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Benefit Plans
12 Months Ended
Jan. 01, 2016
Defined Benefit Pension Plans and Defined Benefit Postretirement Plans Disclosure [Abstract]  
BENEFIT PLANS
10.
 
BENEFIT PLANS

Savings Plan – The Company sponsors a defined contribution 401(k) plan, for its U.S. based employees. The plan provides for the deferral of employee compensation under Section 401(k) and a discretionary Company match. In 2015, 2014, and 2013, this match was 35% per dollar of participant deferral, up to 6% of the total compensation for legacy Greatbatch associates. Net costs related to this defined contribution plan were $2.3 million in 2015, $2.2 million in 2014, and $2.0 million in 2013.
In addition to the above, under the terms of the 401(k) plan document there is an annual discretionary defined contribution of up to 4% of each legacy Greatbatch employee’s eligible compensation based upon the achievement of certain performance targets. This amount is contributed to the 401(k) plan in the form of Company stock. Compensation cost recognized related to the defined contribution plan was $0.0 million, $4.2 million, $4.8 million in 2015, 2014, and 2013, respectively. As of January 1, 2016, the 401(k) Plan held approximately 580,000 shares of Company stock.
Subsequent to the Lake Region Medical acquisition, the Company continued the 401(k) plan previously provided to Lake Region Medical employees. This plan is available to most Lake Region employees whereby employees are allowed to contribute up to 50% of gross salary. The Company matches 50% of an employee’s contributions for the first 6% of the employee’s gross salary at a maximum contribution rate per employee of 3% of the employee’s gross salary. The employee’s contributions vest immediately, while the Company’s contributions vest over a five-year period. Net costs related to this defined contribution plan since the date of acquisition was $0.8 million in 2015.
Defined Benefit Plans – The Company is required to provide its employees located in Switzerland, Mexico, France, and Germany certain statutorily mandated defined benefits. Under these plans, benefits accrue to employees based upon years of service, position, age and compensation. The defined benefit pension plan provided to the Company’s employees located in Switzerland is a funded contributory plan, while the plans that provide benefits to the Company’s employees located in Mexico, France, and Germany are unfunded and noncontributory. The liability and corresponding expense related to these benefit plans is based on actuarial computations of current and future benefits for employees.
During 2012, the Company transferred most major functions performed at its facilities in Switzerland into other existing facilities. As a result, the Company curtailed its defined benefit plan provided to employees at those Swiss facilities during 2012. In accordance with ASC 715, this gain was recognized in Other Operating Expenses, Net as the related employees were terminated. Since Swiss plan assets were sufficient to cover all plan liabilities, during 2012 the plan assets were transferred into cash. During 2013, the plan assets that remained after settlement payments were made were transferred to an AA- rated insurance carrier who bears the pension risk and longevity risk, and will be used to cover the pension liability for the remaining retirees of the Swiss plan, as well as the remaining employees at that location.
Information relating to the funding position of the Company’s defined benefit plans as of the plans measurement date of January 1, 2016 and January 2, 2015 were as follows (in thousands):
 
Year Ended
 
January 1,
2016
 
January 2,
2015
Change in projected benefit obligation:
 
 
 
Projected benefit obligation at beginning of year
$
2,843

 
$
2,422

Projected benefit obligation acquired
4,316

 
—

Service cost
439

 
203

Interest cost
165

 
75

Plan participants’ contribution
61

 
36

Actuarial loss
235

 
630

Benefits transferred in, net
258

 
155

Settlement/curtailment gain
—

 
(337
)
Foreign currency translation
(325
)
 
(341
)
Projected benefit obligation at end of year
7,992

 
2,843

Change in fair value of plan assets:
 
 
 
Fair value of plan assets at beginning of year
437

 
731

Employer contributions (refund)
69

 
(39
)
Plan participants’ contributions
61

 
36

Actual loss on plan assets
(39
)
 
(101
)
Benefits transferred in, net
362

 
198

Settlements
—

 
(337
)
Foreign currency translation
(19
)
 
(51
)
Fair value of plan assets at end of year
871

 
437

Projected benefit obligation in excess of plan assets at end of year
$
7,121

 
$
2,406

Defined benefit liability classified as other current liabilities
$
46

 
$
25

Defined benefit liability classified as long-term liabilities
$
7,075

 
$
2,381

Accumulated benefit obligation at end of year
$
6,299

 
$
1,938


Amounts recognized in Accumulated Other Comprehensive Income are as follows (in thousands):
 
Year Ended
 
January 1,
2016
 
January 2,
2015
Net loss occurring during the year
$
164

 
$
736

Amortization of losses
(156
)
 
(138
)
Prior service cost
(1
)
 
(2
)
Amortization of prior service cost
(9
)
 
(11
)
Foreign currency translation
—

 
(76
)
Pre-tax adjustment
(2
)
 
509

Taxes
22

 
(135
)
Net loss
$
20

 
$
374


The amortization of amounts in Accumulated Other Comprehensive Income expected to be recognized as components of net periodic benefit expense during 2016 are as follows (in thousands):
Amortization of net prior service cost
$
10

Amortization of net loss
172


Net pension cost is comprised of the following (in thousands):
 
Year Ended
 
January 1, 2016
 
January 2, 2015
Service cost
$
439

 
$
203

Interest cost
165

 
75

Settlements loss
—

 
105

Expected return on assets
(11
)
 
(3
)
Recognized net actuarial loss
164

 
45

Net pension cost
$
757

 
$
425


The weighted-average rates used in the actuarial valuations were as follows:
 
Projected Benefit Obligation
 
Net Pension Cost
 
January 1,
2016
 
January 2,
2015
 
2015
 
2014
 
2013
Discount rate
2.2
%
 
2.3
%
 
2.3
%
 
3.4
%
 
2.1
%
Salary growth
2.9
%
 
3.0
%
 
3.0
%
 
3.1
%
 
2.4
%
Expected rate of return on assets
2.0
%
 
2.3
%
 
2.3
%
 
2.5
%
 
—
%

The discount rate used is based on the yields of AA bonds with a duration matching the duration of the liabilities plus approximately 50 basis points to reflect the risk of investing in corporate bonds. The expected rate of return on plan assets reflects earnings expectations on existing plan assets.
Plan assets were comprised of the following (in thousands):
 
 
 
Fair Value Measurements Using
 
January 1, 2016
 
Quoted
Prices in
Active
Markets for
Identical
Assets
(Level 1)
 
Significant
Other
Observable
Inputs
(Level 2)
 
Significant
Unobservable
Inputs
(Level 3)
Insurance contract
$
871

 
$
—

 
$
871

 
$
—

Total
$
871

 
$
—

 
$
871

 
$
—

 
 
 
Fair Value Measurements Using
 
January 2,
2015
 
Quoted
Prices in
Active
Markets for
Identical
Assets
(Level 1)
 
Significant
Other
Observable
Inputs
(Level 2)
 
Significant
Unobservable
Inputs
(Level 3)
Insurance contract
$
437

 
$
—

 
$
437

 
$
—

Total
$
437

 
$
—

 
$
437

 
$
—


The fair value of Level 2 plan assets are obtained from quoted market prices in inactive markets or valuation models with observable market data inputs to estimate fair value. These observable market data inputs include benchmark yields, reported trades, broker/dealer quotes, issuer spreads, benchmark securities, bids, offers and reference data. 
Estimated benefit payments over the next ten years are as follows (in thousands):
2016
$
166

2017
205

2018
225

2019
277

2020
265

2020-2024
1,619