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Balance Sheet Components
12 Months Ended
Dec. 31, 2015
Balance Sheet Related Disclosures [Abstract]  
Balance Sheet Components
Balance Sheet Components

Inventories

Inventories consist of the following (in thousands): 
 
December 31,
 
2015
 
2014
Raw materials
$
9,950

 
$
8,143

Work in process
7,067

 
2,970

Finished goods
2,448

 
4,815

Total Inventories
$
19,465

 
$
15,928



Work in process includes costs to produce our clear aligner and intra-oral scanner products. Finished goods primarily represent our intra-oral scanners and ancillary products that support our clear aligner products.

Property, plant and equipment

Property, plant and equipment consist of the following (in thousands):
 
 
December 31,
 
2015
 
2014
Clinical and manufacturing equipment
 
$
128,044

 
$
107,707

Computer hardware
 
25,843

 
24,092

Computer software
 
21,451

 
22,044

Furniture and fixtures
 
8,855

 
7,386

Leasehold improvements
 
20,172

 
15,358

Building
 
4,227

 
1,868

Land
 
3,072

 
1,162

CIP
 
42,846

 
18,310

Total
 
254,510

 
197,927

Less: Accumulated depreciation and amortization and impairment charges
 
(118,037
)
 
(107,802
)
Total Property, plant and equipment, net
 
$
136,473

 
$
90,125



As of December 31, 2015, CIP consists primarily of costs for capital equipment to be placed in service in the next year. In late 2014, we started an ERP project and have capitalized $25.4 million as of December 31, 2015, which we anticipate will be placed in service in 2016. Depreciation and amortization was $18.0 million, $17.9 million, and $16.8 million, for the year ended December 31, 2015, 2014 and 2013, respectively.

Accrued liabilities

Accrued liabilities consist of the following (in thousands): 
 
December 31,
 
2015
 
2014
Accrued payroll and benefits
$
55,430

 
$
44,610

Accrued accounts payable
13,834

 
5,736

Accrued sales rebate
8,486

 
11,110

Accrued sales and marketing expenses
7,071

 
5,979

Accrued sales tax and value added tax
4,801

 
5,456

Accrued professional fees
2,775

 
2,494

Accrued income taxes
2,646

 
2,027

Accrued warranty
2,638

 
3,148

Other accrued liabilities
10,084

 
7,320

Total Accrued Liabilities
$
107,765

 
$
87,880



Warranty

We regularly review the accrued balances and update these balances based on historical warranty trends.  Actual warranty costs incurred have not materially differed from those accrued.  However, future actual warranty costs could differ from the estimated amounts.

Clear Aligner

We warrant our Invisalign products against material defects until the Invisalign case is complete. We accrue for warranty costs in cost of net revenues upon shipment of products. The amount of accrued estimated warranty costs is primarily based on historical experience as to product failures as well as current information on replacement costs.

Scanners

We warrant our scanners for a period of one year from the date of training and installation. We accrue for these warranty costs which includes materials and labor based on estimated historical repair costs. Extended service packages may be purchased for additional fees.

Warranty accrual as of December 31, 2015 and 2014 consists of the following activity (in thousands):
 
Warranty accrual, December 31, 2013
$
3,104

Charged to cost of revenues
1,990

Actual warranty expenditures
(1,946
)
Warranty accrual, December 31, 2014
3,148

Charged to cost of revenues
1,796

Actual warranty expenditures
(2,306
)
Warranty accrual, December 31, 2015
$
2,638