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Segment Information
12 Months Ended
Dec. 31, 2011
Segment Reporting [Abstract]  
Segment Information
Segment Information
Business Segments
The Company operates through the following business segments according to the nature and economic characteristics of our products as well as the manner in which the information is used internally by the Company's key decision maker, who is the Company's Chief Executive Officer.
Advanced Engineered Materials
The Company’s Advanced Engineered Materials segment develops, produces and supplies a broad portfolio of high performance specialty polymers for application in automotive, medical and electronics products, as well as other consumer and industrial applications. The Company and its strategic affiliates are a leading participant in the global specialty polymers industry. The primary products of Advanced Engineered Materials are used in a broad range of products including automotive components, medical devices, electronics, appliances, industrial applications, battery separators, conveyor belts, filtration equipment, coatings, electrical and electronics.
Consumer Specialties
The Company’s Consumer Specialties segment consists of the Acetate Products and Nutrinova businesses. The Acetate Products business primarily produces and supplies acetate tow, which is used in the production of filter products. The Company also produces acetate flake which is processed into acetate fiber in the form of a tow band. The Company’s Nutrinova business produces and sells Sunett®, a high intensity sweetener, and food protection ingredients, such as sorbates, for the food, beverage and pharmaceuticals industries.
Industrial Specialties
The Company’s Industrial Specialties segment includes the Emulsions and EVA Performance Polymers businesses. The Company’s Emulsions business is a global leader which produces a broad product portfolio, specializing in vinyl acetate ethylene emulsions, and is a recognized authority on low VOC (volatile organic compounds), an environmentally-friendly technology. The Company’s emulsions products are used in a wide array of applications including paints and coatings, adhesives, building and construction, glass fiber, textiles and paper. The EVA Performance Polymers business offers a complete line of low-density polyethylene and specialty ethylene vinyl acetate resins and compounds. EVA Performance Polymers’ products are used in many applications including flexible packaging films, lamination film products, hot melt adhesives, medical tubing and devices, automotive carpet and solar cell encapsulation films.
In July 2009, the Company completed the sale of its PVOH business to Sekisui (Note 4).
Acetyl Intermediates
The Company’s Acetyl Intermediates segment produces and supplies acetyl products, including acetic acid, VAM, acetic anhydride and acetate esters. These products are generally used as starting materials for colorants, paints, adhesives, coatings, medicines and more. Other chemicals produced in this business segment are organic solvents and intermediates for pharmaceutical, agricultural and chemical products.
In November 2010, the Company announced its newly developed advanced technology to produce ethanol. This innovative, new process combines our proprietary and leading acetyl platform with highly advanced manufacturing technology to produce ethanol from hydrocarbon-sourced feedstocks.
Other Activities
Other Activities primarily consists of corporate center costs, including financing and administrative activities such as legal, accounting and treasury functions and interest income or expense associated with financing activities of the Company and the Captives.
The business segment management reporting and controlling systems are based on the same accounting policies as those described in the summary of significant accounting policies in Note 2. The Company evaluates performance based on operating profit, net earnings (loss), cash flows and other measures of financial performance reported in accordance with US GAAP.
Sales and revenues related to transactions between business segments are generally recorded at values that approximate third-party selling prices.
 
Advanced
Engineered
Materials
 
Consumer
Specialties
 
Industrial
Specialties
 
Acetyl
Intermediates
 
Other
Activities
 
Eliminations
 
Consolidated
 
 
(In $ millions)
 
Year Ended December 31, 2011
Net sales
1,298

  
1,161

(1) 
1,223

 
3,551

(1) 
1

 
(471
)
 
6,763

 
Other (charges) gains, net
(49
)
 
(3
)
 

 
14

 
(10
)
 

 
(48
)
 
Equity in net earnings (loss) of affiliates
161

  
2

  

 
5

 
24

 

 
192

 
Earnings (loss) from continuing operations before tax
239

  
307

  
102

 
469

 
(362
)
 

 
755

 
Depreciation and amortization
100

  
44

  
45

 
96

 
13

 

 
298

 
Capital expenditures
64

  
92

  
71

 
122

 
15

 

 
364

(2) 
 
As of December 31, 2011
Goodwill and intangibles, net
391

 
277

 
54

 
235

 

 

 
957

 
Total assets
2,787

 
1,154

 
901

 
2,035

 
1,641

 

 
8,518

 
 
Year Ended December 31, 2010
Net sales
1,109

 
1,098

(1) 
1,036

 
3,082

(1) 
2

 
(409
)
 
5,918

  
Other (charges) gains, net
31

 
(76
)
 
25

(3) 
(12
)
 
(14
)
(3) 

 
(46
)
 
Equity in net earnings (loss) of affiliates
144

 
2

  

 
5

  
17

 

 
168

 
Earnings (loss) from continuing operations before tax
329

 
237

 
89

 
252

  
(369
)
 

 
538

 
Depreciation and amortization
76

(4) 
42

  
41

 
117

(4) 
11

 

 
287

 
Capital expenditures
52

 
50

  
55

 
49

  
16

 

 
222

(2) 
 
As of December 31, 2010
Goodwill and intangibles, net
423

 
284

 
55

 
264

 

 

 
1,026

 
Total assets
2,765

 
998

 
841

 
1,909

 
1,768

 

 
8,281

 
 
Year Ended December 31, 2009
Net sales
808

 
1,084

(1) 
974

 
2,603

(1) 
2

 
(389
)
 
5,082

 
Other (charges) gains, net
(18
)
 
(9
)
 
4

(3) 
(91
)
 
(22
)
(3) 

 
(136
)
 
Equity in net earnings (loss) of affiliates
78

 
1

 

 
5

 
15

 

 
99

 
Earnings (loss) from continuing operations before tax
114

 
288

 
89

 
102

 
(342
)
 

 
251

 
Depreciation and amortization
73

 
50

 
51

 
123

 
11

 

 
308

 
Capital expenditures
27

 
50

 
45

 
36

 
9

 

 
167

(2) 
___________________________
(1) 
Net sales for Acetyl Intermediates and Consumer Specialties include inter-segment sales of $468 million and $3 million, respectively, for the year ended December 31, 2011 and $400 million and $9 million, respectively, for the year ended December 31, 2010; and $383 million and $6 million, respectively, for the year ended December 31, 2009.
(2) 
Excludes expenditures related to the relocation of the Company’s Ticona plant in Kelsterbach (Note 27) and includes an increase in accrued capital expenditures of $15 million and $21 million for the years ended December 31, 2011 and December 31, 2010, respectively, and a decrease in accrued capital expenditures of $9 million for the year ended December 31, 2009.
(3) 
Includes $7 million and $10 million for the years ended December 31, 2010 and 2009, respectively, of insurance recoveries received from the Company’s captive insurance companies related to the Edmonton, Alberta, Canada facility that eliminates in consolidation.
(4) 
Includes $2 million for Advanced Engineered Materials and $20 million for Acetyl Intermediates for the accelerated amortization of the unamortized prepayment related to a raw material purchase agreement (Note 23).
Geographical Segments
Revenues and noncurrent assets are presented based on the location of the business. The net sales based on the geographic location of the Company’s facilities are as follows:
 
Year Ended December 31,
 
2011
 
2010
 
2009
 
(In $ millions)
Net sales
 
 
 
 
 
US
1,772

 
1,555

 
1,262

International
4,991

 
4,363

 
3,820

Total
6,763

 
5,918

 
5,082

International countries with significant net sales
 
 
 
 
 
Germany
2,328

 
1,950

 
1,733

China
667

 
596

 
460

Singapore
722

 
612

 
513

Belgium
461

 
451

 
459

Canada
323

 
277

 
173

Mexico
241

 
267

 
277

Property, plant and equipment, net based on the geographic location of the Company’s facilities is as follows:
 
As of December 31,
 
2011
 
2010
 
(In $ millions)
Property, plant and equipment, net
 
 
 
US
735

 
650

International
2,534

 
2,367

Total
3,269

 
3,017

International countries with significant property, plant and equipment, net
 
 
 
Germany
1,394

 
1,321

China
573

 
557

Singapore
112

 
90

Belgium
53

 
30

Canada
154

 
131

Mexico
117

 
109