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Business Segment, Geographic and Concentration Risk Information
12 Months Ended
Dec. 30, 2016
Segment Reporting [Abstract]  
BUSINESS SEGMENT, GEOGRAPHIC AND CONCENTRATION RISK INFORMATION
19.)     BUSINESS SEGMENT, GEOGRAPHIC AND CONCENTRATION RISK INFORMATION
As a result of the Lake Region Medical acquisition and Spin-off, during 2016 the Company reorganized its operations including its internal management and financial reporting structure. As a result of this reorganization, the Company reevaluated and revised its reportable business segments during the fourth quarter of 2016 and began to disclose two reportable segments: (1) Medical and (2) Non-Medical. The two reportable segments, along with their related product lines, are described below:
Medical - includes the (i) Cardio & Vascular product line, which includes introducers, steerable sheaths, guidewires, catheters, and stimulation therapy components, subassemblies and finished devices that deliver therapies for various markets such as coronary and neurovascular disease, peripheral vascular disease, interventional radiology, vascular access, atrial fibrillation, and interventional cardiology, plus products for medical imaging and pharmaceutical delivery; (ii) Cardiac & Neuromodulation product line, which includes batteries, capacitors, filtered and unfiltered feed-throughs, engineered components, implantable stimulation leads, and enclosures used in implantable medical devices; and (iii) Advanced Surgical, Orthopedics & Portable Medical product line, which includes components, sub-assemblies, finished devices, implants, instruments and delivery systems for a range of surgical technologies to the advanced surgical market, including laparoscopy, orthopedics and general surgery, biopsy and drug delivery, joint preservation and reconstruction, arthroscopy, and engineered tubing solutions. Products also include life-saving and life-enhancing applications comprising of automated external defibrillators, portable oxygen concentrators, ventilators, and powered surgical tools.
Non-Medical - includes primary (lithium) cells, and primary and secondary battery packs for applications in the energy, military and environmental markets.
The Company defines segment income from operations as sales less cost of sales including amortization and expenses attributable to segment-specific selling, general, administrative, research, development, engineering and other operating activities. Segment income also includes a portion of non-segment specific selling, general, and administrative expenses based on allocations appropriate to the expense categories. The remaining unallocated operating and other expenses are primarily administrative corporate headquarter expenses and capital costs that are not allocated to reportable segments. Transactions between the two segments are not significant.
An analysis and reconciliation of the Company’s business segments, product lines and geographic information to the respective information in the Consolidated Financial Statements follows. Prior period amounts have been reclassified to conform to the new segment reporting presentation. Sales by geographic area for fiscal years 2016, 2015 and 2014 are presented by allocating sales from external customers based on where the products are shipped (in thousands):
 
2016
 
2015
 
2014
Segment sales by product line:
 
 
 
 
 
Medical
 
 
 
 
 
Cardio & Vascular
$
568,510

 
$
143,260

 
$
58,770

Cardiac & Neuromodulation
389,403

 
356,064

 
330,921

Advanced Surgical, Orthopedics & Portable Medical
392,778

 
243,385

 
216,339

Elimination of interproduct line sales
(5,592
)
 
(1,744
)
 

Total Medical
1,345,099

 
740,965

 
606,030

Non-Medical
41,679

 
59,449

 
81,757

Total sales
$
1,386,778

 
$
800,414

 
$
687,787


 
2016
 
2015
 
2014
Segment income from operations:
 
 
 
 
 
Medical
$
185,448

 
$
83,784

 
$
91,677

Non-Medical
1,513

 
7,289

 
20,799

Total segment income from operations
186,961

 
91,073

 
112,476

Unallocated operating expenses
(78,691
)
 
(77,927
)
 
(36,822
)
Operating income
108,270

 
13,146

 
75,654

Unallocated expenses, net
(107,085
)
 
(28,846
)
 
925

Income (loss) before provision (benefit) for income taxes
$
1,185

 
$
(15,700
)
 
$
76,579


(19.)     BUSINESS SEGMENT, GEOGRAPHIC AND CONCENTRATION RISK INFORMATION (Continued)
 
2016
 
2015
 
2014
Segment depreciation and amortization:
 
 
 
 
 
Medical
$
83,184

 
$
61,618

 
$
31,346

Non-Medical
2,346

 
2,503

 
2,661

Total depreciation and amortization included in segment income from operations
85,530

 
64,121

 
34,007

Unallocated depreciation and amortization
4,994

 
3,497

 
3,450

Total depreciation and amortization
$
90,524

 
$
67,618

 
$
37,457


 
2016
 
2015
 
2014
Expenditures for tangible long-lived assets, excluding acquisitions:
 
 
 
 
 
Medical
$
44,670

 
$
40,931

 
$
19,838

Non-Medical
1,451

 
600

 
621

Total reportable segments
46,121

 
41,531

 
20,459

Unallocated long-lived tangible assets
8,251

 
6,523

 
5,187

Total expenditures
$
54,372

 
$
48,054

 
$
25,646


 
2016
 
2015
 
2014
Sales by geographic area:
 
 
 
 
 
United States
$
805,742

 
$
401,380

 
$
312,539

Non-Domestic locations:
 
 
 
 
 
Puerto Rico
159,243

 
136,898

 
127,702

Belgium
69,149

 
62,546

 
65,308

Rest of world
352,644

 
199,590

 
182,238

Total sales
$
1,386,778

 
$
800,414

 
$
687,787


 
December 30,
2016
 
January 1,
2016
 
January 2,
2015
Identifiable assets:
 
 
 
 
 
Medical
$
2,638,180

 
$
2,766,421

 
$
763,905

Non-Medical
60,988

 
66,492

 
73,849

Total reportable segments
2,699,168

 
2,832,913

 
837,754

Unallocated assets
133,375

 
149,223

 
117,368

Total assets
$
2,832,543

 
$
2,982,136

 
$
955,122


 
December 30,
2016
 
January 1,
2016
 
January 2,
2015
Long-lived tangible assets by geographic area:
 
 
 
 
 
United States
$
258,899

 
$
264,556

 
$
113,851

Rest of world
113,143

 
114,936

 
31,074

Total
$
372,042

 
$
379,492

 
$
144,925


(19.)     BUSINESS SEGMENT, GEOGRAPHIC AND CONCENTRATION RISK INFORMATION (Continued)
A significant portion of the Company’s sales for fiscal years 2016, 2015 and 2014 and accounts receivable at December 30, 2016 and January 1, 2016 were to four customers as follows:
 
Sales
 
Accounts Receivable
 
2016
 
2015
 
2014
 
December 30,
2016
 
January 1,
2016
Customer A
18
%
 
17
%
 
18
%
 
7
%
 
8
%
Customer B
17
%
 
18
%
 
18
%
 
20
%
 
23
%
Customer C
12
%
 
12
%
 
12
%
 
4
%
 
6
%
Customer D
9
%
 
5
%
 
5
%
 
14
%
 
7
%
 
56
%
 
52
%
 
53
%
 
45
%
 
44
%