiss has served as our Vice President and Chief Information Officer since June 2007. Prior to joining Affinia, Mr. Burdiss was Senior Vice President and Chief Information Officer for Smurfit Stone Container Corporation from January 2001 until April 2007. Mr. Burdiss currently serves on the Board of Directors for Ranken Jordan Pediatric Specialty Hospital located in St. Louis, Missouri, and is a member of the Metro East Technical Advisory Board for Southern Illinois University School of Business at Edwardsville, Illinois. Additionally, he is a founding member of CIO magazine’s CIO Executive Council. Mr. Burdiss earned a B.S. degree from Southern Illinois University and an MBA from the Darden Graduate School of Business Administration, University of Virginia.

 

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Patrick M. Manning was recently announced as our Vice President, Business Development. Mr. Manning previously served as our Director, Business Development from the Acquisition until December 2008. Mr. Manning was a Manager of Corporate Development in 2003 and Director of Business Development in 2004 at Dana. Mr. Manning earned a Bachelor of Science degree in Industrial Engineering from the University of Pittsburgh and a Masters of Business Administration degree from Southern Connecticut State University.

John R. Washbish served as our President, Under Vehicle Group and Customer Relationship Management, from January 1, 2007 until his departure from the Company on July 11, 2008. Mr. Washbish previously served as our Vice President and General Manager, Under Vehicle Group from the Acquisition until the end of 2006. Mr. Washbish served as the President of Customer Relationship Management for the Aftermarket Group of Dana from May 2003 and served in this capacity for Affinia Group Inc. until his departure from the Company on July 11, 2008. Mr. Washbish earned his Bachelor’s degree in Business Administration and an Associate’s degree in Automotive Aftermarket Management from Northwood University and an Automotive Aftermarket Professional Degree from the University of the Aftermarket. He attended the University of Michigan Executive Business School and INSEAD University in France.

Jerry A. McCabe served as our Vice President, Business Architecture, from January 1, 2007 until his departure from the Company on December 31, 2008. Mr. McCabe served as Vice President, Communications and Marketing Services, from the Acquisition until the end of 2006. Prior to the Acquisition, Mr. McCabe had served as Vice President, Marketing for the Aftermarket Group of Dana’s Under Hood Group from September 2000, and Vice President, Marketing for Clevite Engine Parts from the time Dana purchased Clevite in December 1998. He earned his B.B.A. in Marketing from Eastern Michigan University in 1975. After two tours of duty in Vietnam, Mr. McCabe was granted an Honorable Discharge from the U.S. Army in 1970.

Larry W. McCurdy has served as Chairman of the Board of Directors since the Acquisition. He was President of the Aftermarket Group at Dana from 1998 until his retirement in 2000. He served as Chairman of the Board, President and Chief Executive Officer of Echlin, Inc. from March 1997 until its merger with Dana in 1998. He has also held senior executive positions at Cooper Industries, Inc. and Moog Automotive, Inc., where he served as President and Chief Executive Officer, and Tenneco Inc., where he served as President of its subsidiary Walker Manufacturing and Executive Vice President of its North American Operations. Mr. McCurdy also serves on the Boards of Directors of Lear Corporation, Mohawk Industries Inc. and General Parts, Inc.

Michael F. Finley has served as a Director since the Acquisition. Mr. Finley also serves as Chair of the Nominating Committee of our Board of Directors. Since March 2008, Mr. Finley has been a partner in Court Square Capital Partners. Formerly, Mr. Finley was a Managing Director of Cypress beginning in 1998 and was a member of Cypress since its formation in April 1994. Mr. Finley received a B.A. from St. Thomas University and an M.B.A. from the University of Chicago’s Graduate School of Business. Mr. Finley currently serves on the Boards of Directors of CPI International, Inc. and MSX International, Inc.

Donald J. Morrison has served as a Director since the Acquisition. Mr. Morrison is a Senior Managing Director with OMERS Private Equity, which makes private equity investments on behalf of OMERS, one of Canada’s largest pension funds. Before joining OMERS, Mr. Morrison spent over ten years with PricewaterhouseCoopers LLP in Corporate Finance focusing on restructurings and turnarounds and eight years as Senior Vice President and member of the Senior Management Investment Committee with one of Canada’s largest venture capital funds originating and structuring expansion and buyout investments. Mr. Morrison has served on the Boards of Directors of over 20 public and private companies. Mr. Morrison has a B. Commerce degree from the University of Toronto, is a Chartered Accountant, Chartered Insolvency and Restructuring Practitioner, and a Chartered Director.

Joseph A. Onorato has served as a Director since the Acquisition. Mr. Onorato also serves as Chair of the Audit Committee of our Board of Directors. Mr. Onorato was Chief Financial Officer of Echlin, Inc., where he spent nineteen years. He served as Treasurer from 1990 to 1994, as Vice President and Treasurer from 1994 to 1997 and as Vice President and Chief Financial Officer from 1997 until the company was acquired by Dana in July 1998. Mr. Onorato served as Senior Vice President and Chief Financial Officer for the Aftermarket Group from July 1998 until his retirement in September 2000. Mr. Onorato previously worked for PricewaterhouseCoopers LLP. Mr. Onorato also serves on the Board of Directors of Mohawk Industries Inc.

 

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John M. Riess has served as a Director since the Acquisition. He formerly served as Chairman and Chief Executive Officer of Breed Technologies, Inc. from 2000 to 2003. Prior to this, Mr. Riess held various management and executive positions within the Gates Rubber Company, serving as Chairman of the Board and Chief Executive Officer from 1997 to 1999. Mr. Riess also serves on the Board of Formed Fiber Technologies, Inc.

James A. Stern has served as a Director since the Acquisition. Mr. Stern also serves as Chair of the Compensation Committee of our Board of Directors. Mr. Stern is Chairman and CEO of Cypress, a position he has held since 1994. Mr. Stern headed Lehman Brothers’ Merchant Banking Group before leaving that firm to help found Cypress. During his 20-year tenure with Lehman, he held senior management positions where he was responsible for the high yield and primary capital markets groups. He also served as co-head of investment banking and was a member of Lehman’s operating committee. Before graduating from Harvard Business School, Mr. Stern earned a B.S. from Tufts University, where he is Chairman of the Board of Trustees. He also serves on the Boards of Directors of Lear Corporation, and Cooper-Standard Automotive Inc.

Joseph E. Parzick has served as a Director since August 2008. Mr. Parzick joined the Cypress Group in June 2003 and is a Managing Director of Cypress Advisors, Inc. He spent the previous four years as a Managing Director in Morgan Stanley’s financial sponsor group. Immediately prior to this, he was a professional employee of EXOR America Inc., a merchant banking affiliate of the Agnelli Group and Lehman Brothers, where he was a Managing Director and co-head of the financial sponsors group. He holds a Bachelors of Science degree from the University of Virginia and an MBA from the University of Pennsylvania’s Wharton School. Mr. Parzick also serves on the Board of Directors of Danka Business Systems PLC, Financial Guaranty Insurance Company, Republic National Cabinet Group, and Stone Canyon Entertainment Corporation.

Section 16(a) Beneficial Ownership Reporting Compliance

Not Applicable.

Code of Ethics

We have adopted a Code of Conduct, which applies to all of our officers, directors, and employees. A current copy of the code is posted at our website http://www.affiniagroup.com, and we will post at our website any changes to or waivers of our Code of Conduct.

Board of Directors

Our Board of Directors currently consists of one class of eight directors who serve until resignation or removal.

Stockholders Agreement

Pursuant to the Stockholders Agreement dated as of November 30, 2004, among Affinia Group Holdings Inc., various Cypress funds, OMERS Administration Corporation (formerly known as Ontario Municipal Employees Retirement Board) (“OMERS”), The Northwestern Mutual Life Insurance Company, California State Teachers’ Retirement System and Stockwell Fund, L.P., the number of directors serving on the Board of Directors will be no less than seven and no more than eleven. The Stockholders Agreement entitles Cypress to designate three directors. Mr. Stern, Mr. Parzick and Mr. Finley are each Cypress designees. As long as OMERS members own at least 50 percent in the aggregate of the number of shares owned by them on November 30, 2004, OMERS is entitled to designate one director, who currently is Mr. Morrison. Cypress is entitled to designate three directors not affiliated with any of the parties to the Stockholders Agreement, who currently are Mr. McCurdy, Mr. Onorato and Mr. Riess. Additionally, the Stockholders

 

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Agreement entitles the individual serving as Chief Executive Officer, currently Mr. McCormack, and another individual serving as one of our senior officers, currently vacant, to seats on the Board of Directors. The Stockholders Agreement also provides that the nominating committee of the Board of Directors may from time to time select two additional individuals who must be independent to serve as directors.

Committees

Our Board of Directors currently has audit, compensation and nominating committees. Our audit committee currently consists of Mr. Onorato, Mr. Finley, Mr. Morrison and Mr. Riess, with Mr. McCurdy serving as an ex-officio, non-voting member. Mr. Onorato, the chair of our audit committee, is independent and is our “audit committee financial expert” as such term is defined in Item 407(d)(5)(ii) of Regulation S-K. Our current compensation committee consists of Mr. Stern (chair), Mr. Riess, Mr. Onorato and Mr. Finley, with Mr. McCurdy serving as an ex-officio, non-voting member. Our current nominating committee consists of Mr. Finley (chair), Mr. McCurdy and Mr. Morrison.

 

Item 11. Executive Compensation

COMPENSATION DISCUSSION AND ANALYSIS

Executive Summary

The primary objectives of our compensation program are to attract and retain talented executives to lead our company and promote our short- and long-term growth. Our compensation program establishes a link between sustained corporate performance and individual rewards, such as ownership opportunities for our executives and key employees. We believe this link ensures a balance between delivering near-term results and creating long-term value for our investors.

We foster a performance-oriented culture that aligns individual efforts with organizational objectives. Company performance and accomplishments are the primary measures of success upon which we structure our compensation programs. We evaluate and reward our executive officers based upon their contributions to the achievement of our goals.

We reinforce our overall compensation objectives by compensating our executive officers primarily through base salary, non-equity incentive awards, long-term equity incentive awards, competitive benefits packages and perquisites.

Our named executive officers (the “Named Executive Officers”) for the fiscal year ended December 31, 2008 were: Terry R. McCormack (President and Chief Executive Officer), Thomas H. Madden (Senior Vice President and Chief Financial Officer), H. David Overbeeke (President, Global Brake & Chassis Group), Keith A. Wilson (President, Global Filtration Group), Jorge C. Schertel (Vice President, Commercial Distribution, South America), and John R. Washbish (former President, Under Vehicle Group and Customer Relationship Management).

Compensation Committee Role

The Compensation Committee, composed entirely of non-management directors, administers our executive compensation program. The role of the Compensation Committee is to oversee our compensation and benefit plans and policies, administer our parent company’s equity incentive plans (including reviewing and approving equity grants to executive officers), establish annual goals and objectives for our Chief Executive Officer, and review and approve annually all compensation decisions relating to executive officers, including our Named Executive Officers. The Compensation Committee recognizes the importance of maintaining sound principles for the development and administration of compensation and benefit programs, as well as ensuring that we maintain strong links between executive pay and performance. The Compensation Committee’s Charter details the Compensation Committee’s specific responsibilities and functions. The Compensation Committee annually reviews its Charter, with the most recent review occurring at the Compensation Committee’s November 24, 2008 meeting. The full text of the Compensation Committee’s Charter is available

 

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on our website at www.affiniagroup.com. The Compensation Committee’s membership is determined by our Board of Directors and its meeting agendas are established by the Committee Chair. Our Chief Executive Officer, Chief Financial Officer, General Counsel and Vice President of Human Resources generally attend meetings of the Compensation Committee, but do not attend executive sessions and do not participate in determining their specific compensation. There were four formal meetings of the Compensation Committee in 2008, two of which included an executive session. Executive sessions are held with the Compensation Committee members only. The Compensation Committee holds meetings in person, by telephone and also considers and takes action by written consent.

General Compensation Philosophy and Elements of Compensation

The Compensation Committee believes that compensation paid to executive officers should be closely aligned with our performance on both a short-term and long-term basis, and that such compensation should enable us to attract, motivate and retain key executives critical to our long-term success. Total compensation should be structured to ensure that a significant portion of compensation opportunity will be directly related to factors that drive future financial and operating performance and align our executive officers’ long-term interests with those of our investors. To that end, the Compensation Committee has determined that the total compensation program for executive officers should consist of the following elements:

 

  (A) Base Salaries

We pay each executive officer a base salary in recognition of his ongoing performance throughout the year. While a significant portion of each executive officer’s compensation is “at risk” in the form of non-equity incentive awards (annual cash performance bonuses) and long-term equity incentive awards, the Compensation Committee believes that executive officers should also have the stability and predictability of fixed base salary payments.

 

  (B) Non-Equity Incentive Awards

We provide our executive officers the opportunity to earn annual non-equity incentive awards (cash performance bonuses) to encourage and reward exceptional contributions to our overall financial, operational and strategic success. Amounts payable under the cash incentive award program depend on our EBITDA performance and our management of net working capital measured in relation to sales and to EBITDA. We established the performance targets for our 2008 non-equity incentive awards such that the minimum performance level was reasonably likely to be achieved, while the target performance level, which required significant improvement over actual 2007 performance, was substantially more challenging to achieve. We also adopted a non-qualified deferred compensation program pursuant to which our executive officers can elect to defer all or a portion of their non-equity incentive award. Any deferred amount is notionally invested in common stock of Affinia Group Holdings Inc. and is matched by the Company. The principal terms of the non-qualified deferred compensation program appear below under the heading “Non-Qualified Deferred Compensation.”

 

  (C) Long-Term Equity Incentive Awards

We provide long-term equity incentive awards in the form of stock options to each of our executive officers. We also provide long term-equity incentive awards in the form of restricted stock units as part of our deferred compensation program. For 2008, no restricted stock units were issued because no amounts were paid under our non-equity incentive plan. The Compensation Committee believes that these awards align the interests of our executive officers with those of our investors and provide an effective incentive for our executive officers to remain with us. The principal terms of the stock option grants are described in the narrative following the “Outstanding Equity Awards at 2008 Fiscal Year End” Table.

 

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  (D) Certain Other Benefits

We provide our executive officers with those benefits and perquisites that we believe assist us in retaining their services. Some of these benefits are available to our employees generally (e.g., contributions to a defined contribution (401(k)) plan, health care coverage and paid vacation days) and some are available to a more limited number of key employees, including our Named Executive Officers (e.g., car allowances and tax preparation services). The specific benefits provided to each Named Executive Officer are described in the “All Other Compensation” column of the Summary Compensation Table and in the Incremental Cost of Perquisites and Other Compensation Table.

Our executive compensation decisions are based primarily upon our assessment of each executive’s leadership and operational performance and potential to enhance long-term shareholder value. We rely on our judgment about each individual (and not on rigid formulas or temporary fluctuations in business performance) in determining the optimal magnitude and mix of compensation elements and whether each payment or award provides an appropriate incentive for performance that sustains and enhances long-term shareholder value. Key factors affecting our judgment include the executive officer’s performance compared to the financial, operational and strategic goals established for the executive at the beginning of the year; nature, scope and level of responsibilities; contribution to our financial results, particularly with respect to key metrics such as EBITDA, net working capital and cash flow; effectiveness in leading our restructuring initiatives; and contribution to our commitment to corporate responsibility, including success in creating a culture of integrity and compliance with applicable laws and our ethics policies. The importance of each factor varies by individual. We also consider each executive’s current salary and prior-year bonus, the recommendations of our Chief Executive Officer regarding compensation for the executives he directly supervises, the appropriate balance between incentives for long-term and short-term performance, the compensation paid to the executive’s peers within the Company and the compensation paid to executives at peer group companies. None of our Named Executive Officers (including our Chief Executive Officer) participate in determining their specific compensation. In addition, we review the total compensation potentially payable to, and the benefits accruing to, the executive, including (1) current value of outstanding equity incentive awards and (2) potential payments under each executive’s employment agreement upon termination of employment or a change in control.

In connection with the Compensation Committee’s evaluation of whether to establish minimum equity ownership targets and to adopt a deferred compensation plan, the Compensation Committee retained Towers Perrin, an independent external compensation consultant, to provide guidance and recommendations in this area. As part of its written report in the Third Quarter of 2007 to the Compensation Committee, Towers Perrin also evaluated the competitiveness of the executive officers and other key employees’ salary, target cash performance bonus and stock options. Towers Perrin considered the compensation levels and performances of three comparative groups — general industry; thirty industrial manufacturing and consumer products companies with annual revenue between $1 billion and $5 billion, and eighteen peer group companies (representing all of the auto suppliers participating in Towers Perrin’s executive compensation database). The thirty industrial manufacturing and consumer product companies include The Clorox Co., Jarden Corp., Cameron International Corp., Sonoco Products Co., Bemis Co. Inc., Harsco Corp., Trinity Industries Inc., Hasbro Inc., Steelcase Inc., The Manitowoc Company Inc., Springs Global, HNI Corp., JLG Industries Inc., Louisiana-Pacific Corp., Mary Kay, Packaging Corp. of America, La-Z-Boy Inc., Thomas & Betts Corp., The Toro Co., The Wamaco Group Inc., Tupperware Brands Corp., Herman Miller Inc., Donaldson Co. Inc., Revlon Inc., MSC Industrial Direct Co. Inc., Magellan Midstream Partners LP, Actuant Corp., IDEX Corporation, Brady Corp., and Callaway Golf Co. The eighteen automotive supply companies include Robert Bosch GmbH, Johnson Controls Inc., Goodyear Tire & Rubber Co., Lear Corp., Eaton Corp., Visteon Corp., PPG Industries Inc., Navistar International Corp., ArvinMeritor Inc., The Timken Corp., American Axle & Manufacturing Holdings Inc., Cooper Tire & Rubber Co., Nissan North America Inc., Metaldyne Corp., Cooper-Standard Automotive Inc., and Modine Manufacturing Co. Although the Compensation Committee considered this comparative data provided by Towers Perrin in determining compensation for calendar year 2008, we do not tie our compensation decisions to any particular range or level of total compensation paid to executives at these peer companies.

 

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Employment, Severance, and Change in Control Agreements

On July 21, 2005 we entered into employment agreements with Messrs. McCormack, Madden, Wilson, and Washbish, with substantially identical terms, except as noted below. On December 15, 2008, we entered into Amended and Restated Employment Agreements with each of the executives (other than with Mr. Washbish) to effectuate certain non-material amendments for compliance with Internal Revenue Code Section 409A.

Each employment agreement has an initial employment term which commenced as of May 1, 2005 and is automatically extended for successive one-year periods on each December 31 unless either party provides the other 90 days prior written notice that the employment term will not be so extended. Under the employment agreements, Messrs. McCormack, Washbish, Wilson, and Madden are each entitled to a specified base salary, subject to increases, if any, as determined by the Compensation Committee. In addition, the employment agreements provide that these Named Executive Officers are eligible to earn annual cash incentive awards as a percentage of base salary (100% for Messrs. McCormack, Washbish and Wilson and 80% for Mr. Madden) upon the achievement of performance goals established by the Compensation Committee. Messrs. McCormack, Washbish, Wilson, and Madden are entitled to higher awards for performance in excess of targeted performance goals, lower awards for performance that does not meet targeted performance goals and no award for performance that does not meet minimum performance goals.

On June 28, 2008, we entered into a letter agreement with Mr. Overbeeke, outlining the principal terms of his employment relationship with us. The letter agreement provides that Mr. Overbeeke is entitled to a specified base salary, subject to annual adjustment, and is eligible to earn an annual cash incentive award of 100% of base salary upon the achievement of performance goals established by the Compensation Committee. As with the other executives, Mr. Overbeeke is entitled to a higher award for performance in excess of targeted performance goals and lower awards for performance that does not meet targeted performance goals. Mr. Overbeeke also received a signing bonus and is entitled to other benefits commensurate with the benefits available to our other executives.

Each executive has agreed, either in his employment agreement or separately, to certain post-termination restrictions, and each executive is entitled to certain payments and benefits depending on the reason for termination. A description of these provisions, together with a table detailing amounts payable to our Named Executive Officers upon certain termination events, appears below under the heading “Potential Payments Upon Termination or Change in Control.”

Adjustments to Compensation for Financial Restatements

It is the Board of Directors’ policy that the Compensation Committee will, to the extent permitted by governing law, have the sole and absolute authority to make retroactive adjustments to any cash or equity-based incentive compensation paid to executive officers and certain other employees where the payment was predicated upon the achievement of certain financial results that were subsequently the subject of a restatement. Where applicable, we will seek to recover any amount determined to have been inappropriately received by any executive.

 

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SUMMARY COMPENSATION TABLE

The following table provides summary information concerning compensation paid or accrued by us to or on behalf of our President and Chief Executive Officer, our Senior Vice President and Chief Financial Officer, each of our three other most highly compensated executive officers, as well as Mr. Washbish, who would have been one of our three other most highly compensated executive officers had his employment not ended on July 11, 2008. We collectively refer to these six individuals herein as the Named Executive Officers. Mr. McCormack and Mr. Washbish each also served as a director but received no separate remuneration in that capacity. Mr. Overbeeke served as a director of the Company until becoming an executive officer of the Company.

 

Name and Principal Position

  Year   Salary
($)
    Bonus
($)
    Stock
Awards
($)
  Option
Awards1
($)
  Non-Equity
Incentive Plan
Compensation2
($)
  Change in
Pension
Value and
Nonqualified
Deferred
Compensation
Earnings
($)
  All Other
Compensation3
($)
  Total
($)

Terry R. McCormack
President and Chief Executive Officer

  2008

2007
2006

  650,000

630,000
600,000

 

 
 

  -0-
-0-

-0-

 
 

 

  -0-

-0-
-0-

  49,395

69,703
73,971

  -0-

-0-
531,600

  -0-
-0-

-0-

  33,938

25,575
87,260

  733,333

725,278
1,292,831

Thomas H. Madden
Senior Vice President and Chief Financial Officer

  2008

2007
2006

  300,000

290,000
275,000

 

 
 

  -0-

-0-
-0-

 

 
 

  -0-

-0-
-0-

  22,470

31,922
35,929

  -0-
-0-
194,920
  -0-
-0-

-0-

  28,755

28,948
28,410

  351,225

350,870
534,259

H. David Overbeeke
President, Global Brake & Chassis Group

  2008   279,615     750,000 4   -0-   39,003   -0-   -0-   36,735   1,105,353

Keith A. Wilson
President, Global Filtration Group

  2008

2007
2006

  375,000

350,000
310,625

 

 
 

  -0-
-0-

-0-

 
 

 

  -0-
-0-

-0-

  27,991

39,135
38,042

  -0-

-0-
265,800

  -0-

-0-
-0-

  31,455

32,057
43,918

  434,446

421,192
658,385

Jorge C. Schertel
Vice President, Commercial Distribution South America

  2008   249,858 5   -0-     -0-   8,975   -0-   -0-   164,339   423,172

John R. Washbish6
President, Under Vehicle Group and Customer Relationship Management

  2008

2007
2006

  614,336

448,000
426,000

 

 
 

  0-

-0-
-0-

 

 
 

  0-

-0-
-0-

  -0-

54,854
61,290

  -0-

-0-
372,120

  -0-

-0-
-0-

  40,424

33,164
81,888

  654,760
536,018
941,298

 

1 Represents the equity compensation expense calculated in accordance with SFAS 123R and recognized for financial statement reporting purposes for fiscal 2008 in connection with the vesting of a portion of the options. See Note 10. Stock Option Plans—Method Of Accounting And Our Assumptions for a discussion of the valuation assumptions used in determining the amounts contained in this column.

 

2 We report non-equity incentive plan compensation in the years in which such compensation is earned, regardless of whether it is paid in that year, or the following year, or is deferred under our Deferred Compensation Plan.

 

3 The components of this column for 2008 are detailed in the “Incremental Cost of Perquisites and Other Compensation” table.

 

4 Represents the amount of Mr. Overbeeke’s signing bonus paid in accordance with his letter agreement.

 

5 Reflects Mr. Schertel’s base salary ($234,095) and an additional payment in respect of vacation ($15,763) as required under Brazilian law. Amounts for Mr. Schertel have been converted from Brazilian Reals to U.S. Dollars at an exchange rate of .4279 Dollars for each Real, which was the exchange rate in effect on December 31, 2008.

 

6 Amounts for Mr. Washbish for 2008 reflect salary ($248,596) and other compensation ($24,009) earned prior to his separation and severance payments ($365,740) and other compensation ($16,415) paid over the period from August 1, 2008 to December 31, 2008 in accordance with Mr. Washbish’s employment agreement.

 

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INCREMENTAL COST OF PERQUISITES AND OTHER COMPENSATION

 

Name and Principal Position

  Tax
Preparation
  Vehicle
Allowance1
  Life
Insurance
Premium
  401(k)
Basic
Contribution2
  401(k)
Matching
Contribution3
  Tax
Gross-Up4
  Other     Total

Terry R. McCormack
President and Chief Executive Officer

  1,700   18,000   1,814   6,750   5,583   91   -0-     33,938

Thomas H. Madden
Senior Vice President and Chief Financial Officer

  550   15,000   835   6,600   5,750   20   -0-     28,755

H. David Overbeeke
President, Global Brake & Chassis Group

  -0-   8,250   635   6,600   5,750   -0-   15,500 5   36,735

Keith A. Wilson
President, Under Hood Group

  280   18,000   1,008   6,600   5,563   4   -0-     31,455

Jorge C. Schertel
Vice President Commercial Distribution, South America

  -0-   105,832   1,475   N/A   N/A   -0-   57,032 6   164,339

John R. Washbish7
President, Under Vehicle Group and Customer Relationship Management

  1,260   21,750   948   6,750   5,619   156   3,941 8   40,424

 

1. Amounts for Mr. Schertel reflect the partial year cost to lease a vehicle for his business and personal use ($19,988) and the operating costs for the vehicle ($7,212). In addition, during the third quarter, we canceled the lease and purchased the vehicle for Mr. Schertel’s use at a cost of $78,632. The aggregate incremental cost for all amounts reported in this column was computed using the actual cost incurred by the Company in providing this perquisite.

 

2. We contribute 3% of an employee’s earnings to the employee’s 401(k) account, subject to Internal Revenue Service limitations.

 

3. We match 50% of the first 5% of an employee’s pre-tax 401(k) contributions.

 

4. The amounts in this column constitute the tax gross-up expense incurred in respect of tax preparation costs shown in the table.

 

5. Reflects Mr. Overbeeke’s fees earned as a Director of the Company prior to becoming a Company employee.

 

6. The amount in this column for Mr. Schertel is composed of a Brazilian government mandated severance fund payment in Mr. Schertel’s name ($20,364), a company contribution to a defined contribution plan on Mr. Schertel’s behalf ($28,771), a meal allowance at our cafeteria ($2,351) and dues for a social club ($5,546).

 

7. Amounts for Mr. Washbish reflect other compensation earned prior to his separation and other compensation paid over the period from August 1, 2008 to December 31, 2008 in accordance with Mr. Washbish’s employment agreement.

 

8. The amount in this column for Mr. Washbish reflects the cost of health care continuation for the period from August 1, 2008 to December 31, 2008 in accordance with Mr. Washbish’s employment agreement.

 

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GRANTS OF PLAN-BASED AWARDS IN 2008

 

         Estimated Future Payouts
Under Non-Equity
Incentive Plan Awards
  Estimated Future Payouts
Under Equity
Incentive Plan Awards
 

All

Other

Stock

Awards:

Number

of

Shares

of

Stock

 

All

Other

Option

Awards:

Number

of

Securities

Underlying

 

Exercise

or

Base

Price

of

Option

 

Grant

Date

Fair

Value

of

Stock

and

Option

Name

   Grant Date   Threshold
($)
  Target
($)
  Maximum
($)
  Threshold
(#)
  Target
(#)
  Maximum
(#)
  Units
($)
  Options
($)
  Awards
($/Sh)
  Awards
($)

Terry R. McCormack
President and Chief Executive Officer

   January 31, 2008   -0-   650,000   1,137,500   _____   _____   _____   _____   _____   _____   _____

Thomas H. Madden
Senior Vice President and Chief Financial Officer

   January 31, 2008   -0-   240,000   420,000   _____   _____   _____   _____   _____   _____   _____

H. David Overbeeke

   July 14, 2008   -0-   600,000   1,050,000   _____     _____   _____      

President, Global Brake & Chassis Group

   July 14, 2008           3,000       3,000   100   183,000

Keith A. Wilson
President, Global Filtration Group

   January 31, 2008   -0-   375,000   656,250   _____   _____   _____   _____   _____   _____   _____

Jorge C. Schertel
Vice President, Commercial Distribution, South America

   January 31, 2008   -0-   117,048   204,834   _____   _____   _____   _____   _____   _____   _____

John R. Washbish
President, Under Vehicle Group and Customer Relationship Management

   January 31, 2008   -0-   465,000   813,750   _____   _____   _____   _____   _____   _____   _____

 

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NARRATIVE DISCLOSURE TO SUMMARY COMPENSATION TABLE AND GRANTS OF

PLAN-BASED AWARDS TABLE

Non-Equity Incentive Plan Awards

The Compensation Committee provides for non-equity incentive plan awards in the form of an annual cash incentive award plan. Amounts payable under this plan are a function of our full-year EBITDA performance and our working capital measured in relation to sales and to EBITDA. Under the plan, if the ratio of working capital to EBITDA is below the specified level and EBITDA is above a specified level, then participants in the plan have the opportunity to earn cash incentive awards based on our (or a particular business unit’s) achievement of specified performance levels for working capital as a percentage of sales. Under the plan, if EBITDA is above a specified level, then, regardless of our working capital performance, participants in the plan have the opportunity to earn cash incentive awards based on our (or a particular business unit’s) achievement of specified EBITDA performance levels. The plan establishes certain minimum performance levels for EBITDA and for working capital as a percentage of sales, below which no cash incentive award is payable. At the minimum performance levels, participants are entitled to payouts equal to 25% of their target cash incentive award opportunities (a specified percentage of base salary ranging from 10% to 100% which, in the case of our Named Executive Officers, is 100% for Messrs. McCormack, Overbeeke, Wilson and Washbish, 80% for Mr. Madden, and 50% for Mr. Schertel). For example, a participant whose target cash incentive award opportunity is 25% of base salary would be entitled to a cash incentive award of 6.25% (25% times 25%) of base salary upon achievement of the minimum performance level. At the target performance level, the participant would be entitled to a payment equal to 100% of his target cash incentive award. Performance above the target level entitles a participant to an award in excess of his target cash incentive award, up to a maximum of 175% of the target award.

Equity Incentive Plan Awards

The Compensation Committee grants equity incentive awards periodically, as and when appropriate in the Compensation Committee’s judgment. On July 20, 2005, we adopted the Affinia Group Holdings Inc. 2005 Stock Incentive Plan, which we refer to as our stock incentive plan. The stock incentive plan permits the grant of non-qualified stock options, incentive stock options, stock appreciation rights, restricted stock and other stock-based awards to employees, directors or consultants of Affinia Group Holdings Inc. and its affiliates. The Compensation Committee has granted only stock options pursuant to the stock incentive plan and has not granted any other stock-based awards.

Administration. The stock incentive plan is administered by the Compensation Committee; provided, that our Board of Directors may take any action designated to the Compensation Committee. The Compensation Committee has full power and authority to make, and to establish the terms and conditions of, any award and to waive any such terms and conditions at any time (including, without limitation, accelerating or waiving any vesting conditions or payment dates). The Compensation Committee is authorized to interpret the plan, to establish, amend and rescind any rules and regulations relating to the plan and to make any other determinations that it, in good faith, deems necessary or desirable for the administration of the plan and may delegate such authority as it deems appropriate.

Options. The Compensation Committee determines the exercise price for each option; provided, however, that incentive stock options must have an exercise price that is at least equal to the fair market value of our common stock on the date the option is granted. An option holder may exercise an option by written notice and payment of the exercise price (1) in cash or its equivalent, (2) by the surrender of a number of shares of common stock already owned by the option holder for at least six months (or such other period established by the Compensation Committee) with a fair market value equal to the exercise price, (3) if there is a public market for the shares, subject to rules established by the Compensation Committee, through the delivery of irrevocable instructions to a broker to sell shares obtained upon the exercise of the option and to deliver to Affinia Group Holdings Inc. an amount out of the proceeds of the sale equal to the aggregate exercise price for the shares being purchased or (4) by another method approved by the Compensation Committee.

 

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Stock Appreciation Rights. The Compensation Committee may grant stock appreciation rights independent of or in connection with an option. The exercise price per share of a stock appreciation right shall be an amount determined by the Compensation Committee. Generally, each stock appreciation right shall entitle a participant upon exercise to an amount equal to (1) the excess of (a) the fair market value on the exercise date of one share of common stock over (b) the exercise price, multiplied by (2) the number of shares of common stock covered by the stock appreciation right. Payment shall be made in common stock or in cash, or partly in common stock and partly in cash, all as shall be determined by the Compensation Committee.

Other Stock-Based Awards. The Compensation Committee may grant awards of restricted stock units, rights to purchase stock, restricted stock and other awards that are valued in whole or in part by reference to, or are otherwise based on the fair market value of, shares of common stock. The other stock-based awards will be subject to the terms and conditions established by the Compensation Committee.

Transferability. Unless otherwise determined by the Compensation Committee, awards granted under the stock incentive plan are not transferable other than by will or by the laws of descent and distribution.

Change of Control. In the event of a change of control (as defined in the stock incentive plan), the Compensation Committee may provide for (1) the termination of an award upon the consummation of the change of control, but only if the award has vested and been paid out or the participant has been permitted to exercise an option in full for a period of not less than 30 days prior to the change of control, (2) the acceleration of all or any portion of an award, (3) payment in exchange for the cancellation of an award and/or (4) the issuance of substitute awards that would substantially preserve the terms of any awards.

Amendment and Termination. Our Board of Directors may amend, alter or discontinue the stock incentive plan in any respect at any time, but no amendment may diminish any of the rights of a participant under any awards previously granted, without his or her consent.

Management or Director Stockholders Agreement. All shares issued under the stock incentive plan will be subject to the management stockholders agreement or directors stockholders agreement, as applicable. The stockholders agreements impose restrictions on transfers of the shares by the individuals and also provide for various put and call rights with respect to the shares. These put and call rights include the individual’s right to require Affinia Group Holdings Inc. to purchase the shares on death or disability at the then-fair market value of the shares and Affinia Group Holdings Inc.’s right to repurchase the shares upon specified events, including termination of service or employment, at a price equal to the then-fair market value or, in certain circumstances, at a price per share equal to the lesser of $100.00 and the then-fair market value. The individuals have also been granted limited “piggyback” registration rights with respect to the shares. Certain individuals also entered into confidentiality and non-competition agreements in connection with the shares they purchased. The forms of the various agreements are referenced under “Item 15. Exhibits and Financial Statement Schedules.” The forms of the agreements for directors are substantially similar to the forms for management.

Restrictive Covenant Agreement. Unless otherwise determined by our Board of Directors, all award recipients are obligated to sign our standard Confidentiality, Non-Competition and Proprietary Information Agreement, which includes restrictive covenants regarding confidentiality, proprietary information and a one-year period restricting competition and solicitation of our clients, customers or employees. If a participant breaches these restrictive covenants, the Compensation Committee has discretion to rescind any exercise of, or payment or delivery pursuant to, an award under the stock incentive plan, in which case the participant may be required to pay to us the amount of any gain realized in connection with, or as a result of, the rescinded exercise, payment or delivery.

Modification of Stock Options. One-half of the options granted under the stock incentive plan vest in equal portions at the end of each year beginning with the year of the grant and ending December 31, 2009, 40% are eligible for vesting in equal portions upon our achievement of certain specified annual EBITDA performance targets over the vesting period and 10% are eligible for vesting in equal portions upon our achievement of certain specified annual net working capital performance targets over the vesting period. On

 

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November 14, 2006, the Compensation Committee revised the vesting terms of stock options previously awarded to our Named Executive Officers, as well as to all other employees, under the stock incentive plan. The Compensation Committee has modified the vesting terms for the EBITDA performance options so that these options will be eligible for vesting in equal portions at the end of each of the years 2007, 2008 and 2009. The Compensation Committee also reduced the EBITDA performance targets for those years. The Compensation Committee has not modified the time-vesting options or the working capital performance options.

Delegation of Authority. The Compensation Committee has delegated to Mr. Finley the authority to grant up to 10,000 stock options in the aggregate (and not more than 5,000 stock options to any one grantee) in connection with the hiring of key employees between meetings of the Compensation Committee.

OUTSTANDING EQUITY AWARDS AT 2008 FISCAL-YEAR END

 

    Option Awards

Name

  Number of
Securities
Underlying
Unexercised
Options
(#)
Exercisable
  Number of
Securities
Underlying
Unexercised
Options
(#)
Unexercisable
  Equity
Incentive

Plan
Awards:

Number of
Securities
Underlying
Unexercised
Unearned
Options
(#)
  Option
Exercise
Price
($)
  Option
Expiration
Date

Terry R. McCormack
President and Chief Executive Officer

  9,366.66   2,583.34   10,033.33   100   8/1/2015

Thomas H. Madden
Senior Vice President and Chief Financial Officer

  4,406.66   1,183.34   4,673.33   100   8/1/2015

H. David Overbeeke
President, Global Brake & Chassis Group

  1,500.00   1,500.00   3,000.00   100   8/1/2015

Keith A. Wilson
President, Global Filtration Group

  5,060.00   1,450.00   5,500.00   100   8/1/2015

Jorge C. Schertel
Vice President, Commercial Distribution,
South America

  1,653.34   466.66   1,786.67   100   8/1/2015

John R. Washbish
President, Under Vehicle Group
and Customer Relationship Management

  N/A   N/A   N/A   N/A   N/A

 

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As of December 31, 2008, all outstanding equity awards granted to our Named Executive Officers were in the form of stock option awards granted pursuant to our stock incentive plan, which is described above in more detail under the heading “Equity Incentive Plan Awards.” The equity awards described in this table have the following terms:

 

   

An exercise price at least equal to the fair market value of Affinia Group Holdings Inc.’s common stock on the date of grant.

 

   

For stock options granted to key employees, a vesting schedule pursuant to which (1) one-half of the stock options vest in equal portions at the end of each year beginning with the year of the grant and ending December 31, 2009, (2) 40% are eligible for vesting in equal portions at the end of each year beginning December 31, 2007 and ending December 31, 2009 based on the achievement of certain specified annual EBITDA performance objectives and (3) 10% are eligible for vesting in equal portions at the end of each year beginning with the year of the grant and ending December 31, 2009 based on the achievement of certain specified annual net working capital performance objectives.

Because our parent company’s equity securities are not publicly traded, the Compensation Committee with the assistance of an independent third party appraisal determined the fair market value of our parent company’s securities prior to the grant of these stock options (except with respect to options granted in 2008, the fair market value of which was determined by the Compensation Committee based on information provided by the Company), which valuation confirmed that the exercise price was not less than the fair market value of our parent company’s equity securities on each grant date.

OPTION EXERCISES AND STOCK VESTED IN 2008

None of our Named Executive Officers exercised any stock options in 2008, nor have any of them received any restricted stock, phantom stock units or other awards of shares of stock with vesting provisions.

PENSION PLAN BENEFITS FOR 2008

We do not sponsor a defined benefit plan for our U.S. employees. However, we do offer a defined contribution (401(k)) plan for our U.S. employees pursuant to which we contribute 3% of an employee’s earnings and also match 50% of the first 5% of an employee’s pre-tax contributions, all subject to applicable Internal Revenue Service limitations.

None of our Named Executive Officers participate in or are entitled to receive benefits pursuant to any defined benefit plan sponsored by us.

NON-QUALIFIED DEFERRED COMPENSATION FOR 2008

On March 6, 2008, Affinia Group Holdings Inc. adopted a non-qualified deferred compensation program pursuant to which certain of our senior employees, including our Named Executive Officers, will be permitted to elect to defer all or a portion of their annual non-equity incentive awards. Company matching contributions on employee deferrals will be made, subject to a vesting schedule. Employee deferrals and Company matching contributions will be notionally invested under this plan in the common stock of Affinia Group Holdings Inc., and once vesting has occurred, distributions will be paid in the form of such shares of common stock (or cash, in certain circumstances) on the payment date elected by the participant. As of March 6, 2009, no amounts have been deferred and no matching contributions have been made under this program.

 

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POTENTIAL PAYMENTS UPON TERMINATION OR CHANGE IN CONTROL

Termination Provisions of Employment Agreements

Each of our Named Executive Officers (other than Mr. Overbeeke and Mr. Schertel) has entered into an employment agreement with us. Under the employment agreements and Mr. Overbeeke’s letter agreement, each Named Executive Officer (other than Mr. Schertel) is entitled to the following payments and benefits in the event of a termination by us without cause (as defined in the employment agreements) or in the case of Messrs. McCormack, Wilson, Washbish and Madden, by the executive for good reason (as defined in the employment agreements) during the employment term: (1) subject to the executive’s compliance with the restrictive covenants described below, an amount equal to the “severance multiple” (2.0 for each of Messrs. McCormack, Overbeeke, Washbish and Wilson; 1.5 for Mr. Madden) times the sum of base salary and the “average annual bonus” paid under the agreement for the preceding two years (the “Multiplier”), payable as follows: an amount equal to 1 times the Multiplier to be paid in equal monthly installments for 12 months following termination of employment and the balance to be paid in a lump sum on the first anniversary of the termination of the executive’s employment; (2) a pro-rata annual bonus for the year of termination; and (3) continued medical and dental coverage at our cost, on the same basis made available for active employees for a period of years corresponding with the severance multiple; provided that, if such coverage is not available for any portion of such period under our medical plans, we must arrange for alternate comparable coverage. In addition, if the executive (other than Mr. Overbeeke and Mr. Schertel) is terminated by us “Without Cause” (as defined in the employment agreements) or the executive resigns for “Good Reason” (as defined in the employment agreements) within two years following a change in control, the executive shall be entitled to a supplemental payment equal to the excess, if any, of (X) the product of the severance multiple times the executive’s target annual bonus, over (Y) the product of the severance multiple times the average annual bonus described above.

In addition, under the terms of the employment agreements, in the event the employment term ends due to election by either party not to extend the employment term, then the executive shall be entitled, subject to the executive’s compliance with the restrictive covenants described below, to (x) if we elect not to extend the employment term or, in the case of Messrs. McCormack, Washbish and Wilson, if the executive elects not to extend the employment term, an amount equal to the “severance multiple” times the base salary, payable as follows: an amount equal to 1 times the base salary to be paid in 12 equal monthly installments following termination of employment and the balance to be paid in a lump sum on the first anniversary of the termination of the executive’s employment and (y) if, in the case of Mr. Madden, the executive elects not to extend the employment term, an amount equal to 1 times the base salary paid in equal monthly installments over 12 months.

Each executive (including Mr. Overbeeke and Mr. Schertel) is restricted (either pursuant to their employment agreement or a separate agreement), for a period following termination of employment (24 months for Messrs. McCormack, Overbeeke, Washbish and Wilson; 18 months for Mr. Madden (or 12 months for Mr. Madden if his employment agreement expires due to his election not to extend the term); 12 months for Mr. Schertel), from (1) soliciting in competition certain of our customers, (2) competing with us or entering the employment or providing services to entities who compete with us or (3) soliciting or hiring our employees. The specific agreement containing these restrictions also provides that the Company may cease further payments and pursue its other rights and remedies in the event of a breach by the executive. Mr. Schertel’s contract containing the foregoing restrictions includes our agreement to pay him an amount equal to his annual base salary to be paid in 12 equal monthly installments if we terminate his employment without cause.

 

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TOTAL POTENTIAL PAYOUT

ASSUMING TERMINATION EVENT OCCURRED ON DECEMBER 31, 2008

 

        Termination by
Company Without
Cause or by Executive
for Good Reason1
      Termination Due to
Non-Renewal of
Employment
Agreement by
Company
       

Name

  Benefit2   Normally   After
Change in
Control
  Termination
by
Company
for Cause
  By
Company
  By
Executive
  Voluntary
Resignation
by
Executive
  Death or
Disability3

Terry R. McCormack

  • Severance   1,831,600   2,600,000   N/A   1,300,000   1,300,000   N/A   N/A

President and Chief Executive Officer

  • Continued
health

coverage

  18,720   18,720   N/A   N/A   N/A   N/A   N/A
  2008 non-

equity

incentive

plan payment

  -0-   -0-   -0-   -0-   -0-   -0-   -0-
                             
  Total   1,850,320   2,618,720   -0-   1,300,000   1,300,000   -0-   -0-

Thomas H. Madden

  • Severance   596,190   810,000   N/A   450,000   300,000   N/A   N/A

Senior Vice President and Chief Financial Officer

  • Continued health
coverage
  14,040   14,040   N/A   N/A   N/A   N/A   N/A
  2008 non-

equity incentive
plan payment

  -0-   -0-   -0-   -0-   -0-   -0-   -0-
                             
  Total   610,230   824,040   -0-   450,000   300,000   -0-   -0-

H. David Overbeeke

  • Severance   1,200,000   1,200,000   N/A   N/A   N/A   N/A   N/A

President, Global Brake & Chassis Group

  • Continued health
coverage
  N/A   N/A   N/A   N/A   N/A   N/A   N/A
  2008 non-

equity

incentive

plan payment

  -0-   -0-   -0-   -0-   -0-   -0-   -0-
                             
  Total   1,200,000   1,200,000   -0-   -0-   -0-   -0-   -0-

 

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        Termination by
Company Without
Cause or by Executive
for Good Reason1
      Termination Due
to Non-Renewal of
Employment
Agreement by
Company
       

Name

  Benefit2   Normally   After
Change in
Control
  Termination
by
Company
for Cause
  By
Company
  By
Executive
  Voluntary
Resignation
by
Executive
  Death or
Disability3

Keith A. Wilson

  • Severance   1,015,800   1,500,000   N/A   750,000   750,000   N/A   N/A

President, Global Filtration Group

  • Continued
health coverage
  27,504   27,504   N/A   N/A   N/A   N/A   N/A
  2008

non-equity
incentive plan
payment

  -0-   -0-   -0-   -0-   -0-   -0-   -0-
                             
  Total   1,043,304   1,527,504   -0-   750,000   750,000   -0-   -0-

Jorge C. Schertel

  • Severance   234,095   N/A   N/A   N/A   N/A   N/A   N/A

Vice President, Commercial Distribution, South America

  • Continued health
coverage
  N/A   N/A   N/A   N/A   N/A   N/A   N/A
  2008

non-equity
incentive plan
payment

  -0-   -0-   -0-   -0-   -0-   -0-   -0-

John R. Washbish

  • Severance   1,342,240   N/A   N/A   N/A   N/A   N/A   N/A

Former Vice President, Under Vehicle Group4

  • Continued health
coverage
  15,764   N/A   N/A   N/A   N/A   N/A   N/A
  2008

non-equity
incentive plan
payment

  -0-   -0-   -0-   -0-   -0-   -0-   -0-
  • Car allowance   48,000   N/A   N/A   N/A   N/A   N/A   N/A
  • Life Insurance   948   N/A   N/A   N/A   N/A   N/A   N/A
                             
  Total   1,406,952   -0-   -0-   -0-   -0-   -0-   -0-

 

1 The ability of an executive to terminate for “Good Reason” applies only to Messrs. McCormack, Madden and Wilson.

 

2 Amounts payable under our non-equity incentive plan (annual cash incentive plan) are earned on the last day of the applicable calendar year.

 

3 Upon death or disability, the Named Executive Officer (or his estate) is entitled to receive any earned but unpaid cash incentive award plus a pro-rata portion of any annual cash incentive award that the Named Executive Officer would have earned had his employment not terminated. In addition, any unvested time options held by a Named Executive Officer that would have vested at year-end are accelerated and vest as of the date of death or disability.

 

4. Amounts for Mr. Washbish reflect the actual amounts paid and payable in connection with his termination of employment on July 11, 2008.

 

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DIRECTOR COMPENSATION FOR 2008

The following table summarizes compensation for our non-employee directors for 2008.

 

Name

   Fees
Earned
or Paid
in Cash
($)
   Stock
Awards
($)
   Option
Awards1
($)
   Non-Equity
Incentive
Plan
Compensation
($)
   Change in
Pension Value
and
Nonqualified
Deferred
Compensation
Earnings
   All Other
Compensation
($)
   Total
($)

Michael F. Finley

   77,000    -0-    3,551    -0-    -0-    -0-    80,551

Larry W. McCurdy

   72,500    -0-    5,359    -0-    -0-    -0-    77,859

Donald J. Morrison2

   69,500    -0-    3,551    -0-    -0-    -0-    73,051

Joseph A. Onorato

   128,500    -0-    5,359    -0-    -0-    -0-    133,859

Joseph E. Parzick

   21,750    -0-    -0-    -0-    -0-    -0-    21,750

H. David Overbeeke

   15,500    -0-    -0-    -0-    -0-    -0-    15,500

John M. Riess

   75,500    -0-    5,359    -0-    -0-    -0-    80,859

James A. Stern

   65,000    -0-    3,551    -0-    -0-    -0-    68,551

 

 

1 Represents the equity compensation expense calculated in accordance with SFAS 123R and recognized for 2008 financial statement reporting purposes in connection with the vesting of a portion of the options. See Note 10. Stock Option Plans – Method Of Accounting And Our Assumptions for a discussion of the valuation assumptions used in determining the amounts contained in this column. For stock options granted to directors, the equity awards have a vesting schedule pursuant to which the stock options vest in equal portions at the end of each year, beginning with the year of the grant and ending December 31, 2009.

 

2 Mr. Morrison’s fees were paid directly to his employer in accordance with his employer’s policies regarding employee participation on boards of directors of the employer’s investment portfolio companies. Mr. Morrison’s options were granted directly to his employer in accordance with his employer’s policies regarding employee participation on boards of directors of the employer’s investment portfolio companies.

The annual retainer for non-management directors is $50,000. The Chairman of the Board of Directors is paid an additional $15,000 annually. The chair of our Audit Committee is paid an additional $50,000 annually in recognition of the Audit Committee chair’s expanded responsibilities as we implement our efforts to comply with the Sarbanes-Oxley Act. Also, each non-management director is paid an additional $1,500 for each meeting of the Board of Directors attended and an additional $1,500 for each committee meeting attended.

Compensation Committee Interlocks and Insider Participation

No member of the Compensation Committee was at any time during 2008, or at any other time, one of our officers or employees or had any relationship requiring disclosure by us under any paragraph of Item 404 of Regulation S-K. None of our executive officers served on the compensation committee or Board of Directors of another entity whose executive officer(s) served on our Compensation Committee or Board of Directors.

 

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Compensation Committee Report

The Compensation Committee has reviewed and discussed the foregoing Compensation Discussion and Analysis with management and, based on that review and discussion, the Compensation Committee recommended to the Board of Directors that the Compensation Discussion and Analysis be included in our annual report on Form 10-K.

The Compensation Committee

James A. Stern, Chairman

Michael F. Finley

Joseph A. Onorato

John M. Riess

Larry W. McCurdy, ex officio

 

Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters

 

(a) Equity Compensation Plan Information

The following table sets forth information about our common stock that may be issued under all of our existing equity compensation plans as of December 31, 2008, including the 2005 Stock Incentive Plan (a description of which may be found above under the heading “Equity Incentive Plan Awards”).

 

Plan Category

   Number of securities to
be issued upon exercise of
outstanding options,
warrants
and rights
   Weighted average
exercise price of
outstanding options,
warrants and rights
   Number of securities
remaining available
for future issuance
(excluding securities
reflected in
column(a))
     (a)    (b)    (c)

Equity compensation plans approved by security holders:

   N/A    $ N/A    N/A

Equity compensation plans not approved by security holders:

   181,785    $ 100    45,215
                

Total

   181,785    $ 100    45,215

 

(b) Security Ownership of Certain Beneficial Owners and Management

Affinia Group Holdings Inc. owns 100% of the issued and outstanding common stock of Affinia Group Intermediate Holdings Inc. Affinia Group Intermediate Holdings Inc. owns 100% of the issued and outstanding common stock of Affinia Group Inc.

 

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The following table and accompanying footnotes show information regarding the beneficial ownership of the common stock of Affinia Group Holdings Inc. as of March 6, 2009 by (1) each person known by us to beneficially own more than 5% of the issued and outstanding common stock of Affinia Group Holdings Inc., (2) each of our directors and nominees, (3) each named executive officer and (4) all directors and executive officers as a group.

 

Names and addresses of beneficial owner

   Nature and
Amount of
Beneficial
Ownership(1)
    Percentage of
Class
 

The Cypress Group L.L.C.

   2,175,000 (2)   61.1 %

The address of each of the Cypress Funds and Cypress Side-By-Side L.L.C. is c/o The Cypress Group L.L.C., 65 East 55th Street, 28th Floor, New York, NY 10022.

    

OMERS Administration Corporation

   700,000     19.7 %

The address of OMERS Administration Corporation is c/o Omers Capital, Royal Bank Plaza, South Tower, 200 Bay Street, Suite 2010, Box 6, Toronto, Ontario, Canada M5J 2J2.

    

The Northwestern Mutual Life Insurance Company

   400,000     11.2 %

The address of The Northwestern Mutual Life Insurance Company is 720 East Wisconsin Avenue, Milwaukee, WI 53202.

    

California State Teachers’ Retirement System

   200,000     5.6 %

The address of California State Teachers’ Retirement System is 7667 Folsom Blvd., Sacramento, CA 95826.

    

 

Name of Individual or Identity of Group

     

Terry R. McCormack

   1,500    *  

Thomas H. Madden

   750    *  

Keith A. Wilson

   550    *  

Jorge C. Schertel

   250    *  

Larry W. McCurdy

   3,000    0.1 %

John M. Riess

   250    *  

All executive officers and directors as a group

   7,050    0.2 %

 

* The executive officers or members of the Board of Directors of Affinia Group Inc. currently hold 0.2% of shares of the outstanding common stock of Affinia Group Holdings Inc. The amount of ownership for each Named Executive Officer or member of the Board is shown above and each of the executive officers or members of the Board own less than 0.1% of outstanding shares except for Mr. Larry W. McCurdy.

 

(1) Applicable percentage of ownership is based on 3,557,300 shares of common stock outstanding as of March 6, 2009.

 

(2) Includes 2,063,038 shares of common stock owned by Cypress Merchant Banking Partners II L.P., 87,703 shares of common stock owned by Cypress Merchant Banking II C.V., 19,909 shares of common stock owned by 55th Street Partners II L.P. (collectively, the “Cypress Funds”) and 4,350 shares of common stock owned by Cypress Side-by-Side LLC. Cypress Associates II L.L.C. is the managing general partner of Cypress Merchant Banking II C.V. and the general partner of Cypress Merchant Banking Partners II L.P. and 55th Street Partners II L.P., and has voting and investment power over the shares held or controlled by each of these funds. Certain executives of The Cypress Group L.L.C., including Messrs. Jeffrey Hughes and James Stern, may be deemed to share beneficial ownership of the shares shown as beneficially owned by the Cypress Funds. Each of such individuals disclaims beneficial ownership of such shares. Cypress Side-By-Side L.L.C. is a sole member-L.L.C. of which Mr. James A. Stern is the sole member.

 

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The following table and accompanying footnotes show information regarding the beneficial ownership of the preferred stock of Affinia Group Holdings Inc. as of March 6, 2009 by (1) each person known by us to beneficially own more than 5% of the issued and outstanding preferred stock of Affinia Group Holdings Inc., (2) each of our directors and nominees, (3) each named executive officer and (4) all directors and executive officers as a group. The preferred stock was issued at $1,000 per share and, among other things, is convertible to common stock at a conversion price of $100 per share and earns a dividend of 9.5% per annum. A complete description of the rights of preferred stockholders may be found in the certificate of designations on file with the Delaware Secretary of State.

 

Names and addresses of beneficial owner

   Nature and
Amount of
Beneficial
Ownership(1)
   Percentage
of Class
 

The Cypress Group L.L.C.

   40,000    77.7 %

The address of each of the Cypress Funds and Cypress Side-By-Side
L.L.C. is c/o The Cypress Group L.L.C., 65 East 55th Street, 28th
Floor, New York, NY 10022.

     

OMERS Administration Corporation

   10,000    19.4 %

The address of OMERS Administration Corporation is c/o Omers
Capital, Royal Bank Plaza, South Tower, 200 Bay Street, Suite
2010, Box 6, Toronto, Ontario, Canada M5J 2J2.

     

Name of Individual or Identity of Group

     

Terry R. McCormack

   100    0.2 %

Thomas H. Madden

   100    0.2 %

H. David Overbeeke

   75    0.1 %

Keith A. Wilson

   25    *  

Larry W. McCurdy

   25    *  

John M. Riess

   25    *  

All executive officers and directors as a group

   375    0.7 %

 

(1) Applicable percentage of ownership is based on 51,475 shares of preferred stock outstanding as of March 6, 2009.

 

Item 13. Certain Relationships and Related Transactions, and Director Independence

Director Independence

The members of our Board of Directors are James A. Stern, Terry R. McCormack, Michael F. Finley, Donald J. Morrison, Joseph E. Parzick, Larry W. McCurdy, John M. Riess, and Joseph A. Onorato. Though not formally considered by our Board of Directors, given that our securities are not registered or traded on any national securities exchange, based upon the listing standards of the New York Stock Exchange, we do not believe that Mr. Stern, Mr. Finley, Mr. McCormack, Mr. Morrison or Mr. Parzick would be considered independent either because they serve as members of our management team or because of their relationships with various Cypress funds, OMERS or certain affiliates of Affinia Group Holdings Inc. or other entities that hold significant interests in Affinia Group Holdings Inc. We do believe that Mr. McCurdy, Mr. Onorato and Mr. Riess would qualify as “independent” based on the New York Stock Exchange’s director independence standards for listed companies.

 

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Investor Stockholders Agreement

Pursuant to the Stockholders Agreement dated as of November 30, 2004, among Affinia Group Holdings Inc., various Cypress funds, OMERS Administration Corporation ((formerly known as Ontario Municipal Employees Retirement Board) (“OMERS”)), The Northwestern Mutual Life Insurance Company, California State Teachers’ Retirement System and Stockwell Fund, L.P., the number of directors serving on the Board of Directors will be no less than seven and no more than eleven. The Stockholders Agreement entitles Cypress to designate three directors. Cypress has currently appointed Mr. Stern, Mr. Parzick and Mr. Finley. As long as OMERS members own at least 50 percent in the aggregate of the number of shares owned by them on November 30, 2004, OMERS is entitled to designate one director, who currently is Mr. Morrison. Cypress is entitled to designate three directors who are not affiliated with any of the parties to the Stockholders Agreement, who currently are Mr. McCurdy, Mr. Onorato and Mr. Riess. Additionally, the Stockholders Agreement entitles the individual serving as CEO, currently Mr. McCormack, and another individual serving as one of our senior officers, currently vacant, to seats on the Board of Directors. The Stockholders Agreement also provides that the nominating committee of the Board of Directors may from time to time select two additional individuals who must be independent to serve as Directors.

 

(b) Other Related Person Transactions

We describe below the transactions that have occurred since the beginning of fiscal 2008, and any currently proposed transactions, that involve the Company or a subsidiary and exceed $120,000, and in which a related party had or has a direct or indirect material interest.

Mr. John M. Riess, an Affinia Group Board member, is the parent of an executive who is currently employed with Genuine Parts Company (NAPA). NAPA accounted for approximately $519 million in 2008 of our total sales. Mr. John A. Washbish former, President, Under Vehicle Group and Customer Relationship Management, and Director, is the brother of the owner of Moog Automotive Warehouse, Louisville, Kentucky, an automotive warehouse distributor that purchased approximately $0.4 million products from Affinia Group Inc. in 2008.

 

Item 14. Independent Registered Public Accounting Firm Fees

For services rendered in 2007 and 2008 by Deloitte and Touch LLP, our independent public accounting firm, we incurred the following fees:

 

     2007    2008

Audit Fees (1)

   $ 2.9    $ 3.2

Tax Fees (2)

   $ 1.2    $ 1.4

All Other Fees (3)

   $ —      $ 0.7

 

(1) Represents fees incurred for the annuals audits of the consolidated financial statements and internal control over financial reporting, quarterly reviews of interim financial statements, statutory audits of foreign subsidiaries and SEC registration statements.

 

(2) Represents fees incurred for U.S. and foreign income tax compliance, acquisition related tax services and state tax planning services.

 

(3) Represents fees primarily incurred for services related to acquisitions and other professional services.

The Audit Committee, as required by its Charter, approves in advance any audit or permitted non-audit engagement or relationship between the Company and the Company’s independent auditors. The Audit Committee has adopted an Audit and Non-Audit Services Pre-Approval Policy which provides that the Company’s independent auditors are only permitted to provide services to the Company that have been specifically approved by the Audit Committee or entered into pursuant to the pre-approval provisions of the Policy. All tax services to be performed by the independent auditors that fall within certain categories and certain designated dollar thresholds have been pre-approved under the Policy. All tax services that exceed the dollar thresholds and any other services must be approved in advance by the Audit Committee. The Audit Committee also has delegated approval authority, subject to certain dollar limitations, to the Chairman of the Audit Committee, who is an independent director. Pursuant to this delegation, the Chairman is required to present, and as of the date of this report has presented, all approval decisions to the full Audit Committee.

 

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PART IV.

 

Item 15. Exhibits and Financial Statement Schedules

 

(a) The following documents are filed as part of this report:

 

  1. Financial Statements:

See Item 8 above.

 

  2. Financial Statement Schedules:

Schedule II—Valuation and Qualifying Accounts

The allowance for doubtful accounts is summarized below for the period ending December 31, 2008, December 31, 2007, and December 31, 2006 (Dollars in Millions):

 

     Balance
at beginning
of period
   Amounts
charged to
income
   Trade
accounts

receivable
“written
off”

net of
recoveries
    Adjustments
arising from
change in
currency
exchange
rates and
other items
   Balance at
end of
period

Year ended December 31, 2006

   $ 2    $ 5    $ (2 )   $ —      $ 5

Year ended December 31, 2007

   $ 5    $ 1    $ (2 )   $ —      $ 4

Year ended December 31, 2008

   $ 4    $ 1    $ (1 )   $ —      $ 4

All other financial statement schedules are not required under the relevant instructions or are inapplicable and therefore have been omitted.

 

  3. Exhibits

 

Exhibit
Number

  

Description of Exhibit

3.5    Certificate of Incorporation of Affinia Group Intermediate Holdings Inc., which is incorporated herein by reference from Exhibit 3.5 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
3.6    By-laws of Affinia Group Intermediate Holdings Inc., which is incorporated herein by reference from Exhibit 3.6 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
4.1    Indenture, dated as of November 30, 2004, among Affinia Group Inc., the Guarantors named therein and Wilmington Trust Company, as Trustee, which is incorporated herein by reference from Exhibit 4.1 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
4.4    9% Senior Subordinated Notes due 2014, Rule 144A Global Note, which is incorporated herein by reference from Exhibit 4.4 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
4.5    9% Senior Subordinated Notes due 2014, Regulation S Global Note, which is incorporated herein by reference from Exhibit 4.5 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).

 

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Exhibit
Number

  

Description of Exhibit

10.1       Credit Agreement, dated as of November 30, 2004, among Affinia Group Intermediate Holdings Inc., Affinia Group Inc., the Lenders party thereto, JPMorgan Chase Bank, N.A., as Administrative Agent and Collateral Agent, Goldman Sachs Credit Partners, L.P. and Credit Suisse First Boston, as Co-Syndication Agents, and Deutsche Bank AG, Cayman Islands Branch and UBS Securities LLC, as Co-Documentation Agents, which is incorporated herein by reference from Exhibit 10.1 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
10.2       Amendment No. 1 and Waiver, dated as of December 12, 2005 to Credit Agreement, dated as of November 30, 2004, among Affinia Group Intermediate Holdings Inc., Affinia Group Inc., the Lenders party thereto, JPMorgan Chase Bank, N.A., as Administrative Agent, Goldman Sachs Credit Partners, L.P. and Credit Suisse, Cayman Islands Branch (formerly known as Credit Suisse First Boston, acting through its Cayman Islands Branch), as Co-Syndication Agents, and Deutsche Bank AG, Cayman Islands Branch and UBS Securities LLC, as Co-Documentation Agents, which is incorporated herein by reference from Exhibit 10.1 on the Form 8-K of Affinia Group Intermediate Holdings Inc. filed on December 15, 2005 (File No. 333-128166-10).
10.3       Guarantee and Collateral Agreement, dated as of November 30, 2004, among Affinia Group Intermediate Holdings Inc., Affinia Group Inc., each other Subsidiary Loan Party identified therein and JPMorgan Chase Bank, N.A. as Collateral Agent, which is incorporated herein by reference from Exhibit 10.2 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
10.4       Receivables Sale Agreement, dated as of November 30, 2004, among Affinia Group Inc., as Seller Agent, certain subsidiaries thereof, as Sellers, and Affinia Receivables LLC, as Finance Subsidiary, which is incorporated herein by reference from Exhibit 10.3 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
10.5       Amendment, dated as of April 1, 2005, to the Receivables Sale Agreement, dated as of November 30, 2004, among Affinia Group Inc., as Seller Agent, certain subsidiaries thereof, as Sellers, and Affinia Receivables LLC, as Finance Subsidiary, which is incorporated herein by reference from Exhibit 10.4 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
10.6       Receivables Purchase Agreement, dated as of November 30, 2004, among Affinia Receivables LLC, as Finance Subsidiary, Affinia Group Inc., as Servicer, Park Avenue Receivables Company LLC, and JPMorgan Chase Bank, N.A., as Agent, which is incorporated herein by reference from Exhibit 10.5 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
10.7       Amendment Number 1, dated as of April 1, 2005, to the Receivables Purchase Agreement, dated as of November 30, 2004, among Affinia Receivables LLC, as Finance Subsidiary, Affinia Group Inc., as Servicer, Park Avenue Receivables Company LLC, and JPMorgan Chase Bank, N.A., as Agent, which is incorporated herein by reference from Exhibit 10.6 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
10.8       Amendment Number 2, dated as of June 30, 2005, to the Receivables Purchase Agreement, dated as of November 30, 2004, among Affinia Receivables LLC, as Finance Subsidiary, Affinia Group Inc., as Servicer, Park Avenue Receivables Company LLC, and JPMorgan Chase Bank, N.A., as Agent, which is incorporated herein by reference from Exhibit 10.7 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
10.9#    Affinia Group Senior Executive Deferred Compensation and Stock Award Plan dated as of March 6, 2008.
10.10    Settlement Agreement dated as of November 20, 2007 by and between Dana Corporation and Affinia Group Inc.

 

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Exhibit
Number

 

Description of Exhibit

10.11       Stockholders Agreement, dated as of November 30, 2004, among Affinia Group Holdings Inc., various Cypress funds, Ontario Municipal Employees Retirement Board (“OMERS”), The Northwestern Mutual Life Insurance Company, California State Teachers’ Retirement System and Stockwell Fund, L.P., which is incorporated herein by reference from Exhibit 10.10 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
10.12#*   Amended and Restated Employment Agreement, dated December 15, 2008, by and between Affinia Group Inc. and Terry R. McCormack.
10.13#*   Amended and Restated Employment Agreement, dated December 15, 2008, by and between Affinia Group Inc. and Keith A. Wilson.
10.14#     Employment Agreement, dated July 21, 2005, by and between Affinia Group Inc. and John R. Washbish, which is incorporated herein by reference from Exhibit 10.13 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
10.15#*   Amended and Restated Employment Agreement, dated December 15, 2008, by and between Affinia Group Inc. and Thomas H. Madden.
10.16#*   Amended and Restated Employment Agreement, dated December 15, 2008, by and between Affinia Group Inc. and Steven E. Keller.
10.17#     Affinia Group Holdings Inc. 2005 Stock Incentive Plan, which is incorporated herein by reference from Exhibit 10.16 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
10.18#*   Affinia Group Holdings Inc. 2005 Stock Incentive Plan amended as of November 14, 2006 and January 1, 2007
10.19#     Form of Nonqualified Stock Option Agreement, which is incorporated herein by reference from Exhibit 10.17 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
10.20       Form of Management Stockholder’s Agreement, which is incorporated herein by reference from Exhibit 10.18 of the Registration Statement on Form S-4 of Affinia Group Intermediate Holdings Inc. filed on September 8, 2005 (File No. 333-128166-10).
10.21       Form of Sale Participation Agreement.
10.22       Shares Transfer Agreement between Zhang Haibo and Affinia Group Inc. dated as of June 30, 2008, which is incorporated herein by reference from Exhibit 10.1 of the Form 8-K of Affinia Group Intermediate Holdings Inc. file on July 2, 2008.
16.1         Letter from PricewaterhouseCoopers LLP dated October 5, 2005, which is incorporated herein by reference from Exhibit 10.1 on the Form 8-K of Affinia Group Intermediate Holdings Inc. filed on October 5, 2005 (File No. 333-128166-10).
21.1*       List of Subsidiaries.
31.1*       Certification of the Chief Executive Officer pursuant to Rule 13a-14(a) of Securities Exchange Act of 1934, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
31.2*       Certification of the Chief Financial Officer pursuant to Rule 13a-14(a) of Securities Exchange Act of 1934, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
32.1*       Certification of Terry R. McCormack, our Chief Executive Officer, President and Director, and Thomas H. Madden, our Senior Vice President and Chief Financial Officer, pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 

* filed herewith

 

# management contract or compensatory plan or arrangement

 

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SIGNATURES

Pursuant to the requirements of section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

AFFINIA GROUP INTERMEDIATE HOLDINGS INC.

By:

  /s/ Terry R. McCormack
  Terry R. McCormack
  President, Chief Executive Officer, and Director(Principal Executive Officer)

Date: March 6, 2009

Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the registrant and in the capacities indicated on March 6, 2009.

 

Signature

  

Title

By:    /s/ Terry R. McCormack

Terry R. McCormack

  

President, Chief Executive Officer, and Director

(Principal Executive Officer)

By:    /s/ Thomas H. Madden

Thomas H. Madden

  

Senior Vice President and Chief Financial Officer

(Principal Financial Officer)

By:    /s/ Thomas H. Madden

Thomas H. Madden

  

Senior Vice President and Chief Financial Officer

(Principal Accounting Officer)

By:    /s/ Larry W. McCurdy

Larry W. McCurdy

   Chairman of the Board of Directors

By:    /s/ Michael F. Finley   

Michael F. Finley

   Director

By:    /s/ Donald J. Morrison

Donald J. Morrison

   Director

By:    /s/ Joseph A. Onorato

Joseph A. Onorato

   Director

By:    /s/ John M. Riess       

John M. Riess

   Director

 

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Signature

  

Title

By:    /s/ Joseph E. Parzick

Joseph E. Parzick

   Director

By:    /s/ James A. Stern    

James A. Stern

   Director

 

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