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Derivatives
12 Months Ended
Dec. 31, 2015
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Derivatives
Derivatives:

Objectives and Strategies for Using Derivative Instruments

Commodity Price Risk. We utilize a cash flow hedging program to mitigate our exposure to volatility in the prices of metal commodities used in our production processes. Our hedging program includes the use of futures contracts to lock in prices, and as a result, we are subject to derivative losses should the metal commodity prices decrease and gains should the prices increase. We utilize a dollar cost averaging strategy so that a higher percentage of commodity price exposures are hedged near-term with lower percentages hedged at future dates. This strategy allows for protection against near-term price volatility while allowing us to adjust to market price movements over time.

Interest Rate Risk. A portion of our debt bears interest at variable interest rates, and as a result, we are subject to variability in the cash paid for interest. To mitigate a portion of that risk, we may choose to engage in an interest rate swap hedging strategy to eliminate the variability of interest payment cash flows. We are not currently hedged against interest rate risk.

Foreign Currency Risk. Foreign currency exchange rate movements create a degree of risk by affecting the U.S. dollar value of assets and liabilities arising in foreign currencies. We seek to mitigate the impact of currency exchange rate movements on certain short-term transactions by periodically entering into foreign currency forward contracts. Our forward contracts are primarily not designated as hedges, but on occasion we have entered into forward contracts that are designated as cash flow hedges. By entering into forward contracts, we lock in exchange rates that would otherwise cause losses should the U.S. dollar appreciate and gains should the U.S. dollar depreciate.


Cash Flow Hedges

We have commodity futures contracts and foreign exchange forward contracts designated as cash flows hedges that are scheduled to mature through June 30, 2017 and December 31, 2016, respectively. Unrealized gains or losses from our cash flow hedges are included in AOCI and are expected to be reclassified into earnings within the next 18 months based on the prices of the commodities at the settlement dates.



We recorded the following amounts related to our cash flow hedges in AOCI (in millions):
 
As of December 31,
 
2015
 
2014
Unrealized losses on unsettled contracts
$
13.2

 
$
7.2

Income tax expense (benefit)
(4.8
)
 
(2.6
)
Losses included in AOCI, net of tax (1)
$
8.4

 
$
4.6



(1) Assuming commodity and foreign currency prices remain constant, we expect to reclassify $8.2 million of derivative losses into earnings within the next 12 months.

We had the following outstanding commodity futures contracts designated as cash flow hedges (in millions of pounds):
 
As of December 31,
Notional Amounts
2015
 
2014
Copper
34.7

 
29.4



We had the following outstanding foreign exchange forward contracts designated as cash flow hedges (in millions):
 
As of December 31,
Notional Amounts (in local currency):
2015
 
2014
Mexican Peso
201.4

 




Derivatives not Designated as Cash Flow Hedges

For commodity derivatives not designated as cash flow hedges, we follow the same hedging strategy as derivatives designated as cash flow hedges, except that we elect not to designate them as cash flow hedges at the inception of the arrangement. We had
the following outstanding commodity futures contracts not designated as cash flow hedges (in millions of pounds):

 
As of December 31,
 
2015
 
2014
Copper
3.3

 
2.9

Aluminum
3.2

 
2.2


We had the following outstanding foreign currency forward contracts not designated as cash flow hedges (in millions):
 
As of December 31,
Notional amounts (in local currency):
2015
 
2014
Brazilian Real

 
8.7

Mexican Peso
53.0

 
229.7

Indian Rupee
30.8

 

Euro
3.2

 
3.6

Russian Ruble

 
80.8

Polish Zloty
25.4

 
30.6



Information About the Locations and Amounts of Derivative Instruments

The following tables provide the locations and amounts of derivative fair values in the Consolidated Balance Sheets and derivative gains and losses in the Consolidated Statements of Operations (in millions):
 
 
Fair Values of Derivative Instruments as of December 31 (1)
 
Derivatives Designated as Hedging Instruments
 
Derivatives Not Designated  as
Hedging Instruments
 
2015
 
2014
 
2015
 
2014
Current Assets:
 
 
 
 
 
 
 
Other assets
 
 
 
 
 
 
 
Commodity futures contracts
$

 
$

 
$

 
$

Foreign currency forward contracts

 

 
0.2

 
0.3

Non-Current Assets:
 
 
 
 
 
 
 
Other assets, net
 
 
 
 
 
 
 
Commodity futures contracts

 

 

 

Foreign currency forward contracts
$

 
$

 
$

 
$

Total Assets
$

 
$

 
$
0.2

 
$
0.3

Current Liabilities:
 
 
 
 
 
 
 
Accrued expenses
 
 
 
 
 
 
 
Commodity futures contracts
$
12.5

 
$
6.7

 
$
1.5

 
$
0.7

Foreign currency forward contracts
0.4

 

 

 

Non-Current Liabilities:
 
 
 
 
 
 
 
Other liabilities
 
 
 
 
 
 
 
Commodity futures contracts
0.4

 
0.5

 

 
0.1

Foreign currency forward contracts

 

 

 

Total Liabilities
$
13.3

 
$
7.2

 
$
1.5

 
$
0.8

 
(1) All derivative instruments are classified as Level 2 within the fair value hierarchy. See Note 20 for more information on fair value measurements.
Derivatives in Cash Flow Hedging Relationships
 
For the Years Ended December 31,
 
2015
 
2014
 
2013
Amount of Loss (Gain) Reclassified from AOCI into Income (Effective Portion):
 
 
 
 
 
Commodity futures contracts (1)
$
12.5

 
$
5.8

 
$
4.2

 
$
12.5

 
$
5.8

 
$
4.2

Amount of Loss (Gain) Recognized in Income on Derivatives (Ineffective Portion):
 
 
 
 
 
Commodity futures contracts (2)
$
0.1

 
$
0.1

 
$
0.2

Derivatives Not Designated as Hedging Instruments
 
For the Years Ended December 31,
 
2015
 
2014
 
2013
Amount of Loss (Gain) Recognized in Income on Derivatives:
 
 
 
 
 
Commodity futures contracts (2)
$
2.5

 
$
1.2

 
$
1.2

Foreign currency forward contracts (2)
0.3

 
(0.8
)
 
0.1

 
$
2.8

 
$
0.4

 
$
1.3

 
(1) The loss (gain) was recorded in Cost of goods sold in the accompanying Consolidated Statements of Operations.
(2) The loss (gain) was recorded in Losses and other expenses, net in the accompanying Consolidated Statements of Operations.