EX-99.1 2 a06-13628_1ex99d1.htm EX-99

Exhibit 99.1

GERDAU S.A.

Consolidated financial statements
as of December 31, 2005 and 2004 and
for each of the three years in the period
ended December 31, 2005
and report of independent registered public accounting firm




REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

To the Board of Directors and Shareholders of
Gerdau S.A.

In our opinion, based on our audits and the report of other auditors, the accompanying consolidated balance sheet and the related consolidated statements of income, of comprehensive income (loss), of cash flows and of changes in shareholders’ equity present fairly, in all material respects, the financial position of Gerdau S.A. and its subsidiaries at December 31, 2005 and 2004, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2005 in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits. We did not audit the financial statements of Gallatin Steel Company, a 50% owned joint venture, which represented an equity investment amounting to 1.5% and 2.4% of total consolidated assets as of December 31, 2005 and 2004, respectively, and equity in income amounting to 5.2% and 8.0% of income before taxes on income and minority interests for the years ended December 31, 2005 and 2004, respectively. Those statements were audited by other auditors whose reports thereon have been furnished to us, and our opinion expressed herein, insofar as it relates to the amounts included for Gallatin Steel Company  as of and for the years ended December 31, 2005 and 2004, is based solely on the report of the other auditors. We conducted our audits of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits and the reports of other auditors provide a reasonable basis for our opinion.

PricewaterhouseCoopers Auditores Independentes

Porto Alegre, Brazil

May 2, 2006

 

F-2




 

GERDAU S.A.
CONSOLIDATED BALANCE SHEETS
as of December 31, 2005 and 2004
(in thousands of U.S. Dollars, except number of shares)

ASSETS

 

 

Note

 

2005

 

2004

 

 

 

 

 

 

 

 

 

Current assets

 

 

 

 

 

 

 

Cash and cash equivalents

 

 

 

532,375

 

248,954

 

Restricted cash

 

 

 

9,617

 

6,063

 

Short-term investments

 

5

 

1,761,421

 

404,512

 

Trade accounts receivable, net

 

6

 

779,526

 

835,484

 

Inventories

 

7

 

1,662,461

 

1,594,118

 

Unrealized gains on derivatives

 

21

 

41

 

 

Deferred income taxes

 

18.4

 

34,183

 

82,829

 

Tax credits

 

8

 

78,443

 

75,908

 

Prepaid expenses

 

 

 

39,512

 

22,218

 

Other

 

 

 

78,257

 

52,941

 

Total current assets

 

 

 

4,975,836

 

3,323,027

 

 

 

 

 

 

 

 

 

Non-current assets

 

 

 

 

 

 

 

Property, plant and equipment, net

 

10

 

3,517,962

 

2,790,201

 

Deferred income taxes

 

18.4

 

181,712

 

153,430

 

Judicial deposits

 

16.1

 

62,186

 

42,554

 

Unrealized gains on derivatives

 

21

 

2,333

 

 

Tax credits

 

8

 

102,842

 

23,368

 

Equity investments

 

11

 

179,359

 

207,767

 

Investments at cost

 

 

 

9,261

 

6,640

 

Goodwill

 

12

 

147,854

 

141,463

 

Prepaid pension cost

 

13

 

72,498

 

53,276

 

Advance payment for acquisition of investment in Colombia

 

4.1

 

14,895

 

68,500

 

Other

 

 

 

35,004

 

42,023

 

Total assets

 

 

 

9,301,742

 

6,852,249

 

 

F-3




GERDAU S.A.
CONSOLIDATED BALANCE SHEETS
as of December 31, 2005 and 2004
(in thousands of U.S. Dollars, except number of shares)

LIABILITIES

 

 

Note

 

2005

 

2004

 

Current liabilities

 

 

 

 

 

 

 

Short-term debt

 

14

 

311,384

 

412,910

 

Current portion of long-term debt

 

15

 

255,178

 

260,294

 

Trade accounts payable

 

 

 

676,366

 

627,897

 

Income taxes payable

 

 

 

50,500

 

80,445

 

Unrealized losses on derivatives

 

21

 

6,786

 

12,470

 

Deferred income taxes

 

18.4

 

4,680

 

14,496

 

Payroll and related liabilities

 

 

 

109,508

 

88,969

 

Dividends and interest on equity payable

 

 

 

80,144

 

3,609

 

Taxes payable, other than income taxes

 

 

 

57,736

 

56,699

 

Accrued acquisition costs

 

4.3

 

 

51,790

 

Other

 

 

 

128,955

 

102,726

 

Total current liabilities

 

 

 

1,681,237

 

1,712,305

 

 

 

 

 

 

 

 

 

Non-current liabilities

 

 

 

 

 

 

 

Long-term debt, less current portion

 

15

 

2,233,031

 

1,280,516

 

Debentures

 

15

 

414,209

 

344,743

 

Deferred income taxes

 

18.4

 

141,682

 

58,654

 

Accrued pension and other post-retirement benefits obligation

 

13

 

154,727

 

119,925

 

Provision for contingencies

 

16.1

 

127,849

 

87,718

 

Taxes payable in installments

 

 

 

 

25,594

 

Unrealized losses on derivatives

 

21

 

1,170

 

6,323

 

Other

 

 

 

83,035

 

51,915

 

Total non-current liabilities

 

 

 

3,155,703

 

1,975,388

 

Total liabilities

 

 

 

4,836,940

 

3,687,693

 

 

 

 

 

 

 

 

 

Commitments and contingencies

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

Minority interest

 

 

 

921,204

 

641,971

 

 

 

 

 

 

 

 

 

SHAREHOLDERS' EQUITY

 

17

 

 

 

 

 

 

 

 

 

 

 

 

 

Preferred shares - no par value - 800,000,000 authorized shares and

 

 

 

 

 

 

 

435,986,042 shares issued at December 31, 2004 and 2005, after giving

 

 

 

 

 

 

 

retroactive effect to the stock bonus approved on March 31, 2005 (Note 17.1) and

 

 

 

 

 

 

 

stock bonus approved on March 31, 2006 (Note 27)

 

 

 

1,456,479

 

1,016,846

 

Common shares - no par value - 400,000,000 authorized shares and

 

 

 

 

 

 

 

231,607,008 shares issued at December 31, 2004 and 2005, after giving

 

 

 

 

 

 

 

retroactive effect to the stock bonus approved on March 31, 2005 (Note 17.1) and

 

 

 

 

 

 

 

stock bonus approved on March 31, 2006 (Note 27)

 

 

 

755,903

 

522,358

 

Additional paid-in capital

 

 

 

134,147

 

3,743

 

Treasury stock - 4,568,543 and 3,539,700 preferred shares at December 31,

 

 

 

 

 

 

 

2005 and 2004, respectively, after giving retroactive effect to the stock bonus

 

 

 

 

 

 

 

approved on March 31, 2005 (Note 17.1) and stock bonus approved on March 31,

 

 

 

 

 

 

 

2006 (Note 27)

 

 

 

(21,951

)

(15,256

)

Legal reserve

 

 

 

198,685

 

122,813

 

Retained earnings

 

 

 

1,431,062

 

1,509,847

 

Cumulative other comprehensive loss

 

 

 

 

 

 

 

- Foreign currency translation adjustment

 

 

 

(375,623

)

(622,425

)

- Additional minimum pension liability

 

 

 

(35,104

)

(15,341

)

Total shareholders' equity

 

 

 

3,543,598

 

2,522,585

 

Total liabilities and shareholders' equity

 

 

 

9,301,742

 

6,852,249

 

 

The accompanying notes are an integral part of these consolidated financial statements.

F-4




GERDAU S.A.
CONSOLIDATED STATEMENTS OF INCOME
for the years ended December 31, 2005, 2004 and 2003
(in thousands of U.S. Dollars, except number of shares)

 

 

 

Note

 

2005

 

2004

 

2003

 

 

 

 

 

 

 

 

 

 

 

Sales

 

 

 

9,984,487

 

7,785,998

 

5,033,472

 

Less: Federal and state excise taxes

 

 

 

(986,013

)

(724,351

)

(414,198

)

Less: Discounts

 

 

 

(104,042

)

(109,498

)

(88,305

)

 

 

 

 

 

 

 

 

 

 

Net sales

 

 

 

8,894,432

 

6,952,149

 

4,530,969

 

Cost of sales

 

 

 

(6,564,245

)

(4,838,949

)

(3,445,564

)

 

 

 

 

 

 

 

 

 

 

Gross profit

 

 

 

2,330,187

 

2,113,200

 

1,085,405

 

Sales and marketing expenses

 

 

 

(203,244

)

(154,558

)

(146,388

)

General and administrative expenses

 

 

 

(466,034

)

(359,102

)

(241,854

)

Other operating income (expenses), net

 

 

 

(8,246

)

28,710

 

(824

)

 

 

 

 

 

 

 

 

 

 

Operating income

 

 

 

1,652,663

 

1,628,250

 

696,339

 

Financial expenses

 

 

 

(227,758

)

(164,370

)

(219,353

)

Financial income

 

 

 

204,483

 

81,592

 

62,036

 

Foreign exchange gains and losses, net

 

 

 

57,861

 

30,806

 

162,190

 

Gains and losses on derivatives, net

 

 

 

(22,000

)

1,155

 

(197,600

)

Equity in earnings of unconsolidated companies, net

 

 

 

96,476

 

141,890

 

22,062

 

Gain on change of interest

 

4.6

(d)

 

 

2,742

 

 

 

 

 

 

 

 

 

 

 

 

Income before taxes on income and minority interest

 

 

 

1,761,725

 

1,722,065

 

525,674

 

 

 

 

 

 

 

 

 

 

 

Provision for taxes on income

 

18

 

 

 

 

 

 

 

Current

 

 

 

(347,545

)

(329,229

)

(87,812

)

Deferred

 

 

 

(117,750

)

(77,451

)

121,925

 

 

 

 

 

(465,295

)

(406,680

)

34,113

 

 

 

 

 

 

 

 

 

 

 

Income before minority interest

 

 

 

1,296,430

 

1,315,385

 

559,787

 

 

 

 

 

 

 

 

 

 

 

Minority interest

 

 

 

(178,909

)

(157,027

)

(49,623

)

 

 

 

 

 

 

 

 

 

 

Net income

 

 

 

1,117,521

 

1,158,358

 

510,164

 

 

 

 

 

 

 

 

 

 

 

Per share data (in US$)

 

19

 

 

 

 

 

 

 

Basic earnings per share

 

 

 

 

 

 

 

 

 

Preferred

 

 

 

1.68

 

1.74

 

0.76

 

Common

 

 

 

1.68

 

1.74

 

0.76

 

 

 

 

 

 

 

 

 

 

 

Diluted earnings per share

 

 

 

 

 

 

 

 

 

Preferred

 

 

 

1.67

 

1.74

 

0.76

 

Common

 

 

 

1.67

 

1.74

 

0.76

 

 

 

 

 

 

 

 

 

 

 

Number of weighted-average common shares outstanding after giving retroactive effect to stock bonus (Note 17.1 and Note 27) – Basic and diluted

 

 

 

231,607,008

 

231,607,008

 

231,607,008

 

Number of weighted-average preferred shares outstanding after giving retroactive effect to stock bonus (Note 17.1 and Note 27) – Basic

 

 

 

432,165,971

 

432,564,935

 

435,921,354

 

Number of weighted-average preferred shares outstanding after giving retroactive effect to stock bonus (Note 17.1 and Note 27) – Diluted

 

 

 

435,855,052

 

434,763,448

 

436,607,150

 

 

The accompanying notes are an integral part of these consolidated financial statements.

F-5




 

GERDAU S.A.
CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME (LOSS)
for the years ended December 31, 2005, 2004 and 2003
(in thousands of U.S. Dollars)

 

 

2005

 

2004

 

2003

 

 

 

 

 

 

 

 

 

Net income as reported in the consolidated statement of income

 

1,117,521

 

1,158,358

 

510,164

 

Foreign currency translation adjustments

 

246,802

 

168,306

 

144,402

 

Pension fund additional minimum liability, net of tax

 

(19,763

)

(3,822

)

4,790

 

Unrealized loss on cash flow hedge, net of tax

 

 

 

2,310

 

 

 

 

 

 

 

 

 

Comprehensive income for the period

 

1,344,560

 

1,322,842

 

661,666

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The accompanying notes are an integral part of these consolidated financial statements.

 

F-6




 

GERDAU S/A
CONSOLIDATED STATEMENTS OF CHANGES IN SHAREHOLDER´S EQUITY
For the year ended December 31, 2005, 2004 and 2003
(in thousands of U.S. Dollars, except share data)

 

 

 

Note

 

Preferred
shares

 

Common
shares

 

Additional
paid-in
capital

 

Treasury
stock

 

Legal
reserve

 

Retained
earnings

 

Cumulative
other
comprehensive
loss

 

Total

 

Balances as of January 1, 2003

 

 

 

562,801

 

281,158

 

2,086

 

 

36,105

 

936,612

 

(953,752)

 

865,010

 

Capitalization of retained earnings

 

17.3

 

90,543

 

48,099

 

 

 

 

(138,642

)

 

 

Net income

 

 

 

 

 

 

 

 

510,164

 

 

510,164

 

Appropriation of reserves

 

17.2

 

 

 

1,061

 

 

27,729

 

(28,790

)

 

 

Purchase of treasury preferred shares

 

17.1

 

 

 

 

(5,920

)

 

 

 

(5,920

)

Foreign currency translation adjustment

 

 

 

 

 

 

 

 

 

144,402

 

144,402

 

Reduction of pension fund additional minimum liability

 

 

 

 

 

 

 

 

 

4,790

 

4,790

 

Reversal of unrealized loss on cash flow hedge, net of tax

 

 

 

 

 

 

 

 

 

2,310

 

2,310

 

Dividends (interest on equity) - $0.18 per Common share and per Preferred share (*)

 

17.4

 

 

 

 

 

 

(117,817

)

 

(117,817

)

Stock option plan expense recognized during the year

 

3.13

 

 

 

124

 

 

 

 

 

124

 

Balances as of December 31, 2003 

 

 

 

653,344

 

329,257

 

3,271

 

(5,920)

 

63,834

 

1,161,527

 

(802,250

)

1,403,063

 

Capitalization of retained earnings

 

17.3

 

363,502

 

193,101

 

 

 

 

(556,603

)

 

 

Net income

 

 

 

 

 

 

 

 

1,158,358

 

 

1,158,358

 

Appropriation of reserves

 

17.2

 

 

 

 

 

278

 

 

 

58,979

 

(59,257

)

 

 

 

Purchase of treasury preferred shares

 

17.1

 

 

 

 

(9,336

)

 

 

 

 

(9,336

)

Foreign currency translation adjustment

 

 

 

 

 

 

 

 

 

168,306

 

168,306

 

Pension fund additional minimum liability, net of tax

 

 

 

 

 

 

 

 

 

(3,822

)

(3,822

)

Dividends (interest on equity) - $0.29 per Common share nd per Preferred share (*)

 

17.4

 

 

 

 

 

 

(194,178

)

 

(194,178

)

Stock option plan expense recognized during the year

 

3.13

 

 

 

194

 

 

 

 

 

194

 

Balances as of December 31, 2004 

 

 

 

1,016,846

 

522,358

 

3,743

 

(15,256

)

122,813

 

1,509,847

 

(637,766

)

2,522,585

 

Net income

 

 

 

 

 

 

 

1,117,521

 

 

1,117,521

 

Capitalization of reserves

 

17.3

 

439,633

 

233,545

 

 

 

 

(673,178

)

 

 

Appropriation of reserves

 

17.2

 

 

 

444

 

 

75,872

 

(76,316

)

 

 

Purchase of treasury preferred shares

 

17.1

 

 

 

 

(7,093

)

 

 

 

(7,093

)

Gain on change of interest

 

2.4

 

 

 

129,950

 

 

 

 

 

129,950

 

Stock options exercised during the period

 

 

 

 

 

(163

)

398

 

 

 

 

235

 

Foreign currency translation adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

246,802

 

246,802

 

Pension fund additional minimum liability, net of tax

 

 

 

 

 

 

 

 

 

(19,763

)

(19,763

)

Dividends - $0.67 per Common share and per Preferred share (*)

 

17.4

 

 

 

 

 

 

 

 

 

 

 

(446,812

)

 

 

(446,812

)

Stock option plan expense recognized during the year

 

3.13

 

 

 

 

 

173

 

 

 

 

 

 

 

 

 

173

 

Balances as of December 31, 2005 

 

 

 

1,456,479

 

755,903

 

134,147

 

(21,951

)

198,685

 

1,431,062

 

(410,727

)

3,543,598

 

 

(*)             After giving retroactive effect to the stock bonus and reverse stock split described in Note 17.1 and stock bonus described in Note 27. Preferred treasury stock shares for the years ended December 31, 2005 and 2004 are not considered to be outstanding.

F-7




 

GERDAU S/A
CONSOLIDATED STATEMENT OF CASH FLOW
for the years ended December 31, 2005, 2004 and 2003
(in thousands of U.S. Dollars, except share data)

 

 

 

2005

 

2004

 

2003

 

Cash flows from operating activities

 

 

 

 

 

 

 

Net income

 

1,117,521

 

1,158,358

 

510,164

 

Adjustments to reconcile net income to cash flows from operating activities:

 

 

 

 

 

 

 

Depreciation and amortization

 

301,762

 

269,222

 

182,403

 

Equity in earnings on unconsolidated companies, net

 

(96,476

)

(141,890

)

(22,062

)

Foreign exchange (gain) loss, net

 

(57,861

)

(30,806

)

(162,190

)

Losses (gains) on derivative instruments

 

22,000

 

(1,155

)

197,600

 

Minority interest

 

178,909

 

157,027

 

49,623

 

Deferred income taxes

 

117,750

 

77,451

 

(121,925

)

Loss (gain) on disposal of property, plant and equipment

 

4,655

 

1,143

 

(1,913

)

Provision for doubtful accounts

 

(2,863

)

5,370

 

6,714

 

Provision for contingencies

 

27,792

 

93,162

 

43,106

 

Distributions from joint ventures

 

115,828

 

82,803

 

3,620

 

Gain on change of interest (Note 4.6 (d))

 

 

(2,742

)

 

Changes in assets and liabilities:

 

 

 

 

 

 

 

Increase in accounts receivable

 

(156,261

)

(221,178

)

(80,017

)

Increase (decrease) in inventories

 

449

 

(532,769

)

(74,248

)

Increase (decrease) in accounts payable and accrued liabilities

 

(577

)

51,267

 

100,298

 

Increase (decrease) in other assets and liabilities, net

 

(68,624

)

181,763

 

(162,696

)

Purchases of short-term investments

 

(1,614,838

)

(439,905

)

(959,522

)

Proceeds from maturities and sales of short-term investments

 

455,907

 

363,472

 

1,102,314

 

Net cash provided by operating activities

 

345,073

 

1,070,593

 

611,269

 

Cash flows from investing activities

 

 

 

 

 

 

 

Additions to property, plant and equipment

 

(697,436

)

(440,967

)

(297,755

)

Proceeds from sales of property, plant and equipment

 

6,453

 

9

 

2,284

 

Payment for acquisition of:

 

 

 

 

 

 

 

North Star

 

(49,654

)

 

 

Margusa

 

 

(13,472

)

(2,234

)

Companies in North America

 

 

(298,422

)

 

Gerdau Ameristeel

 

 

 

(7,050

)

Sipar Aceros

 

(16,688

)

 

 

Diaco S.A.

 

(6,762

)

 

 

Sidelpa S.A.

 

(6,224

)

 

 

Other aquisitions

 

 

(3,846

)

(5,446

)

Cash balance of acquired companies

 

9,647

 

270

 

 

Purchases of short-term investments

 

(140,950

)

(60,051

)

 

Proceeds from maturities and sales of short-term investments

 

140,950

 

60,051

 

 

Advance payment for acquisition of investment in Colombia

 

 

(68,500

)

 

Other

 

 

 

1,692

 

Net cash used in investing activities

 

(760,664

)

(824,928

)

(308,509

)

 

 

 

The accompanying notes are an integral part of these consolidated financial statements.

 

F-8




 

GERDAU S/A
CONSOLIDATED STATEMENT OF CASH FLOW
for the years ended December 31, 2005, 2004 and 2003
(in thousands of U.S. Dollars, except share data)

 

2005

 

2004

 

2003

 

Cash flows from financing activities

 

 

 

 

 

 

 

Cash dividends and interest on equity paid

 

(395,980

)

(275,589

)

(122,262

)

Dividends paid to minority shareholdes of Gedau Ameristeel

 

(24,485

)

 

 

 

 

Purchase of treasury shares

 

(7,093

)

(9,336

)

(5,920

)

Decrease (increase) in restricted cash

 

(3,554

)

(3,958

)

13,593

 

Debt issuance

 

1,630,590

 

1,290,035

 

1,997,978

 

Repayment of debt

 

(798,411

)

(1,273,208

)

(2,126,520

)

Proceeds from issuance of common stock by Gerdau Ameristeel (Note 4.6 (d))

 

 

181,323

 

 

Proceeds from issuance of common stock by Gerdau Participações (Note 2.4)

 

221,613

 

 

 

 

 

Net related party debt loans and repayments

 

1,973

 

13,291

 

(5,956

)

Net cash provided by (used) in financing activities

 

624,653

 

(77,442

)

(249,087

)

Effect of exchange rate changes on cash

 

74,359

 

(11,773

)

(1,626

)

Increase in cash and cash equivalents

 

283,421

 

156,450

 

52,047

 

Cash and cash equivalents at beginning of the year

 

248,954

 

92,504

 

40,457

 

Cash and cash equivalents at end of the year

 

532,375

 

248,954

 

92,504

 

Supplemental cash flow data

 

 

 

 

 

 

 

Cash paid during the year for:

 

 

 

 

 

 

 

Interest (net of amounts capitalized)

 

285,164

 

115,825

 

127,413

 

Income taxes

 

341,782

 

253,890

 

100,305

 

Non-cash transactions

 

 

 

 

 

 

 

Release of judicial deposits to settle tax contingencies (Note 16)

 

 

118,587

 

 

Funds advanced to acquisiton of Diaco S.A. and Sidelpa S.A. used to settle these transactions on September 30, 2005 and November 30, 2005, respectively

 

53,605

 

 

 

 

 

 

 

The accompanying notes are an integral part of these consolidated financial statements.

 

F-9




GERDAU S.A.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
for the years ended December 31, 2005, 2004 and 2003
(in thousands of U.S. Dollars, unless otherwise stated)

1                             Operations

Gerdau S.A. is a sociedade anônima incorporated as a limited liability company under the laws of the Federative Republic of Brazil. The principal business of Gerdau S.A. (“Gerdau”) in Brazil and of its subsidiaries in Canada, Chile, the United States, Uruguay, and as from this year also in Colombia and Argentina (collectively the “Company”) comprises the production of crude steel and related long rolled products, drawn products and long specialty products. The Company produces steel mainly based on the mini-mill concept, whereby steel is produced in electric arc furnaces from scrap and pig iron acquired mainly in the region where each mill operates. Gerdau also operates plants which produce steel from iron ore in blast furnaces and through the direct reduction process.

The Company manufactures steel products for use by civil construction, manufacturing, agribusiness as well as specialty steel products. The markets where the Company operates are located in Brazil, the United States, Canada and Chile and, to a lesser extent, in Colombia, Argentina and Uruguay.

2                             Basis of presentation

2.1                   Statutory records

The accompanying consolidated financial statements have been prepared in accordance with generally accepted accounting principles in the United States (“U.S. GAAP”), which differ in certain aspects from the accounting practices adopted in Brazil (“Brazilian GAAP”) applied by the Company in the preparation of its statutory financial statements and for other legal and regulatory purposes. The consolidated financial statements for statutory purposes are prepared in Brazilian reais.

2.2                   Currency translation

The Company has selected the United States dollar as its reporting currency. The U.S. dollar amounts have been translated, following the criteria established in  Statement of Financial Accounting Standards (“SFAS”) No. 52, “Foreign Currency Translation” from the financial statements expressed in the local currency of the countries where Gerdau and each subsidiary operates.

The Company’s main operations are located in Brazil, the United States, Canada and Chile. The local currency is the functional currency for those operations. Their financial statements, except for those of the subsidiaries located in the United States, which already prepare their financial statements in United Stated dollars, are translated from the functional currency into the United States dollar. Assets and liabilities are translated at the exchange rate in effect at the end of each year. Average exchange rates are used for the translation of revenues, expenses, gains and losses in the statement of income. Capital contributions, treasury stock transactions and dividends are translated using the exchange rate as of the date of the transaction. Translation gains and losses resulting from the translation methodology described above are recorded directly in “Cumulative other comprehensive loss” within shareholders’ equity. Gains and losses on foreign currency denominated transactions are included in the consolidated statement of income.

2.3                   Controlling shareholder

As of December 31, 2005, the Company’s parent, Metalúrgica Gerdau S.A. (“MG”, collectively with its subsidiaries and affiliates, the “Conglomerate”) owned 44.80% (2004 - 44.76%) of the total capital of the Company. MG’s share ownership consisted of 75.73% (2004 - 75.75%) of the Company’s voting common shares and 28.38% (2004 - 28.30%) of its non-voting preferred shares.

F-10




 

2.4                   Corporate Restructuring

In December 2004, the investments in Gerdau Açominas S.A. (“Gerdau Açominas”) and 22% of total shares of Gerdau Internacional Empreendimentos Ltda previously held directly by Gerdau S.A. were transferred to its wholly-owned subsidiary Gerdau Participações S.A. For statutory purposes, such investments were valued at their fair value through an appraisal report based on projections of expected cash flows discounted to present values. The difference between the book value and the fair value of the investments resulted in a deferred capital gain on the Company’s investment in Gerdau Participações S.A. originally equal to goodwill recorded by Gerdau Participações S.A. Goodwill at December 31, 2005 amounts to R$ 2,613,751 thousand (equivalent to $ 1,116,653 at the exchange rate as of December 31, 2005).

In May 2005, Gerdau Participações S.A. issued new shares to an unrelated party in exchange for cash and was subsequently merged with Gerdau Açominas. As a result of the issuance of shares, the Company recorded a gain in the amount of US$ 129,950. The Company, following the guidance of  Staff Accounting Bulletin (“SAB”) 5-H, concluded that such gain should be recognized in shareholders’ equity under “Gain on change in interest”.

Pursuant to SFAS 109 “Accounting for Income Taxes”, no deferred tax was recorded and tax effects from amortization of goodwill are being recognized when realized on the tax return over a 10 year period.

Up to July 28, 2005, Gerdau Açominas was the legal entity that carried out all operational steel business in Brazil as well as holding 22% of the total shares of Gerdau Internacional Empreendimentos Ltda. On July 29, 2005 certain assets and liabilities of Gerdau Açominas were spun-off to other four newly created entities: Gerdau Aços Longos S.A. (“Gerdau Aços Longos”), Gerdau Aços Especiais S.A. (“Gerdau Aços Especiais”), Gerdau Comercial de Aços S.A. (“Gerdau Comercial de Aços”) and Gerdau América do Sul Participaçoes S.A. (“Gerdau América do Sul Participações”). As a result of such spin-off assets and liabilities were grouped in separate legal entities considering the nature of operations carried out by each entity as follows:

Legal entity

 

Nature of operations performed

Gerdau Açominas

 

Steel production in the Ouro Branco mill

Gerdau Aços Longos

 

Production of long steel in Brazil

Gerdau Aços Especiais

 

Production of specialty steel in Brazil

Gerdau Comercial de Aços

 

Retail sale of steel products in Brazil

Gerdau América do Sul Participações

 

Holding of 22% of the shares in Gerdau Internacional Empreendimentos

 

Assets and liabilities spun-off from Gerdau Açominas to the other entities continue to be recorded at its cost basis at Gerdau Açominas and no gain or loss has been recognized as result of this transaction.

F-11




 

3                             Significant accounting policies

The following is a summary of the significant accounting policies adopted in the preparation of the consolidated financial statements.

3.1                   Consolidation

The accompanying consolidated financial statements include the accounts of the Company and its majority-owned operational subsidiaries, as follows:

 

Percentage of interest (%)

 

 

 

2005

 

2004

 

 

 

 

 

 

 

Aceros Cox S.A. (Chile)

 

98

% (*)

100

 

Diaco S.A. (Colombia) (“Diaco”) (See Note 4.1)

 

57

 

 

Gerdau Ameristeel Corporation (Canada) (“Gerdau AmeriSteel”) and its subsidiaries:

 

65

(*)

67

 

Ameristeel Bright Bar Inc. (USA)

 

65

(*)

67

 

Gerdau Ameristeel MRM Special Sections Inc. (Canada)

 

65

(*)

67

 

Gerdau Ameristeel Perth Amboy Inc. (USA)

 

65

(*)

67

 

Gerdau Ameristeel Sayreville Inc. (USA)

 

65

(*)

67

 

Gerdau Ameristeel US Inc. (USA)

 

65

(*)

67

 

Gerdau Açominas S.A. (Brazil) (See Note 2.4)

 

89

(*)

92

 

Gerdau Aços Longos S.A. (Brazil) (See Note 2.4)

 

89

(*)

 

Gerdau Aços Especiais S.A. (Brazil) (See Note 2.4)

 

89

(*)

 

Gerdau Comercial de Aços S.A. (Brazil) (See Note 2.4)

 

89

(*)

 

Gerdau América do Sul Participações S.A. (Brazil) (See Note 2.4)

 

89

(*)

 

Gerdau Aza S.A. (Chile)

 

98

(*)

100

 

Gerdau Internacional Emprendimentos Ltda. (Brazil) and its wholly owned subsidiary Gerdau GTL Spain S. L. (Spain) and subsidiaries

 

98

(*)

100

 

Gerdau Laisa S.A. (Uruguay)

 

98

(*)

99

 

Maranhão Gusa S.A. — Margusa (Brazil)

 

89

(*)

100

 

Seiva S.A. — Florestas e Indústrias (Brazil) and subsidiaries

 

97

 

97

 

Sipar Aceros S.A. (Argentina) (“Sipar Aceros”) (See Note 4.2)

 

72

 

38

 

Sidelpa S.A. (Colombia) (“Sidelpa”) (See Note 4.1)

 

95

 

 


(*) As result of the sale of shares described in Note 2.4 the interest of the Company in the holding company Gerdau Participações S.A. and its subsidiaries has been diluted. Such dilution resulted in a decrease in the interest as compared to the interest previously held.

The consolidated financial statements include all the companies in which the Company has a controlling financial interest through direct or indirect ownership of a majority voting interest. The consolidated financial statements include, in addition to the operational companies presented in the table above, all the other companies that meet the criteria for consolidation under US GAAP, which consist of holding companies which invest in the operating companies and carry out financing transactions.

During the year ended December 31, 2004 the Company acquired Margusa (Note 4.7) and Gerdau Ameristeel acquired certain operating assets and liabilities of Gate City and RJ Rebar, Inc. (Note 4.3), of North Star Steel (Note 4.4) and of Potter Form & Tie Co. (Note 4.5). During the year ended December 31, 2005 the Company acquired controlling interest in Diaco (Note 4.1), Sidelpa (Note 4.1) and in Sipar Aceros (Note 4.2), which in the case of Sipar

F-12




Aceros was accounted for equity method through the date of acquisition of the controlling interest. The results of those business acquired are consolidated as from the respective dates of acquisition.

All significant intercompany balances and transactions have been eliminated on consolidation.

3.2                   Use of estimates

The preparation of financial statements in accordance with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosures of contingent assets and liabilities as of the dates of the financial statements and the reported amounts of revenues and expenses during the reporting periods. Significant estimates include, but are not limited to, the allowance for doubtful accounts, impairment of goodwill and of long-lived assets, computation of fair value of assets and liabilities of companies acquired and of derivative instruments, useful lives of long-lived assets, valuation allowances for income taxes, actuarial assumptions (utilized in the calculation of employee benefit obligations), contingencies and environmental liabilities. Actual results could differ from those estimates.

3.3                   Cash and cash equivalents

Cash and cash equivalents are carried at cost plus accrued interest. Cash equivalents are considered to be all highly liquid temporary cash investments, mainly time deposits, with original maturity dates of three months or less.

3.4                   Short-term investments

Short-term investments consist of bank certificates of deposit and trading securities consisting of: Brazilian government debt securities, shares in investment funds managed by commercial banks, shares of a fund administered by a related party for the exclusive use of the Company (Note 9) as well as equity securities. The certificates of deposit and trading debt securities have maturities ranging from four months to one year at the time of purchase. Certificates of deposit are stated at cost plus accrued interest. Trading securities are recorded at fair value with changes in fair value recognized in the consolidated statement of income. During the years ended December 31, 2005 and 2004 the Company held available for sale securities consisting of investment grade variable rate debt obligations, which are asset-backed. No available for sale securities were held at year-end.

3.5                   Trade accounts receivable

Accounts receivable are stated at estimated realizable values. Allowances are provided, when necessary, in an amount considered by management to be sufficient to meet probable future losses related to uncollectible accounts.

3.6                   Inventories

Inventories are valued at the lower of cost or replacement or realizable value. Cost is determined using the average cost method.

3.7                   Property, plant and equipment

Property, plant and equipment are recorded at cost, including capitalized interest incurred during the construction phase of major new facilities. Interest capitalized on loans denominated in reais includes the effect of indexation of principal required by certain loan agreements. Interest capitalized on foreign currency borrowings excludes the effects of foreign exchange gains and losses.

Depreciation is computed under the straight-line method at rates which take into consideration the useful lives of the related assets: 10 to 30 years for buildings and improvements, 4 to 20 years for machinery and equipment, 10 to 20

F-13




years for furniture and fixtures, and 3 to 5 years for vehicles and computer equipment. Assets under construction are not depreciated until they are placed into service. Major renewals and improvements are capitalized. Expenditures for maintenance and repairs are charged to expense as incurred. Any gain or loss on the disposal of property plant and equipment is recognized on disposal.

The Company periodically evaluates the carrying value of its long-lived assets for impairment. The carrying value of a long-lived asset or group of such assets is considered impaired by the Company when the anticipated undiscounted cash flow from such asset(s) is separately identifiable and less than the carrying value. In that event, a loss would be recognized based on the amount by which the carrying value exceeds the fair market value of the long-lived asset. Fair market value is determined primarily using discounted anticipated cash flows. No impairment losses have been recorded for any of the periods presented.

3.8                   Equity investments

Investments in entities where the Company owns 20% to 50% of the voting interest or where the Company has the ability to exercise significant influence are accounted for under the equity method. As of December 31, 2005 and 2004, the Company’s equity investments are comprised of: (a) 38.18% interest in the capital of Sipar Aceros until September 15, 2005, when this company started to be consolidated (see Note 4.2), (b) a 50.00% interest in each of Gallatin Steel Company, Bradley Steel Processors and MRM Guide Rail, 50% owned joint-ventures in the United States (c) a 50.00% interest in Armacero Industrial y Comercial Limitada (Chile) and (d) 51.82% interest in Dona Francisca Energética S.A (Brazil) (“Dona Francisca”).

In accordance with an agreement between the shareholders of Dona Francisca, the principal operational and financial decisions including the selection of members of the Board of Directors, requires the approval of at least 65% of voting shares. In accordance with EITF 96-16 “Investor’s Accounting for a Investee When the Investor Has a Majority of the Voting Interest but Minority Shareholder or Shareholders Have Certain Approval or Veto Rights”, because the minority interest shareholders have certain approval or veto rights, the results of Dona Francisca have not been consolidated, but included as an equity investment and accounted for using the equity method of accounting.

3.9                   Investments at cost

Investments at cost consists of investments in entities where the Company owns less than 20% of the voting interest, including tax incentives to be utilized in government approved projects, and does not have the ability to exercise significant influence. The investments are stated at cost and reduced by valuation allowances based on management estimates of realizable values.

3.10            Goodwill

Goodwill represents the cost of investments in excess of the fair value of net identifiable assets acquired and liabilities assumed.

The Company adopts SFAS No. 142 (“SFAS 142”), “Goodwill and Other Intangible Assets”. Under this standard, goodwill, including goodwill recognized for business combinations consummated before initial application of the standard, is no longer amortized but is tested for impairment at least annually, using a two-step approach that involves the identification of “reporting units” and the estimation of fair value.

During the years ended December 31, 2004 and 2003 goodwill was tested for impairment and no impairment charges were recorded. As described in Note 12, an impairment loss of $13,038 has been recognized during the year ended December 31, 2005 with respect to goodwill allocated to Margusa.

F-14




 

3.11            Pension and other post-retirement benefits

The Company accrues its pension and other post-retirement benefits obligations in accordance with SFAS No. 87, “Employers’ Accounting for Pensions” and SFAS No. 106, “Employers’ Accounting for Postretirement Benefits Other Than Pensions”, respectively (Note 13).

The cost of pensions and other post-retirement benefits is actuarially determined using the projected unit credit method based on management’s best estimates of expected investment performance for funded plans, salary increases, retirement ages of employees and expected health care costs. Assets of funded pension plans are valued at fair value. The excess of the net actuarial gains or losses over 10% of the greater of the benefit obligation and the fair value of the assets is amortized over the average remaining service period of the active employees (corridor approach). Past service costs from plan amendments are amortized on a straight-line basis over the average remaining service period of the active employees.

An additional minimum liability is recognized in “Cumulative other comprehensive loss” in shareholders’ equity if the accumulated benefit obligation (“ABO”) exceeds the fair value of plan assets, and this amount is not covered by the pension liability recognized in the balance sheet. An additional minimum liability has been recognized as of December 31, 2005, 2004 and 2003 in relation to pension plans offered to employees in North America.

3.12            Compensated absences

Compensated absences are accrued over the vesting period.

3.13            Stock based compensation plans

Gerdau Ameristeel and its subsidiaries and Gerdau (as from April 30, 2003) maintain stock based compensation plans (Note 25). The Company accounts for the stock-based compensation plans under Accounting Principles Board Opinion (“APB”) No. 25 “Accounting for Stock Issued to Employees” and related interpretations. SFAS No. 123 “Accounting for Stock-Based Compensation”, as amended  by SFAS No. 148 “Accounting for Stock-Based Compensation — Transition and Disclosure”, allows companies to continue following the accounting guidance of APB 25 but requires pro forma disclosures of net income and earnings per share for the effects on compensation had the fair value method prescribed by SFAS No. 123 been adopted. The Company adopted SFAS No. 123R, “Share-Based Payment” (“SFAS 123R”) on January 1, 2006, and will recognize the expense associated with its stock option and similar plans using a fair value-based method beginning on January 1, 2006 (see discussion of “Recent accounting pronouncements not yet adopted” below).

The following table illustrates the effects on net income and on earnings per share if the fair value method had been applied.

 

F-15




 

 

2005

 

2004

 

2003

 

 

 

 

 

 

 

 

 

Net income as reported

 

1,117,521

 

1,158,358

 

510,164

 

Reversal of stock-based compensation cost included in the determination of net income as reported

 

173

 

194

 

124

 

 

 

 

 

 

 

 

 

Stock-based compensation cost following the fair value method

 

(1,202

)

(998

)

(556

)

Pro-forma net income

 

1,116,492

 

1,157,554

 

509,732

 

 

 

 

 

 

 

 

 

Earnings per share - basic

 

 

 

 

 

 

 

Common - As reported and pro-forma

 

1.68

 

1.74

 

0.76

 

Preferred - As reported and pro-forma

 

1.68

 

1.74

 

0.76

 

 

 

 

 

 

 

 

 

Earnings per share - diluted

 

 

 

 

 

 

 

Common

 

 

 

 

 

 

 

As reported

 

1.67

 

1.74

 

0.76

 

Pro-forma

 

1.67

 

1.74

 

0.76

 

 

 

 

 

 

 

 

 

Preferred

 

 

 

 

 

 

 

As reported

 

1.67

 

1.74

 

0.76

 

Pro-forma

 

1.67

 

1.74

 

0.76

 

 

Gerdau Ameristeel also offers several shared based compensation plans. For the plans described in Note 25.2 as 2005 LTI Plan, 2004 Stakeholder Plan, Ameristeel Plan, SAR Plan, and Equity Ownership Plan an expense is recognized over the vesting period at the amount of the fair value of the instrument at the date of grant which is subsequently marked-to-market.

3.14            Revenue recognition

Revenues from sales of products are recognized upon delivery to customers, when title is transferred and the client has assumed the risk and rewards of ownership in accordance with the contractual terms.

3.15            Income taxes

The Company accounts for income taxes in accordance with SFAS No. 109, “Accounting for Income Taxes”, which requires the application of the liability method of accounting for income taxes. Under this method, a company is required to recognize a deferred tax asset or liability for all temporary differences. Deferred tax assets and liabilities are measured using enacted tax rates in effect for the year in which those temporary differences are expected to be recovered or settled. Under SFAS No. 109, the effect on deferred tax assets and liabilities of changes in tax rates is recognized in income for the period that includes the enactment date.

Deferred tax assets are reduced through the establishment of a valuation allowance, as appropriate, if, based on the weight of available evidence, it is more likely than not that the deferred tax asset will not be realized.

F-16




 

3.16            Earnings per share

The Company calculates earnings per share in accordance with SFAS No. 128, “Earnings Per Share”.

Basic EPS excludes dilution, while diluted EPS reflects the potential dilution resulting from options granted during those years to acquire shares of Gerdau S.A and, during the year ended December 31, 2005, the potential dilution from the potential settlement in shares of Gerdau S.A. of the commitment to acquire additional shares of Diaco (Note 4.1) and of the options granted to minority shareholders of Sipar Aceros to sell additional shares to the Company (Note 4.2). The Company uses the “treasury stock” method to compute the dilutive effect of those instruments.

All EPS data is calculated giving retroactive effect to the stock bonus approved on April 29, 2004 and on March 31, 2005 (Note 17.1). EPS is presented on a per share basis (Note 19).

3.17            Dividends and interest on equity

The Company’s By-Laws require it to pay to its Common and Preferred shareholders annual dividends of at least of 30% of net income calculated in accordance with the provisions of the Brazilian Corporate Law. Approval of the payment of such dividends is granted at the Annual General Meeting, which must be held on or before April 30 of each year. Dividends are payable in Brazilian reais and reflected in the financial statements once declared by the Annual General Meeting.

Brazilian corporations are permitted to distribute interest on equity, similar to a dividend distribution, which is deductible for income tax purposes. The amount payable may not exceed 50% of the greater of net income for the year or retained earnings, as measured under Brazilian Corporate Law. It also may not exceed the product of the Taxa de Juros Longo Prazo (“TJLP”) (long-term interest rate) and the balance of shareholders’ equity, as measured under Brazilian Corporate Law.

Payment of interest on equity is beneficial to the Company when compared to making a dividend payment, since it recognizes a tax deductible expense on its income tax return for such amount. The related tax benefit is recorded in the consolidated statement of income. Income tax is withheld from the stockholders with respect to interest on equity at the rate of 15%.

3.18            Environmental and remediation costs

Expenditures relating to ongoing compliance with environmental regulations, designed to minimize the environmental impact of the Company’s operations, are capitalized or charged against earnings, as appropriate. The Company provides for potential environmental liabilities based on the best estimate of potential clean-up and remediation estimates for known environmental sites. Management believes that, at present, each of its facilities is in substantial compliance with the applicable environmental regulations.

3.19            Advertising costs

Advertising costs included in selling and marketing expenses were $25,661, $13,656 and $12,884 for the years ended December 31, 2005, 2004, and 2003 respectively. No advertising costs have been deferred.

3.20              Treasury stock

Common and preferred shares reacquired are recorded under “Treasury stock” within shareholders’ equity at cost. Sales of treasury stock are recorded at the average cost of the shares in treasury held at such date. The difference between the sale price and the average cost is recorded as a reduction or increase in additional paid-in capital.

F-17




 

3.21            Derivative financial instruments

Derivative financial instruments that do not qualify for hedge accounting are recognized on the balance sheet at fair value with unrealized gains and losses recognized in the statement of income.

To qualify as a hedge, the derivative must be (i) designated as a hedge of a specific financial asset or liability at the inception of the contract, (ii) effective at reducing the risk associated with the exposure to be hedged, and (iii) highly correlated with respect to changes either in its fair value in relation to the fair value of the item being hedged or with respect to changes in the cash flows, both at inception and over the life of the contract.

The Company held derivatives (swaps) which qualified as cash flows hedges only in the subsidiaries in North America in the year ended December 31, 2003. Swaps are recognized on the balance sheet at fair value with unrealized gains and losses on the mark-to market valuation of the swaps qualifying for cash flow hedge recorded in other comprehensive income (loss) except for any ineffective portion which is recorded against income. Derivatives that did not qualify as cash flow hedge are recognized at fair value on the balance sheet with unrealized gains and losses recognized in the consolidated statement of income.

3.22            Statement of cash flows

In prior years, the Company presented cash flows relating to trading securities as cash flows from investing activities. These consolidated financial statements have been revised to reflect the cash flows from such securities as operating cash flows. This change resulted in a decrease and increase in operating cash flows for the years ended December 31, 2004 and 2003  of $ 76,433 and $ 142,792, respectively, with a corresponding opposite effect on investing cash flows.

3.23            Recent accounting pronouncements

In January 2003, the Financial Accounting Standards Board (“FASB”) issued Interpretation No. 46 (FIN 46), “Consolidation of Variable Interest Entities, an interpretation of ARB No. 51”. In December 2003, the FASB issued a revised version of FIN 46, FIN 46-R. The primary objectives of FIN 46-R are to provide guidance on the identification of entities for which control is achieved through means other than through voting rights (variable interest entities or VIEs) and how to determine when and which entity should consolidate the VIE (the primary beneficiary). This new model for consolidation applies to an entity in which either (1) the equity investors (if any) do not have a controlling financial interest or (2) the equity investment at risk is insufficient to finance that entity’s activities without receiving additional subordinated financial support from other parties. In addition, FIN 46-R requires that the primary beneficiary and all other enterprises with a significant variable interest in a VIE make additional disclosures regarding the nature, purpose, size and activities of the VIE and the enterprise’s maximum exposure to loss as a result of its involvement with the VIE.

The Company adopted FIN 46-R as of January 1, 2004 and has concluded that it does not have any interest on VIEs.

3.24            Recent accounting standards not yet adopted

In December 2004, the FASB issued its Statements of Financial Accounting Standards (“SFAS”) No. 153, Exchanges of Nonmonetary Assets, an amendment of APB Opinion No. 29, which eliminates the exception from fair value measurements for nonmonetary exchanges of similar productive assets and replaces it with an exception for exchanges that do not have commercial substance. A nonmonetary exchange has commercial substance if the future cash flows of the entity are expected to change significantly as a result of the exchange. SFAS no. 153 is effective for nonmonetary asset exchanges occurring in fiscal periods beginning after June 15, 2005, with earlier adoption permitted. The company does not believe that the adoption of SFAS No. 153 will have a material impact on the company’s consolidated financial position or results of operations.

F-18




On December 16, 2004, the FASB issued its SFAS No. 123 (revised 2004), Share-Based Payment (Statement 123R), which addresses the accounting for employee stock options and eliminates the alternative to use Option 25’s intrinsic value method of accounting that was provided in Statement 123 as originally issued. This statement requires a public entity to measure the cost of employee services received in exchange for an award of equity instruments based on the grant-date fair value of the award. That cost will be recognized over the period during which an employee is required to provide service in exchange for the award (vested period). The grant-date fair value of employee share options and similar instruments will be estimated using option-pricing models adjusted to the unique characteristics of those instruments. The implementation date of Statement 123R was originally determined to be the beginning of the first interim or annual reporting period that begins after June 15, 2005 and applies to all awards granted after the required effective date. For periods before the required effective date, the companies may elect to apply a modified version of retrospective application under which financial statements for prior periods are adjusted on a basis consistent under which pro forma disclosures required for those periods by Statement 123. On April 14, 2005 the United States Securities and Exchange Commission (“SEC”) amended the effective date to the first interim or annual reporting period of the first fiscal year beginning on or after June 15, 2005.

Had the provisions of Statement 123R been applied for the year ended December 31, 2005 stock based compensation would have been modified as presented in the pro-forma disclosures in Note 3.13.

In November 2004, the FASB issued SFAS no. 151, Inventory Costs, an amendment of ARB no. 43, Chapter 4, which requires idle facility expenses, excessive spoilage, and double freight and rehandling costs to be treated as current period charges and also requires that the allocation of fixed production overheads to the costs of conversion be based on the normal capacity of the production facilities. Accounting Research Bulletin no. 43, Inventory Pricing, previously required such expenses to be treated as current period expenses only if they meet the criterion of “so abnormal”, which was not a defined term. SFAS no. 151 is effective for inventory costs incurred during fiscal years beginning after June 15, 2005, with earlier adoption permitted. The company does not believe that the adoption of SFAS no. 151 will have a material impact on the company’s consolidated financial position or results of operations.

4                             Acquisitions

4.1                   Diaco and Sidelpa

On December 23, 2004, the Company reached an agreement with the Mayaguez Group and Latin American Enterprise Steel Holding (“LAESH”), majority shareholders of Diaco and Sidelpa to buy shares owned by those investors in Diaco and Sidelpa. Diaco is the largest producer of steel and rebar in Colombia, and Sidelpa is the only producer of specialty steel in that country

Closing of the transactions was subject to several conditions precedent. Upon entering into the agreement, the Company made a deposit of $68,500 in favor of certain trusts created for this transaction. Gerdau also has committed to acquire additional shares of Diaco in a period no longer than eight years.

Diaco

During September 2005 the conditions precedent for the Diaco acquisition were met, including the execution by Diaco of a public offer in the Colombian market to acquire shares owned by minority shareholders and the delisting of Diaco from the stock exchange in Colombia. On September 30, 2005, the Company concluded all steps required to obtain a 57.11% voting and total interest in Diaco, obtaining a controlling interest. As a result,  Diaco shares acquired by the Company through Cerney Holding Limited, a wholly-owned subisidiary, were transferred from a trust to the Company, and the amount of  $49,205 was transferred from such trust to the sellers while an additional amount of $6,762 was paid in cash by the Company.

F-19




This transaction was accounted following the purchase method. No goodwill resulted from this acquisition as result of the purchase price allocation.

The table below summarizes the fair value of assets and liabilities acquired:

Current assets

 

81,522

 

Non-current assets

 

99677

 

Current liabilities

 

(53,210

)

Non-current liabilities

 

(29,993

)

Fair value of net assets acquired

 

97,996

 

% of interest acquired

 

57.11

%

Purchase price consideration, at fair value

 

55,967

 

 

As result of the conditions precedent being met, Gerdau is also obligated to purchase an additional 40.27% interest in Diaco in 2013. Gerdau has the option to anticipate such purchase by acquiring 50% of the additional interest in March 2008 and the other 50% in March 2009. Settlement of the acquisition of the additional interest can be made in cash or in shares of Gerdau at the option of the sellers. The terms of the agreement establishes a formula to determine the purchase price which is based on a minimum amount plus interest over the period from December 2004 to the date of the acquisition, and an additional price based on changes in net equity of Diaco. The Company has recorded this forward commitment to purchase additional shares at its estimated fair value which at December 31, 2005 amounts to $7,529 and is presented within “Other non-current assets” Changes in fair value have been recognized in income in “Other operating income (expenses), net”. The balance of the advance deposit originally made in December 2004, amounting to $14,895 as of December 31, 2005, is expected to be used to partially pay for the acquisition of this additional interest.

Sidelpa

On November 19, 2005, all the conditions precedent related to the acquisition of Sidelpa were met and Cerney Holding Limited obtained a 97.01% interest in Sidelpa, obtaining its control. As a result of this transaction, an amount of $4,400 was transferred form a trust to the former owners of Sidelpa, and $6,224 was paid in cash.

This transaction was accounted following the purchase method. No goodwill resulted from this transaction as a result of the purchase price allocation.

The table below summarizes the fair value of assets and liabilities acquired:

Current assets

 

21,977

 

Non-current assets

 

15,324

 

Current liabilities

 

(8,660

)

Non-current liabilities

 

(17,690

)

Fair value of net assets acquired

 

10,951

 

% of interest acquired

 

97.01

%

Purchase price consideration, at fair value

 

10,624

 

 

4.2      Sipar Aceros

On September 15, 2005, the Company entered into an agreement to acquire an additional interest of 35.98% of Sipar Aceros, a rolling steel mill located in Santa Fé, Argentina, on which the Company already had a 38.46% interest. The company paid $16,687 in cash on September 15, 2005 and will pay an additional amount of $23,947 during the next

F-20




three years without interest on those additional payments. Total consideration for the purchase of such interest, considering the financed portion of the purchase price at fair value, amounts to $37,340.

As a result of this acquisition, the Company obtained a controlling interest of 74.44%, and therefore Sipar Aceros has been consolidated as from September 15, 2005. Previous to this date, this investment was accounted for following the equity method.

This transaction was accounted under the purchase method, and an allocation of fair value of assets and liabilities was performed which resulted in the recognition of goodwill of $16,721. Goodwill has been fully allocated to the reporting unit “Sipar Aceros”, a component of the segment “South America (except Brazil)”, which represents a reporting unit as defined by SFAS No. 142 “Goodwill and Intangible Assets”.

The following table summarizes the fair value of assets and liabilities acquired in this transaction and the resulting goodwill:

Current assets

 

62,451

 

Non-current assets

 

50,262

 

Current liabilities

 

(31,389

)

Non-current liabilities

 

(16,008

)

Fair value of net assets acquired

 

65,316

 

% of interest acquired

 

35.98

%

Fair value of interest acquired on net assets

 

23,501

 

Purchase price consideration, at fair value

 

37,340

 

Put options granted to minority shareholders at the time of acquisition

 

2,881

 

Determination of goodwill

 

16,721

 

 

Under the terms of the agreements, some of the selling shareholders have options to sell additional shares of Gerdau Sipar Inversiones S.A. (parent company of Sipar Aceros) to the Company, at a fixed amount, until September 2007. Initial fair value of those put options amounting to $2,881 was considered in the purchase price consideration, and subsequent changes in their fair value are recorded in income. On December 31, 2005, the fair value of the put options amount to $5,818 and is recorded on “Other non-current liabilities”, and has generated a loss of $2,937 during 2005, recorded in “Other operating income (expenses), net”.

4.3                     Gate City and RJ Rebar, Inc

On December 10, 2004, Gerdau Ameristeel completed the acquisition of the fixed assets and working capital of Gate City’s and RJ Rebar, Inc.’s rebar fabrication facilities in the Midwest of the United States with annual production capacity of approximately 150,000 tons for approximately $16,400. As a result of this transaction, $4,748 of goodwill was recorded.

4.4                   North Star assets

On November 1, 2004, Gerdau Ameristeel completed the acquisition of four long steel product mini-mills and four downstream facilities, which are referred to as North Star Steel, from Cargill Incorporated. This acquisition increased mill manufacturing capacity by approximately 2.0 million tons for finished long steel products. The facilities consist of four long steel product mini-mills all of which are located in the United States in St. Paul, Minnesota; Wilton, Iowa; Calvert City, Kentucky; and Beaumont, Texas; and four downstream facilities also in the United States — one that processes grinding balls located in Duluth, Minnesota and three wire rod processing facilities located in Beaumont, Texas; Memphis, Tennessee; and Carrollton, Texas. The St. Paul and Wilton mini-mills have scrap shredder facilities which process raw scrap into shredded scrap to supply a large part of the mini-mills’ raw material needs. North Star’s

F-21




products are generally sold to steel service centers, steel fabricators or directly to original equipment manufacturers, for use in a variety of industries. The purchase price for the acquired assets was $266,000 in cash plus the assumption of certain liabilities of the businesses being acquired and changes in working capital from April 30, 2004 to the date of closing. $181,000 of the purchase price was for working capital computed as of April 30, 2004. On November 1, 2004, working capital of the acquired business had increased $51,790. This amount was accrued as of December 31, 2004 and paid during 2005.

The following table summarizes the fair value of assets acquired and liabilities assumed for the North Star acquisition at the date of the acquisition, November 1, 2004:

Net assets (liabilities) acquired

 

 

 

Current assets

 

325,751

 

Current liabilities

 

(67,674

)

Property, plant and equipment

 

86,244

 

Other long-term liabilities

 

(23,789

)

 

 

320,532

 

 

 

 

 

Purchase price

 

266,000

 

Plus transaction costs

 

2,742

 

Accrued working capital adjustment

 

51,790

 

 

 

320,532

 

 

No goodwill was recognized for this acquisition.

4.5                   Assets and liabilities of Potter Form & Tie Co.

On March 19, 2004 Gerdau Ameristeel concluded the acquisition of certain assets and assumed certain liabilities of Potter Form & Tie Co., a rebar fabricator with six locations throughout the Midwest of United States, for approximately $11,100. As a result of this transaction, $1,351 of goodwill was recorded.

4.6                   Gerdau Ameristeel

(a)                        On March 31, 2003 Gerdau Ameristeel completed an exchange of minority shares of its subsidiary Ameristeel Corporation (“Ameristeel”, currently named Gerdau Ameristeel US Inc.) for shares of Gerdau Ameristeel. Minority shareholders of Ameristeel, mostly executives and employees, exchanged 1,398,501 shares of Ameristeel for 13,199,260 shares of Gerdau Ameristeel, an exchange ratio of 9.4617 to one. As a result, Ameristeel became a wholly owned subsidiary of Gerdau Ameristeel, and the participation of the Company in Gerdau Ameristeel was reduced from 74% to 67%.

The exchange was accounted for as a step acquisition under the purchase method of accounting, whereby the purchase price was allocated to the net assets acquired and liabilities assumed based upon their relative fair values. Goodwill of $2,190 was created as a result of the exchange.

(b)                     On September 24, 2003, the Company purchased an additional 2,566,600 shares of Gerdau Ameristeel on the open market at a cost of $7,050. After this transaction, the Company held 69% of the outstanding shares. No goodwill resulted from the acquisition of these additional shares.

(c)                      On April 14, 2004, Gerdau Ameristeel issued 26,800,000 common shares. The price was set at Cnd$4.90 per share ($3.64 at the exchange rate on the date of the transaction), the closing price of the common shares of Gerdau Ameristeel on the Toronto Stock Exchange on March 31, 2004.

F-22




All the shares were acquired by the Company for a total purchase price of $97,771, and, as a result of the transaction, the Company increased its interest in Gerdau Ameristeel from 69% to 72%. The transaction was accounted as a step acquisition and the purchase price has been allocated to assets acquired and liabilities assumed. No goodwill resulted from the purchase price allocation.

(d)                     On October 15, 2004, Gerdau Ameristeel issued 70,000,000 common shares at a value of Cdn $5.90 per share ($4.70 per share at the exchange rate on the date of the transaction) totaling net proceeds of approximately $322,700 after deducting underwriters’ fees and estimated expenses. Gerdau purchased 35,000,000 of the common shares, representing 50% of the total common shares offered, for total net proceeds of $161,350 also after deducting underwriters’ fees and expenses. As a result of acquiring a percentage below its previous holding of shares in Gerdau Ameristeel, Gerdau’s interest in Gerdau Ameristeel was diluted to approximately 67%.

Subsequently, on November 18, 2004, the underwriters of the public offering of common shares above exercised their over-allotment option to purchase an additional 4,381,000 common shares of Gerdau Ameristeel at the initial public offering price of Cdn $5.90 per share. As agreed to in a subscription agreement with Gerdau Ameristeel, Gerdau S.A. purchased the same number of additional common shares as the underwriters pursuant to the exercise of their over-allotment option at $4.70 per share, the U.S. dollar equivalent of the public offering price. The net proceeds to Gerdau Ameristeel after deducting underwriters’ fees and estimated expenses amounted to $39,946 of which $19,973 were paid by Gerdau. As a result of acquiring a percentage below to its previous holding of shares in Gerdau Ameristeel, Gerdau’s interest in Gerdau Ameristeel was diluted to approximately 66.5%.

As the new shares were issued at a price higher than the average carrying amount of the shares held by the Company, Gerdau recorded a gain in the amount of $2,742 presented as “Gain on change of interest” in the consolidated statement of income.

4.7      Margusa

On November 18, 2003, the Company exchanged certain forestry holdings in exchange for 1,776,638 newly issued shares of Margusa, a producer of pig iron obtaining a 17% interest in total and voting interest in Margusa. On December 2, 2003, the Company signed a purchase agreement to buy the remaining shares of Margusa for $18,000. The cash portion is payable in 8 installments with the first paid on December 2003 and the remaining 7 installments payable during 2004. At December 31, 2003, the Company recorded the investment in Margusa at cost ($16,300) represented by a cash payment of $2,234 (corresponding to the first of eight installments  due) and the value of the forestry holdings transferred to Margusa of $14,066.

Control was transferred to the Company on January 5, 2004, which is considered the acquisition date for accounting purposes. As from that date, the financial statements of Margusa have been consolidated. The purchase price was finally reduced to $16,337 as a result of contractually agreed adjustments.

The following table summarizes the fair value of assets acquired and liabilities assumed for Margusa at the date of the acquisition:

Net assets (liabilities) acquired

 

 

 

Current assets

 

2,365

 

Current liabilities

 

(2,683

)

Property, plant and equipment

 

7,567

 

Goodwill

 

11,158

 

Other long-term liabilities

 

(2,070

)

Net assets acquired and purchase price

 

16,337

 

 

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4.8                   Açominas

Common control transaction during the year ended December 31, 2003

On November 28, 2003 Gerdau transferred all the assets and liabilities of its steel operations in Brazil to its subsidiary Aço Minas Gerais S.A. - Açominas (“Açominas”) as a capital contribution. The other shareholders made no contributions and as a result Gerdau increased its ownership in voting and total shares of Açominas from 79% to 92%. The company was renamed Gerdau Açominas S.A. (“Gerdau Açominas”).

In accordance with SFAS 141, this transaction is defined as a common control transaction (because the transaction did not involve the acquisition of shares held by minority shareholders, but rather the issuance of new shares to the Company by Açominas) and is accounted for using the carrying value of assets and liabilities being transferred. The decrease in the minority interest in Açominas as the result of the increase in participation from 79% to 92% exceeds the increase in minority interest resulting from transferring net assets previously wholly owned to Açominas on which the Company has, as the result of the transaction, a 92% participation. The resulting net credit amounted to $130,034 and was allocated, considering deferred income tax effects, to reduce the carrying value of property, plant and equipment of Gerdau Açominas.

4.9      Pro-forma financial data (Unaudited)

The following unaudited pro forma data summarizes information about the results of operations of the Company for the periods indicated as if the acquisition of Diaco, Sidelpa and Sipar Aceros had been completed as of January 1, 2004. The pro forma information gives effect to actual operating results prior to the acquisition adjusted to include primarily adjustments for amortization of property, plant and equipment considering its estimated fair value. The unaudited pro forma financial information is not necessarily indicative of the results of operations as it would have been had the transaction been effected on the assumed date or the results that may be achieved in the future.

 

2005

 

2004

 

Net Sales

 

9,286,477

 

7,263,243

 

Net Income

 

1,152,866

 

1,195,681

 

Earnings per share

 

 

 

 

 

Common and preferred - basic

 

1.74

 

1.80

 

Common and preferred - dilluted

 

1.73

 

1.79

 

 

5          Short-term investments

 

2005

 

2004

 

Investment funds

 

295,888

 

119,620

 

Brazilian government debt securities

 

803,560

 

73,127

 

Debt securities

 

604,668

 

88,922

 

Equity securities

 

57,305

 

122,843

 

 

 

1,761,421

 

404,512

 

 

F-24




 

6                             Trade accounts receivable, net

 

2005

 

2004

 

Trade accounts receivable

 

814,030

 

869,020

 

Less: allowance for doubtful accounts

 

(34,504

)

(33,536

)

 

 

779,526

 

835,484

 

 

7                             Inventories

 

2005

 

2004

 

Finished products

 

642,545

 

648,069

 

Work in process

 

250,144

 

255,862

 

Raw materials

 

555,783

 

488,326

 

Packaging and maintenance supplies

 

171,669

 

176,501

 

Advances to suppliers of materials

 

42,320

 

25,360

 

 

 

1,662,461

 

1,594,118

 

 

8                             Tax credits

Current assets

 

 

 

 

 

 

 

2005

 

2004

 

Brazilian value-added tax on sales and services - ICMS

 

26,487

 

36,747

 

Brazilian excise tax - IPI

 

584

 

1,246

 

Brazilian withholding taxes

 

12,740

 

3,080

 

Brazilian tax for financing of social integration program - PIS

 

8,476

 

13,599

 

Brasilian tax for social security financing - COFINS

 

19,191

 

21,210

 

Other

 

10,965

 

26

 

 

 

78,443

 

75,908

 

 

Non-current assets

 

 

 

 

 

 

 

2005

 

2004

 

Brazilian value-added tax on sales and services - ICMS

 

44,164

 

23,368

 

Brazilian tax for financing of social integration program - PIS

 

41,221

 

 

Brasilian tax for social security financing - COFINS

 

17,457

 

 

 

 

102,842

 

23,368

 

 

F-25




 

9                             Balances and transactions with related parties

 

2005

 

2004

 

Other non-current assets

 

 

 

 

 

Loans and advances to directors

 

559

 

947

 

Intercompany debt - MG

 

58

 

100

 

Receivable from Fundação Gerdau

 

126

 

491

 

 

 

 

 

 

 

Other current liabilities

 

 

 

 

 

Payable to Florestal Rio Largo Ltda.

 

51

 

 

Payable to Santa Felicidade S.A.

 

4

 

 

Payable to Sipar Aceros S.A.

 

 

74

 

 

In addition to the balances in the table presented above:

·                  Banco Gerdau S.A. is a wholly owned subsidiary of MG and is the administrator of investment funds for the exclusive use of the Company. The funds administered as of December 31, 2005 amounted to $1,281,498 (2004 - $80,479) and its investments consist of time deposits and debentures issued by major Brazilian banks, and treasury bills issued by the Brazilian government. Income earned on the Company’s investment in the fund aggregated $111,737 in 2005, $18,941 in 2004 and $13,265 in 2003, representing average yields of 16.2%, 15.8% and 25.8%, respectively.

·                  INDAC — Indústria, Administração e Comércio S.A., a holding company controlled by the Gerdau family and a shareholder of MG acts as guarantor of some debt of the Company in exchange for a fee of 1% per year of the amount of debt guaranteed. The average amount of debt guaranteed during the year ended December 31, 2005 amounted to $702,549 (2004 - $435,734).

·                  The Company paid a fee to Grupo Gerdau Empreendimentos Ltd., an affiliate holding company controlled by the Gerdau family, amounting to $246 (2004 - $226) for the use of the Gerdau name.

·                  The Company usually sell and purchase debentures issued by Gerdau S.A. to or from related parties. The Company has no obligation to repurchase any of such debentures, and purchases and sales have been made as a part of the overall management of liquidity of the Company.

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10           Property, plant and equipment, net

 

2005

 

2004

 

Buildings and improvements

 

1,062,673

 

899,419

 

Machinery and equipment

 

3,372,850

 

2,797,614

 

Vehicles

 

19,685

 

14,174

 

Furniture and fixtures

 

29,621

 

35,803

 

Other

 

234,757

 

96,386

 

 

 

4,719,586

 

3,843,396

 

Less: Accumulated depreciation

 

(2,196,841

)

(1,649,743

)

 

 

2,522,745

 

2,193,653

 

Land

 

209,023

 

222,534

 

Construction in progress

 

786,194

 

374,014

 

Total

 

3,517,962

 

2,790,201

 

 

Construction in progress as of December 31, 2005 represents principally amounts invested in the construction of a new industrial facility in the State of São Paulo, Brazil, as well as in the expansion of Ouro Branco industrial facility. The Company capitalized interest on construction in progress in the amount of $35,272 in 2005, $12,157 in 2004 and $7,112 in 2003

As of December 31, 2005, machinery and equipment with a net book value of $358,011 (2004 - $259,205) was pledged as collateral for certain long-term debt.

11                      Equity investments

 

2005

 

2004

 

 

 

 

 

 

 

Joint-ventures in the United States:

 

 

 

 

 

Gallatin Steel Company

 

137,127

 

162,312

 

MRM Guide Rail

 

6,790

 

6,631

 

Bradley Steel Processors

 

9,523

 

8,852

 

Sipar Aceros S.A.

 

 

9,368

 

Armacero Industrial y Comercial Ltda.

 

4,174

 

3,206

 

Dona Francisca Energética S.A.

 

21,745

 

17,398

 

 

 

179,359

 

207,767

 

 

The Company’s interests in the joint ventures have been accounted for using the equity method under which the Company’s proportionate share of earnings have been included in these consolidated financial statements.

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The following table sets forth selected data for the Company’s joint ventures in the United States:

 

2005

 

2004

 

Balance Sheet

 

 

 

 

 

Current assets

 

96,411

 

128,004

 

Property, plant and equipment, net

 

132,768

 

132,472

 

Current liabilities

 

31,558

 

27,517

 

Long-term debt

 

1,678

 

1,709

 

Statement of Income

 

 

 

 

 

Sales

 

443,728

 

465,493

 

Operating income

 

91,091

 

142,429

 

Income before income taxes

 

91,301

 

142,538

 

Net Income

 

91,201

 

141,474

 

 

12                      Goodwill

 

2005

 

2004

 

 

 

Long

 

North

 

South

 

 

 

Long

 

North

 

South

 

 

 

 

 

Brazil

 

America

 

America

 

Total

 

Brazil

 

America

 

America

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance at the beginning of the year

 

11,158

 

122,663

 

7,642

 

141,463

 

 

116,564

 

2,967

 

119,531

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Goodwill arising on acquisition of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Armacero Industrial y Comercial Ltda.

 

 

 

 

 

 

 

 

 

 

 

Gate City and RJ Rebar, Inc. (Note 4.3)

 

 

53

 

 

53

 

 

4,748

 

 

4,748

 

Potter Form & Tie Co (Note 4.5) 

 

 

 

 

 

 

1,351

 

 

1,351

 

Maranhão Gusa S.A. Margusa (Note 4.7)

 

 

 

 

 

11,158

 

 

 

11,158

 

Sipar Aceros S.A. (Note 4.2)

 

 

 

 

 

16,721

 

16,721

 

 

 

 

Other aquisitions

 

 

 

 

 

 

 

3,075

 

3,075

 

Impairment of Margusa goodwill

 

(13,038

)

 

 

(13,038

)

 

 

 

 

Effect of exchange rate on goodwill of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

operations in South America and Brazil

 

3,114

 

 

(459

)

2,655

 

 

 

1,600

 

1,600

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance at the end of the year

 

1,234

 

122,716

 

23,904

 

147,854

 

11,158

 

122,663

 

7,642

 

141,4

 

 

The Company performed the annual impairment test required by SFAS 142 as of December 31, 2005. The Company identified that goodwill allocated to its reporting unit Margusa (a pig iron producer reported within the reporting segment Long Brazil) acquired in 2003 has been impaired. The main reason for the goodwill impairment is the reduction in pig iron prices during 2005 in the Brazilian and foreign markets as well as the appreciation of Brazilian real against the US dollar during 2005 with both factors negatively affecting profitability of Margusa. Other brazilian pig iron producers experienced similar situations during 2005. The Company uses EBITDA multiples of comparable companies in order to estimate the fair value of its reporting units including Margusa. This computation resulted in the recognition of a loss of $13,038, recorded under “Other operating income (expenses)”, net.

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13       Accrued pension and other post-retirement benefits obligation

13.1    Summary of amounts recognized in the balance sheet

The amounts recognized in the balance sheets are as follows:

 

 

2005

 

2004

 

Non-current liabilities

 

 

 

 

 

Brazilian pension obligation (Gerdau plan)

 

7,534

 

12,751

 

North American pension obligation

 

96,060

 

58,092

 

North American obligation other than pension

 

51,133

 

49,082

 

 

 

 

 

 

 

Accrued liability related to pension and other benefit obligation

 

154,727

 

119,925

 

 

 

 

 

 

 

Non-current assets

 

 

 

 

 

Prepaid pension cost for the Brazilian plans (Gerdau Açominas plan)

 

72,498

 

53,276

 

 

 

 

 

 

 

 

13.2              Pension Plans

The Company and other related companies in the Conglomerate co-sponsor pension plans (the “Brazilian Plans”) covering substantially all employees based in Brazil, including Gerdau Açominas as from its consolidation. The Brazilian Plans consist of a plan for the former employees of Açominas and its subsidiaries (“Gerdau Açominas Plan”) and another plan for the employees of its other operations in Brazil (“Gerdau Plan”). The Brazilian Plans are mainly defined benefit plans with certain limited defined contributions. Additionally, Gerdau Ameristeel and its subsidiaries sponsor defined benefit plans (the “North American Plans”) covering the majority of their employees. Contributions to the Brazilian Plans and the North American Plans are based on actuarially determined amounts.

Contributions to the Brazilian Plans for defined contribution participants are based on a specified percentage of employees’ compensation and totaled $1,703 in 2005, $960 in 2004 and $697 in 2003. Contributions to and expenses for defined contribution retirement plans of employees of the subsidiaries in the United States and Canada amounted to $5,400,  $3,400 and $2,600 in 2005, 2004 and 2003, respectively.

Brazilian Plans

Net periodic pension benefit relating to the defined benefit component of the Brazilian Plans was as follows:

 

 

2005

 

2004

 

2003

 

Service cost

 

10,133

 

6,838

 

5,374

 

Interest cost

 

31,200

 

22,341

 

16,057

 

Expected return on plan assets

 

(50,090

)

(35,542

)

(21,712

)

Plan participants’ contributions

 

(2,155

)

(1,778

)

(1,375

)

Amortization of unrecognized gains and losses, net

 

(1,830

)

(2,434

)

(1,569

)

Amortization of prior service cost

 

467

 

293

 

941

 

Amortization of unrecognized transition benefit

 

(349

)

(299

)

(284

)

Net pension benefit

 

(12,624

)

(10,581

)

(2,568

)

 

F-29




 

The funded status of the defined benefit components of the Brazilian Plans was as follows:

 

 

2005

 

2004

 

Plan assets at fair value

 

502,076

 

372,043

 

Projected benefit obligation

 

328,789

 

253,593

 

Funded status

 

173,287

 

118,450

 

 

 

 

 

 

 

Unrecognized net transition benefit

 

(2,253

)

(2,307

)

Unrecognized prior service cost

 

8,036

 

7,515

 

Unrecognized net gains

 

(114,106

)

(83,133

)

Amounts recognized in the balance sheet, net

 

64,964

 

40,525

 

 

Additional information for the Brazilian Plans is as follows:

 

 

2005

 

2004

 

Change in benefit obligation

 

 

 

 

 

Benefit obligation at the beginning of the year

 

253,593

 

198,789

 

Service cost

 

10,133

 

6,838

 

Interest cost

 

31,200

 

22,341

 

Actuarial loss

 

6,561

 

7,235

 

Benefits paid

 

(8,183

)

(6,144

)

Plan amendments (a)

 

 

3,957

 

Effect of exchange rate changes

 

35,485

 

20,577

 

Benefit obligation at the end of the year

 

328,789

 

253,593

 

 

 

2005

 

2004

 

Change in plan assets

 

 

 

 

 

Fair value of plan assets at the beginning of the year

 

372,043

 

291,120

 

Actual return on plan assets

 

77,512

 

51,280

 

Employer contributions

 

5,647

 

4,447

 

Plan participants’ contributions

 

2,155

 

1,778

 

Benefits paid

 

(8,183

)

(6,144

)

Effect of exchange rate changes

 

52,902

 

29,562

 

Fair value of plan assets at the end of the year

 

502,076

 

372,043

 

 

 

 

 

 

 

 

 

 

 

 

 

Expected benefit payments

 

 

 

 

 

2006

 

 

 

9,680

 

2007

 

 

 

12,344

 

2008

 

 

 

14,167

 

2009

 

 

 

15,981

 

2010

 

 

 

17,898

 

2011 - 2015

 

 

 

128,133

 

 

F-30




 

(a) During 2004 amendments were introduced to the terms of the Gerdau Plan which include deferred benefits proportional to time of service, modification of withdrawal provisions, pension benefits in case of death as result of labor accidents, and changes in minimum benefits. The effect of the amendments was deferred and is being recognized as part of the pension benefit costs during the expected average future service time of the participants (approximately 16 years).

The assumptions used for the defined benefit component of the Brazilian Plans are presented below. The rates presented below are nominal rates and consider annual inflation of 5%.

Assumptions used to determine benefit obligations (in % per year):

 

2005

 

2004

 

Discount rate

 

11.30%

 

11.30%

 

Rate of increase in compensation

 

8.68%–9.20%

 

8.68%–9.20%

 

 

Assumptions used to determine net periodic benefit cost for the year (in % per year):

 

2005

 

2004

 

2003

 

Weighted-average discount rate

 

11.30%

 

11.30%

 

10.25%

 

Rate of increase in compensation

 

8.68%–9.20%

 

8.68%–9.20%

 

9.20%

 

Long-term rate of return on plan assets

 

12.35%

 

12.35%

 

10.25%

 

 

The plan asset return is the expected average return of each asset category weighted by target allocations. Asset categories’ returns are based on long term macroeconomic scenarios.

Brazilian Plan assets as of December 31, 2005 include shares of Gerdau Açominas, Gerdau Aços Longos, Gerdau Aços Especiais, Gerdau Comercial de Aços and of Gerdau in the amounts of $9,239, $6,318, $1,085, $1,482,  and $13,581, respectively (2004—Gerdau Açominas—$15,983 and Gerdau—$18,596) and shares of Metalúrgica Gerdau S.A of $14,716 (2004 - $15,433).

The Brazilian Plans are managed by Gerdau—Sociedade de Previdência Privada (“Gerdau Plan”) and Fundação Açominas de Seguridade Social—Aços (“Gerdau Acominas Plan”). The pension plan accumulated benefit obligation, the weighted-average asset allocations, and the asset target allocation for 2006, by asset category, are as follows:

 

 

Gerdau Plan

 

Gerdau Açominas Plan

 

 

 

2005

 

2004

 

2005

 

2004

 

Accumulated benefit obligation

 

48,764

 

36,491

 

213,324

 

164,028

 

 

 

 

 

 

 

 

 

 

 

Allocation of assets by category

 

 

 

 

 

 

 

 

 

as of December 31

 

 

 

 

 

 

 

 

 

Equity Securities

 

28.93

%

45.00

%

13.89

%

13.26

%

Fixed income

 

71.07

%

55.00

%

82.70

%

81.94

%

Real estate

 

 

 

1.83

%

3.29

%

Loans

 

 

 

1.58

%

1.51

%

Total

 

100.00

%

100.00

%

100.00

%

100.00

%

 

F-31




 

 

Gerdau
Plan

 

Gerdau
Açominas
Plan

 

Target allocation of assets for 2006

 

 

 

 

 

Equity securities

 

30.00

%

14.02

%

Fixed Income

 

70.00

%

82.35

%

Real estate

 

 

2.01

%

Loans

 

 

1.62

%

Total

 

100.00

%

100.00

%

 

The investment strategy for the Gerdau Plan is based on a long term macroeconomic scenario. This scenario considers reduction in Brazil’s sovereign risk, moderate economic growth, stable levels of inflation and exchange rates, and moderate interest rates. The planned asset mix is composed of fixed income investments and equities. The fixed income target allocation ranges from 55% to 100%, and equities target allocation ranges from 0% to 45%. The 2006 expected return for this asset mix is 15.54%. The expected employer contributions for 2006 are $999.

The Gerdau Açominas Plan aims to reach the investment target returns in the short and long term, through the best relation of risk versus the expected return. The investments determined by the investment policy allocation targets are: fixed income 57% to 100%, equities 0% to 35%, real estate allocation 0% to 5% and loans 0% to 5%. The expected employer contributions for 2006 are $6,015.

The measurement date for the Gerdau Plan is December 31 and for the Gerdau Açominas Plan is November 30.

North American Plans

The components of net periodic pension cost for the North American Plans are as follows:

 

 

2005

 

2004

 

2003

 

Service cost

 

16,918

 

10,980

 

8,027

 

Interest cost

 

24,537

 

22,274

 

20,831

 

Expected return on plan assets

 

(24,388

)

(20,975

)

(18,683

)

Amortization of transition liability

 

198

 

174

 

162

 

Amortization of prior service cost

 

1,374

 

293

 

461

 

Amortization of unrecognized gains and losses, net

 

3,549

 

2,214

 

957

 

Settlement loss

 

 

 

140

 

Net pension expense

 

22,188

 

14,960

 

11,895

 

 

Settlement losses were recognized in 2003 due to payments to former employees under the former Co-Steel plans.

F-32




 

The funded status of the North American Plans is as follows:

 

 

2005

 

2004

 

Plan assets at fair value

 

361,414

 

322,719

 

Projected benefit obligation

 

501,636

 

416,634

 

Funded status

 

(140,222

)

(93,915

)

Unrecognized prior service cost

 

6,607

 

5,962

 

Unrecognized transition liability

 

1,723

 

1,857

 

Unrecognized net gains and losses

 

98,763

 

52,610

 

Additional minimum liability

 

(62,931

)

(24,606

)

Accrued pension liability recognized in the balance sheet

 

(96,060

)

(58,092

)

 

Additional information required for the North American Plans is as follows:

 

 

2005

 

2004

 

Change in benefit obligation

 

 

 

 

 

Benefit obligation at the beginning of the year

 

416,634

 

359,568

 

Service cost

 

16,918

 

10,980

 

Interest cost

 

24,537

 

22,274

 

Amendments

 

1,731

 

3,149

 

Actuarial loss

 

51,018

 

25,193

 

Benefits paid

 

(17,971

)

(19,381

)

Foreign exchange loss

 

8,769

 

14,851

 

Benefit obligation at the end of the year

 

501,636

 

416,634

 

 

 

 

2005

 

2004

 

Change in plan assets

 

 

 

 

 

Plan assets at the beginning of the year

 

322,719

 

278,243

 

Employer contributions

 

22,805

 

20,815

 

Benefits paid

 

(17,971

)

(19,381

)

Actual return on assets

 

27,201

 

30,509

 

Foreign exchange gain

 

6,660

 

12,533

 

Plan assets at the end of the year

 

361,414

 

322,719

 

 

 

The North American Plans were impacted by amendments that enhanced benefits paid. These costs were deferred and will be recognized during the average future service time of the participants

 

Expected benefit payments

 

 

 

2006

 

18,467

 

2007

 

19,136

 

2008

 

20,188

 

2009

 

21,383

 

2010

 

22,786

 

2011—2015

 

140,390

 

 

F-33




 

Assumptions used in accounting for the North American Plans were:

Assumptions used to determine benefit obligations:

 

 

2005

 

2004

 

Discount rate

 

5.00%–5.75%

 

5.75%–6.00%

 

Rate of increase in compensation

 

2.50%–4.25%

 

2.50%–4.25%

 

 

Weighted-average assumptions used to determine net periodic benefit costs for the year:

 

2005

 

2004

 

Weighted-average discount rate

 

5.75%– 6.50%

 

6.2%–6.50%

 

Rate of increase in compensation

 

2.50%– 4.25%

 

2.0%–4.50%

 

Long-term rate of return on plan assets

 

7.50%– 8.40%

 

7.25%–8.40%

 

 

The pension plan weighted-average asset allocations at December 31, 2005 and 2004, by asset category are as follows.

 

 

2005

 

2004

 

Equity securities

 

66.30%

 

67.30%

 

Debt securities

 

31.70%

 

26.50%

 

Real estate

 

 

2.70%

 

Other

 

2.00%

 

3.50%

 

Total

 

100.00%

 

100.00

%

 

 

Gerdau Ameristeel has an Investment Committee that defines the investment policy related to the defined benefit plans. The primary investment objective is to ensure the security of benefits that have accrued under the plans by providing an adequately funded asset pool which is separate from and independent of Gerdau Ameristeel. To accomplish this objective, the fund shall be invested in a manner that adheres to the safeguards and diversity to which a prudent investor of pension funds would normally adhere. Gerdau Ameristeel retains specialized consultant providers that advise and support the Investment Committee decisions and recommendations.

The asset mix policy will consider the principles of diversification and long-term investment goals, as well as liquidity requirements. In order to accomplish that, the target allocations range between 55% to 85% in equity securities, 20% to 35% in debt securities and 0% to 10% in real estate and other.

The Company expects to contribute $25,400 to its pension plans in 2006.

The measurement date for the North American Plans is December 31.

 

F-34




13.3            Other Post-Retirement Benefits

The subsidiaries in North America currently provide specified health care benefits to retired employees. Employees who retire after a certain age with specified years of service become eligible for benefits under this unfunded plan. The Company has the right to modify or terminate these benefits.

The components of net periodic pension cost for the post-retirement health benefits are as follows:

 

 

2005

 

2004

 

2003

 

 

 

 

 

 

 

 

 

Service cost

 

1,450

 

1,133

 

880

 

Interest cost

 

2,736

 

2,153

 

2,247

 

Amoritzation of prior service cost

 

(329

)

(212

)

 

Recognized actuarial loss

 

98

 

30

 

 

Net post-retirement health expense

 

3,955

 

3,104

 

3,127

 

 

The following sets forth the funded status of the post-retirement health benefits:

 

2005

 

2004

 

Plan assets at fair value

 

 

 

Projected benefit obligation

 

59,555

 

49,186

 

Funded status

 

(59,555

)

(49,186

)

Unrecognized prior service cost

 

(4,805

)

(2,948

)

Unrecognized net gains and losses

 

13,227

 

3,052

 

Accrued post-retirement health benefits recognized in the balance sheet

 

(51,133

)

(49,082

)

 

Additional information required for post-retirement health benefits is as follows:

 

2005

 

2004

 

Change in the projected benefit obligation

 

 

 

 

 

Projected benefit obligation at the beginning of the year

 

49,186

 

38,554

 

Aquisition of North Star

 

 

8,716

 

Service cost

 

1,450

 

1,133

 

Benefits paid

 

(2,228

)

(2,501)

 

Interest cost

 

2,736

 

2,153

 

Plan participants’ contributions

 

923

 

732

 

Foreign exchange loss

 

1,191

 

1,766

 

Amendments

 

(2,107

)

(3,161)

 

Actuarial loss

 

8,404

 

1,794

 

Projected benefit obligation at the end of the year

 

59,555

 

49,186

 

 

 

 

2005

 

2004

 

Change in plan assets

 

 

 

 

 

Plan assets at the beginning of the year

 

 

 

Employer contribution

 

1,305

 

1,769

 

Plan participants’ contributions

 

923

 

732

 

Benefits and administrative expenses paid

 

(2,228

)

(2,501)

 

Plan assets at the end of the year

 

 

 

 

F-35




 

Expected benefit payments

 

 

 

2006

 

2,003

 

2007

 

2,159

 

2008

 

2,366

 

2009

 

2,551

 

2010

 

2,769

 

2011—2015

 

17,115

 

 

 

Assumptions used in the accounting for the post-retirement health benefits were:

 

 

2005

 

2004

 

Health care—trend rate assumed for following year

 

9.50%–12.00%

 

9.50%–13.00%

 

Health care—Rate to which the cost is assumed to decline (ultimate trend rate)

 

5.50%

 

4.50%–5.50%

 

Year that the rate reaches the ultimate trend rate

 

2010–2013

 

2010–2013

 

 

 

Assumed health care cost trend rates have a significant effect on the amounts reported for the health care plans. A one-percentage-point change in assumed health care cost trend rates would have the following effects:

 

1 Percentage

 

1 Percent

 

 

 

point increase

 

point decr

 

Effect on total of service and interest cost

 

785

 

(607)

 

Effect on postretirement benefit obligation

 

8,540

 

(6,829)

 

 

 

14       Short-term debt

Short-term debt consists of working capital loans and export advances, mainly denominated in U.S. dollars, with interest rates ranging from 2.88% p.a. to 8.27% p.a. (2004 - from 3.77% to 10.50% p.a.). Advances received against export commitments are obtained from commercial banks with a commitment that the products be exported.

F-36




 

15       Long-term debt and debentures

Long-term debt consisted of the following as of December 31:

 

Weighted average

 

 

 

 

 

 

 

Annual Interest

 

 

 

 

 

 

 

Rate% at

 

December 31,

 

December 3

 

 

 

December 31, 2005

 

2005

 

2004

 

Long-term debt, excluding debentures, denominated in Brazilian reais

 

 

 

 

 

 

 

Working capital

 

TJLP + 3.50%

 

53,029

 

10,629

 

Financing for investments

 

IGP - M + 8.50%

 

9,617

 

 

Financing for machinery

 

TJLP + 3.50%

 

326,868

 

239,349

 

 

 

 

 

 

 

 

 

Long-term debt, excluding debentures, denominated in foreign currencies

 

 

 

 

 

 

 

(a) Long-term debt of Gerdau, Gerdau Açominas, Gerdau Aços Longos, Gerdau Aços Especiais and Gerdau Comercial de Aços:

 

 

 

 

 

 

 

Working capital (US$)

 

7.70%

 

62,340

 

3,973

 

Guaranteed Perpetual Senior Securities (US$)

 

8.88%

 

600,000

 

 

Financing for machinery and others (US$)

 

4.30%

 

342,387

 

233,531

 

Export Receivables Notes by Gerdau Açominas (US$)

 

7.34%

 

232,298

 

236,553

 

Advances on exports (US$)

 

2.88%

 

325,499

 

290,115

 

Financing for investments (US$)

 

9.65%

 

21,139

 

 

 

 

 

 

 

 

 

 

 

(b) Long-term debt of Sipar Aceros, Diaco, Sidelpa and Gerdau Aza S.A.

 

 

 

 

 

 

 

Financing for investments (US$)

 

4.04%

 

57,083

 

68,920

 

Working capital (Chilean pesos)

 

5.38%

 

213

 

6,124

 

Working capital (Colombian Pesos)

 

11.22%

 

22,436

 

 

 

Working capital (Argentinean Pesos)

 

8.27%

 

54

 

 

 

Financing for machinery (Chilean pesos)

 

 

 

 

12,370

 

 

 

 

 

 

 

 

 

(c) Long-term debt of Gerdau Ameristeel

 

 

 

 

 

 

 

Senior notes, net of original issue discount (US$)

 

10.375%

 

400,275

 

397,986

 

Senior Secured Credit Facility (Canadian dollar—Cdn$ and US$)

 

5.75%

 

 

 

27

 

Industrial Revenue Bonds (US$)

 

1.74% to 6.48%

 

31,600

 

31,600

 

Other

 

3.75% to 5.25%

 

3,371

 

9,633

 

 

 

 

 

2,488,209

 

1,540,810

 

Less: current portion

 

 

 

(255,178

)

(260,294)

 

Long-term debt, excluding debentures, less current portion

 

 

 

2,233,031

 

1,280,516

 

 

IGPM (Índice Geral de Preços—Mercado—“General Index Price—Market”): Brazilian inflation index, computed by Fundação Getúlio Vargas TJLP (Taxa de Juros de Longo Prazo—“Long term interest rate”): Interest rate set by the Brazilian Government used to index long term loans granted by BNDES—Banco Nacional de Desenvolvimento Econômico e Social.

Long-term debt matures in the following years:

2007

 

318,666

 

2008

 

345,223

 

2009

 

225,368

 

2010

 

156,898

 

2011

 

478,421

 

After 2011

 

708,455

 

 

 

2,233,031

 

 

F-37




 

Long-term debt, excluding debentures, denominated in Brazilian reais

Long-term debt denominated in Brazilian reais is indexed for inflation using the TJLP rate set by the Government on a quarterly basis, or based on IGP-M.

Long-term debt, excluding debentures, denominated in foreign currencies

(a) Gerdau, Gerdau Açominas, Gerdau Aços Longos, Gerdau Aços Especiais and Gerdau Comercial de Aços

The debt agreements entered into by the Company’s Brazilian subsidiaries contain covenants that require the maintenance of certain ratios, as calculated in accordance with the Company’s financial statements prepared in accordance with Brazilian GAAP. The covenants include several financial covenants including ratios on liquidity, total debt to EBITDA (earnings before interest, taxes, depreciation and amortization, as defined in the respective debt agreements), debt service coverage and interest coverage, amongst others. At December 31, 2005, the Company was in compliance with all of its debt covenants.

Export Receivables Notes issued by Gerdau Açominas

On September 5, 2003, Gerdau Acominas concluded a private placement of the first tranche of Export Notes in the amount of US$ 105,000. The Export Notes bear interest of 7.37% p.a., with final due date in July 2010, and have quarterly payments starting October 2005. On June 3, 2004 Gerdau Açominas S.A. also placed privately the second tranche for a notional amount of $128,000 of its Export Receivables Notes. This second tranche was placed with a final maturity of 8 years (April 2012) and interest of 7.321% p.a. The notes have a quarterly amortization schedule starting in July 2006.

Guaranteed Perpetual Senior Securities

On September 15, 2005, Gerdau S.A. concluded a private placement of the US$ 600,000 8.875% interest bearing Guaranteed Perpetual Senior Securities. Such bonds are guaranteed by the following operating companies of Gerdau based in Brazil: Gerdau Açominas, Gerdau Aços Longos, Gerdau Aços Especiais and Comercial Gerdau. The bonds  do not have a stated  maturity date but should be redeemed by Gerdau S.A. in the event of certain specified events of default (as defined in the terms of the bonds) which are not fully under the control of the Company. The Company has a call option to redeem these bonds at any moment after 5 years of placement (September 2010). Interest payments are due on a quarterly basis, and each quarterly payment date is also a call date after September 2010.

(b) Sipar Aceros, Diaco, Sidelpa and Gerdau AZA S.A.

Most of debt in South America is related to financing for the acquisition of interests in Diaco and Sidelpa, denominated in US dollars and contracted with Banco de Chile. Such debt matures in 2010, and bears interest of Libor + 1.4% p.a..

(c) Gerdau Ameristeel Debt

On June 27, 2003, Gerdau Ameristeel refinanced its debt by issuing $405,000 aggregate principal 10-3/8% Senior Notes, of which $35,000 were sold to a subsidiary of the Company. The notes mature July 15, 2011 and were issued at 98% of face value. Gerdau Ameristeel also entered into a new Senior Secured Credit Facility with a term of up to five years, which provides commitments of up to $350,000. The borrowings under the Senior Secured Credit Facility are secured by the subsidiary’s inventory and accounts receivable. The proceeds were used to repay existing indebtedness. On October 31, 2005, Gerdau Ameristeel completed a renegotiation of the Senior Securted Credit Facility. The significant changes from the existing agreement include an increase of commitments up to $650,000 and an extension

F-38




 

of the term to October 31, 2010. At December 31, 2005 there was nothing drawn against this facility, and, based upon available collateral under the terms of the agreement, approximately $544,100 was available under the Senior Secured Credit Facility.

The debt agreements contain covenants that require Gerdau Ameristeel to, among other things, maintain a minimum fixed charge coverage ratio, a specified minimum level of tangible shareholders equity, a minimum working capital ratio and limit the debt to equity ratio. In addition, if its business suffers a material adverse change or if other events of default under the loan agreements are triggered, then pursuant to cross default acceleration clauses, substantially all of the outstanding debt could become due and the underlying facilities could be terminated. At December 31, 2005, Gerdau Ameristeel was in compliance with all of its debt covenants.

(d) Lines of credit:

In October, 2005, Gerdau Açominas, Gerdau Aços Longos, Gerdau Aços Especiais and Gerdau Comercial de Aços have obtained a pre-approved line of credit from BNDES  for the purchase of machinery and related expenses for a  total amount of $384,500. Amounts will be released as investments are made by the subsidiaries and they present to  BNDES documentation supporting the investments made. On December 31, 2005, no amounts were withdrawn. These contracts are guaranteed by INDAC.

Gerdau Açominas also has available the following lines of credit:

·                  $240,000 from ABN AMRO Bank N.V. and The Bank of Tokyo-Mitsubishi and UFJ Bank Limited, guaranteed by Nippon Export and Investment Insurance (NEXI), maturing in 7 years, with 2 grace years and 5 years for repayment. This amount will be used in the expansion of the Ouro Branco industrial facility. As of  December 31, 2005, $32,700 were drawn against this facility.

·                  $69,000 from Export Development Canada, guaranteed by KFW Ipex Bank, maturing in 6 years, with 2 grace years and repayment in 4 years bearing interest of 7.02% p.a. As of  December 31, 2005, $ 33,600 were drawn against this facility.

·                  $50,000 from BNP Paribas Brasil, maturing in 5 years, with 3 grace years  and 2 years for repayment, and bearing interest of 5.93% p.a. As of  December 31, 2005, all the amounts under the line were drawn.

·                  $201,000 from BNP Paribas — France (50%) and from Industrial and Commercial Bank of China (50%), guaranteed by SINOSURE (China Export & Credit Insurance Corporation), maturing in 12 years, with 3 grace years and 9 years for repayment bearing interest of 6.97% p.a. As of  December 31, 2005, no amounts were withdrawn.

Gerdau AZA  has available the following lines of credit:

·                  $79,629 of lines for working capital, bearing interest of 3.6% p.a. On December 31, 2005, no amounts were withdrawn..

·                  $288 on lines for financing for machinery, bearing interest of 6.12% p.a. On December 31, 2005 there was nothing drawn against this facility.

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Debentures

Debentures include five outstanding issuances of Gerdau and a convertible debentures of Gerdau Ameristeel as follows:

 

Issuance

 

Maturity

 

2005

 

2004

 

Debentures, denominated in Brazilian reais

 

 

 

 

 

 

 

 

 

Third series

 

1982

 

2011

 

68,490

 

58,916

 

Seventh series

 

1982

 

2012

 

32,024

 

45,610

 

Eighth series

 

1982

 

2013

 

100,164

 

54,957

 

Ninth series

 

1983

 

2014

 

67,723

 

64,404

 

Eleventh series

 

1990

 

2020

 

67,611

 

36,991

 

 

 

 

 

 

 

 

 

 

 

Debentures, denominated in Canadian dollars

 

 

 

 

 

 

 

 

 

Gerdau Ameristeel’s convertible debentures

 

1997

 

2007

 

97,755

 

87,635

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

433,767

 

348,513

 

Less: Debentures held by consolidated companies eliminated on consolidation

 

 

 

 

 

(18,396

)

(2,645

)

Total

 

 

 

 

 

415,371

 

345,868

 

 

 

 

 

 

 

 

 

 

 

Less: current portion (presented under Other current liabilities in the consolidated balance sheet)

 

 

 

 

 

(1,162

)

(1,125

)

 

 

 

 

 

 

 

 

 

 

Total debentures – long-term

 

 

 

 

 

414,209

 

344,743

 

 

(a) Debentures issued by Gerdau

Debentures are denominated in Brazilian reais and bear variable interest at a percentage of the CDI rate (Certificado de Depósito Interbancário, interbank interest rate). The annual average nominal interest rates were 16.17% and 23.25% during the years ended December 31, 2005 and 2004, respectively.

(b) Debentures issued by Gerdau Ameristeel Corp.

The unsecured subordinated convertible debentures issued by Gerdau Ameristeel Corp. bear interest at 6.5% per annum, mature on April 30, 2007, and, at the holders’ option, are convertible into Common Shares of Gerdau Ameristeel Corp. at a conversion price of Cdn$26.25 per share. Under the terms of the Trust Indenture for the Convertible Debentures, no adjustment to the conversion price is required if Common Shares are issued in a customary offering. The debentures are redeemable at the option of Gerdau Ameristeel Corp. at par plus accrued interest. Gerdau Ameristeel Corp. has the right to settle the principal amount through the issuance of Common Shares based on their market value at the time of redemption.

16       Commitments and contingencies

16.1        Tax and legal contingencies

The Company is party to claims with respect to certain taxes, civil and labor matters. Management believes, based in part on advice from legal counsel, that the provision for contingencies is sufficient to meet probable and reasonably estimable losses from unfavorable rulings, and that the ultimate resolution will not have a significant effect on the consolidated financial position as of December 31, 2005, although it may have a significant effect on future results of operations or cash flows.

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The following table summarizes the contingent claims and related judicial deposits:

 

Contingencies

 

Judicial deposits

 

Claims

 

2005

 

2004

 

2005

 

2004

 

 

 

 

 

 

 

 

 

 

 

Tax

 

103.345

 

66.237

 

52.548

 

34.326

 

Labor

 

21.155

 

18.676

 

9.179

 

7.773

 

Other

 

3.349

 

2.805

 

459

 

455

 

 

 

127.849

 

87.718

 

62.186

 

42.554

 

 

Probable losses on tax matters, for which a provision was recorded

All contingencies described in the section below correspond to instances where the Company is challenging the legality of taxes and contributions. The description of the contingent losses includes a description of the tax or contribution being challenged, the current status of the litigation as well as the amount of the probable loss which has been provided.

·                              Of the total provision, $32,641 relates to a provision recorded by subsidiary Gerdau Açominas S.A. on demands made by the Federal Revenue Secretariat regarding Import Taxes, Taxes on Industrialized Products (“IPI — Imposto sobre Produtos Industrializados”) and related legal increases, due to transactions carried out under drawback concession granted and afterwards annulled by DECEX (Foreign Operations Department). The Federal Revenue Secretariat claims these operations were not in conformity with the legislation, and during 2005 the Company has experienced an unfavorable decision on the administrative appeal on the subject. Management believes all transactions were carried out under the terms of the drawback concession granted, but decided to record a provision for probable losses on this matter due in part to legal counsel advice and due to the unfavorable decision in the administrative appeal.

·                              $19,173 related to amounts for State Value Added Tax  (“Imposto Sobre Circulação de Mercadorias e Serviços” - ICMS), the majority of which is related to credit rights involving the Finance Secretary and the State Courts of First Instance in the state of Minas Gerais. During 2005, the subsidiary Gerdau Aços Longos has recorded $12,654 related to an unfavorable court rule in Minas Gerais, and this amount is considered sufficient to cover principal fiscal obligation, as well as interest on overdue payments.

·                              $3,133 related to Social Contribution on Net Income (“Contribuição Social Sobre o Lucro”) (CSSL). The amounts refer to challenges of the constitutionality of the contribution in 1989, 1990 and 1992. Some proceedings are pending decision, most of them in the Superior Courts.

·                              $8,541 related to Corporate Income Tax (“Imposto Renda de Pessoa Jurídica - IRPJ), for which administrative appeals have been filed.

·                              $12,784 on contributions due to the social security authorities which correspond to suits for annulment by the Company in progress in the Federal Court of First Instance in the state of Rio de Janeiro. The amount provided also refers to lawsuits questioning the position of the National Institute of Social Security (“Institutio Nacional da Seguridade Social” - INSS) in terms of charging INSS contributions on profit sharing payments made by the subsidiary Gerdau Açominas and several INSS assessments due to services contracted from third parties, in which the INSS accrued debts related to the last ten years and assessed Gerdau Açominas as jointly responsible. The assessments were reaffirmed by the INSS when challenged by the Company and are currently being challenged by Gerdau Açominas in annulment proceedings with deposit in court of the amount being discussed,

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since the Company understands that the right to set up part of the credits had expired, and that, in any event, the Company is not responsible.

·                              $813 related to contributions for the Social Integration Program (“Programa de Integração Social” - PIS) and $2,952 related to Social Contribution on Revenues (“Contribuição para o Financiamento da Seguridade Social” - COFINS), in connection with lawsuits questioning the constitutionality of Law 9,718 which changed the calculation basis of these contributions. These suits are in progress in the Federal Regional Court of the 2nd Region and the Federal Supreme Court.

·                              $421 related to a lawsuit brought by the subsidiary Gerdau Açominas regarding the Government Severance Indemnity Fund surcharges (“Fundo de Garantia por Tempo de Serviço”—FGTS), which arose from the changes introduced by Complementary Law 110/01. Currently, the outcome of the lawsuit was unfavorable to the Company, which was condemned to pay the principal amount which was previously deposited in court. The amount deposited in court has been released to the FGTS to settle the liability. The remaining amount provided for $ 421 relates to fines on the same matter, and the appeal from the Company on these fines is still pending of final decision.

·                              $14,481  related to the Emergency Capacity Charge (“Encargo de Capacidade Emergencial”—ECE), as well as $8,406 related to the Extraordinary Tariff Recomposition (“Recomposição Tarifária Extraordinária—RTE), which are charges included in the electric energy bills of the Company’s plants. According to the Company, these charges are of a tax nature and, as such, are incompatible with the National Tax System provided in the Federal Constitution. For this reason, the constitutionality of this charge is being challenged in court. The lawsuits are in progress in the Federal Justice of the First Instance of the states of Pernambuco, Ceará, São Paulo, and Rio Grande do Sul, as well as in the Federal Regional Courts of the 1st , 2nd, , 3 rd , 4 th and 5 th Regions. The Company has fully deposited in court the amount of the disputed charges.

·                              During 2005, the Company has reversed $22,416 related to a contingency for compulsory loans to Eletrobrás, the government-owned energy company, for which the Company was claiming they were unconstitutional and did not make the compulsory loans during a certain period of time . The Company has reviewed the probability of loss and decided to reverse the provision originally recorded as result of the finalization by Eletrobrás during the last quarter of 2005 of the process by which it issued shares to companies who made the required compulsory loans. The Company has also reverted $3,061 related to Social Investment Fund (“Fundo de Investimento Social”—FINSOCIAL), because the previously pending proceedings were finished in the Superior Courts, so the process was finalized with a final loss for the Company.

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Possible losses on tax matters for which no provision was recorded

There are other contingent tax liabilities, for which the probability of losses are possible or remote and, therefore, are not recognized in the provision for contingencies. These claims are comprised by:

·                              The Company is defendant in debt foreclosures filed by the State of Minas Gerais to demand ICMS credits arising mainly from the sales of products to commercial exporters. The total amount of the processes is $13,853. The Company did not set up a provision for contingency in relation to these processes, since it considers this tax is not payable , because products for export are exempted from ICMS.

·                              The Company and its subsidiary Gerdau Açominas are defendants in tax foreclosures filed by the state of Minas Gerais, which demand ICMS credits on the export of semi-finished manufactured products. The total amount demanded is $116,203 The Company did not set up a provision for contingency in relation to these processes since it considers the tax as not payable, because the products do not fit in the definition of semi-finished manufactured products defined by the federal complementary law and, therefore, are not subject to ICMS.

·                              The Company has entered into Fiscal Recovering Program (“Programa de Recuperação Fiscal”—REFIS) on December 6, 2000, which allowed the Company to pay PIS and Cofins debts on installments. Brazilian fiscal authorities are discussing the legality of $17,139 credits acquired from third parties and used to offset fines and interests incurred by the Company, under the terms of the Program. Brazilian fiscal authorities understands those credits should be offseted against debts of the owners of the credits in the first place, and only after that they would be eligible to transfer to third parties, but this understanding is based only on a Resolution of the Management Committee of REFIS, and not in an appropriate law, according to Company’s legal counsels.

Unrecognized contingent tax assets

Management believes the realization of certain contingent assets is possible. However, no amount has been recognized for these contingent tax assets that would only be recognized upon final realization of the gain:

·                              Among them is a court-ordered debt security issued in 1999 in favor of the Company by the state of Rio de Janeiro in the amount of $11,356 arising from an ordinary lawsuit regarding non-compliance with the Loan Agreement for Periodic Execution in Cash under the Special Industrial Development Program—PRODI. Due to the default by the State of Rio de Janeiro and the non-regulation of the Constitutional Amendment 30/00, which granted the government a ten-year moratorium for the payment of securities issued to cover court-order debt not related to food, the Company understands realization of this credit in 2005 or in the next following years is only possible.

·                              During 2005 the Company has obtained a final non-appelabel favorable decision by court regarding the correction of PIS calculation under Complementary Law 07/70, due to the declarations of unconstitutionality of Decree Laws 2445/88 and 2449/88 on the last proceeding the Company had pending. Therefore, the Company has recorded $28,881 under “Other operating income, net” in the statement of income.

·                              The Company and its subsidiary Gerdau Açominas S.A. and Margusa—Maranhão Gusa S.A. are claming recovery of IPI premium credits. Gerdau S.A. and its subsidiary Margusa—Maranhão Gusa S.A. have filed administrative appeals, which are pending judgment. With regard to the subsidiary Gerdau Açominas S.A., the claims were filed directly to the courts and a decision unfavorable to Gerdau Açominas S.A. was issued and has been appealed by Gerdau Açominas S.A.. The Company estimates a credit in the amount of $168,327.

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Labor contingencies

The Company is also defending labor proceedings, for which there is a provision as of December 31, 2005 of $21,155. None of these lawsuits refers to individually significant amounts, and the lawsuits mainly involve claims due to overtime, health and risk premiums, among others. The balances of deposits in court related to labor contingencies, at December 31, 2005, totaled $9,179.

Other contingencies

The Company is also defending in court civil proceedings arising from the normal course of its operations and has accrued $3,349 for these claims. Escrow deposits related to these contingencies, at December 31, 2005, amount to $459. Other contingent liabilities with remote or possible chances of loss, involving uncertainties as to their  occurrence, and therefore, not included in the provision for contingencies, are comprised by:

·                              An antitrust process involving Gerdau S.A. related to the representation of two civil construction syndicates in the state of São Paulo that alleged that Gerdau S.A. and other long steel producers in Brazil divide customers among them, violating the antitrust legislation. After investigations carried out by the National Secretariat of Economic Law—(“Secretaria de Direito Econômico”- SDE) and based on public hearings, the SDE is of the opinion that a cartel existed. This conclusion was also supported by an earlier opinion of the Secretariat for Economic Monitoring (“Secretaria de Acompanhamento Econômico”—SEAE). The process was sent to the Administrative Council for Economic Defense—(“Conselho Administrativo de Defesa Econômica”—CADE), for judgment.

CADE judgment was putted on hold by an injunction obtained by Gerdau S.A., which aimed an annulment of the administrative process, due to formal irregularities included on it. This injunction was cancelled by appeals made by CADE and Federal Government, and CADE proceeded with the judgment. On September 23, 2005, CADE issued a rule condemning the Company and the other long steel producers, determining a fine of 7% of gross revenues less excise taxes of each company, based on the year before the starting of the process, due to cartel practices. The Company has appealed from this decision, and this appeal is still pending of judgment.

Nevertheless, the Company has proposed a judicial proceeding aiming to cancel the administrative process due to the abovementioned formal irregularities. If the Company is successful  on this proceeding CADE decision can be annulled in the future.

Prior to CADE decision, the Federal Public Ministry of Minas Gerais (“Ministério Público Federal de Minas Gerais”) had presented a Public Civil Action, based on SDE opinion, without any new facts, accusing the Company of involvement in activities that breach antitrust laws. The Company has presented its defense on July 22, 2005

Gerdau S.A. denies having engaged in any type of anti-competitive behavior and understands, based on information available, including the opinion of its legal advisors, that the administrative process until now includes many irregularities, some of which are impossible to resolve. The Company believes it has not practiced any violation of anti-trust regulation, and based on opinion of its legal advisors believes in a reversion of this unfavorable outcome.

·                              There is a civil lawsuit filed against Gerdau Açominas S.A., regarding the termination of a contract for the supply of slag and indemnities for losses and damages. The amount of the claim, at December 31, 2005, was approximately $20,487. Gerdau Açominas S.A. contested all bases for the lawsuit and filed a counterclaim for the termination of the contract and indemnity for breach of contract. The judge declared the contract to be terminated, since such demand was common to both parties. With regards to the remaining discussion, the judge

F-44




understood that both parties were at fault and judged unfounded the requests for indemnity. This decision was maintained by the Court of Civil Appeals of the state of Minas Gerais (CCPMG) and is based on expert evidence and interpretation of the contract. The process went to the High Court of Justice and returned to CCPMG for the judgment of the appeal. Gerdau Açominas S.A. believes that a loss from the case is remote, since it understands that a change in the judgment is unlikely.

Insurance claim

A civil lawsuit was filed by Sul América Cia Nacional de Seguros on August 4, 2003 against Gerdau Açominas S.A. and Banco Westdeustsche Landesbank Girozentrale, New York Branch (WestLB), for the payment of $14,689 which was deposited in court to settle an insurance claim made by Gerdau Açominas. The insurer pleads uncertainty in relation to whom payment should be made and alleges that the Company is resisting in receiving and settling it. The lawsuit was contested by both the bank (which claimed having no right over the amount deposited, solving the question raised by Sul América) and the Company (which claimed inexistence of uncertainty and justification to refuse the payment, since the amount owed by Sul América is higher than stated). After this pleading, Sul América claimed fault in the bank’s representation, and this matter is therefore already settled, which resulted collection by Gerdau Açominas in December 2004 of the amount deposited by the insurer. The process is expected to enter in the expert evidence phase, mainly for determination of the amount finally due. Gerdau Açominas has also claimed on a judicial proceeding the amount recognized by the insurers, previous to the civil lawsuit commented above. These proceedings are included in the main lawsuit, and the Company expects to be successful with this claim.

The civil lawsuits arise from the accident on March 23, 2002 with the blast furnace regenerators of the Presidente Arthur Bernardes mill, which resulted in stoppage of several activities, material damages to the steel mill equipment and loss of profits. The equipment, as well as loss of profits arising from the accident, was covered by an insurance policy. The report on the event, as well as the loss claim was filed with IRB—Brasil Resseguros S.A., and the Company received an advance of $26,488 during 2002.

In 2002, a preliminary estimate of indemnities related to the coverage of loss of profits and material damages, in the total amount of approximately $46,994, was recorded, based on the amount of fixed costs incurred during the period of partial stoppage of the steel mill and on the expenses incurred to recover the equipment temporarily. This estimate is close to the amount of the advance received, plus the amount proposed by the insurance company as a complement for settling the indemnity. Subsequently, new amounts were added to the discussion, as demonstrated in the Company’s appeal, although they were not accounted for as well as other costs to recover damage caused by the accident. When confirmed, those costs will be recorded in the financial statements.

Based on the opinion of its legal advisors, management considers that losses from other contingencies are remote, and that eventual losses would not have a material adverse effect on the consolidated results of operations, consolidated financial position of the Company or its future cash flows.

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16.2          Environmental liabilities

As the Company is involved in the manufacturing of steel, it produces and uses certain substances that may pose environmental hazards. The principal hazardous waste generated by current and past operations is electric arc furnace (“EAF”) dust, a residual from the production of steel in electric arc furnaces. Environmental legislation and regulation at both the federal and state level over EAF dust is subject to change, which may change the cost of compliance. While EAF dust is generated in current production processes, such EAF dust is being collected, handled and disposed of in a manner that the Company believes meets all current federal, state and provincial environmental regulations. The costs of collection and disposal of EAF dust are being expensed as operating costs when incurred. In addition, the Company has handled and disposed of EAF dust in other manners in previous years, and is responsible for the remediation of certain sites where such dust was generated and/or disposed.

In general, the Company’s estimate of remediation costs is based on its review of each site and the nature of the anticipated remediation activities to be undertaken. The Company’s process for estimating such remediation costs includes determining for each site the expected remediation methods, and the estimated cost for each step of the remediation. In such determinations, the Company may employ outside consultants and providers of such remedial services to assist in making such determinations. Although the ultimate costs associated with the remediation are not known precisely, the Company estimated the present value of total remaining costs to be approximately $16,400 and $16,200 as of December 31, 2005 and 2004, respectively. Of the costs recorded as a liability at December 31, 2005, the Company expects to pay approximately $3,300 within the year ended December 31, 2006.

Based on past use of certain technologies and remediation methods by third parties, evaluation of those technologies and methods by the Company’s consultants and third-party estimates of costs of remediation-related services provided to the Company of which the Company and its consultants are aware, the Company and its consultants believe that the Company’s cost estimates are reasonable. Considering the uncertainties inherent in determining the costs associated with the clean-up of such contamination, including the time periods over which such costs must be paid, the extent of contribution by parties which are jointly and severally liable, and the nature and timing of payments to be made under cost sharing arrangements, there can be no assurance the ultimate costs of remediation may not differ from the estimated remediation costs.

In April 2001, the Company was notified by the Environmental Protection Agency (EPA), of an investigation that identifies the Company as a potential responsible party (PRP) in a Superfund Site in Pelham, Georgia. The Pelham site was a fertilizer manufacturer in operation from 1910 through 1992, lastly operated by Stoller Chemical Company, a now bankrupt corporation. The EPA has filed suit under the Comprehensive Environmental Response, Compensation, and Liability Act (CERCA) with the Company named as a defendant seeking damages of $16,600. CERCA imposes joint and several strict liability in connection with environmental contamination. The Company is included in this action because the Company allegedly shipped EAF dust to this property. The EPA originally offered a settlement to the named PRPs under which the Company’s allocation was approximately $1,800. One of the named PRPs is in bankruptcy proceedings. The EPA has reconsidered the appropriate allocation. That reconsideration caused the EPA’s view of the Company’s allocation to substantially increase. The Company objects to its inclusion as a PRP on several bases, has asserted defenses, including statute of limitations defenses, and is pursuing legal alternatives, including adding a third party which the Company believes was incorrectly excluded from the original lawsuit. In 2004, the court denied a motion asserting some, but not all, of the Company’s defenses. Also in 2004, the EPA and the Company had further discussions on a settlement and, based on these discussions, the Company believes that the EPA has a settlement range of $8,000 to $10,000. The Company is not in agreement with this assessment. The Company previously offered to settle the matter for $1,600. EPA is in the process of finalizing a settlement with two of the five defendants for $1,700. The EPA and the Company have filed cross-motions for summary judgment on the issue of liability. Although the Company has accrued $1,600 with respect to this matter, the ultimate outcome of this matter cannot be determined at this time.

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The Company is not aware of any environmental remediation cost or liability in relation to its operations outside United States and Canada.

16.3            Other Claims

In the normal course of its business, various lawsuits and claims are brought against the Company. The Company vigorously contests any claim which it believes is without merit. Management believes that any settlements will not have a material effect on the financial position or the consolidated earnings of the Company.

16.4            Other Commitments

The Company has the following long-term contracts with suppliers:

Operations in Brazil

The agreements establish minimum quantities and maximum quantities to be supplied by the third parties and purchased by us for iron ore, coal, energy (electricity and gas) and industrial gases.

Purchase price is determined as follows: (i) prices are adjusted on an annual basis by the supplier of iron ore and coal based on changes in prices in the international markets, (ii) electricity prices are set by the electric energy regulator for contracts in plants where we are “Captive consumers” as defined for electric regulatory purposes (ii) energy prices have been originally negotiated between Gerdau and the electricity generator company and annually adjusted based on contractual indexes in plants where we are “Free Consumers”, (iii) gas prices are established by the gas regulator for natural gas purchased,  and (iv) industrial gas prices have been originally negotiated between Gerdau and the supplier and adjusted on an annual basis based on a contractually agreed formula based on price indexes. Under current regulatory rules the Company may choose to change the electric generator company and the gas distribution company once the term of the existing agreements expire.

Contracts can be terminated by either party, trough the payment of penalty.

The Company also have agreements regarding the expansion of Ouro Branco mill. Those contracts were entered into during 2005, and consist of a series of agreements with several suppliers of machinery and equipment, which will be used in the new industrial facility. Total amount of these contracts was $434,492 as of December 31, 2005 with payments to be made for the goods purchased between March 2006 and August 2008. The main contract is related to the acquisition of a coke plant, a sinter plant and a blast furnace, in the amount of approximately $150,457 to be paid between March 2007 and May 2007.

Operations in North America

Most of the Company’s minimill in North America have long-term supply contracts with either major utilities or energy suppliers. The electric supply contracts typically have two components: a firm portion and an interruptible portion. The firm portion supplies a base load for the rolling mill and auxiliary operations. The interruptible portion supplies the electric arc furnace power demand, which represents the majority of the total electric demand and, for the most part, is based on spot market prices of electricity.

16.5          Operating leases

The Company leases certain equipment and real property in North America under non-cancelable operating leases. Aggregate future minimum payments under these leases are as follows:

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Year Ending December 31,

 

Amount

 

2006

 

13,934

 

2007

 

10,850

 

2008

 

9,504

 

2009

 

7,575

 

2010

 

6,678

 

Thereafter

 

33,125

 

 

 

81,666

 

 

Certain of the operating lease commitments of the former Co-Steel entities were at lease rates in excess of fair value as of the acquisition date. Accordingly, a purchase accounting liability was recorded by the Company for the present value of the unfavorable lease commitments.

Rent expense related to operating leases, including monthly cancelable leases,  was $26,400,  $19,800 and $ 19,200 for the years ended December 31, 2005,   2004, and 2003, respectively.

16.6              Vendor financing

Gerdau Açominas S.A. provides guarantees to Banco Gerdau S.A. for financing sales to selected customers. These sales are recognized at the time the products are delivered. Under the vendor program, the Company is the secondary obligor to the bank. At December 31, 2005, customer guarantees provided by the company totaled $18,173. Since Banco Gerdau S.A. and Gerdau Açominas S.A. are under the common control of MG, this guarantee is not covered by the recognition requirements of FASB Interpretation No 45 (“FIN 45”).

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17                      Shareholders’ equity

17.1            Share capital

As of December 31, 2005, 154,404,672 shares of Common stock and 290,657,361 shares of Preferred stock had been issued (231,607,008 and 435,986,041, respectively, after the stock bonus described in Note 27). The share capital of the Company is comprised of Common shares and Preferred shares, all without par value. The authorized capital of the Company is comprised of 400,000,000 Common shares and 800,000,000 Preferred shares, as result of an increase in authorized capital approved in the Extraordinary Shareholders Meeting held on December 30, 2005. Only the Common shares are entitled to vote. Under the Company’s By-laws, specific rights are assured to the non-voting Preferred shares. There are no redemption provisions associated with the Preferred shares. The Preferred shares have preferences in respect of the proceeds on liquidation of the Company.

The Board of Directors approved on its meeting held on March 31, 2005 a bonus to both common and preferred shareholders of 50 shares per 100 shares held.

The shareholders meeting held on April 29, 2004 approved a bonus to both common and preferred shareholders of 1 share per share held, which resulted in the issuance of 148,354,011 new shares (51,468,224 Common shares and 96,885,787 Preferred shares).

At a meeting of shareholders held on April 30, 2003, shareholders approved a bonus to both common and preferred shareholders of 3 shares per 10 shares held. The bonus resulted in the issuance of 34,235,541,169 new shares (11,877,282,535 common shares and 22,358,258,634 preferred shares). At the same meeting, a reverse stock split of 1 share for each 1,000 shares held (after taking into consideration the above mentioned bonus) was approved.

At a meeting held on November 17, 2003, the Board of Directors of the Company authorized the acquisition of shares of the Company. The shares held in treasury will be sold in the capital markets or cancelled.

At December 31, 2005, the Company held in treasury 3,045,695 preferred shares (4,568,542 after the stock bonus described in Note 27) at a cost of $21,951 (December 31, 2004 - 2,539,800 preferred shares at a cost of $15,256 which represent 3,539,700 preferred shares after the stock bonus described in Note 27).

The following sets forth the changes in the number of the Gerdau’s shares from January 1, 2003 through December 31, 2005 (including the effects of stock bonus described on Note 27):

F-49




 

 

Common

 

Preferred

 

Treasury Stock

 

 

 

Shares

 

Shares

 

Preferred

 

 

 

 

 

 

 

 

 

Balances as of January 1, 2003

 

39,590,941,783

 

74,527,528,780

 

 

Shares issued as a result of stock bonus

 

11,877,282,535

 

22,358,258,634

 

 

Effect of reverse 1,000 for 1 stock split

 

(51,416,756,094

)

(96,788,901,627

)

 

Acquisition of treasury stock

 

 

 

345,000

 

 

 

 

 

 

 

 

 

Balances as of December 31, 2003

 

51,468,224

 

96,885,787

 

345,000

 

Shares issued as a result of stock bonus

 

51,468,224

 

96,885,787

 

345,000

 

Acquisition of treasury stock

 

 

 

883,200

 

 

 

 

 

 

 

 

 

Balances as of December 31, 2004

 

102,936,448

 

193,771,574

 

1,573,200

 

Shares issued as a result of stock bonus

 

51,468,224

 

96,885,787

 

786,600

 

Acquisition of treasury stock

 

 

 

740,200

 

Employee stock options exercised

 

 

 

(54,305

)

 

 

 

 

 

 

 

 

Balances as of December 31, 2005

 

154,404,672

 

290,657,361

 

3,045,695

 

 

 

 

 

 

 

 

 

Shares issued as a result of stock bonus (Note 27) 

 

77,202,336

 

145,328,681

 

1,522,848

 

 

 

 

 

 

 

 

 

Balances as of December 31, 2005 adjusted by stock bonus

 

231,607,008

 

435,986,042

 

4,568,543

 

 

17.2            Legal reserve

Under Brazilian law, Gerdau is required to transfer up to 5% of annual net income, determined in accordance with Brazilian Corporate Law and based on the statutory financial statements prepared under Brazilian GAAP, to a legal reserve until such reserve equals 20% of paid-in capital. The legal reserve may be utilized to increase capital or to absorb losses, but cannot be used for dividend purposes.

17.3            Statutory reserve

The Board of Directors may propose to the shareholders to transfer at least 5% of net income for each year to a statutory reserve (Reserva de Investimentos e Capital de Giro—Reserve for investments and working capital). The reserve will be created only if it does not affect minimum dividend requirements and its balance may not exceed the amount of paid in-capital. The reserve may be used for absorbing losses, if necessary, for capitalization, for payment of dividends or to repurchase shares.

On April 11, 2005, an amount of R$1,735,657 thousand (equivalent to $673,178 at the exchange rate of April 11, 2005), was recorded as of December 31, 2004 as part of a statutory reserve within Retained earnings was capitalized.

On April 29, 2004 an amount of R$1,735,656 thousand (equivalent to $556,603 at the exchange rate of April 29, 2004) recorded as of December 31, 2003 as part of the statutory reserve within Retained earnings was capitalized by resolution adopted in the shareholders meeting held that day.

F-50




On April 30, 2003 an amount of R$400,536 (equivalent to $138,642 at the exchange rate of April 30, 2003) recorded as of December 31, 2002 as part of the statutory reserve within Retained earnings has been capitalized by resolution adopted in the shareholder meeting held that day.

17.4            Dividends

Brazilian law permits the payment of cash dividends from retained earnings calculated in accordance with the provisions of the Brazilian Corporate Law and as presented in the statutory accounting records. As of December 31, 2005, retained earnings in the statutory accounting records correspond to the balance of the statutory reserve described in Note 17.3 above which amounts in the statutory records of the Gerdau to $851,655 (translated at the year-end exchange rate).

Aggregate dividends declared by Gerdau are as follows:

 

2005

 

2004

 

2003

 

Common shares

 

155,882

 

67,725

 

40,917

 

Preferred shares

 

290,930

 

126,453

 

76,900

 

Total

 

446,812

 

194,178

 

117,817

 

 

18                      Accounting for income taxes

18.1            Analysis of income tax expense

Income tax payable is calculated as required by the tax laws of the countries in which Gerdau and its subsidiaries operate.

 

2005

 

2004

 

2003

 

Current tax (benefit) expense:

 

 

 

 

 

 

 

Brazil

 

204,773

 

214,050

 

95,815

 

United States

 

125,717

 

101,381

 

700

 

Canada

 

1,099

 

1,216

 

713

 

Other countries

 

15,956

 

12,582

 

(9,416

)

 

 

347,545

 

329,229

 

87,812

 

Deferred tax (benefit) expense:

 

 

 

 

 

 

 

Brazil

 

97,818

 

61,050

 

(99,569

)

United States

 

15,385

 

(4,870

)

(28,067

)

Canada

 

1,871

 

12,333

 

(13,014

)

Other Countries

 

2,676

 

8,938

 

18,725

 

 

 

117,750

 

77,451

 

(121,925

)

Income tax (benefit) expense

 

465,295

 

406,680

 

(34,113

)

 

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18.2            Income tax reconciliation

A reconciliation of the income taxes in the statement of income to the income taxes calculated at the Brazilian statutory rates follows:

 

 

2005

 

2004

 

2003

 

Income before taxes and minority interest

 

1,761,725

 

1,722,065

 

525,674

 

Brazilian composite statutory income tax rate

 

34

%

34

%

34

%

Income tax at Brazilian income tax rate

 

598,987

 

585,502

 

178,729

 

Reconciling items:

 

 

 

 

 

 

 

Foreign income having different statutory rates

 

11,388

 

8,266

 

(25,845

)

Non-deductible expenses net of non-taxable income

 

(3,223

)

(2,717

)

(6,593

)

Changes in valuation allowance

 

3,570

 

(120,317

)

(137,333

)

Defered tax asset valuation adjustment

 

 

(48,563

)

 

Benefit of deductible interest on equity paid to shareholders

 

(1,231

)

(37,866

)

(40,058

)

Tax deductible goodwill recorded on statutory books

 

(76,664

)

 

 

Tax exempt in North America

 

(24,520

)

(16,679

)

(7,158

)

Other, net

 

(43,012

)

39,054

 

4,145

 

Income tax (benefit) / expense

 

465,295

 

406,680

 

(34,113

)

 

18.3            Tax rates

Tax rates in the principal geographical areas in which the Company operates are presented below. Rates for Argentina and Colombia are presented only for 2005 when companies located in those countries have been consolidated by the Company:

 

 

2005

 

2004

 

2003

 

Brazil

 

 

 

 

 

 

 

Federal income tax

 

25.00

%

25.00

%

25.00

%

Social contribution

 

9.00

%

9.00

%

9.00

%

Composite federal income tax rate

 

34.00

%

34.00

%

34.00

%

 

 

 

 

 

 

 

 

United States

 

 

 

 

 

 

 

Composite federal and state income tax (approximate)

 

39.00

%

39.00

%

40.00

%

 

 

 

 

 

 

 

 

Canadá

 

 

 

 

 

 

 

Federal income tax

 

22.12

%

22.12

%

22.12

%

Provincial rate (approximate)

 

12.00

%

12.00

%

13.50

%

Composite income tax rate

 

34.12

%

34.12

%

35.62

%

 

 

 

 

 

 

 

 

Chile

 

 

 

 

 

 

 

Federal income tax

 

17.00

%

17.00

%

16.50

%

 

 

 

 

 

 

 

 

Argentina

 

 

 

 

 

 

 

Federal income tax

 

35.00

%

 

 

 

 

 

 

 

 

 

 

 

 

Colombia

 

 

 

 

 

 

 

Federal income tax

 

35.00

%

 

 

 

 

 

 

 

 

 

 

 

 

 

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18.4          Analysis of tax balances

The composition of the deferred tax assets and deferred tax liabilities are presented below. Current assets and liabilities and non current assets and liabilities in the table below are presented net of each tax paying entity.

 

 

2005

 

2004

 

Deferred tax assets

 

 

 

 

 

Property plant and equipment

 

96,185

 

105,361

 

Net operating loss carryforwards

 

63,692

 

146,222

 

Exchange gains taxable on a cash basis

 

(27,381

)

(35,550

)

Accrued pension costs

 

6,227

 

3,057

 

Accounting provisions not currently deductible

 

58,756

 

18,713

 

Other

 

18,416

 

(1,544

)

Net deferred income tax assets

 

215,895

 

236,259

 

 

 

 

 

2005

 

2004

 

Deferred tax liabilities

 

 

 

 

 

Net operating loss carryforwards

 

(26,925

)

(39,481

)

Accounting provisions not currently deductible

 

(8,707

)

(11,258

)

Accrued pension costs

 

(13,018

)

(19,784

)

Property plant and equipment

 

157,617

 

147,454

 

Other

 

37,395

 

(3,781

)

Net deferred income tax liabilities

 

146,362

 

73,150

 

 

 

 

2005

 

2004

 

Deferred tax balances

 

 

 

 

 

Deferred tax assets - current

 

34,183

 

82,829

 

Deferred tax assets - non-current

 

181,712

 

153,430

 

 

 

215,895

 

236,259

 

 

 

 

 

 

 

Deferred tax liabilities - current

 

4,680

 

14,496

 

Deferred tax liabilities - non-current

 

141,682

 

58,654

 

 

 

146,362

 

73,150

 

 

During 2004 $120,317 of the valuation allowance that was recognized in prior years on the deferred tax assets of Gerdau Açominas was reversed directly to income. The valuation allowance was reversed as a result of additional positive evidence during 2004 regarding the realization of the deferred tax assets, specifically (a) the expected generation of taxable income by Açominas and (b) the restructuring of the Brazilian operations described in Note 4.8 which allows the tax loss carryforwards of Gerdau Açominas to be utilized by all the steel operations of Gerdau in Brazil, which historically have presented taxable income. Brazilian tax law allows tax losses to be carried forward indefinitely, but the utilization of tax losses in a given year is limited to 30% of taxable income. As of December 31, 2005, the Company has total loss carryforwards for its operations in Brazil of $92,406, representing a deferred tax

 

F-53




 

asset of $ 31,419. The Company believes it is more likely than not that tax loss carryforwards will be realized based on future taxable income from operations.

During 2004, the Company recorded the utilization of net operating losses related to the former Co-Steel U.S. group resulting in a $48,563 reduction of U.S. tax expense. The NOL carryforward from the predecessor company is subject to annual limitations as outlined in Internal Revenue Code (IRC) S. 382 and IRC S. 1502, Separate Return Limitation Year provisions. At the time of the acquisition of Co-Steel, the tax assets were recorded at their estimated realization rate under purchase accounting, which resulted in a portion of the existing NOLs being reserved.   Due to the high profitability of the former Co-Steel U.S. group in 2004, the Company now believes it is more likely than not that it will be able to realize the benefit of these losses, and as such the valuation reserve related to these NOLs has been reversed. Substantially all of the federal NOLs that are available to the Company under the applicable change in ownership rules which limit a company’s ability to utilize NOLs that existed as of the date of an ownership change have been recognized.

As of December 31, 2005, Gerdau Ameristeel has a combined non-capital loss carryforwards of approximately $98,400 for Canadian tax purposes, representing a deferred tax asset of $ 32,275,  that expires on various dates between 2008 and 2012. Gerdau Ameristeel also has a combined net operating loss carryforwards of approximately $113,800 for U.S. federal and state income tax purpose, representing a deferred tax asset of $ 26,783,  that expires on various dates between 2006 and 2023. The Company believes it Canadian operations net deferred tax asset at December 31, 2005 of $23,400 is more likely than not to be realized based on the combination of future taxable income from operations and various tax planning strategies that will be implemented, if necessary. During 2005, Gerdau Ameristeel recorded a valuation allowance of $3,570 against certain tax state tax loss carryforwards and recycling credits. Management believes that is more likely than not that these deferred tax assets will not be realized.

19                    Earnings per share (EPS)

Pursuant to SFAS No. 128, the following tables reconcile net income to the amounts used to calculate basic and diluted EPS. All computations of EPS presented below have been retroactively adjusted to reflect a stock bonus of 50 shares per 100 shares held approved on March 31, 2005 (Note 17.1) and a stock bonus of 50 shares per 100 held approved on March 31, 2006 (See Note 27).

Year ended December 31, 2005

 

Common

 

Preferred

 

Total

 

 

 

(in thousands, except share and per share data)

 

Basic numerator

 

 

 

 

 

 

 

Dividends (interest on equity) declared

 

155,882

 

290,930

 

446,812

 

Allocated undistributed earnings

 

234,027

 

436,682

 

670,709

 

 

 

 

 

 

 

 

 

Allocated net income available to Common and Preferred shareholders

 

389,909

 

727,612

 

1,117,521

 

 

 

 

 

 

 

 

 

Basic denominator

 

 

 

 

 

 

 

Weighted-average outstanding shares after deducting the average treasury shares (Note 17.1) and stock bonus (Note 27)

 

231,607,008

 

432,165,971

 

 

 

 

 

 

 

 

 

 

Earnings per share (in US$)—Basic

 

1.68

 

1.68

 

 

 

 

F-54




 

Diluted numerator

 

 

 

Allocated net income available to Common and Preferred

 

 

 

shareholders

 

 

 

Net income allocated to preferred shareholders

 

727,612

 

Add:

 

 

 

Adjustment to net income allocated to preferred shareholders in respect to the potential increase in number of preferred shares outstanding, as a result of options granted to acquire stock of Gerdau, option to settle in shares the purchase price of an additional interest in Diaco and option granted to minority shareholders of Sipar to sell their shares to Gerdau

 

2,138

 

 

729,750

 

 

 

 

 

Net income allocated to common shareholders

 

389,909

 

Less:

 

 

 

Adjustment to net income allocated to common shareholders in respect to the potential increase in number of preferred shares outstanding, as a result of options granted to acquire stock of Gerdau, option to settle in shares the purchase price of an additional interest in Diaco and option granted to minority shareholders of Sipar to sell their shares to Gerdau

 

(2,138

)

 

 

387,771

 

 

 

 

Diluted denominator

 

 

 

Weighted—average number of shares outstanding

 

 

 

Common Shares

 

231,607,008

 

Preferred Shares

 

 

 

Weighted-average number of preferred shares outstanding

 

432,165,971

 

Potential increase in number of preferred shares outstanding in respect of stock option plan

 

2,265,290

 

Potential issuable preferred shares with respect to option to settle in shares of the Company (Note 4.1)

 

890,420

 

Option granted to minority shareholders of Sipar to sell their shares to Gerdau (Note 4.2)

 

533,371

 

Total

 

435,855,052

 

 

 

 

 

Earnings per share—Diluted (Common and Preferred Shares)

 

1.67

 

 

F-55




Year ended December 31, 2004

 

Common

 

Preferred

 

Total

 

 

 

(in thousands, except share and per share data)

 

Basic numerator

 

 

 

 

 

 

 

Dividends (interest on equity) declared

 

67,725

 

126,453

 

194,178

 

Allocated undistributed earnings

 

336,224

 

627,956

 

964,180

 

 

 

 

 

 

 

 

 

Allocated net income available to Common and Preferred shareholders

 

403,949

 

754,409

 

1,158,358

 

 

 

 

 

 

 

 

 

Basic denominator

 

 

 

 

 

 

 

Weighted-average outstanding shares after deducting the average treasury shares (Note 17.1) and stock bonus (Note 27)

 

231,607,008

 

432,564,935

 

 

 

Earnings per share (in US$) – Basic

 

1.74

 

1.74

 

 

 

 

Diluted numerator

 

 

 

Allocated net income available to Common and Preferred

 

 

 

shareholders

 

 

 

Net income allocated to preferred shareholders

 

754,409

 

Add:

 

 

 

Adjustment to net income allocated to preferred shareholders in respect to the potential increase in number of preferred shares outstanding, as a result of options granted to acquire stock of Gerdau

 

1,344

 

 

 

755,753

 

 

 

 

Net income allocated to common shareholders

 

403,949

 

Less:

 

 

 

Adjustment to net income allocated to common shareholders in respect to the potential increase in number of preferred shares outstanding, as a result of option granted to acquire stock of Gerdau

 

(1,344

)

 

402,605

 

 

 

 

 

Diluted denominator

 

 

 

Weighted—average number of shares outstanding

 

 

 

Common Shares

 

231,607,008

 

Preferred Shares

 

 

 

Weighted-average number of preferred shares outstanding

 

432,564,935

 

Potential increase in number of preferred shares outstanding in respect of stock option plan

 

2,198,513

 

Total

 

434,763,448

 

 

 

 

 

Earnings per share—Diluted (Common and Preferred Shares)

 

1.74

 

 

F-56




Year ended December 31, 2003

 

 

Common

 

Preferred

 

Total

 

 

 

(in thousands, except share and per share data)

 

Basic numerator

 

 

 

 

 

 

 

Dividends (interest on equity) declared

 

40,917

 

76,900

 

117,817

 

Allocated undistributed earnings

 

136,130

 

256,217

 

392,347

 

 

 

 

 

 

 

 

 

Allocated net income available to Common and Preferred shareholders

 

177,047

 

333,117

 

510,164

 

 

 

 

 

 

 

 

 

Basic denominator

 

 

 

 

 

 

 

Weighted-average outstanding shares after giving retroactive effect to the stock bonuses and reverse stock split described above and deducting the average average treasury shares (Note 17.1) and stock bonus (Note 27)

 

231,607,008

 

435,921,354

 

 

 

 

 

 

 

 

 

 

 

Earnings per share (in US$)—Basic

 

0.76

 

0.76

 

 

 

 

Diluted numerator

 

 

 

Allocated net income available to Common and Preferred

 

 

 

shareholders

 

 

 

Net income allocated to preferred shareholders

 

333,117

 

Add:

 

 

 

Adjustment to net income allocated to preferred shareholders in respect to the potential increase in number of preferred shares outstanding, as a result of options granted to acquire stock of Gerdau

 

221

 

 

 

333,338

 

 

 

 

 

Net income allocated to common shareholders

 

177,047

 

Less:

 

 

 

Adjustment to net income allocated to common shareholders in respect to the potential increase in number of preferred shares outstanding, as a result of option granted to acquire stock of Gerdau

 

(221

)

 

 

 

 

 

 

176,826

 

 

 

 

 

Diluted denominator

 

 

 

Weightedaverage number of shares outstanding

 

 

 

Common Shares

 

231,607,008

 

Preferred Shares

 

 

 

Weighted-average number of preferred shares outstanding

 

435,921,354

 

Potential increase in number of preferred shares outstanding in respect of stock option plan

 

685,796

 

Total

 

436,607,150

 

 

 

 

 

Earnings per share—Diluted (Common and Preferred Shares)

 

0.76

 

 

F-57




20                      Fair value of financial instruments

Pursuant to SFAS No. 107, “Disclosures About Fair Value of Financial Instruments”, the Company is required to disclose the fair value of financial instruments, including off-balance sheet financial instruments, when fair values can be reasonably estimated.

The fair value of the Senior Notes issued by Gerdau Ameristeel, was $448,538 and $474,863 as of December 31, 2005 and 2004. The fair value of the Convertible Debentures issued by Gerdau Ameristeel was $109,089 and  $105,574 as of December 31, 2005 and 2004, respectively. Fair values of debt issued by Gerdau Ameristeel were estimated based on quoted market prices from the trading desk of a investment bank.

The fair value of Guaranteed Perpetual Senior Securities issued by Gerdau S.A. was $615,000 as of December 31, 2005, based on quotations in the secondary market for this security.

The Company’s estimate of the fair value of the other financial instruments, which include receivables, accounts payable and long-term debt, approximates the carrying value.

21                      Derivative instruments

The use of derivatives by the Company is limited. Derivative instruments are used to manage clearly identifiable foreign exchange and interest rate risks arising out of the normal course of business.

Gerdau and Gerdau Açominas

As part of its normal business operations, Gerdau and Gerdau Açominas obtained U.S. dollar denominated debt generally at fixed rates and are exposed to market risk from changes in foreign exchange and interest rates. Changes in the rate of the Brazilian real against the U.S. dollar expose Gerdau and Gerdau Açominas to foreign exchange gains and losses which are recognized in the statement of income and also to changes            in the amount of Brazilian reais necessary to pay such U.S. dollar denominated debt. Changes in interest rates on their fixed rate debt expose Gerdau and Gerdau Açominas to changes in fair value on its debt. In order to manage such risks, Gerdau and Gerdau Açominas enter into derivative instruments, primarily cross-currency interest rate swap contracts. Under the swap contracts Gerdau and Gerdau Açominas have the right to receive on maturity United States dollars plus accrued interest at a fixed rate and have the obligation to pay Brazilian reais at a variable rate based on the CDI rate.

Although such instruments mitigate the foreign exchange and interest rate risks, they do not necessarily eliminate them. The Company generally does not hold derivative instruments for trading purposes.

All swaps have been recorded at fair value and realized and unrealized losses are presented in the consolidated statement of income under “Gain (losses) on derivatives, net”.

The notional amount of such cross-currency interest rate swaps amounts to $7,902 ($58,204 as of December 31, 2004) and mature between January 2006 and March 2006 (January 2005 and March 2006 as of December 31, 2004) with Brazilian reais interest payable which varies between 85.55% to 92.80% of CDI (between 85.55% to 106.00% of CDI of December 31, 2004). There are no unrealized gains on swaps outstanding as of December 31, 2005 (no unrealized gains as of December 31, 2004) and unrealized losses amount to $6,786 as of December 31, 2005 ($14,775 as of December 31, 2004).

 

F-58




 

Gerdau Açominas also entered during 2005 into interest rate swaps where its receives a fixed interest rate in U.S. dollars and pays a variable interest rate based on LIBOR. The agreements have a notional value of $240,000 and expiration date of November 2011. The aggregate fair value of this interest rate swap, which represents the amount that would be received if the agreements were terminated at December 31, 2005, is a gain of approximately $2,333.

The Company has also obtained financing in Brazilian reais at fixed rates which also subject the Company to changes in the fair value of its debt as a result of changes in interest rates. As a result, the Company has entered during 2005 into interest rate swaps where it receives a fixed interest rate in brazilian reais and pays a variable interest rate based on CDI. The agreements have a notional value of $133,530 as of December 31, 2005 and expiration date between January 2006 and March 2006. There are $41 of unrealized gains as of December 31, 2005 (no unrealized gains as of December 31, 2004).

Operations in South America

The Company has also granted stock options to the minority shareholders of Sipar Aceros S.A. as part of the purchase agreements of that company as described in Note 4.2 The Company has a commitment to acquire an additional interest in Diaco as detailed in Note 4.1

Gerdau Ameristeel

In order to reduce its exposure to changes in the fair value of its Senior Notes, Gerdau Ameristeel entered into interest rate swaps subsequent to the June 2003 refinancing. The agreements have a notional value of $200,000 and expiration dates of July 15, 2011. The Company receives a fixed interest rate and pays a variable interest rate based on LIBOR. The aggregate mark-to-market (fair value) of the interest rate agreements, which represents the amount that would be paid if the agreements were terminated at December 31, 2005, was approximately $1,170 (December 31, 2004 - $4,018).

22                      Concentration of credit risks

The company Company’s principal business is the production and sale of long ordinary steel products, including crude steel; long rolled products, such as merchant bars and concrete reinforcing bars used in the construction industry; drawn products, such as wires and meshes; and long specialty steel products, such as tool steel and stainless steel. Approximately 98% of the Company’s sales during 2005 were made to civil construction and manufacturing customers.

Approximately 36.9% of the Company’s consolidated sales are to domestic Brazilian companies, 43.8% to customers in the United States and Canada and the remainder split between export sales from Brazil and sales by its subsidiaries located in other countries.

No single customer of the Company accounted for more than 10% of net sales, and no single supplier accounted for more than 10% of purchases in any of the years presented. Historically, the Company has not experienced significant losses on trade receivables.

23                      Segment information

The Gerdau Executive Committee, which is comprised of the most senior officers of the Company including the President of the Gerdau Executive Committee, which is also the Chairman of the Board of Directors, is responsible for managing of the business.

 

F-59




 

The Company’s’ reportable segments under SFAS No. 131 “Disclosures About Segments of an Enterprise and Related Information” correspond to the business units through which the Gerdau Executive Committee manages its operations: long steel products in Brazil, specialty steel products in Brazil, Açominas (corresponding to the operations of the former Açominas carried out through the mill located in Ouro Branco, Minas Gerais), South America (which excludes the operations in Brazil) and North America. Information for long steel products in Brazil and specialty steel products in Brazil has been presented in prior years aggregated under Long Brazil. As from this year, the Company separately presents information corresponding to long steel and specialty steel products in Brazil, including information for previous years.

The identifiable assets are trade accounts receivable, inventories and property, plant and equipment.

 

 

Year-end December 31, 2005

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjust-

 

 

 

 

 

 

 

 

 

 

 

South

 

 

 

 

 

ments

 

Total

 

 

 

 

 

Açominas

 

 

 

America

 

 

 

 

 

and

 

as per

 

 

 

Long

 

Ouro

 

Specialty

 

(except

 

North

 

 

 

recon-

 

financial

 

 

 

Brazil

 

Branco

 

Steel

 

Brazil)

 

America

 

Total

 

ciliations

 

statements

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

2,668,631

 

1,145,417

 

457,143

 

510,142

 

4,295,332

 

9,076,665

 

(182,233

)

8,894,4

 

Financial income (expenses), net

 

89,743

 

(42,949

)

3,534

 

(9,756

)

(53,352

)

(12,780

)

25,366

 

12,5

 

Net income

 

671,088

 

210,837

 

140,754

 

71,063

 

292,698

 

1,386,440

 

(268,919

)

1,117,5

 

Capital expenditures

 

280,662

 

224,156

 

33,506

 

153,402

 

135,864

 

827,590

 

(50,826

)

776,7

 

Depreciation and amortization

 

105,346

 

116,375

 

12,456

 

18,404

 

105,691

 

358,272

 

(56,510

)

301,7

 

Identifiable assets

 

1,690,399

 

1,595,770

 

230,041

 

576,361

 

2,218,335

 

6,310,906

 

(350,957

)

5,959,9

 

 

 

 

Year-end December 31, 2004

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjust-

 

 

 

 

 

 

 

 

 

 

 

South

 

 

 

 

 

ments

 

Total

 

 

 

 

 

Açominas

 

 

 

America

 

 

 

 

 

and

 

as per

 

 

 

Long

 

Ouro

 

Specialty

 

(except

 

North

 

 

 

recon-

 

financial

 

 

 

Brazil

 

Branco

 

Steel

 

Brazil)

 

America

 

Total

 

ciliations

 

statements

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

2,432,320

 

997,119

 

328,759

 

287,773

 

3,336,964

 

7,382,935

 

(430,786

)

6,952,1

 

Financial expenses, net

 

(36,997

)

31,266

 

3,490

 

1,692

 

66,894

 

66,345

 

(15,528

)

50,8

 

Net income

 

360,933

 

340,112

 

114,332

 

65,642

 

337,669

 

1,218,688

 

(60,330

)

1,158,3

 

Capital expenditures

 

230,477

 

100,155

 

13,672

 

10,310

 

435,752

 

790,366

 

(33,659

)

756,7

 

Depreciation and amortization

 

78,629

 

100,101

 

10,134

 

10,643

 

89,321

 

288,828

 

(19,606

)

269,2

 

Identifiable assets

 

1,475,305

 

1,311,979

 

174,190

 

251,790

 

2,309,948

 

5,523,212

 

(303,409

)

5,219,8

 

 

 

 

Year-end December 31, 2003

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjust-

 

 

 

 

 

 

 

 

 

 

 

South

 

 

 

 

 

ments

 

Total

 

 

 

 

 

Açominas

 

 

 

America

 

 

 

 

 

and

 

as per

 

 

 

Long

 

Ouro

 

Specialty

 

(except

 

North

 

 

 

recon-

 

financial

 

 

 

Brazil

 

Branco

 

Steel

 

Brazil)

 

America

 

Total

 

ciliations

 

statements

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

1,444,448

 

785,317

 

15,357

 

169,640

 

1,927,839

 

4,342,601

 

188,368

 

4,530,9

 

Financial expenses, net

 

120,483

 

39,100

 

395

 

1,326

 

62,485

 

223,789

 

(31,062

)

192,7

 

Net income

 

198,127

 

220,810

 

4,149

 

32,320

 

(21,208

)

434,198

 

75,966

 

510,1

 

Capital expenditures

 

92,139

 

115,643

 

11,104

 

7,702

 

57,041

 

283,629

 

28,856

 

312,4

 

Depreciation and amortization

 

64,707

 

42,228

 

107

 

8,779

 

80,692

 

196,513

 

(14,110

)

182,4

 

Identifiable assets

 

1,016,504

 

1,070,552

 

126,822

 

197,881

 

1,479,110

 

3,890,869

 

(322,893

)

3,567,9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The segment information above has been prepared under Brazilian GAAP, which is the basis of presentation used for internal decision making. Corporate activities performed for the benefit of the Group as a whole are not separately presented and are included as part of the information of Long Brazil.

The Adjustments and Reconciliations column include the effects of differences between the criteria followed under Brazilian GAAP and the criteria followed in the consolidated financial statements. The differences that have the most significant effects are:

 

F-60




 

·                                          Segment information includes data from the join ventures Gallatin Steel Company, Bradley Steel Processors and MRM Guide Rail on a proportional consolidation basis, companies that are not included in the consolidated financial statements.

·                                          Net sales are presented net of freight costs, while freight costs are presented as part of Cost of sales in the consolidated financial statements.

·                                          Identifiable assets and depreciation and amortization in the segment information include property, plant and equipment which are presented on the basis of historical costs of acquisition, while in the consolidated financial statements they include the effects of property, plant and equipment acquired in business combinations at fair value.

·                                          Derivative financial instruments are not fair valued in the segment information while they are recognized at fair value in the consolidated financial statements.

·                                          Exchange gain and losses resulting from the translation of financial information of subsidiaries outside Brazil are recognized in income in the segment information while such effects are recognized directly in equity in the consolidated financial statements if the functional currency of the subsidiary is other than the Brazilian reais.

Geographic information about the Company, prepared following the same basis as the financial statements, is as follows with revenues classified by the geographic region from were the products have been shipped:

 

Year ended December 31, 2005

 

 

 

 

 

South America

 

North

 

 

 

 

 

Brazil

 

(except Brazil)

 

America

 

Total

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

4,483,895

 

513,394

 

3,897,143

 

8,894,432

 

Long lived assets

 

2,325,507

 

245,073

 

1,283,856

 

3,854,436

 

 

 

 

 

 

 

 

 

 

 

 

 

Year ended December 31, 2004

 

 

 

 

 

South America

 

North

 

 

 

 

 

Brazil

 

(except Brazil)

 

America

 

Total

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

3,623,046

 

319,248

 

3,009,855

 

6,952,149

 

Long lived assets

 

1,762,517

 

163,233

 

1,220,321

 

3,146,071

 

 

 

 

 

 

 

 

 

 

 

 

 

Year ended December 31, 2003

 

 

 

 

 

South America

 

North

 

 

 

 

 

Brazil

 

(except Brazil)

 

America

 

Total

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

2,597,770

 

122,028

 

1,811,171

 

4,530,969

 

Long lived assets

 

1,422,121

 

134,437

 

1,030,257

 

2,586,815

 

 

Long lived assets include property, plant and equipment, equity investments, investments at cost and goodwill.

No information is presented for breakdown of revenue by major products as such information is not maintained on a consolidated basis by the Company, which has such information only in volume.

 

F-61




 

24                      Valuation and qualifying accounts

Year ended December 31, 2005

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amounts recorded on
Income Statement

 

Effect of

 

 

 

 

 

Balance at

 

 

 

Charges to

 

 

 

exchange

 

Balances

 

 

 

beginning

 

 

 

cost and

 

 

 

rate

 

at end

 

Description

 

 

 

of year

 

Write-offs

 

expense

 

Reversals

 

changes (a)

 

of year

 

Provisions offset against assets balances:

 

 

 

 

 

 

 

 

 

 

 

 

 

Allowance for doubtful accounts

 

33,536

 

(105

)

1,453

 

(4,316

)

3,936

 

34,504

 

Valuation allowance on deferred income tax assets

 

 

 

3,570

 

 

 

3,570

 

Reserves:

 

 

 

 

 

 

 

 

 

 

 

 

 

Provision for contingencies

 

87,718

 

 

57,387

 

(29,594

)

12,338

 

127,849

 

 

Year ended December 31, 2004

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amounts recorded on
Income Statement

 

Effect of

 

 

 

 

 

Balance at

 

 

 

Charges to

 

 

 

exchange

 

Balances

 

 

 

beginning of

 

 

 

cost and

 

 

 

rate

 

at end

 

Description

 

 

 

year

 

Payments

 

expense

 

Reversals

 

changes (a)

 

of year

 

Provisions offset against assets balances:

 

 

 

 

 

 

 

 

 

 

 

 

 

Allowance for doubtful accounts

 

27,476

 

 

 

5,370

 

(1,144

)

1,834

 

33,536

 

Valuation allowance on deferred income tax assets

 

120,846

 

 

 

(120,317

)

(529

)

 

Reserves:

 

 

 

 

 

 

 

 

 

 

 

 

 

Provision for contingencies

 

102,060

 

(118,991

)

93,162

 

 

 

11,487

 

87,718

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Year ended December 31, 2003

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amounts recorded on
Income Statement

 

Effect of

 

 

 

 

 

Balance at

 

 

 

Charges to

 

 

 

exchange

 

Balances

 

 

 

beginning of

 

 

 

cost and

 

 

 

rate

 

at end

 

Description

 

 

 

year

 

Payments

 

expense

 

Reversals

 

changes (a)

 

of year

 

Provisions offset against assets balances:

 

 

 

 

 

 

 

 

 

 

 

 

 

Allowance for doubtful accounts

 

15,139

 

 

6,714

 

 

5,623

 

27,476

 

Valuation allowance on deferred income tax assets

 

205,139

 

 

 

(137,333

)

53,040

 

120,846

 

Reserves:

 

 

 

 

 

 

 

 

 

 

 

 

 

Provision for contingencies

 

45,304

 

(3,622

)

44,361

 

(1,255

)

17,272

 

102,060

 

 

The amount presented under “Reversals” with respect to provision for contingencies for the year ended December 31, 2005 correspond to the situation described in Note 16.

(a)        Includes the effect of exchange rates on balances in currencies other than the United States dollar.

25                      Stock based compensation

25.1          Brazil Plan

The Extraordinary Stockholders’ General Meeting of Gerdau held on April 30, 2003 decided, based on a plan approved by an Annual Stockholders’ meeting and up to the limit of authorized capital, to grant options to purchase shares to management, employees or individuals who render services to the Company or to entities under its control, and approved the creation of the “Long Term Incentive Program”. The options must be exercised up to 5 years after vested.

 

F-62




 

A summary of the Brazil Plan is as follows (giving retroactive effect to the stock bonus approved on March 31, 2005 (Note 17.1) and to the stock bonus approved on March 31, 2006 (Note 27)):

 

Year ended December 31, 2005

 

Year ended December 31, 2004

 

 

 

 

 

Weighted average

 

 

 

Weighted averag

 

 

 

Number of shares

 

exercise price

 

Number of shares

 

exercise price

 

 

 

 

 

 

 

 

 

 

 

Outstanding, beginning of year

 

3,859,304

 

2.50

 

2,052,207

 

1.84

 

Granted during the year

 

752,878

 

9.04

 

260,331

 

5.11

 

Shares issued in regards to share bonus (Note 17.1)

 

 

 

260,331

 

5.11

 

Shares issued in regards to share bonus (Note 27)

 

318,284

 

9.04

 

1,286,435

 

2.55

 

(-) Options forfeited

 

(62,005

)

5.20

 

 

 

 

(-) Options exercised

 

(54,305

)

2.75

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Outstantind, end of year

 

4,814,156

 

3.98

 

3,859,304

 

2.50

 

 

All options granted through December 31, 2005 were granted to management or employees of the Company. There are no options exercisable at December 31, 2005 and the weighted average remaining contractual life is 0.82 years to options granted in 2003, 2.98 years to options granted in 2004 and 3.16 years to options granted in 2005.

The assumptions used for estimating the fair value of the options on the grant date during the year ended December 31, 2005 and 2004 following the Black & Scholes method, included in the pro-forma disclosures in Note 3.13 were as follows:

 

Granted during the year

 

 

 

2005

 

2004

 

Expected dividend yield

 

8

%

7

%

Expected stock price volatility

 

39

%

43

%

Risk-free rate of return

 

8

%

8

%

Expected period until exercise

 

4.15 year

 

4.9 year

 

 

 

 

 

 

 

 

F-63




25.2          Gerdau Ameristeel Plans

Gerdau Ameristeel has several stock based compensation plans, which are described below. One plan was formerly administered by Co-Steel and the remainder of the plans were formerly administered by the subsidiary AmeriSteel.

(a) Former Co-Steel Plan

Under the former Co-Steel plan, the Stock-Based Option Plan, Co-Steel was permitted to grant options to employees and directors to acquire up to a maximum of 3,041,335 common shares. The exercise price was based on the closing price of common shares on the trading date previous to the date the options are issued. The options have a maximum term of 10 years, have a vesting term of various periods as determined by the Plan administrator at the time of grant, and are exercisable in installments. The remaining 593,000 options outstanding under this plan expire on various dates up to April 13, 2008. No grants have been made under this plan since 1998.

(b) Ameristeel Plans

Under the terms of the Transaction Agreement relating to the acquisition of Co-Steel in 2002, minority shareholders of Ameristeel exchanged shares of Ameristeel stock and options for stock and options of Gerdau AmeriSteel at an exchange rate of 9.4617 Gerdau Ameristeel shares and options for each AmeriSteel share or option. This exchange took place on March 31, 2003 (Note 4.6 a). All amounts presented in the discussion below have been, where appropriate, restated to reflect the historical shares at the exchanged value.

(b.1) 2005 LTI Plan

For the year commencing January 1, 2005, the Human Resources Committee adopted the 2005 Long-Term Incentive Plan (the “2005 LTI Plan”). The 2005 LTI Plan is designed to reward the Company’s employees with bonuses based on the achievement of return on capital invested targets. Bonuses which have been earned are awarded after the end of the year in the form of cash, stock appreciation rights (“SARs”), and/or options. The portion of any bonus which is payable in cash is to be paid in the form of phantom stock. The number of shares of phantom stock awarded to a participant is determined by dividing the cash bonus amount by the fair market value of a Common Share at the date the award of phantom stock is made based on the weighted average trading price of Common Shares on the New York Stock Exchange. Phantom stock and SARs vest 25% on each of the first four anniversaries of the date of the award. Phantom stock will be paid out following vesting on the basis of a cash payment. The number of options awarded to a participant is determined by dividing the non-cash amount of the bonus by the fair market value of a Common Share at the date the award of the options is made, and then adjusting this amount by a factor calculated based on the value of such options at that date (where the value of the options is determined by the Committee based on a Black Scholes or other method for determining option values). Options vest 25% on each of the first four anniversaries of the date of the award. Options may be exercised following vesting. Options have a maximum term of 10 years. The maximum number of options able to be granted under this plan is 6,000,000. An award of approximately $3.0 million was earned by participants in 2005 and will be payable 50% in options and 50% in phantom stock. The award is being accrued over the vesting period.

(b.2) 2004 Stakeholder Plan

For the year ended December 31, 2004, the Company’s Human Resources Committee adopted the 2004 Long-Term Incentive Stakeholder Plan (the “2004 Stakeholder Plan”). The 2004 Stakeholder Plan is designed to reward the Company’s senior management with a share of the Company’s profits after a capital charge. Awards, calculated in dollars, are invested in phantom common shares at a price equal to the closing price of the common shares on the New York Stock Exchange on the date of the grant, and vest in equal installments on each of the four anniversary dates of the date of grant. Payouts will be calculated based on the closing price of Common Shares on the New York Stock Exchange on the vesting date and will be paid as soon as practicable following vesting. An award of approximately

F-64




$14 million was earned by participants in the 2004 Stakeholder Plan for the year ended December 31, 2004 and was granted on March 1, 2005. The award is being accrued over the vesting period. No further awards will be made under this plan.

(b.3) Ameristeel Plan:

Ameristeel had a long-term incentive plan available to executive management (the “Ameristeel Plan”) to ensure the Company’s senior management’s interest is congruent with it’s shareholders. Awards were determined by a formula based on return on capital employed in a given plan year. The Plan provided for earned awards to vest and be paid out over a period of four years. Participants could elect cash payout or investments in phantom stock of Ameristeel or Gerdau S.A., for which a 25% premium was earned if elected. Following the minority exchange, investments in phantom stock of Ameristeel became investments in phantom common shares of Gerdau Ameristeel based on the exchange ratio. The awards were recorded as a liability and benefits charged to expense under this plan for the years ended December 31, 2005, 2004 and 2003, were $6,000, $1,300 and $150, respectively.

(b.4) SAR Plan

In July 1999, Ameristeel’s Board of Directors approved a Stock Purchase/SAR Plan (the “SAR Plan”) available to essentially all employees. The SAR Plan authorizes 946,170 shares of common stock to be sold to employees during three offering periods, July through September in each of 1999, 2002 and 2005. Employees who purchased stock were awarded stock appreciation rights (“SARs”) equal to four times the number of shares purchased. SARs were granted at fair value at the date of the grant, determined based on an independent appraisal as of the previous year-end. The SARs become exercisable at the rate of 25% annually from the grant date and may be exercised for 10 years from the grant date. The SARs are recorded as a liability and benefits charged to expense under this plan for the years ended December 31, 2005, 2004 and 2003, were $1,500, $6,400 and $3,500, respectively.

In July 2002, Ameristeel’s Board of Directors approved the issuance of SARs that were granted to officers with exercise prices granted at fair value at the date of grant. 6,244,722 SARs were authorized and issued. The SARs become one-third vested two years from the grant date, and one third in each of the subsequent two years from the grant date. SARs may be exercised for 10 years from the grant date. The SARs are recorded as a liability and benefits charged to expense under this plan for the years ended December 31, 2005, 2004 and 2003, were $1,500, $14,300 and $5,900, respectively.

(b.5) Equity Ownership Plan

In September 1996, AmeriSteel’s Board of Directors approved the AmeriSteel Corporation Equity Ownership Plan (the “Equity Ownership Plan”), which provides for grants of common stock, options to purchase common stock and SARs. The maximum number of shares that can be issued under the plan is 4,152,286. All issued options and shares of issued common stock become one-third vested two years from the grant date, and one third in each of the subsequent two years from the grant date. All grants were at the fair market value of the common stock on the grant date, determined based on an independent appraisal as of the end of the previous year-end. Options may be exercised for 10 years from the grant date.

A summary of Gerdau Ameristeel stock option plans is as follows:

F-65




 

 

Year ended December 31, 2005

 

Year ended December 31, 2004

 

 

 

 

 

Weighted- average

 

 

 

Weighted- average

 

Gerdau Ameristeel Plans

 

Number of shares

 

exercise price

 

Number of shares

 

exercise price

 

 

 

 

 

(US$)

 

 

 

(US$)

 

 

 

 

 

 

 

 

 

 

 

Outstanding, beginning of year

 

2,833,288

 

5,94

 

3,606,570

 

6.41

 

Exercised

 

(443,371

)

1.86

 

(374,609

)

1.90

 

Forfeit

 

(26,341

)

1.85

 

(76,973

)

1.92

 

Expired

 

(99,000

)

19.00

 

(321,700

)

19.46

 

Outstanding, end of year

 

2,264,576

 

6.42

 

2,833,288

 

5.94

 

 

 

 

 

 

 

 

 

 

 

Options exercisable

 

2,128,241

 

 

 

2,350,378

 

 

 

 

The following table summarizes information about options outstanding at December 31, 2005:

 

 

 

Weighted-average

 

 

 

 

 

 

 

Number

 

remainig contractual

 

Weighted-average

 

Number exercisable

 

Exercise price range (US$)

 

outstanding

 

life

 

exercise price

 

at Dezember 31, 2005

 

 

 

 

 

 

 

(US$)

 

 

 

$1.32 to $1.43

 

545,482

 

3.8

 

1.39

 

545,482

 

$1.80 to $1.91

 

671,369

 

5.2

 

1.84

 

535,034

 

$2.11 to $2.96

 

454,725

 

3.5

 

2.61

 

454,725

 

$15.95 to $19.30 (1)

 

297,500

 

1.5

 

17.41

 

297,500

 

$20.71 to $26.27 (1)

 

295,500

 

0.9

 

20.91

 

295,500

 

 

 

2,264,576

 

 

 

 

 

2,128,241

 


Note: (1) these options are denominated in Cdn dollars and have been translated to US$ using the exchange rate as at December 31, 2005.

The assumptions used for purposes of estimating the fair value of the options on the grant date following the Black & Scholes method to present the pro-forma disclosures in Note 3.13 were as follows for options granted during all years presented:

Expected dividend yield:

 

0

%

Expected stock price volatility:

 

55

%

Risk-free rate of return:

 

4

%

Expected period until exercise:

 

5 years

 

 

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26                      Guarantee of indebtedness

(a)                      Gerdau has provided a surety to its subsidiary Dona Francisca Energética S.A. in financing contracts which amount to R$ 90,489 thousand (equivalent of $38,660 at period-end exchange rate). Under the surety Gerdau guarantees 51.82% of the amount ($19,330) of such debt. This guarantee was established before December 2002, and, therefore, no liability was recorded in accordance with the requirements of FASB Interpretation No. 45 (“FIN 45”). The guarantee may be executed by lenders in the event of default by Dona Francisca.

(b)                     Gerdau is the guarantor on Euro Commercial Papers of its subsidiary GTL Trade Finance Inc., in the amount of $200,000 and on Export Receivables Notes of its subsidiary Gerdau Açominas S.A. amounting to approximately $238,610.

(c)                    Gerdau Açominas, Gerdau Aços Longos, Gerdau Aços Especiais and Comercial Gerdau de Aços guarantee the US$ 600,000 Perpetual Senior Securities issued by Gerdau S.A.

As the guarantees above are between a parent company (the Company) and its subsidiaries (GTL Trade Finance Inc., Gerdau Aços Longos, Gerdau Aços Especiais, Comercial Gerdau and Gerdau Açominas), they are not subject to the recognition provisions under FIN 45. These guarantees may be executed upon failure by the subsidiaries of satisfying their financial obligation.

27                      Subsequent event

On November 14, 2005 the Company entered into an agreement to acquire 40% of Corporación Sidenor S.A. (“Sidenor”), a Spanish steel producer with operations in Spain and Brazil. The Santander Group, the Spanish financial conglomerate, and an entity owned by executives of Sidenor entered into an agreement to purchase 40% and 20% of Sidenor, respectively. Purchase price for the acquisition of 100% of Sidenor consists of a fixed price of Euro 443,820 plus a variable price, to be paid only by the Company of approximately Euro 19,500. Santander Group holds a put option to sell their interest in Sidenor to the Company, after 5 years, at a fixed price. Also, the Company has agreed to guarantee to the Santander Group the payment of an agreed amount after 6 years in the event that Santander Group has not sold the shares acquired up to such date or,  if the Santander Group sales its  interest at a price higher or lower than the agreed amount the difference will be paid Santander Group to the Company or by the Company to Santander Group, respectively.

Sidenor is a holding company which holds all outstanding shares of Sidenor Industrial S.L., which is the biggest producer of specialty long steel and forged parts of Spain, as well as one of the most important producers of forged stamp steel in that country. Sidenor Industrial owns three steel producing units, located in Basauri, Vitoria and Reinosa (Spain). During 2004, Sidenor Industrial sold 688,000 tons of finished products. Sidenor Industrial also owns Forjanor, S.L., a stamp forged producer, with industrial facilities in Madrid and Elgeta. During 2004, Forjanor sold 25,000 tons of finished products.

Sidenor also holds a 58.44% stake in Aços Villares S.A., a specialty long steel producer located in Brazil, with industrial facilities located in Mogi das Cruzes, Pindamonhangaba and Socoraba, all cities in the state of São Paulo, Brazil. During 2004, Aços Villares sold 646,000 tons of finished products.

The operation was consummated in January, 2006, when the transfer of Sidenor shares to the Company took place and purchase price amounting to Euro 165,828 has been paid.

On March 31, 2006, the Board of Directors approved a bonus to both common and preferred shareholders of 50 bonus

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shares per 100 shares held.

*             *              *

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