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Employee Separation and Restructuring Costs
12 Months Ended
Dec. 31, 2015
Restructuring and Related Activities [Abstract]  
Employee Separation and Restructuring Costs
Note 4 — EMPLOYEE SEPARATION AND RESTRUCTURING COSTS
In 2015, PolyOne determined it would close two manufacturing facilities within the Designed Structures and Solutions segment and take other corporate actions to reduce administrative costs. These actions were taken as a result of Designed Structures and Solutions' declining results and near term outlook. We recognized $6.2 million of severance costs, $10.0 million of asset related charges, including accelerated depreciation, and $0.9 million of other ongoing costs associated with exiting these plants and transferring equipment. We anticipate these actions to result in $10.0 million of additional charges, primarily incurred in the first half of 2016. Of the additional charges to be incurred, $3.0 million will be accelerated depreciation.
In June 2014, PolyOne determined it would close its Diadema and Joinville, Brazil facilities that were acquired in 2011 with the acquisition of Uniplen Industria de Polimeros Ltda. These actions were taken to streamline operations and improve our financial performance in Brazil. We recognized $1.3 million and $17.0 million related to these actions in 2015 and 2014, respectively. Total costs of $18.3 million in connection with these actions include $11.2 million of asset-related charges, including accelerated depreciation, $2.7 million of severance and $4.4 million of other associated costs. Of the total charges, approximately $7.0 million were cash costs.
In 2013, PolyOne determined it would close seven former Spartech manufacturing facilities and one administrative office and relocate operations to other PolyOne facilities. The closure of these manufacturing facilities was part of the Company’s efforts to improve service, on time delivery and quality as we align assets with our customers' needs. In addition to these actions, PolyOne incurred severance costs related to former Spartech executives and other employees, as well as fixed asset-related charges and other ongoing costs associated with restructuring actions that were underway prior to PolyOne's acquisition of Spartech.
Since the date of the Spartech acquisition, the Company has incurred $123.4 million of charges in connection with the 2013 Spartech actions. Costs include $47.2 million of asset-related charges, including accelerated depreciation and asset write-offs, and total cash charges of $76.2 million, including $25.9 million for severance and $50.3 million of other associated costs. Of the total cash charges, approximately $64.0 million relates to manufacturing realignment actions initiated by PolyOne.
The following table summarizes restructuring activity related to the Spartech actions initiated in 2013. These actions are complete as of December 31, 2015.
(In millions)
Long-Lived Asset Charges
 
Employee Separation
 
Other Ongoing Costs
 
Total
Accrual balance at December 31, 2012
$

 
$

 
$

 
$

Charged to expense
13.6

 
21.1

 
9.4

 
44.1

Cash payments

 
(6.0
)
 
(9.4
)
 
(15.4
)
Non-cash utilization
(13.6
)
 

 

 
(13.6
)
Accrual balance at December 31, 2013
$

 
$
15.1

 
$

 
$
15.1

Charged to expense
27.3

 
5.1

 
27.3

 
59.7

Cash payments

 
(17.5
)
 
(27.3
)
 
(44.8
)
Non-cash utilization
(27.3
)
 

 

 
(27.3
)
Accrual balance at December 31, 2014
$

 
$
2.7

 
$

 
$
2.7

Charged to expense
6.3

 
(0.3
)
 
13.6

 
19.6

Cash payments

 
(2.3
)
 
(13.6
)
 
(15.9
)
Non-cash utilization
(6.3
)
 

 

 
(6.3
)
Accrual balance at December 31, 2015
$

 
$
0.1

 
$

 
$
0.1


During 2014, in addition to the actions noted above, we recognized $17.4 million of employee separation and restructuring costs primarily in Europe related to the closure of our Bendorf, Germany manufacturing plant along with other reductions in force across Europe.
In 2015, we recognized total employee separation and restructuring charges of $41.9 million, which included $27.0 million recognized within Cost of goods sold and $14.9 million recognized in Selling and administrative expenses. In 2014, we recognized total employee separation and restructuring charges of $94.1 million, which included $54.0 million recognized within Cost of goods sold and $40.1 million recognized in Selling and administrative expenses. In 2013, we recognized total employee separation and restructuring charges of $52.0 million, which included $16.1 million recognized within Cost of goods sold and $35.9 million recognized in Selling and administrative expenses.