20-F 1 form20f.htm 20-F Millar Western Forest Products Ltd. - Form 20-F - Filed by newsfilecorp.com

UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, DC 20549

FORM 20-F

[   ] REGISTRATION STATEMENT PURSUANT TO SECTION 12(b) or 12(g) OF THE SECURITIES EXCHANGE ACT OF 1934

OR

[X] ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For The Fiscal Year Ended December 31, 2014

OR

[   ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

OR

[   ] SHELL COMPANY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES AND EXCHANGE ACT OF 1934

Commission file number 333-179957

MILLAR WESTERN FOREST PRODUCTS LTD.
(Exact Name of the Registrant as Specified in its Charter)

Alberta, Canada
(Jurisdiction of Incorporation or Organization)

16640 - 111 Avenue, Edmonton, Alberta, T5M 2S5
(Address of Principal Executive Offices)

David Anderson
Millar Western Forest Products Ltd.
16640 – 111 Avenue
Edmonton, Alberta T5M 2S5
(780) 486-8200
(Name, Telephone, E-mail and/or Facsimile number and Address of Company Contact Person)

Securities registered or to be registered pursuant to Section 12(b) of the Act:

NONE


Securities registered or to be registered pursuant to Section 12(g) of the Act:

NONE

Securities for which there is a reporting obligation pursuant to Section 15(d) of the Act:

NONE


Indicate the number of outstanding shares of each of the issuer’s classes of capital or common stock as of the close of the period covered by the annual report.

15,000,002 Common Shares

Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act

YES [   ]      NO [X]

Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934.

YES [X]      NO [   ]

Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.*

YES [   ]      NO [   ]

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).

YES [   ]      NO [   ]

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer.

Large Accelerated Filer [   ] Accelerated Filer [   ] Non-Accelerated Filer [X]

Indicate by check mark which basis of accounting the registrant has used to prepare the financial statements included in this filing:

U.S. GAAP [   ]
International Financial Reporting Standards as issued by the International Accounting Standards Board [X]
Other [    ]

If this is an annual report, indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).

YES [   ]      NO [X]

Indicate by check mark whether the registrant has filed all documents and reports required to be filed by Sections 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent to the distribution of securities under a plan confirmed by a court.

NOT APPLICABLE

* Millar Western Forest Products Ltd. is a “voluntary filer” and is submitting this Form 20-F to satisfy its reporting obligations under the indenture relating to its 8.50% Senior Notes due 2021.


TABLE OF CONTENTS

PRESENTATION OF FINANCIAL INFORMATION 1
     
NON-GAAP FINANCIAL MEASURES 1
     
SPECIAL NOTE REGARDING FORWARD-LOOKING STATEMENTS 1
     
GLOSSARY OF CERTAIN TERMS AND DEFINITIONS 2
     
PART I   5
ITEM 1: IDENTITY OF DIRECTORS, SENIOR MANAGEMENT AND ADVISERS. 5
ITEM 2: OFFER STATISTICS AND EXPECTED TIMETABLE 5
ITEM 3: KEY INFORMATION 5
  A. Selected Financial Data 5
  B. Capitalization and Indebtedness 7
  C. Reasons for the Offer and Use of Proceeds 7
  D. Risk Factors 7
ITEM 4: INFORMATION ON THE COMPANY 16
  A. History and Development of the Company 16
  B. Business Overview 16
  C. Organizational Structure 22
  D. Property, Plants and Equipment 22
ITEM 5: OPERATING AND FINANCIAL REVIEW AND PROSPECTS 24
  A. Results of Operations 24
  B. Liquidity and Capital Resources 37
  C. Research and Development 40
  D. Trend Information 40
  E. Off-Balance Sheet Arrangements 41
  F. Tabular Disclosure of Contractual Obligations 41
  G. Safe Harbor 42
ITEM 6: DIRECTORS, SENIOR MANAGEMENT AND EMPLOYEES 42
  A. Directors and Officers 42
  B. Compensation 44
  C. Board Practices 45
  D. Employees 45
  E. Share Ownership 46
ITEM 7: MAJOR SHAREHOLDERS AND RELATED PARTY TRANSACTIONS 46
  A. Principal Shareholder 46
  B. Related Party Transactions 46
  C. Interests of experts and counsel 46
ITEM 8: FINANCIAL INFORMATION 46
  A. Consolidated Statements and Other Financial Information 46
  B. Significant Changes 46
ITEM 9: THE OFFER AND LISTING 47
  A. Offer and Listing Details 47
  B. Plan of Distribution 47
  C. Markets 47
  D. Selling Shareholders 47
  E. Dilution 47
  F. Expenses of the Issue 47

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  ITEM 10: ADDITIONAL INFORMATION 47
    A. Share Capital 47
    B. Memorandum and Articles of Association 47
    C. Material Contracts 49
    D. Exchange Controls 49
    E. Taxation 49
    F. Dividends and Paying Agents 49
    G. Statements by Experts 49
    H. Documents on Display 49
    I. Subsidiary Information 49
  ITEM 11: QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK 50
    A. Commodity Prices 50
    B. Foreign Exchange 50
    C. Interest Rates 50
  ITEM 12: DESCRIPTION OF SECURITIES OTHER THAN EQUITY SECURITIES 50
       
PART II   51
  ITEM 13: DEFAULTS, DIVIDEND ARREARAGES AND DELINQUENCIES 51
ITEM 14: MATERIAL MODIFICATIONS TO THE RIGHTS OF SECURITY HOLDERS AND USE OF PROCEEDS 51
  ITEM 15: CONTROLS AND PROCEDURES 51
  ITEM 16   52
    A. AUDIT COMMITTEE FINANCIAL EXPERT 52
    B. CODE OF ETHICS 52
    C. PRINCIPAL ACCOUNTANT FEES AND SERVICES 52
D. EXEMPTIONS FROM THE LISTING STANDARDS FOR AUDIT COMMITTEES 53
E. PURCHASES OF EQUITY SECURITIES BY THE ISSUER AND AFFILIATED PURCHASERS 53
    F. CHANGE IN REGISTRANT’S CERTIFYING ACCOUNTANT 53
    G. CORPORATE GOVERNANCE 53
    H. MINE SAFETY DISCLOSURE 53
       
PART III   53
  ITEM 17: FINANCIAL STATEMENTS 53
  ITEM 18: FINANCIAL STATEMENTS 53
  ITEM 19: EXHIBITS 53

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As used in this annual report on Form 20-F (this “annual report”), unless the context otherwise indicates, the term “we”, “our”, “Millar Western” or the “Company” means Millar Western Forest Products Ltd.

PRESENTATION OF FINANCIAL INFORMATION

We prepare our financial statements in accordance with International Financial Reporting Standards as issued by the International Accounting Standards Board, which we refer to as IFRS. Readers should be aware that financial statements prepared in accordance with IFRS may differ in certain respects from financial statements prepared in accordance with U.S. generally accepted accounting principles, which we refer to as U.S. GAAP.

We present our financial statements in Canadian dollars. Except where otherwise indicated, all dollar amounts are expressed in Canadian dollars, references to “$” or “dollars” are to Canadian dollars and references to “US$” and “U.S. dollars” are to United States dollars. See Item 3 for exchange rate information between the Canadian dollar and the United States dollar.

Refer to the audited financial statements and the accompanying notes included elsewhere in this annual report for disclosure of matters in response to changes in significant accounting policies inclusive of future pronouncements and measurement assumptions, subsequent events, related party transactions, financial instruments and material changes in in estimates and accounting methods.

NON-GAAP FINANCIAL MEASURES

We define Adjusted EBITDA as operating earnings plus unrealized other income or expense, depreciation and amortization. Operating earnings is net income plus finance expenses, income tax expense or recovery and the foreign exchange gain or loss on debt. Other income or expense includes both realized and unrealized gains and losses on foreign exchange and/or commodity hedging and the foreign-exchange impact on working capital balances. Only the realized portion of such income or expense is included in Adjusted EBITDA, whereas both the realized and unrealized portions are included in the determination of operating earnings.

Adjusted EBITDA is not a measure of operating performance or liquidity under IFRS or U.S. GAAP. Such terms, as used in this annual report, are not necessarily comparable with similarly titled measures of other companies. Management believes that Adjusted EBITDA may be useful in assessing our operating performance and as an indicator of our ability to service or incur indebtedness, make capital expenditures and finance working capital requirements. The items excluded from Adjusted EBITDA are significant in assessing our operating results and liquidity. Therefore, Adjusted EBITDA should not be considered in isolation or as an alternative to operating earnings, cash flow from operating activities or other combined income or cash flow data prepared in accordance with IFRS or U.S. GAAP. See Item 5, “Operating and Financial Review and Prospects,” for a reconciliation of Adjusted EBITDA to Net Earnings (Loss).

SPECIAL NOTE REGARDING FORWARD-LOOKING STATEMENTS

Certain statements in this annual report are “forward-looking statements” within the meaning of the United States Private Securities Litigation Reform Act of 1995. These forward-looking statements are not based on historical facts but, rather, on our current expectations and our projections about future events, including our current expectations regarding:

  • the future demand for, and sales volumes of, our lumber and pulp products;
  • future production volumes, efficiencies and operating costs;
  • increases or decreases in the prices of our products;
  • our future stability and growth prospects;
  • our business strategies, the measures to implement those strategies and the benefits to be derived therefrom;
  • our future profitability and capital needs, including capital expenditures;

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  • the outlook for and other future developments in our affairs or in the industries in which we participate; and
  • the effect on us of new accounting releases.

These forward-looking statements generally can be identified by the use of statements that include words such as “believe”, “expect”, “anticipate”, “intend”, “plan”, “likely”, “will”, “predicts”, “estimates”, “forecasts” or other similar words or phrases. Similarly, statements that describe our objectives, plans or goals are or may be forward-looking statements. These forward-looking statements are subject to various risks, uncertainties and other factors that could cause our actual results to differ materially from the future results expressed or implied by the forward-looking statements. These risks and uncertainties are described under “Risk Factors” in Item 3, “Key Information.”

Any written or oral forward-looking statements made by us or on our behalf are subject to these factors. In light of these risks, uncertainties and assumptions, the forward-looking events discussed in this annual report on Form 20-F may not occur. Actual results could differ materially from those expressed in any of our forward-looking statements. Other unknown or unpredictable factors also could harm our future results. Given these uncertainties, prospective investors are cautioned not to place undue reliance on such forward-looking statements. The forward-looking statements included in this annual report are made only as at the date of this annual report. We do not intend, and do not assume any obligation, to update these forward-looking statements, except as required by law.

GLOSSARY OF CERTAIN TERMS AND DEFINITIONS

The following terms have the following meanings in this annual report:

AAC” means annual allowable cut, being the amount of timber that may be harvested in any one year as stipulated in the pertinent forest management plan for a Forest Management Unit as approved by the Minister of Environment and Sustainable Resource Development of Alberta;

admt” means air dried metric tonne, a unit of measurement of pulp volume, and “madmt” means one thousand air dried metric tonnes;

BCTMP” means bleached chemi-thermo-mechanical pulp, which is pulp produced in a process that uses mild chemicals, heat and mechanical action to separate cellulose fibers;

BEK” means bleached eucalyptus kraft pulp;

“BEP” means Bioenergy Effluent Project;

coniferous” means a type of tree that is cone-bearing and has needles or scale-like leaves, such as spruce, pine or fir;

Coniferous Timber Quota” means the right to harvest a percentage share of the AAC of coniferous timber within a Forest Management Unit, as approved by the Alberta Minister of Environment and Sustainable Resource Development, allocated on a 20-year basis and renewable thereafter for additional 20-year periods;

deciduous” means a type of tree with broad leaves that usually shed annually, such as aspen;

Deciduous Timber Allocation” means the right to harvest a specified volume of deciduous timber within a designated area, as approved by the Alberta Minister of Environment and Sustainable Resource Development, allocated on a 20-year basis and renewable thereafter for additional 20-year periods;

dimension lumber” means standard commodity lumber, ranging, in the case of Millar Western, from 1” x 3”s to 2” x 10”s in varying lengths, usually 8’ to 16’;

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“dressed lumber” means lumber that has been planed smooth on four sides and trimmed for length in a planer mill, after being produced as “rough lumber” in a sawmill; the majority of rough lumber output from our three sawmill operations is processed as dressed lumber in each operation’s planer mill, though we do sell volumes of rough lumber in addition to dressed product.

“EPC” means Engineering, Procurement and Construction, a form of contracting agreement; an EPC contractor will typically carry out the detailed engineering design of a project, procure all necessary equipment and materials, and construct to deliver a functioning facility to the client;

FMA” means a Forest Management Agreement between the Alberta Minister of Environment and Sustainable Resource Development and a forest company, generally having a term of 20 years and renewable thereafter for additional 20-year periods, and providing rights to manage, establish, grow, harvest and remove timber in a specified area;

foot board measure” or “fbm” or “board foot” means a measure of lumber volume equivalent to a one-foot square board, one inch thick; “mfbm” is one thousand board feet; and “mmfbm” is one million board feet;

Forest Management Unit” means an area of forest land designated by the Minister of Environment and Sustainable Resource Development of Alberta as a management unit;

FSC” means the Forest Stewardship Council, a voluntary, international certification and labeling system that promotes responsible forest management and fiber procurement through its sustainable forest management and chain of custody standards;

hardwood” is wood obtained from deciduous species of trees, such as aspen;

Industries” means Millar Western Industries Ltd., the parent company of Millar Western Forest Products Ltd.;

ISO” means the International Organization for Standardization, a worldwide federation of national standards bodies from approximately 120 countries; “ISO 14001” is an international set of standards that provide a common approach for documenting and maintaining an environmental management system;

kraft pulp” means pulp produced in a process that uses strong chemicals to separate cellulose fibers;

Millar Western FMA” means the FMA between the Minister of Environment and Sustainable Resource Development of Alberta and Millar Western commencing May 14, 1997, in effect for 20 years and renewable thereafter for additional 20-year periods, pursuant to which the Minister has granted rights to us to manage, establish, grow, harvest and remove timber on a perpetual sustained yield basis in the Millar Western forest management area;

Millar Western forest management area” means the tract of forested land over which we have been given rights to manage, establish, grow, harvest and remove timber on a perpetual sustained yield basis for the term of the Millar Western FMA;

MSR” means machine stress rated, which is a rating given to lumber in North America that describes its load bearing capability;

NBSK” means northern bleached softwood kraft pulp;

Notes” and “Senior Notes”, unless specified as referring to notes appended to our financial statements or to previously issued Senior Notes, mean the Company’s 8.50% Senior Notes, issued in 2011 and due in 2021;

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PEFC” means the Programme for the Endorsement of Forest Certification, a Europe-based umbrella organization that assesses and endorses national forest certification systems for their consistency with international standards, as well as maintaining its own chain-of-custody standard;

perpetual sustained yield means the yield of timber that a forest can produce continuously at a given intensity of management without impairment of the productivity of the land;

“rough lumber” means timber sawn into boards and constitutes the output of a sawmill; the majority of rough lumber output from our three sawmill operations is further processed as “dressed lumber” in each operation’s planer mill, though we do sell volumes of rough lumber in addition to dressed product.

SFI means the Sustainable Forestry Initiative, a voluntary, third-party, North America-based forest certification program established in 1994. SFI is based on principles and measures that promote sustainable forest management and consider all forest values. It is managed by SFI Inc., an independent, non-profit organization responsible for maintaining, overseeing and improving the sustainable forestry certification program. SFI is endorsed by PEFC;

softwood” is wood obtained from coniferous species of trees, such as spruce, pine or fir;

SPF” means spruce, pine and fir, a major category of softwood lumber; and

wood chips” means pieces of wood approximately one inch square by one-quarter inch thick resulting from the cutting of logs in chippers, or as a by-product of the lumber manufacturing process, that are typically used as a feedstock in the pulp making process.

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PART I

ITEM 1: IDENTITY OF DIRECTORS, SENIOR MANAGEMENT AND ADVISERS.

Not applicable.

ITEM 2: OFFER STATISTICS AND EXPECTED TIMETABLE

Not applicable.

ITEM 3: KEY INFORMATION

A.           Selected Financial Data

The selected historical financial data presented below as at December 31, 2014, and 2013, and for each of the years in the three-year period ended December 31, 2014, have been derived from, and should be read together with, our audited financial statements and the accompanying notes included elsewhere in this annual report. Our audited financial statements are presented in Canadian dollars and have been prepared in accordance with IFRS. The selected historical financial data presented below as at December 31, 2012, 2011, and 2010, and for the years ended December 31, 2011 and 2010, are also presented in accordance with IFRS and have been derived from, and should be read together with, our audited financial statements corresponding to such periods, which are not included in this annual report.

The selected historical financial data presented below are qualified in their entirety by the more detailed information appearing in our financial statements and the related notes, as well as Item 5, “Operating and Financial Review and Prospects,” and other financial information included elsewhere in this annual report. Historical results are not necessarily indicative of results expected for any future period.

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    Year ended December 31,  
    2014     2013     2012     2011     2010  
Statements of earnings data:               (in thousands)              
IFRS                              
Revenue $  405,123   $  382,938   $  332,401   $  284,682   $  295,383  
Cost of products sold   273,852     259,155     241,039     207,019     183,863  
Freight and other distribution costs   59,767     53,438     53,222     48,563     49,565  
Depreciation and amortization   14,272     13,996     13,641     11,349     11,029  
General and administration   18,748     19,061     13,781     15,929     13,766  
Other (income) expenses (1)   (2,679 )   (11,869 )   7,650     (25,751 )   9,843  
Operating earnings   41,163     49,157     3,068     27,573     27,317  
Foreign exchange gain (loss) on borrowings   (20,265 )   (14,425 )   4,641     (5,518 )   10,716  
Finance expenses (2)   (22,086 )   (20,892 )   (20,425 )   (20,847 )   (17,460 )
(Loss) earnings before income taxes   (1,188 )   13,840     (12,716 )   1,208     20,573  
Income taxes expense (recovery)   3,993     7,220     (4,457 )   1,437     2,914  
Net (loss) income $  (5,181 ) $  6,620   $  (8,259 ) $  (229 ) $  17,659  
Actuarial losses (gains) - net of tax   1,455     (577 )   317     220     986  
Comprehensive (loss) income $  (6,636 ) $  7,197   $  (8,576 ) $  (449 ) $  16,673  

    Year ended December 31,  
    2014     2013     2012     2011     2010  
Balance sheets data:               (in thousands)              
IFRS                              
Cash $  47,425   $  47,219   $  24,674   $  31,630   $  45,064  
Restricted cash $  -   $  7,977   $  18,824   $  -   $  -  
Total assets $  420,112   $  396,274   $  382,175   $  369,748   $  344,482  
Financial liabilities - borrowings $  263,761   $  240,181   $  222,745   $  223,554   $  202,458  
Shareholder's equity $  69,431   $  78,317   $  72,620   $  81,526   $  84,225  

(1)

Other (income) expenses includes the gain or loss on disposal of property, plant and equipment, insurance proceeds, foreign exchange gains or losses on U.S. dollar cash and working capital, and realized and unrealized gains or losses on derivative contracts. See note 17 to our audited financial statements included elsewhere in this annual report, referring to the three-year period ended December 31, 2014.

   
(2)

Finance expenses consists of interest expense, net of interest income. See note 18 to our audited financial statements included elsewhere in this annual report, referring to the three-year period ended December 31, 2014.

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EXCHANGE RATE DATA

The following table sets forth, for each period indicated, the low and high exchange rates for Canadian dollars expressed in U.S. dollars, the exchange rate at the end of such period and the average of such exchange rates on the last day of each month during such period, based on the Bank of Canada’s closing rate on such dates:

  2014 2013 2012 2011 2010
Low 0.8568 0.9314 0.9576 0.9383 0.9218
High 0.9444 1.0188 1.0377 1.0630 1.0069
Period End 0.8620 0.9402 1.0051 0.9833 1.0054
Average 0.9053 0.9710 1.0004 1.0110 0.9709

The following table sets forth, for each of the last six months, for Canadian dollars expressed in U.S. dollars, the low and high exchange rates based on the closing rate as described above:

      Last six months      
February January December November   October September
Low 0.7813 0.7867    0.8579 0.8741 0.8845 0.8929
High 0.8095 0.8511    0.8828 0.8900 0.9006 0.9196

On March 4th, 2015, the Bank of Canada’s noon rate was US$0.8039= $1.00.

B.           Capitalization and Indebtedness

Not applicable.

C.           Reasons for the Offer and Use of Proceeds

Not applicable.

D.           Risk Factors

You should carefully consider the following factors in addition to the other information set forth in this annual report. The following risks, including both those common within our industry and those specific to our company, could materially and adversely affect our business, our financial condition or results of operations, or our ability to make payments under our outstanding indebtedness.

Industry-related Risks

Our business is of a cyclical nature, and prices of and demand for our products, and our results of operations, may fluctuate significantly based on market factors.

Our financial performance is principally dependent on the selling prices of, and the demand for, the pulp and lumber products we sell. Prices and demand for such products have fluctuated significantly in the past and may fluctuate significantly in the future. The markets for pulp and lumber are highly cyclical and affected by such factors as global economic conditions, demand for pulp and paper, residential and commercial construction in North America and Asia, changes in industry production capacity and inventory levels and other factors beyond our control. Market conditions, demand and selling prices for our products may decline from current levels. Any prolonged or severe weakness in the market for any of our principal products would adversely affect our business, financial condition, results of operations and cash flows.

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Intense global competition could limit our ability to effectively market our products, which could have a negative impact on our revenue and profitability.

We compete in North American and overseas export markets with numerous forest products companies, including very large integrated firms that have greater financial resources than we do. Our lumber segment also competes indirectly with firms that manufacture substitutes for wood building materials. While the principal basis for competition is price, we also compete on the basis of customer service, quality and product type. Our competitive position is influenced by the availability, quality and cost of fiber, energy and labor, plant efficiencies and productivity and foreign currency fluctuations. Some of our competitors may have lower costs, or less stringent environmental and other governmental regulations to comply with, than we do. Some competitors may be less leveraged than we are and, therefore, have greater financial flexibility than we do. In addition, variations in the exchange rates between the Canadian dollar and the U.S. dollar, and between the U.S. dollar and local currencies in each of our export markets, also affect the relative competitive position of our products when compared to our competitors outside of Canada. Our ability to compete in the markets to which we export our products is also dependent upon free access and transportation costs to such markets. If we are unable to compete effectively, our revenue could decline, which would have a material adverse effect on our business, financial condition, results of operations and cash flows.

We are exposed to currency exchange risk that could reduce cash flow available to fund our operations and cause our reported earnings to fluctuate materially.

Our operating results are sensitive to fluctuations in the exchange rate of the Canadian dollar to the U.S. dollar, as prices for our products are largely denominated in U.S. dollars or linked to prices quoted in U.S. dollars, while most of our operating costs are incurred in Canadian dollars. Therefore, an increase in the value of the Canadian dollar relative to the U.S. dollar reduces the amount of revenue we realize, in Canadian dollar terms, from sales made in U.S. dollars, which reduces our operating margin and the cash flow available to fund our operations.

In addition, we are exposed to currency exchange risk on our debt, including the Senior Notes and interest thereon, and current assets denominated in U.S. dollars. Since we present our financial statements in Canadian dollars, any change in the value of the Canadian dollar relative to the U.S. dollar during a given financial reporting period would result in a foreign currency loss or gain on the translation of our U.S.-dollar-denominated debt and assets into Canadian dollars. Consequently, our reported earnings could fluctuate materially as a result of foreign-exchange translation gains or losses.

To mitigate the impact of foreign-exchange volatility on our earnings, we may enter into currency contracts to partially hedge our exposure to fluctuations in exchange rates. However, hedging transactions may not be successful in materially reducing our exposure to exchange rate fluctuations.

The Softwood Lumber Agreement on Canadian softwood lumber shipments to the United States could have a negative effect on our profitability.

The Softwood Lumber Agreement (SLA) was signed on September 12, 2006, to address a longstanding trade dispute between Canada and the United States and, specifically, to resolve litigation arising from, and trade measures imposed following, the March 2001 expiry of a prior softwood lumber trade agreement between the two countries. Effective for a term of seven years commencing October 12, 2006, with an option to renew for two additional years, the SLA brought about the revocation of American countervailing and anti-dumping duties on Canadian lumber shipments to the U.S. In January 2012, Canada and the U.S. announced that the SLA would be extended for two years, to October 2015.

Under the SLA, export charges are imposed on Canadian lumber shipments to the U.S. when the market price of lumber is at or below US$355 per thousand board feet, and additional surge penalties are imposed on shipments from certain regions, including Alberta, when shipments from that region exceed a prescribed level in a given month. The export charges vary according to the market price of lumber, and range from 0 to 15%; the additional surge penalties, when applied, are set at 50% of the current export charge and so range from 0 to 7.5%.

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Given prevailing monthly average benchmark lumber prices, U.S.-bound Alberta lumber shipments, including our shipments, were subject to export charges of up to 15% in all but eight months from the time of the SLA’s commencement in October 2006 through to the end of 2012. As a result of increased lumber pricing, our shipments were subject to export charges in only three months of 2013 and at no time in 2014. Alberta lumber exports have frequently exceeded the surge-trigger level during months when export charges were in effect, thereby also becoming subject to the additional surge penalty.

Sales of lumber to the United States represent a significant source of our revenue, accounting for approximately 36% of our revenue in 2014. The charges and penalties imposed under the SLA can therefore have a negative effect on our results of operations. Furthermore, if the U.S. deems Canada or Canadian regions to be out of compliance with the terms of the SLA, it may refer the matter to a binding dispute-settlement process, and if Canada or such Canadian regions are determined to be out of compliance with the agreement, penalties, including additional export charges, may be imposed. If such a judgment is made affecting Alberta, the imposition of any such penalties could have a negative effect on our profitability.

The SLA is currently scheduled to expire in October 2015. Under the terms of the agreement, no trade measures may be imposed during the 12-month period following the agreement’s expiry. Canada’s position with respect to the approaching expiry date is that the current SLA should be extended in its current form. The United States has not to date stated an official position with respect to the agreement’s expiry.

An increase in our fiber costs could have a negative impact on our earnings.

The availability of an economic fiber supply is one of the most important factors affecting the performance of forest products companies. The costs of our fiber, including fees charged by government, logging and transportation costs, and market prices for purchased fiber, have historically fluctuated and could increase in the future. Any significant increase in the cost of fiber could have a material adverse effect on our business, financial condition, results of operations and cash flows.

The government imposes fees, referred to as “stumpage,” on all timber harvested on government-owned land and also holds companies responsible for reforestation and reclamation costs. Amendments to government legislation or regulatory regimes may change stumpage-fee structures payable in relation to the harvesting of timber and could increase costs through the imposition of additional or more stringent reforestation and silvicultural standards. A material increase to the stumpage rates applicable to the Millar Western FMA, our Coniferous Timber Quotas or our Deciduous Timber Allocations could have a material adverse effect on our business, financial condition, results of operations and cash flows.

While approximately 90% of our fiber requirements are met through our government timber allocations and fiber exchange and supply agreements with other companies, we purchase the balance of our fiber requirements on the open market. Accordingly, our operations could be affected by changes in the supply and demand for, and the prices of, purchased fiber.

We rely on independent contractors to harvest timber and haul logs from the forest to our operations. Contractor shortages arising from workforce competition in Alberta may require us to increase compensation levels, which could negatively affect costs, and also could impede our ability to maintain sufficient log supplies in our yards to sustain current mill operating rates. Delivered timber costs are also affected by variable fuel prices and log-haul distances. Higher fiber costs could have a material adverse effect on our business, financial condition, results of operations and cash flows.

Our ability to harvest timber is subject to natural events that are beyond our control and that could have a negative impact on our operations.

Our ability to harvest timber is subject to natural events such as forest fires, adverse weather conditions, insect infestation, disease and prolonged drought. The occurrence of any of these events could adversely affect our ability to harvest timber, which could have a material adverse effect on our business, financial condition, results of operations and cash flows.

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In response to a mountain pine beetle infestation, the Alberta government and forest industry have implemented an action plan that has been effective to date in curbing beetle spread and mitigating associated damage. However, the infestation remains an ongoing risk to the health of mature pine stands in our operating area. Any significant impacts on merchantable pine stands in our area could affect our fiber supply and may have a material adverse effect on our business, financial condition, results of operations and cash flows.

If environmental or other regulatory approvals, licenses or permits are delayed, restricted or not renewed, a variety of operations on our timberlands or at our facilities could be delayed or restricted.

In connection with a variety of operations on our properties, we are required to make regulatory filings with governmental agencies. Any of these agencies could delay review of or reject any of our filings, which could delay or restrict our manufacturing or logging operations, potentially resulting in an adverse effect on our operating results. For example, our pulp mill operates under an environmental permit that is due to expire on November 1, 2015, if not renewed on or before that date. We have initiated the renewal procedure for our pulp mill operating permit and expect to obtain the renewal on a timely basis, but if we are unable to renew or extend this or any other material approval, license, permit or certificate, or if we are delayed in doing so, our business, financial condition, results of operations and cash flows could be materially adversely affected.

Our ability to sell our products could be compromised if environmental certifications are not achieved or renewed, which could have a negative impact on our business, financial condition, results of operations and cash flows.

Sales of our products, especially pulp, are increasingly dependent upon our ability to achieve and maintain certification under internationally recognized standards for sustainable forest management and wood-fiber chain of custody. Certifications that we currently hold may be terminated for failure to meet the requirements of the certification standard, which could result in lost product sales. As well, existing standards could become more onerous or new certifications may be deemed necessary in order to meet customer requirements, resulting in additional costs. Any of these developments could cause our business, financial condition, results of operations and cash flows to be materially adversely affected. For more details regarding our certifications, see Item 4, “Business Overview – Government regulation – Forest certification”.

Company-specific Risks

We may not have the capital required to maintain our facilities and grow our operations.

Facilities for producing lumber and pulp are capital intensive. Our annual capital expenditures may increase due to changes in requirements for maintenance, unforeseen events and changes to environmental or other regulations that require capital for compliance. Although we maintain our production equipment with regular periodic and scheduled maintenance, key pieces of equipment in our various production processes may need to be repaired or replaced before such repair or replacement is scheduled. If we do not have sufficient funds or such repairs or replacements are delayed, the costs of repairing or replacing such equipment and the associated downtime of the affected production line could have a material adverse effect on our business, financial condition, results of operations and cash flows.

We may require additional capital to complete our bioenergy project, and we may not realize all savings and revenues expected to result from the project.

Our Whitecourt pulp mill is currently constructing a project (the Bioenergy Effluent Project, or BEP) to install new technology that will produce a biogas used to generate renewable energy, which will displace purchased electricity and natural gas in our mill operations. The project is expected to enhance pulp mill environmental performance by reducing greenhouse gas emissions and to strengthen mill economic performance by cutting operating costs and increasing revenues. Project costs, net of $27.5 million in government grants and a $7.9 million letter of credit recovered from the original EPC contractor, are expected to amount to approximately $70 million, which we expect to fund through cash from operations and an interim financing arrangement in the amount of $20.2 million. Of the net project costs, $31 million had been spent at December 31, 2014, leaving a balance of approximately $39 million to be funded through cash from operations and interim financing.

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If we do not generate sufficient cash flow from operations, and if additional borrowing or refinancing is not available to us, we may not have sufficient cash to enable us to complete the project. Furthermore, the project involves the adaptation of proven technology to a new application and may not function as intended, which could reduce the operating cost savings and/or revenue enhancements expected to result from the project. Higher capital and financing costs and delays or reductions in expected contributions from the completed project could have a material adverse effect on our business, financial condition, results of operations and cash flows.

A reduction in our fiber supply could affect our ability to operate.

Fiber is the primary raw material in our products, and maintaining long-term fiber security is therefore important to our business. We obtain approximately 61% of our fiber requirements, based on current production capacity, from a Forest Management Agreement (FMA), Coniferous Timber Quotas and Deciduous Timber Allocations issued by the Alberta Minister of Environment and Sustainable Resource Development, each of which is issued for a period of 20 years and is renewable, provided agreement obligations are met. Our FMA, representing approximately 25% of our fiber requirements, was renewed in 2014 and is now in effect until 2034. Our quotas and allocations have expiry dates ranging between 2021 and 2031. The FMA, quotas and allocations may not be renewed or extended on acceptable terms. In addition, the Millar Western FMA, quotas and allocations contain terms or conditions that could, under certain circumstances, result in a reduction in the amount of fiber available to us. Any significant reductions to fiber allocations under our FMA, quotas and allocations could affect our ability to maintain current mill operating rates.

The Millar Western FMA provides that the Minister may withdraw from the forest management area (i) any land which cannot be harvested without causing substantial harm to the environment, (ii) any land determined to be required for human or physical resource development of the Province of Alberta, (iii) any land required for commercial and industrial facilities and (iv) any land that is not capable of producing timber. In the event of such withdrawal, the government may compensate the holder for certain costs and losses associated with such withdrawal. There have been no material withdrawals of land from the Millar Western FMA since its inception.

In 2005, the Alberta government introduced the Healthy Pine Strategy in response to the then-worsening mountain pine beetle infestation in British Columbia. It called for increased harvesting levels in mature and over-mature pine stands to reduce their vulnerability to infestation and improve overall forest health. Subject to approval by Alberta Environment and Sustainable Resource Development, companies have been permitted to harvest volumes in excess of historical annual allowable cut volumes to address the infestation concern; however, to ensure long-term sustainability of the forest resources, companies employing these surge cuts will experience a reduction in their annual allowable cuts in future years. Our 2007-2016 annual allowable cuts for our Whitecourt and Fox Creek tenure areas have been adjusted to reflect the Healthy Pine Strategy and show increases of an average of 40% in our FMA and four of our Coniferous Timber Quotas. If these surge volumes are fully harvested, annual allowable cuts could fall by an average of 15% below the volumes stated in the detailed forest management plan for our FMA and in the quota agreements, for a seven-year period beginning in 2017. The reduction is expected to begin taking effect in our FMA area in 2017 and in the affected Coniferous Timber Quotas during the period 2024 to 2028. To mitigate these potential reductions, we have implemented a series of intensive forest management practices to improve forest growth and yield; however, we expect to have to supplement our existing timber supply with additional open-market timber purchases after 2016, the availability and cost of which are unknown at this time.

The Government of Alberta has initiated the Land-Use Framework process to manage competing land-use pressures. The government has divided the province into seven regions and intends to develop land-use plans for each, with the aim of balancing economic, environmental and social demands. While we view this process as potentially beneficial in providing greater long-term certainty regarding resource development, it presents a risk in that the government could reduce the amount of land allocated to the forest products industry for timber production. One regional plan, the Lower Athabasca Regional Plan, is now complete, and called for timber volume losses in areas supplying our Boyle operations. To compensate for these volume losses, the Alberta government allocated to us equivalent timber volumes in other locations, with the result that there was no net impact on Boyle’s tenured fiber supply; however, the plan did affect overall fiber supply in the region, which could limit our ability to secure additional volumes of fiber in the future. Two additional plans, one for the Upper Athabasca region and the other for the Upper Peace region, could have volume implications for our Whitecourt and Fox Creek operations; however, the planning processes associated with these plans are yet to begin. The Alberta government may not compensate us for any volume reductions that may result. A significant loss of fiber supply resulting from this process could have a material adverse effect on our business, financial condition, results of operation and cash flows.

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The Government of Canada has enacted legislation aimed at protecting species at risk, including woodland caribou. Woodland caribou ranges overlap forest management areas in which some of our Coniferous Timber Quotas are embedded. Caribou range planning processes currently being undertaken by the Alberta government, in consultation with industry and other stakeholders and in consideration of both federal and provincial legislative requirements, have the potential to reduce the supply of timber available from these areas. Any significant resulting loss of fiber supply could have a material adverse effect on our business, financial condition, results of operation and cash flows.

In addition to fiber from government tenures, we also rely on fiber acquired through multi-year exchange and supply contracts to satisfy approximately 29% of our requirements. These multi-year fiber agreements expire between 2019 and 2021. While all are renewable, we may not be able to extend these contracts beyond their expiry. If these contracts are not renewed, we may be without sufficient fiber to maintain current production levels, which could have a material adverse effect on our business, financial condition, results of operation and cash flows. Under the terms of the multi-year fiber exchange and supply contracts, we provide other companies with wood residuals. If these contracts are not renewed upon expiry, we could incur revenue reductions and/or additional disposal costs. Fiber availability or manufacturing disruptions could also impair our ability to provide these residuals in specified quantities and put us in breach of contractual obligations. These outcomes could have a material adverse effect on our business, financial condition, results of operations and cash flows.

Changes to costs and benefits arising from our power purchase rights could adversely affect our profitability.

Effective January 1, 2001, we entered into two Power Syndicate Agreements (Battle River and Sundance C, respectively) with an affiliate of Capital Power Corporation (formerly EPCOR Utilities Inc.) and three other industrial participants in Alberta for the purpose of sharing the rights and responsibilities defined in two corresponding Power Purchase Arrangements, which we refer to as our power purchase rights. In May 2006, we consolidated our power purchase rights by swapping our interest in the Battle River agreement for an increased interest in the Sundance C agreement and the corresponding Power Purchase Arrangement, which we refer to as the PPA. The PPA, which is set to expire on December 31, 2020, gives us, along with all other parties to the Sundance C Power Syndicate Agreement, the right to the generation capacity and substantially all of the associated electricity output from certain existing generating units in the province of Alberta. We and such other parties are obligated to pay the owner of the generating units the costs of maintaining and operating the units, according to cost schedules set out in the PPA.

The power purchase rights effectively reduce our exposure to fluctuations in market electricity rates. In 2014, we estimate that the power purchase rights provided us savings of $6.1 million (2013 – $22.5 million; 2012 – $14.2 million), compared to what we would have paid for power at market rates and, therefore, comprised a meaningful component of our operating performance. The agreements governing our power purchase rights contain termination provisions that are effective upon the occurrence of a force majeure event. If our power purchase rights were terminated, we would be exposed to fluctuations in market electricity rates, which could have a material adverse effect on our business, financial condition, results of operations and cash flows.

Although we, along with all other parties to the PPA, have provided financial commitments in relation to the agreement, the other parties to the agreement may fail to perform their obligations over the term of the agreement, which could diminish the benefits we receive from the arrangement. A failure by Capital Power Corporation, in particular, could adversely affect the savings we realize from our power purchase rights.

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Under the PPA, our financial commitment requires us to provide a letter of credit covering the shortfall that would occur if the net present value of the cash flows associated with the power purchase rights were to fall below a specified level. There has been no requirement to provide such a letter of credit to date, but we may be required to provide one in the future. If we are required to provide such a letter of credit in a large amount, it would limit the amount of credit available to us under our revolving credit facility, which could have a material adverse effect on our liquidity.

Environmental and other government legislation and regulations could increase our cost of doing business or restrict our ability to conduct our business.

We are subject to a wide range of general and industry-specific environmental and other laws and regulations imposed by federal, provincial and local authorities in Canada, including those governing the use, storage, handling, generation, treatment, emission, release, discharge and disposal of certain hazardous materials and wastes, the remediation of contaminated soil and groundwater, and the health and safety of employees. We are also subject to reforestation requirements and had an accrued liability of $14.6 million at December 31, 2014 (2013 – $13.1 million, 2012 – $15.2 million), for future reforestation obligations.

Our failure to comply with applicable environmental and safety laws and regulations, and associated permit requirements, could result in civil or criminal fines or penalties or enforcement actions, including regulatory or judicial orders enjoining or curtailing operations or requiring corrective measures, installation of equipment or remedial actions, any of which could result in significant capital expenditures or reduced results of operations. In addition, future events, such as any changes in environmental or other laws and regulations, including any new legislation that might arise or any change in interpretation or enforcement of laws and regulations, may result in additional expenditures or liabilities. These could have a material adverse effect on our business, financial condition, results of operations and cash flows.

In the province of Alberta, power consumers are responsible for electricity distribution and transmission costs. Given that we are a major electricity consumer, recent and projected investments in transmission infrastructure could result in significant escalation of our transmission costs.

Under the “Climate Change and Emissions Management Act”, the Government of Alberta has set out intensity-based carbon emission reduction targets. Facilities that release more than 50,000 tonnes of CO2 equivalent (CO2e) per year are required to report their emissions but are not currently subject to reduction requirements. Large emitters, defined as those producing more than 100,000 tonnes of CO2e per year, are required to reduce their emission intensity by 12%. In lieu of reductions, organizations can remit to a technology fund the amount of $15 for every tonne of CO2e generated over a specified limit or buy an equivalent amount of provincially-approved offset credits, which normally trade below $15 per tonne. In recent years, our Whitecourt pulp mill has released approximately 75,800 tonnes of CO2e per year, making us responsible for reporting our emissions, though not currently subject to a requirement to reduce the emissions or to pay penalties or purchase offsets in association with them.

Our PPA is linked to a coal-fired electricity plant that qualifies as a large emitter, making us responsible for a portion of penalties associated with its CO2e emissions. In 2014, we were responsible for approximately 54,600 tonnes of CO2e emissions associated with the PPA. To address this obligation, we intend to apply offset credits of 54,600 tonnes of CO2e emitted, earned through an energy reduction project conducted in our mill operations and independently verified and registered with provincial authorities.

The Alberta government may introduce a regulatory change that lowers the emissions threshold defining “large emitters”, which could result in a change of status for our pulp mill that would require us not only to report but either to reduce, to pay for or to offset our emissions over a specified threshold. The government may also increase the penalties that apply to these emissions. Either or both such regulatory changes could increase our costs and have a material adverse effect on our business, financial condition, results of operations and cash flows.

Our business is subject to many operational risks for which we may not be adequately insured.

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Our business is subject to the risks associated with operating pulp mills and sawmills and with logging, such as unforeseen equipment breakdowns, power failures, fires, floods, environmental issues, severe weather and other events that could result in a temporary or prolonged shutdown of any of our operations. A shutdown at any of our operations could materially adversely affect our business, financial condition, results of operations and cash flows. Although we maintain insurance, including business interruption insurance, we may incur losses beyond the limits of, or outside the coverage of, such insurance. From time to time, various types of insurance for companies in the pulp and lumber industries have not been available on commercially acceptable terms or, in some cases, have been unavailable. For example, we cannot insure against losses of standing timber from any cause, including fire, and insurance against certain environmental risks may not be available on commercially acceptable terms. In addition, premiums for our existing coverage may increase substantially, and we may be unable to maintain our current insurance coverage.

We have significant indebtedness, which could weaken our financial condition and limit our ability to fulfill our obligations under our outstanding indebtedness.

We have a significant amount of indebtedness and significant debt service obligations. This high degree of leverage could have important consequences. For example, it could:

  • make it more difficult for us to satisfy our obligations with respect to our outstanding indebtedness;
  • increase our vulnerability to adverse economic and industry conditions;
  • require us to dedicate a substantial portion of cash from operations to the payment of debt service, thereby reducing the availability of cash to fund working capital, capital expenditures and other general corporate purposes;
  • limit our ability to obtain financing for working capital, capital expenditures, general corporate purposes or acquisitions;
  • place us at a disadvantage compared to our competitors that have a lower degree of leverage; and
  • limit our flexibility in planning for, or reacting to, changes in our business and in the forest products industry.

We may not generate cash flow sufficient to service all of our obligations.

Our ability to make payments on and to refinance our indebtedness, and to fund our operations, working capital and capital expenditures, depends on our ability to generate cash in the future. Our cash flow is subject to general economic, industry, financial, competitive, operating, regulatory and other factors that are beyond our control. Our business may not generate cash flow in an amount sufficient to enable us to repay our indebtedness or to fund our other liquidity needs. We may need to refinance all or a portion of our indebtedness on or before maturity. Our ability to refinance our indebtedness or obtain additional financing will depend on, among other things:

  • our financial condition at the time;
  • restrictions in the indenture governing our Senior Notes and the terms governing our revolving credit facility; and
  • other factors, including the condition of the financial markets or the forest products industry.

If we do not generate sufficient cash flow from operations, and if additional borrowing, refinancing, or proceeds of asset sales are not available to us, then we may not have sufficient cash to enable us to meet all of our obligations.

We may be able to incur additional indebtedness, which could further exacerbate the risks associated with our substantial indebtedness.

Although the terms governing our revolving credit facility and the indenture governing the Senior Notes (the “indenture”) contain restrictions on the incurrence of additional indebtedness, additional indebtedness incurred in compliance with these restrictions could be substantial. As at December 31, 2014, we would have been permitted to borrow up to $46.2 million under our revolving credit facility. In addition, the indenture does not prevent us from incurring obligations, such as trade payables and operating leases, that do not constitute indebtedness. If we incur additional indebtedness or other obligations, the related risks could be magnified.

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The agreements governing our indebtedness contain significant restrictions that limit our operating and financial flexibility.

The agreements governing our indebtedness contain covenants that, among other things, limit our ability to:

  • incur additional indebtedness;
  • pay dividends and make distributions;
  • repurchase stock;
  • make certain investments;
  • transfer or sell assets;
  • create liens;
  • enter into transactions with affiliates;
  • issue or sell stock of subsidiaries;
  • create dividend or other payment restrictions affecting restricted subsidiaries; and
  • merge, consolidate, amalgamate or sell all or substantially all of our assets to another person.

In addition, our revolving credit facility requires us to maintain specified financial ratios, and we may be unable to meet such ratios. All of these covenants may limit our ability to execute our business strategy. Moreover, we may be unable to comply with these covenants. If that occurs, our lenders could accelerate our indebtedness, in which case, we may not be able to repay all of our indebtedness.

Our sole shareholder has the ability to direct our operations, and its interests may conflict with the interests of the Senior Noteholders.

Our parent, Industries, holds, directly and of record, all of our outstanding common shares. Millar Western Industries Ltd. is wholly owned by Hualkeith Investments Ltd., a corporation owned by our co-chairmen of the board of directors, brothers James B. Millar and H. MacKenzie Millar, and other members of the Millar family. James B. Millar and H. MacKenzie Millar together control 55.6% of the outstanding equity of Hualkeith. The Millar family may have interests that differ from those of the Senior Noteholders and, therefore, may make decisions that are adverse to their interests.

The ability to enforce civil liabilities in Canada under U.S. securities laws may be limited.

We are incorporated under the laws of the Province of Alberta and substantially all of our assets are located in Canada. All of our directors and officers reside in Canada, and most of their assets are located in Canada. It may not be possible, therefore, to effect service of process within the United States upon us or our directors and officers. There is uncertainty as to the enforceability (1) in an original action in Canadian courts, of liabilities predicated solely upon United States federal securities laws and (2) of judgments of United States courts obtained in actions predicated upon the civil liability provisions of United States federal securities laws in Canadian courts. Therefore, persons in the United States may not be able to secure judgment against us or our directors and officers in a Canadian court or, if successful in securing a judgment against us or them in a U.S. court, may not be able to enforce such judgment in Canada.

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ITEM 4: INFORMATION ON THE COMPANY

A.           History and Development of the Company

We were incorporated as Millar Western Forest Products Ltd. under the Business Corporations Act (Alberta) on September 8, 1997. We have no subsidiaries. On May 13, 1998, we acquired all of the forest products operations of our parent company, Millar Western Industries Ltd. (Industries) and its subsidiaries. The predecessor of Industries was first incorporated in 1919 and began lumber operations in the Whitecourt area in 1922. Industries completed construction of the Whitecourt pulp mill in 1988 and acquired the Boyle sawmill in 1993. We completed construction of the current Whitecourt sawmill in 2001. We acquired the Fox Creek sawmill in 2007, and rebuilt it in 2010-11 at a cost of approximately $60 million, $38 million of which was provided through an insurance settlement. We are currently constructing a bioenergy facility at our Whitecourt pulp mill at an expected cost, net of government grants, of approximately $70 million, to be funded through cash from operations and $20.2 million in interim financing.

Our head office is located at 16640 - 111 Avenue, Edmonton, Alberta, T5M 2S5, and our registered office is located at 2900 Manulife Place, 10180 - 101 Street, Edmonton, Alberta, T5J 3V5. Our telephone and facsimile numbers are (780) 486-8200 and (780) 486-8282, respectively. Our authorized capital consists of an unlimited number of common shares, of which 15,000,002 were issued and outstanding as at December 31, 2014.

Our agent for service of process in the United States is CT Corporation System, 111 8th Avenue, New York, New York 10011, (212) 894-8700.

B.           Business Overview

We are an integrated forest products company active in Alberta, Canada, that produces and markets softwood lumber and hardwood and softwood bleached chemi-thermo-mechanical pulp, or BCTMP. We own and operate four production facilities in Alberta, including a sawmill and a BCTMP mill at an integrated complex in Whitecourt, a sawmill in Boyle, and a sawmill in Fox Creek. We are constructing a bioenergy project (the BEP) at the Whitecourt BCTMP mill that will convert organic matter in pulp-mill waste into renewable energy, for consumption by our pulp operations; substantial completion of the BEP is scheduled for late 2015.

Our sawmills produce kiln-dried dimension lumber from spruce, pine and fir, or SPF, timber for the residential and commercial construction industries. We also produce higher-margin grades, such as machine-stress-rated, or MSR, lumber for load-bearing applications, as well as specialty products, such as decking. Under our current operating strategy, our sawmills have a combined annual capacity of 530 million foot board measure (mmfbm), with the Whitecourt, Boyle and Fox Creek facilities having individual annual capacities of 330 mmfbm, 80 mmfbm and 120 mmfbm, respectively. Our lumber is sold principally in Canada and the United States; China is also a regular destination for our products, and a small percentage of certain higher-margin grades is shipped to Japan.

Our Whitecourt pulp mill produces hardwood, softwood and blended grades of pulp and has an annual production capacity of 320,000 air dried metric tonnes (admt). Our BCTMP is sold internationally for use in the production of a diverse range of paper products, including coated and uncoated printing and writing papers, paperboard, specialty papers, tissue and toweling.

Principal markets

Our production of both pulp and lumber provides a diversified revenue base. From 2010 to 2014, 55% of our total revenue came from pulp sales and 45% came from lumber sales. This balance of pulp and lumber production has enabled us to weather cyclical swings in each of the two distinct markets. In addition, the geographic and product-line diversity of our customers mitigates the impact of a downturn in demand in any one region or product category.

The geographic distribution of our revenue for the periods indicated is shown in the following table.

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Distribution of Sales Revenue, by Geographic Region

  2014 2013 2012
       
Canada 30% 34% 33%
China 25% 17% 19%
United States 22% 18% 17%
Other Asia 14% 21% 17%
Europe 7% 9% 11%
Other 2% 1% 3%

Lumber

Our sawmills produce kiln-dried SPF dimension lumber for use in residential and commercial construction, as well as higher-margin grades, such as MSR, J-grade and appearance grade, and specialty products, such as rough decking and fencing. Since 2005, we have focused on developing specialty products that are less subject to commodity price fluctuations. These products currently represent approximately 11% of our total production and are sold directly to end users. The remainder of our production is sold through a supply chain that includes retail stores, stocking distributors and wholesale companies.

The following table shows the approximate distribution of our lumber sales by grade.

Distribution of Lumber Sales, by Grade

  2014 2013 2012
       
Commodity 74% 64% 62%
J-grade & appearance 10% 16% 15%
MSR 3% 8% 9%
Specialties 13% 12% 14%

The principal markets for our lumber products are Canada, the United States, China and Japan. Lumber sales within North America are handled by sales staff located in our Edmonton corporate office. All offshore sales are conducted through an international marketing consortium, Interex Forest Products Ltd. of Vancouver, of which we are a 25% owner.

The following table shows the approximate distribution of our lumber sales by geographic region.

Distribution of Lumber Sales, by Geographic Region

  2014 2013 2012
       
Canada 56% 65% 72%
U.S. 36% 23% 18%
China 6% 9% 7%
Japan 2% 3% 3%

In 2014, our five largest lumber customers represented approximately 41% of all the lumber we sold.

Pulp

Our pulp, BCTMP, is sold for use in a wide variety of applications, including paperboard, coated and uncoated papers, tissue and towels, and specialty and other papers. Our corporate marketing staff, supported by an international network of independent sales agents, market pulp to all major pulp consuming regions, including Europe, Asia, and North America.

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BCTMP is used by papermakers in combination with kraft pulps, primarily to add bulk and opacity to the paper sheet. It is our defined marketing strategy to keep a diversified portfolio of customers, both geographically and by end use, to mitigate pulp market volatility.

The following table shows the approximate distribution of our pulp sales by end product.

Distribution of Pulp Sales, by End Product

  2014 2013 2012
       
Paperboard 61% 52% 47%
Coated & uncoated papers 26% 33% 31%
Tissue & towel 6% 6% 13%
Specialty & other 7% 9% 9%

In recent years, there has been significant growth in the sale of our pulp for use in multi-ply paperboard. This increased use of BCTMP in the manufacture of paperboard is also evident in the changing geographic distribution of our pulp sales and, specifically, rising sales to Asia, a region that has seen strong growth in paper-making capacity and, particularly, in paperboard capacity.

The following table shows the approximate distribution of our pulp sales by geographic region.

Distribution of Pulp Sales, by Geographic Region

  2014 2013 2012
       
China 49% 37% 37%
Other Asia 22% 36% 26%
Europe 13% 17% 19%
North America 7% 7% 12%
Other 9% 3% 5%

In 2014, our five largest pulp customers represented approximately 55% of all the pulp we sold.

Seasonality

We conduct a significant amount of our log harvesting and hauling in the winter months, creating a seasonal buildup of working capital. Harvesting usually begins in the fourth quarter, with the balance of harvesting and most hauling activities occurring in the first quarter of the following year. The build-up of log inventory over this period is typically valued at $40-$45 million, with $5-$10 million worth of logs accumulated in the fourth quarter, depending on weather conditions, and the rest realized in the following year’s first quarter. These log inventories are consumed through the year and reach minimum levels in the third quarter. This seasonal working capital build-up and reduction has a significant impact on our liquidity through the year.

Sources and availability of raw materials

Fiber

The availability of a secure and economic fiber supply is one of the most important factors affecting the performance of forest products companies. Fiber supply self-sufficiency is a key competitive element, because direct control and management of timber resources largely insulates an operator from fluctuations in the market price of fiber. Approximately 90% of the fiber requirement for our pulp mill and sawmill facilities is supplied under long-term agreements with the Government of Alberta and multiple-year agreements with other forest products companies. Our agreements with the Alberta government include a Forest Management Agreement (FMA), Coniferous Timber Quotas and Deciduous Timber Allocations; our agreements with other forest companies include a variety of fiber exchange and supply contracts. We purchase the balance of our fiber requirements on the open market. Our fiber costs are subject to variation depending on factors including the period’s harvesting locations and delivery distances from forest to mill, weather conditions, and normal competitive market pressures related to our harvesting and hauling contractors. We pay fees, referred to as stumpage, to the Alberta government for all fiber harvested from government-owned lands.

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In May 1997, we entered into an FMA with the Alberta Minister of Environment and Sustainable Resource Development, which we refer to as the Millar Western FMA, pursuant to which the Minister has granted us rights to manage, establish, grow, harvest and remove timber on a perpetual sustained yield basis in a designated area, which we refer to as the Millar Western forest management area. The Millar Western FMA is in effect for 20 years and is renewable every 10 years thereafter for additional 20-year terms; the FMA was renewed in 2014 and is currently in effect until April 30, 2034. The following table sets out our annual allowable cut (AAC) under our current long-term provincial tenure and fiber available annually under our other fiber agreements:

    Coniferous     Deciduous  
             
    (cubic meters)  
             
Forest Management Agreement (1)   396,000     273,000  
Coniferous Timber Quotas (2)   840,000      
Deciduous Timber Allocations (3)       154,000  
Exchange agreement and supply contracts (4)   665,000     140,000  
Total annual fiber supply:   1,901,000     567,000  

  (1)

Net of third-party allocations. Expires 2034 and is renewable every 10 years for additional terms of 20 years.

  (2)

Expire 2017 to 2031 and are renewable for additional terms of 20 years.

  (3)

Expire 2027 and are renewable for additional terms of 20 years.

  (4)

Exchange and purchase agreements expire 2019 to 2021.

In addition to deciduous logs, the Whitecourt pulp mill requires approximately 90,000 bone dry units of coniferous chips per year. This requirement is supplied entirely by chip residuals from our Whitecourt sawmill, and the sawmill’s surplus chips are sent to other manufacturers under multi-year fiber-exchange agreements.

In previous years, we did not harvest our full AAC under the Millar Western FMA, Coniferous Timber Quotas and Deciduous Timber Allocations. Upon approval from Alberta Environment and Sustainable Resource Development, these non-sustainable volumes, representing the unused portion of AAC, can be carried over for harvest in future years. Our coniferous carry-over volume from the Millar Western FMA and Coniferous Timber Quotas is approximately 1.6 million cubic meters. The deciduous carry-over volume from the Millar Western FMA and Deciduous Timber Allocations is approximately 1.3 million cubic meters.

Electricity

Volatility in the deregulated Alberta electricity market can result in significant fluctuations in market power pricing. Because electricity represents a significant portion of our input costs, we took steps at the time of deregulation to acquire long-term power purchase rights in order to insulate our pulp and lumber operations from the anticipated market volatility. We currently hold an 11.27% share in a Power Purchase Arrangement (PPA), which is a 20-year agreement that gives the holders the right to the generation capacity of, and substantially all the associated electricity output from, certain existing generating units in the Province of Alberta. Our PPA expires in 2020. The PPA holder is obligated to pay the owner of the generating units the costs of maintaining and operating the units, according to cost schedules set out in the PPAs. There are no net settlement provisions in the PPAs.

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Through our share of the PPA, in 2014 we had indirect control over electrical generating capacity of approximately 601,000 megawatt hours. The electrical energy required for our operations and that provided through the PPA are approximately equal. To this extent, our electricity costs are the costs specified in the schedules to the PPAs plus transmission costs, which mitigates our exposure to the fluctuations in market electricity rates. The benefit of these rights is allocated to each operating segment based on its electricity consumption.

Other Commodities

Natural gas. The natural gas used at our facilities is supplied under annual supply contracts that are subject to market prices. From time to time, we manage our gas price exposure by entering into commodity price forward contracts. We also have rights to a natural gas storage facility located in Saskatchewan that enable us to manage seasonal market price variations.

Water. Water is supplied under contract to our Whitecourt and Boyle facilities by the Town of Whitecourt and the Village of Boyle, respectively. The Fox Creek mill supplies its own water from onsite wells.

Chemicals. Our Whitecourt pulp mill’s requirements for hydrogen peroxide, which is the main chemical used in our pulp bleaching process, are supplied from a plant located in Alberta under an agreement that provides us with relatively stable pricing over its term, and that will expire December 31, 2020. Caustic soda, also used in the bleaching process, is provided by a major producer under a contract that provides for market-based pricing and that will expire December 31, 2015, but will be automatically renewed on an annual basis unless cancelled by one of the parties. Other bleaching chemicals used in our Whitecourt pulp mill are supplied by third parties under varying contract terms. Magnesium sulphate used in our Whitecourt pulp mill is produced and supplied by Industries, pursuant to a contract. See Item 7, Section B, “Related party transactions”.

Government regulation

Environmental matters

Our operations are regulated primarily by the Environmental Protection and Enhancement Act (Alberta), which we refer to as the AEPEA, and the Pulp and Paper Effluent Regulations included within the Fisheries Act (Canada). We have instituted environmental controls to monitor our operations to confirm they are in compliance with regulated parameters of both provincial and federal authorities. Under the AEPEA, the sawmills operate in accordance with the terms of a code of practice that governs environmental aspects of their activities, and the pulp mill operates in accordance with an environmental permit that is due for renewal on or before November 1, 2015. We have initiated the renewal procedure for the pulp mill operating permit and expect to obtain the renewal on a timely basis.

The pulp mill has an extended aeration activated biomass wastewater treatment system. The biomass produced as a waste product from the system is used as a soil conditioner on agricultural lands, and as feedstock at a local biomass-fueled electrical generating station. Wood waste from the Whitecourt pulp mill and sawmill is sent to the same power station, to generate renewable electricity, and wood waste from the Boyle sawmill is sent to a neighboring pulp mill for energy generation. The Fox Creek mill is the only company facility that continues to dispose of its wood waste by incineration; however, we are in the process of implementing a plan for alternative uses of these byproducts and expect to decommission the incinerator in 2016.

The Whitecourt pulp mill is currently developing a bioenergy project that will install anaerobic hybrid digesters in advance of the existing aerobic effluent treatment system, to produce a biogas that will be used to generate renewable energy. In addition to reducing purchased energy costs and allowing for pulp production increases, the project is expected to reduce greenhouse gas emissions, freshwater intake and chemical usage, and improve the quality of treated wastewater discharged to a local river, among other benefits.

All forest areas we harvest are reforested to the standards required under the Timber Management Regulations (Alberta). In the five-year period 2010-2014, we spent $32.6 million on reforestation and as at December 31, 2014, had an accrued liability of $14.6 million for future reforestation.

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Climate Change and Emissions Management Act

In 2007, the Province of Alberta passed a revision to the “Climate Change and Emissions Management Act” that sets out intensity-based carbon emission reduction targets. Facilities that release over 50,000 tonnes of CO2 equivalent (CO2e) per year are required to report their emissions but are not currently subject to reduction requirements. Large emitters, defined as those producing more than 100,000 tonnes of CO2e per year, are required to reduce their emission intensity by 12%. In lieu of reductions, organizations can remit to a technology fund the amount of $15 for every tonne of CO2e generated over a specified limit or buy an equivalent amount of provincially-approved offset credits, which normally trade below $15 per tonne.

Our Whitecourt pulp mill releases approximately 75,800 tonnes of CO2e per year, making us responsible for reporting our emissions, though not currently subject to a requirement to reduce the emissions or to pay penalties or purchase offsets in association with them. Our PPA is linked to a coal-fired electricity plant that qualifies as a large emitter, making us responsible for a portion of penalties associated with its CO2e emissions. In 2014, we were responsible for approximately 54,600 tonnes of CO2e emissions associated with the PPA. To address this obligation, we intend to apply offset credits of 54,600 tonnes of CO2e emitted, earned through an energy reduction project conducted in our mill operations and independently verified and registered with provincial authorities.

Forest certification

To provide independent verification of the sustainability of our forest management activities and legality of our timber procurement systems, we have sought certification under several third-party audited, internationally-recognized environmental standards.

In 1995 and 1996, respectively, our Whitecourt and Boyle woodlands operations were certified to FORESTCARE, a comprehensive code of practice developed by the Alberta forest industry and one of North America’s earliest independently-audited forest management standards. In 2005, Whitecourt’s and Boyle’s environmental management systems were certified to the ISO 14001 standard. Our Whitecourt FMA area was certified to the Canadian Standards Association’s CSA-Z809 standard for sustainable forest management in 2006. In 2009, rather than renewing its CSA certification, Whitecourt elected to seek certification to the Sustainable Forest Initiative (SFI) standard, due to its greater compatibility with our tenure system. Our Boyle woodlands operations achieved SFI certification in 2011. All our volume and land-based tenures are now certified to the SFI standard. To satisfy different customer preferences, our Whitecourt and Boyle operations are certified under two international chain-of-custody standards: the Programme for the Endorsement of Forest Certification (PEFC) and the Forest Stewardship Council (FSC). Chain-of-custody certification assesses wood tracking systems to ensure responsible timber sourcing.

Standard   Type Expiry
      Whitecourt    
      Woodlands    
      (includes Fox Creek)              Boyle Woodlands
FORESTCARE Comprehensive Code of Practices December 2016 December 2017
ISO 14001 Environmental Management System January 8, 2018 January 8, 2018
Sustainable Forestry Initiative (SFI) Sustainable Forest Management January 8, 2018 January 8, 2018
Programme for the Endorsement of Forest Certification (PEFC) Chain of Custody December 2, 2015 December 2, 2015
Forest Stewardship Council (FSC) Chain of Custody March 27, 2019 June 7, 2016

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Provincial stumpage fees

The Government of Alberta imposes stumpage fees on all timber harvested on government-owned land. The timber on such land is owned by the Province of Alberta, and stumpage fees are a form of harvest tax that is assessed on a market-based fee structure. Under the stumpage system for coniferous timber, the amount of the stumpage fee increases or decreases with the benchmark lumber price of kiln-dried, 2x4, Two-and-Better grade Western SPF. The stumpage system applies to all logs harvested from the Millar Western FMA and Coniferous Timber Quotas. Reduced stumpage rates apply to marginal timber, pulpwood and timber affected by fire or insects. The government’s stumpage system for deciduous timber is also market-based. Stumpage rates do not apply to wood harvested from private lands.

C.           Organizational Structure

Not applicable.

D.           Property, Plants and Equipment

We own and operate four production facilities in Alberta: a sawmill and a BCTMP mill at an integrated complex in Whitecourt, and sawmills in Boyle and Fox Creek.

Lumber

We own and operate three sawmills, located at Whitecourt, Boyle and Fox Creek, Alberta. The sawmills have a combined annual capacity of 530 mmfbm of SPF lumber, produced for North American and offshore markets in dimensions from 1” x 3” to 2” x 10” and lengths from 8’ to 16’. The mills’ products include construction lumber for residential and commercial uses, MSR lumber for engineered roofing and load-bearing applications and other higher-value grades, including J-grade for the Japanese housing market, all sold in dressed form. We also sell specialty products, including decking, fencing and timbers, in rough form.

Sawmill Operating History

The Whitecourt mill site has been home to a series of sawmills since 1926. In June 2001, we completed construction of our current mill, at a total cost of $42.6 million, which was funded from operating cash flow. This project significantly improved the efficiency of the Whitecourt lumber operation, increased the quality of its products and reduced its manufacturing costs. In 2005-2006, we invested $16.6 million in the addition of a new drying kiln and installation of a small-log line to further increase the efficiency of processing the smaller-diameter logs that are a significant portion of the mill’s total log supply. In addition to the sawmill, our Whitecourt lumber operations comprise four natural-gas-fired drying kilns and a high-speed planer mill.

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We acquired the Boyle sawmill assets and related Coniferous Timber Quotas in September 1993. Our post-acquisition capital expenditure program significantly improved the sawmill’s competitiveness and profitability, including doubling its production capacity. Further capital improvements were made in 2004-2005, with the installation of a new drying kiln and a small-log line at a cost of $10.3 million. The Boyle sawmill is a two-line operation that has a 140 mmfbm/year-capacity when operating on two shifts, but is currently running on a single-shift basis. Other major equipment includes two drying kilns and a planer mill.

In August 2007, we purchased lumber manufacturing and timber assets at Fox Creek, including a three-line, 45 mmfbm/year-capacity sawmill, a planer mill, a kiln, log inventory, mobile equipment and 140,000 cubic meters/year of timber in quotas and 65,000 cubic meters/year of timber available through third-party agreements. The total purchase price, funded from operating cash flow, was $22 million, which included log inventory valued at $3 million and mobile equipment and a maintenance shop valued at $1 million, for a net price of $18 million. On August 29, 2008, a fire destroyed most of the sawmill building and its contents, leaving unaffected the mill’s log-handling equipment and other facilities on the mill site, including the planer mill, drying kiln, mobile shop and log inventory. All assets were covered by a fire insurance policy, which included a replacement cost provision.

In July 2010, we commenced construction of a replacement sawmill at Fox Creek. The new sawmill, comprising two production lines capable of producing 120 mmfbm of lumber annually on a one-shift basis, started operation in late 2011, and was optimized over the course of 2012. We also invested in other site upgrades, including new technology in the planer mill to increase yields and lower costs. The total cost of the Fox Creek reconstruction project was approximately $60 million, of which approximately $38 million was provided through an insurance settlement.

Pulp

Our BCTMP mill, located at Whitecourt, Alberta, commenced commercial production in July 1988. The pulp mill was constructed at a cost of approximately $205 million and was designed to produce 210,000 admt per year. Since start up, we have increased the production capacity of the plant by 52%, to 320,000 admt per year, without significant capital investment but through a focus on mill optimization and continuous improvement.

BCTMP Mill Operating History

The mill is a two-line facility that uses heat, mild chemicals and mechanical action to produce totally chlorine-free hardwood (aspen), softwood (SPF), and blended pulps for use in the production of coated and uncoated printing and writing papers, paperboard, specialty paper, tissue and toweling. All hardwood chips used in the pulping process are produced on site, and all the softwood chips are supplied by the Whitecourt sawmill, located on the same site.

We are currently constructing a bioenergy project at the pulp mill. This project will install anaerobic hybrid digesters in advance of the mill’s existing aerobic effluent treatment system, to produce a biogas that will be used to generate renewable energy. In addition to reducing purchased energy costs and allowing for pulp production increases, the project is expected to cut greenhouse gas emissions, reduce freshwater intake and chemical consumption and improve the quality of treated wastewater discharged to a local river, among other benefits. The cost of the project, net of $27.5 million in government grants and a $7.9 million letter of credit recovered from the initial EPC contractor, is expected to be approximately $70.0 million, which we expect to fund through cash from operations and an interim financing arrangement in the amount of $20.2 million. Of the net project costs, $31 million had been spent at December 31, 2014, leaving a balance of approximately $39 million to be funded through cash from operations and interim financing.

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ITEM 5: OPERATING AND FINANCIAL REVIEW AND PROSPECTS

This Management’s Discussion and Analysis of our financial condition and results of operations (“MD&A”), prepared as of March 4, 2015, is based upon and should be read in conjunction with our audited financial statements and the accompanying notes included elsewhere in this annual report.

The MD&A contains historical information, descriptions of circumstances and statements about future developments or anticipated financial results. These forward-looking statements are based on certain assumptions or expectations that, in turn, are subject to various risks or uncertainties. Such statements are intended to help readers better understand our financial performance, but readers should exercise caution in relying upon them in anticipating our future financial performance. See “Special Note Regarding Forward-Looking Statements”.

A.           Results of Operations

Year ended December 31, 2014, compared to year ended December 31, 2013

The following table sets out our operating and financial results for the periods indicated.

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    Year ended December 31,  
    2014     2013  
    (in millions)  
             
Statements of earnings data:            
Revenue $  405.1   $  382.9  
Cost of products sold   273.9     259.2  
Freight and other distribution costs   59.7     53.4  
Depreciation and amortization   14.3     14.0  
General and administration   18.8     19.1  
Other income   (2.7 )   (11.9 )
Operating earnings $  41.1   $  49.1  
Foreign exchange loss on borrowings   (20.2 )   (14.4 )
Finance expenses   (22.1 )   (20.9 )
Net (loss) income before income taxes $  (1.2 ) $  13.8  
Income taxes expense   4.0     7.2  
Net (loss) income $  (5.2 ) $  6.6  
Actuarial (losses) gains, net of tax recovery   (1.4 )   0.6  
Comprehensive (loss) income $  (6.6 ) $  7.2  
             
Reconciliation of adjusted EBITDA data:            
Net (loss) income for the year $  (5.2 ) $  6.6  
Add/(subtract)            
     Income taxes expense   4.0     7.2  
     Foreign exchange loss on borrowings   20.2     14.4  
     Finance expenses   22.1     20.9  
Operating earnings $  41.1   $  49.1  
     Depreciation & amortization   14.3     14.0  
     Other unrealized expense (income)   2.0     (6.8 )
Adjusted EBITDA $  57.4   $  56.3  
             
Other data:            
Average exchange rate (US$/C$1.00)1   0.906     0.971  
Period end exchange rate (US$/C$1.00)   0.862     0.940  

(1)

Average exchange rates are the daily noon Bank of Canada foreign-exchange rates, averaged over the period. Period end exchange rates are the closing Bank of Canada rate on the last business day of the period. The rates are set forth as U.S. dollars per C$1.00 and are the inverse of rates quoted by the Bank of Canada for Canadian dollars per US$1.00.

Improved economic and market conditions, strong operational performance and the impacts of a weaker Canadian dollar were reflected in our results for 2014. At $405.1 million, revenue was up $22.2 million, or 5.8%, from the previous year, driven by a 6.7% decline in average value of the Canadian dollar relative to the U.S. currency in which the majority of our lumber and pulp sales are denominated.

Cost of products sold rose in 2014, primarily due to higher fiber costs in our lumber segment and higher net power costs in our pulp segment. Freight and other distribution costs were also higher, reflecting increased rail and ocean transport charges, as well as a change to the transaction terms on a portion of our lumber sales. In 2014, we initiated a program to sell more lumber on a delivered basis, as opposed to a mill basis, resulting in a sharp increase in freight costs that was offset by a corresponding increase in revenue.

The contribution made by other income declined in 2014, reflecting smaller gains on commodity derivative contracts in the period. The depreciation of the Canadian dollar contributed to a foreign-exchange gain on working capital balances, which was partially offset by losses on foreign-exchange hedge contracts.

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The net effect of these variances, and particularly the difference in contribution from commodity derivative contracts, was a decrease in operating earnings to $41.1 million from $49.1 million in 2013.

Our US$210 million in long-term debt was translated at the exchange rate of US$0.862/C$ 1.00 on December 31, 2014, compared to US$0.940/C$ 1.00 at December 31, 2013, resulting in a foreign-exchange loss of $20.2 million in the period. A $1.2 million increase in financing expenses for 2014 was also attributable to the Canadian dollar’s decline.

We realized a net loss before taxes of $1.2 million, compared to net income of $13.8 million in the previous year. The year’s results were subject to income tax at a statutory rate of 32%, consistent with the rate applied in 2013. The effective tax rate for 2014 varied from the statutory rate because of the manufacturing and processing profits deduction, the non-taxable portion of the unrealized exchange loss on debt, the non-taxable portion of capital gains and the effect of future income-tax rate reductions.

After a provision for income tax expense of $4.0 million, we recorded a net loss of $5.2 million in 2014, compared to net income of $6.6 million recorded in 2013.

Adjustments through comprehensive income are actuarial valuation changes that are presented net of income tax provision in accordance with IAS 19R. These adjustments resulted in a comprehensive loss of $6.6 million for the current year, compared to comprehensive earnings of $7.2 million in 2013.

Lumber

    Year ended December 31,  
    2014     2013  
             
Production (total sawmill)-SPF-mmfbm   533.9     530.2  
Production (dressed lumber)-SPF-mmfbm   463.3     468.0  
Shipments -SPF-mmfbm   529.1     524.2  
Benchmark price -SPF#2&Better-US$ per mfbm $  350   $  356  
             
Revenue - millions $  207.2   $  191.6  
Cost of products sold - millions   152.1     141.9  
Freight and other distribution costs - millions   15.8     11.5  
Other realized income - millions   (2.4 )   (3.8 )
Adjusted EBITDA - millions $  41.7   $  42.0  
Adjusted EBITDA margin - %   20%     22%  
             
Other unrealized (expense) income - millions   (0.8 )   7.1  
Depreciation & amortization - millions   (6.8 )   (6.7 )
Operating earnings - millions $  34.1   $  42.4  
             
Capital expenditures - millions $  5.0   $  2.1  

The U.S. housing market continued its slow recovery in 2014, with housing starts averaging just over 1 million units per year. Despite a modest 1.7% drop in the U.S.-dollar-denominated average benchmark price, lumber segment revenue rose 8.1% year-over-year, reflecting the impacts of the decrease in the relative value of the Canadian dollar and a change in sales terms on a portion of sales. Lumber pricing peaked in the first quarter, in line with normal, seasonal demand, before falling in the second quarter, as transportation issues related to rail service and a disruption at the Port of Vancouver were resolved and higher volumes were shipped to the market. Supply and demand came back into balance early in the third quarter, and prices recovered steadily through the remainder of the year. Lumber pricing was much less volatile in 2014 than in the previous year, ranging from a high of US$376/mfbm to a low of US$310/mfbm, compared to a range of US$408-US$295/mfbm in 2013.

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We continued to see strong operating performance at all three sawmills through 2014, with lumber production up 3.7 mmfbm compared to 2013 and shipments rising to 529.1 mmfbm, a new company record. At $152.1 million, segment cost of products sold rose $10.2 million, or 7.2%, from 2013. This increase was the result of both higher shipment volumes and pressure on fiber costs, which in turn reflected longer hauling distances associated with both our normal harvest-area rotation and Alberta’s mountain pine beetle management strategy.

Freight and other distribution costs were up sharply in 2014. While also reflecting higher rail and trucking fees, the rise was primarily due to our shift from mill-basis to delivered-basis terms of sale on a portion of our output, and was therefore largely offset by higher revenues.

Strong lumber prices in the first quarter provided us an opportunity to enter into commodity derivative contracts as a hedge against price exposure through the balance of the year. These lumber hedges provided a benefit of just over $1.5 million in realized gains in 2014, recorded in other realized income, which was lower than the $3.0 million realized in 2013. We continue to recognize the strategic value of defensive hedging on major inputs and, when appropriate, on product sales; however, our hedging activities are limited to our capacity for physical consumption or production of goods and are not entered into for speculative purposes.

The lumber segment posted Adjusted EBITDA of $41.7 million in 2014, compared to $42.0 million in 2013. Operating earnings of $34.1 million were $8.3 million lower than the prior year’s, with the difference due to an unrealized gain associated with commodity derivative contracts in 2013.

Segment capital expenditures of $5.0 million in 2014 included $1.5 million spent to acquire timber quotas. The balance of $3.5 million was limited to maintenance-of-business spending, which was higher than 2013 maintenance-of-business expenditures of $2.1 million.

Pulp

    Year ended December 31,  
    2014     2013  
             
Production-madmt   329.7     321.0  
Shipments -madmt   319.4     330.7  
Benchmark price - NBSK, US$ per admt $  1,024   $  941  
Benchmark price - BEK, US$ per admt $  744   $  793  
             
Revenue - millions $  197.5   $  190.9  
Cost of products sold - millions   121.8     117.3  
Freight and other distribution costs - millions   43.9     41.8  
Other realized income - millions   (2.3 )   (0.9 )
Adjusted EBITDA - millions $  34.1   $  32.7  
Adjusted EBITDA margin - %   17%     17%  
             
Other unrealized expense - millions   (1.2 )   (0.2 )
Depreciation & amortization - millions   (7.3 )   (7.1 )
Operating earnings - millions $  25.6   $  25.4  
             
Capital expenditures - millions $  23.6   $  6.7  

The general pulp market got off to a cautious start in 2014, as new hardwood kraft mills in South America started producing and shipping pulp in the first quarter. As expected, hardwood kraft prices were under pressure in the first half of the year before starting to recover in the second half. Softwood kraft pricing was better than expected in 2014, rising on strong demand and no significant increases in supply. BCTMP prices were strong in the first half, as Chinese board producers built inventory, but weakened in the second half, as board producers curtailed production in response to reduced demand and falling domestic prices for their product. Prices continue to be under pressure in the first quarter of 2015 as demand remains weak and customers draw down inventories.

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Our pulp segment had an exceptional year operationally, with the Whitecourt pulp mill producing 329.7 madmt, easily surpassing its previous record of 321.2 madmt, recorded in 2011. At 319.4 madmt, shipments lagged production, with the resulting inventory increase reflecting weakening demand and delayed vessel departures in the fourth quarter. While shipments were down, per-unit sales realizations rose 7.1% on exchange impacts, and revenue of $197.5 million was 3.5% higher than the previous year.

Segment cost of products sold increased by $4.5 million, or 3.8%, from 2013 on higher net power costs, which reflect a combination of power pool pricing, transmission costs, and contributions from our power management program. Although average power pool pricing in Alberta was lower in 2014, decreased volatility in the market price limited the contribution made by our pulp mill’s energy management program, which was down 58% compared to 2013. The pulp segment continued to focus on operating efficiency and, as a result of increased production volumes, reduced per-unit operating costs by 3.8%.

Freight and other distribution costs were 5.0% higher in the period, due to higher rail and ocean freight rates, as well as costs associated with the first-quarter service disruption at the Port of Vancouver.

Other realized income of $2.3 million for the period reflected foreign-exchange gains on working capital balances, and was higher than the income of $0.9 million in 2013.

In 2014, pulp segment power costs were reduced by $5.8 million below market rates, due to the contribution of our power purchase rights. Based on per-segment consumption, 94% of the benefit of the power purchase rights was allocated to the pulp segment, and the balance used to offset power costs in the lumber segment. By comparison, power purchase rights reduced costs by $20.5 million to the pulp segment in 2013, with the greater contribution in 2013 reflecting higher power-pool pricing and volatility.

The result of all contributing factors was segment Adjusted EBITDA of $34.1 million, 4.3% higher than the $32.7 million achieved in 2013. After recording an unrealized expense of $1.2 million related to losses on forward-exchange contracts, and depreciation and amortization of $7.3 million, the segment recorded operating earnings of $25.6 million in 2014, consistent with earnings of $25.4 million in 2013.

Capital expenditures of $23.6 million were higher than the $6.7 million recorded in 2013; these figures included $21.6 million and $4.6 million, respectively, for the mill’s bioenergy effluent project (BEP), with the balance in both years representing maintenance-of-business activities. We expect BEP expenditures in 2015 to be $39.2 million, funded through $31.0 million in cash from operations and $8.2 million in interim financing.

Corporate and other

    Year ended December 31,  
    2014     2013  
    (in millions)  
             
Revenue $  0.4   $  0.4  
General & administration   18.8     19.1  
Other realized income   -     (0.2 )
Adjusted EBITDA $  (18.4 ) $  (18.5 )
Depreciation & amortization   (0.2 )   (0.2 )
Operating loss $  (18.6 ) $  (18.7 )
             
Capital expenditures $  0.4   $  1.0  

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Revenue for the corporate and other segment was generated primarily from fees billed to our parent company for administrative services. Corporate revenue was unchanged, year to year, at $0.4 million.

The corporate and other segment recorded negative Adjusted EBITDA of $18.4 million in 2014, compared to the $18.5 million loss posted in 2013.

Year ended December 31, 2013, compared to year ended December 31, 2012

The following table sets out our operating and financial results for the periods indicated.

    Year ended December 31,  
    2013     2012  
    (in millions)  
             
Statements of earnings data:            
Revenue $  382.9   $  332.4  
Cost of products sold   259.2     241.0  
Freight and other distribution costs   53.4     53.2  
Depreciation and amortization   14.0     13.6  
General and administration   19.1     13.8  
Other (income) expenses   (11.9 )   7.7  
Operating earnings $  49.1   $  3.1  
Foreign exchange (loss) gain on borrowings   (14.4 )   4.6  
Finance expenses   (20.9 )   (20.4 )
Net (loss) income before income taxes $  13.8   $  (12.7 )
Income taxes expense (recovery)   7.2     (4.4 )
Net income (loss) $  6.6   $  (8.3 )
Actuarial gains (losses), net of tax   0.6     (0.3 )
Comprehensive income (loss) $  7.2   $  (8.6 )
             
Adjusted EBITDA data:            
Net income (loss) $  6.6   $  (8.3 )
Add (subtract)            
     Income taxes expense (recovery)   7.2     (4.4 )
     Foreign exchange loss (gain) on borrowings   14.4     (4.6 )
     Finance expenses   20.9     20.4  
Operating earnings $  49.1   $  3.1  
     Depreciation and amortization   14.0     13.6  
     Other unrealized (income) expense   (6.8 )   6.0  
Adjusted EBITDA $  56.3   $  22.7  
             
Other data:            
Average exchange rate (US$ per C$1.00) (1)   0.971     1.000  
Period end exchange rate (US$ per C$1.00)   0.940     1.005  

(1)

Average exchange rates are the daily noon Bank of Canada foreign-exchange rates, averaged over the period. Period end exchange rates are the closing Bank of Canada rate on the last business day of the period. The rates are set forth as U.S. dollars per C$1.00 and are the inverse of rates quoted by the Bank of Canada for Canadian dollars per US$1.00.

Improved economic and market conditions and a weaker Canadian dollar were reflected in our results for 2013, our strongest in years. At $382.9 million, revenue was up $50.5 million, or 15.2%, from the previous year, driven primarily by strong gains in lumber prices and shipment volumes, but also reflecting improved pricing and higher shipments in the pulp segment. With the majority of our sales conducted in U.S. dollars, revenue was also positively affected by the Canadian dollar’s 3% year-to-year decline in relative value, though this benefit was partially offset by an exchange loss on long-term debt, reflecting a sharp dip in the dollar’s value at the period end.

29


Cost of products sold rose in 2013, primarily due to increased lumber production, but also reflecting higher fiber costs. Freight and other distribution costs were consistent, year over year.

At $19.1 million, general and administration costs were considerably higher than the $13.8 million recorded in 2012, due mainly to a provision for the distribution of $3.2 million under our profit-sharing program and to an increase in wages and benefits, year over year. In addition, we had higher-than-normal professional and consulting fees, associated with items such as management services, management development programs and software reviews.

Other income provided a significant contribution to our financial results in 2013, primarily reflecting unrealized gains of $6.9 million on commodity derivative contracts, which contrasted with the unrealized loss on derivative contracts in 2012. We also had realized gains of $3.0 million on the commodity derivative contracts in 2013. The depreciation of the Canadian dollar contributed a $2.0 million foreign-exchange gain on working capital balances during the period.

We posted operating earnings of $49.1 million for 2013, a considerable improvement over earnings of $3.1 million in 2012.

Our US$210 million in long-term debt was translated at the exchange rate of US$0.940/C$ 1.00 on December 31, 2013, compared to US$1.005/C$ 1.00 at December 31, 2012, resulting in a foreign exchange loss of $14.4 million in the period. A modest increase in financing expenses for 2013 was also attributable to the Canadian dollar’s decline.

We realized net income before taxes of $13.8 million, comparing very favorably with a net loss of $12.7 million in the previous year. The year’s results were subject to income tax at a statutory rate of 32%, consistent with the rate applied in 2012. The effective tax rate for 2013 varied from the statutory rate because of the manufacturing and processing deduction, the non-taxable portion of the unrealized exchange loss on debt, the non-taxable portion of capital gains and the effect of future income-tax rate reductions. Tax credits related to Scientific Research and Experimental Development (SR&ED) claims reduced tax expenses by $0.3 million in 2013, consistent with the SR&ED contribution in 2012.

After a provision for income tax expense of $7.2 million, we recorded net income of $6.6 million in 2013, a significant improvement over the net loss of $8.3 million recorded in 2012.

Adjustments through comprehensive income are actuarial valuation changes that are presented net of income tax provision in accordance with IAS 19R. These adjustments resulted in comprehensive income of $7.2 million for the year.

Lumber

    Year ended December 31,  
    2013     2012  
             
Production (total sawmill) - SPF – mmfbm   530.2     515.1  
Production (dressed lumber) - SPF - mmfbm   468.0     459.8  
Shipments - SPF - mmfbm   524.2     519.9  
Benchmark price - SPF#2&Better - US$ per mfbm $  356   $  298  
             
Revenue - millions $  191.6   $  153.9  
Cost of products sold - millions   153.4     142.4  
Inventory valuation adjustments - millions   -     (1.9 )
Other realized (income) expense - millions   (3.8 )   0.6  
Adjusted EBITDA - millions $  42.0   $  12.8  
Adjusted EBITDA margin - %   22%     8%  
             
Other unrealized income (expense) - millions   7.1     (6.8 )
Depreciation & amortization - millions   (6.7 )   (6.6 )
Operating earnings (loss) - millions $  42.4   $  (0.6 )
             
Capital expenditures - millions $  2.1   $  4.9  

30


General economic improvement was reflected in stronger markets for lumber in 2013, with the continued recovery in U.S. housing starts, stable Canadian demand and strong exports to China and Japan helping to boost the average benchmark price, which rose by 19% over 2012 levels. Lumber pricing showed significant volatility through the year, climbing to a high of $408/mfbm late in the first quarter before falling sharply to a low of $295/mfbm in the second, then improving gradually through the third and fourth quarters to end the year at $372/mfbm. While the peaks and valleys were particularly steep in 2013, pricing generally moved in line with normal, seasonal building cycles and market expectations.

We continued to see strong operating performance at all three of our sawmills through 2013. In its second full year of operation, the Fox Creek mill made further gains in productivity, contributing to total sawmill production (including rough and dressed lumber) of 530.3 mmfbm, up from 515.1 mmfbm in 2012. Shipments increased to 524.2 mmfbm for the year, a new Company record.

On the stronger average pricing and higher shipment volumes, the lumber segment recorded revenue of $191.6 million for the period, an increase of 24% over 2012. Our per-unit sales net realizations tracked the direction of benchmark pricing but were less volatile, demonstrating the benefit of our sales into specialty-product and direct-to-end-use markets, which help to insulate a portion of our sales from market fluctuations. As a result of the stronger market pricing, softwood lumber export taxes were applied in only the months of August, September and October, in contrast to 2012, in which export taxes affected our net sales realizations in all months.

At $153.4 million, segment cost of products sold rose $11.0 million, or 7%, from 2012. This increase was the result of both higher production levels and higher fiber costs, which in turn reflected rising fuel prices and longer hauling distances associated with both our normal harvest-area rotation and Alberta’s mountain pine beetle management strategy.

As lumber prices began their sharp rise in late 2012, we took the opportunity to enter into commodity derivative contracts as a hedge against expected price declines in early 2013. These lumber hedges provided a benefit of just over $3 million in realized gains in 2013, recorded in other realized income. The large year-to-year shift in other unrealized income primarily reflected the gains in 2013 on commodity derivative contracts, compared against the losses incurred in 2012. We recognize the strategic value of defensive hedging on major inputs and, when appropriate, on product sales; however, our hedging activities are limited to our capacity for physical consumption or production of goods and are not entered into for speculative purposes.

The lumber segment posted Adjusted EBITDA of $42.0 million and operating earnings of $42.4 million in the period, comparing very favorably with the Adjusted EBITDA of $12.8 million and operating loss of $0.6 million recorded in 2012.

The $2.1 million in capital expenditures recorded by the lumber segment in 2013 were restricted to maintenance-of-business spending, contrasting with 2012 expenditures of $4.9 million, which included $2.3 million for completion of the planer-mill component of the Fox Creek reconstruction project. Excluding this amount, maintenance-of-business expenditures were similar, year to year.

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Pulp

    Year ended December 31,  
    2013     2012  
             
Production - madmt   321.0     321.1  
Shipments - madmt   330.7     322.3  
Benchmark price - NBSK, US$ per admt $  941   $  872  
Benchmark price - BEK, US$ per admt $  793   $  757  
             
Revenue - millions $  190.9   $  178.1  
Cost of products sold - millions   159.1     153.7  
Other realized (income) expense - millions   (0.9 )   1.0  
Adjusted EBITDA - millions $  32.7   $  23.4  
Adjusted EBITDA margin - %   17%     13%  
             
Other unrealized (expense) income - millions   (0.2 )   0.8  
Depreciation & amortization - millions   (7.1 )   (7.0 )
Operating earnings - millions $  25.4   $  17.2  
             
Capital expenditures - millions $  6.7   $  6.5  

The general pulp market got off to a weak start in 2013 as it adjusted to previous capacity additions, but pricing strengthened through the year. BCTMP prices generally tracked the benchmark BEK, though that relationship varied from region to region, with the strongest markets for our sector seen in China, where higher paperboard production brought increased demand for BCTMP.

Our pulp segment had a strong year operationally, with the Whitecourt pulp mill producing 321.0 thousand admt, nearly reaching the record output recorded in 2011. At 330.7 thousand admt, shipments exceeded production, with the resulting inventory reduction reflecting, in part, our focus on increasing sales to the Asian market, where differing logistical requirements than those for Europe reduce our need for local market inventory. With shipments up and per-unit sales net realizations rising consistently with average BEK pricing, pulp segment revenue increased 7.2% year over year, to $190.9 million.

Segment cost of products sold rose by $5.4 million from 2012, largely due to the higher sales volumes, and per-unit operating costs rose 3% in the period, reflecting increased fiber costs.

Other realized income of $0.9 million for the period reflected foreign-exchange gains on working capital balances, and contrasted with an expense of $1.0 million in 2012.

In 2013, our PPA contributed $20.5 million in power-cost-savings benefit to the pulp segment, a significant increase over the PPA contribution of $11.1 million in 2012, reflecting the higher Alberta power demand levels and power-pool pricing in 2013.

The result of all factors was segment Adjusted EBITDA of $32.7 million, which compared favorably to the $23.4 million achieved in 2012. After recording an unrealized expense of $0.2 million related to losses on forward exchange contracts, and depreciation and amortization of $7.1 million, the segment recorded operating earnings of $25.4 million in 2013, up from $17.2 million in the previous year.

Capital expenditures of $6.7 million were consistent with the $6.5 million recorded in 2012; these figures included $2.1 million and $1.9 million, respectively, for maintenance-of-business activities, with the balance in both years attributed to the mill’s bioenergy project.

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Corporate and other

    Year ended December 31,  
    2013     2012  
    (in millions)  
             
Revenue $  0.4   $  0.4  
General & administration   19.1     13.9  
Other realized income   (0.2 )   -  
Adjusted EBITDA $  (18.5 ) $  (13.5 )
Depreciation & amortization   (0.2 )   (0.1 )
Operating loss $  (18.7 ) $  (13.6 )
             
Capital expenditures $  1.0   $  0.3  

Revenue for the corporate and other segment was generated primarily from fees billed to our parent company for administrative services. Corporate revenue was unchanged, year to year, at $0.4 million.

The corporate and other segment recorded negative Adjusted EBITDA of $18.5 million in 2013, compared to the $13.5 million loss posted in 2012. This change was due mainly to a provision for the distribution of $3.2 million under our profit-sharing program for 2013; no such provision was made the previous year. In addition, the increase reflected a year-to-year rise in wages and benefits, as well as higher-than-normal professional and consulting fees associated with items such as management services, management development programs and software reviews.

Segment capital expenditures of $1.0 million included the purchase of property in Whitecourt required for temporary accommodation of new employees.

Results of Operations – Fourth Quarter of 2014

The following table sets out our operating and financial results for the periods indicated.

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    Three months ended  
    Dec. 31/14     Sep. 30/14     Dec. 31/13  
    (in millions)  
                   
Statements of earnings data:                  
Revenue $  93.5   $  104.0   $  91.3  
Cost of products sold   63.3     74.2     62.3  
Freight and other distribution costs   14.2     15.5     13.0  
Depreciation and amortization   3.6     3.6     3.5  
General and administration   5.1     4.0     5.7  
Other expense (income)   0.8     (2.6 )   (0.9 )
Operating earnings $  6.5   $  9.3   $  7.7  
Foreign exchange loss on borrowings   (8.4 )   (11.1 )   (7.0 )
Finance expenses   (5.4 )   (5.7 )   (5.2 )
Net loss before income taxes $  (7.3 ) $  (7.5 ) $  (4.5 )
Income taxes (recovery) expense   (0.3 )   0.7     0.8  
Net loss $  (7.0 ) $  (8.2 ) $  (5.3 )
Actuarial (losses) gains, net of tax recovery   (1.4 )   -     0.6  
Comprehensive loss $  (8.4 ) $  (8.2 ) $  (4.7 )
                   
Reconciliation of adjusted EBITDA data:                  
Net loss $  (7.0 ) $  (8.2 ) $  (5.3 )
Add (subtract)                  
     Income taxes expense (recovery)   (0.3 )   0.7     0.8  
     Foreign exchange loss on borrowings   8.4     11.1     7.0  
     Finance expenses   5.4     5.7     5.2  
Operating earnings $  6.5   $  9.3   $  7.7  
     Depreciation and amortization   3.6     3.6     3.5  
     Unrealized other expense (income)   3.4     (2.1 )   (0.2 )
Adjusted EBITDA $  13.5   $  10.8   $  11.0  
                   
Other data:                  
Average exchange rate (US$ per C$1.00)1   0.881     0.918     0.953  
Period end exchange rate (US$ per C$1.00)   0.862     0.893     0.940  

(1)

Average exchange rates are the daily noon Bank of Canada foreign-exchange rates, averaged over the period. Period end exchange rates are the closing Bank of Canada rate on the last business day of the period. The rates are set forth as U.S. dollars per C$1.00 and are the inverse of rates quoted by the Bank of Canada for Canadian dollars per US$1.00.

We recorded revenue of $93.5 million for the fourth quarter of 2014, down from the $104.0 million reported in the third quarter, as lower lumber and pulp shipments more than offset higher per-unit sales realizations in both segments. The quarter’s revenue was slightly improved over the $91.3 million posted in the fourth quarter of 2013, however, primarily due to exchange-rate effects and higher lumber shipment volumes.

Cost of products sold was down from the previous quarter, reflecting lower shipments, but up from the same period of 2013, due primarily to increased fiber costs. General and administration cost of $5.1 million for the quarter was higher than the previous quarter, but down from the fourth quarter of 2013, largely reflecting differences in the profit-sharing provision.

We recorded $0.8 million in other expense in the quarter, due mainly to losses on currency hedges; this compared to other income of $2.6 million in the third quarter of 2014 and $0.9 million in the fourth quarter of 2013, which had included foreign-exchange gains on working-capital balances and commodity-derivative contracts.

34


The result for the quarter was operating earnings of $6.5 million, which was lower than both comparable periods. We recorded a foreign-exchange loss of $8.4 million on the value of our U.S.-dollar-denominated debt, reflecting the continued weakening of the Canadian dollar.

After a provision for income-tax expense of $0.3 million, we recorded a net loss of $7.0 million for the quarter, as compared to net losses of $8.2 million and $5.3 million in the third quarter of 2014 and the fourth quarter of 2013, respectively.

Adjustments through comprehensive income are actuarial valuation changes that are presented net of income tax provision in accordance with IAS 19R. These adjustments resulted in a comprehensive loss of $8.4 million for the current quarter, compared to comprehensive losses of $8.2 million and $4.7 million for the third quarter of 2014 and the fourth quarter of 2013, respectively.

Lumber

    Three months ended  
    Dec. 31/14     Sep. 30/14     Dec. 31/13  
    (in millions)  
                   
Production (total sawmill) - SPF - mmfbm   130.6     136.5     129.8  
Production (dressed lumber) - SPF - mmfbm   114.5     121.2     116.9  
Shipments - SPF - mmfbm   129.0     137.8     121.3  
Benchmark price - SPF#2&Better - US$ per mfbm $  340   $  356   $  370  
                   
Revenue $  50.6   $  53.0   $  46.1  
Cost of products sold   35.3     42.2     34.1  
Freight and other distribution costs   4.2     4.0     3.4  
Other realized (income) expense   (1.0 )   0.1     (0.2 )
Adjusted EBITDA $  12.1   $  6.7   $  8.8  
Adjusted EBITDA margin - %   24%     13%     19%  
                   
Other unrealized (expense) income   (1.4 )   0.8     -  
Depreciation and amortization   (1.7 )   (1.7 )   (1.6 )
Operating earnings $  9.0   $  5.8   $  7.2  
                   
Capital expenditures $  1.1   $  1.1   $  0.3  

Although the average benchmark price fell from both comparable periods, per-unit sales realizations rose as a result of the depreciation of the Canadian dollar. Shipments fell compared to the third quarter, mostly related to the normal, seasonal reduction in sales activity toward year-end, but were higher than in the same period in 2013.

Production of 130.6 mmfbm was lower than third-quarter output of 136.5 mmfbm, reflecting a reduced number of operating days due to the holiday season, but was essentially unchanged from the same quarter of 2013.

Revenue was lower in the period compared to the third quarter, as lower shipments more than offset higher per-unit sales realizations, but was higher than the fourth quarter of last year, on higher shipment volumes and sales realizations. Cost of products sold varied from both comparable periods, due to changes in shipment volumes. On a per-unit basis, cost of products sold was similar to the fourth quarter of last year but down from the third quarter of 2014, which had included an adjustment to the costs of logs received from a third party through a long-term exchange agreement.

Other realized income of $1.0 million in the quarter represented an exchange gain on working capital associated with the weakening Canadian dollar. This compared to other realized expense of $0.1 million in the third quarter, which reflected a small loss on commodity derivative contracts.

35


Our lumber segment generated $12.1 million in Adjusted EBITDA during the fourth quarter, which was higher than both the previous quarter and the fourth quarter of 2013. Depreciation and amortization were virtually unchanged from comparable periods, and we recorded operating earnings of $9.0 million in the quarter.

Capital expenditures of $1.1 million in the quarter were limited to maintenance-of-business activities.

Pulp

    Three months ended  
    Dec. 31/14     Sep. 30/14     Dec. 31/13  
    (in millions)  
                   
Production - madmt   78.7     84.7     81.1  
Shipments - madmt   69.8     84.8     77.0  
Benchmark price - NBSK, US$ per admt $  1,025   $  1,030   $  983  
Benchmark price - BEK, US$ per admt $  738   $  723   $  772  
                   
Revenue $  42.8   $  50.9   $  45.1  
Cost of products sold   28.0     32.0     28.2  
Freight and other distribution costs   10.0     11.5     9.6  
Other realized (income) expense   (1.6 )   (0.6 )   (0.4 )
Adjusted EBITDA $  6.4   $  8.0   $  7.7  
Adjusted EBITDA margin - %   15%     16%     17%  
                   
Other unrealized (expense) income   (2.0 )   1.3     0.2  
Depreciation and amortization   (1.9 )   (1.8 )   (1.8 )
Operating earnings $  2.5   $  7.5   $  6.1  
                   
Capital expenditures $  16.4   $  7.0   $  0.1  

Our pulp mill continued to operate well, but production volumes fell quarter-to-quarter, as the mill conducted its annual maintenance shutdown during the period. Shipments declined compared to both prior periods, due to a general slowdown in the Chinese market and a delay in vessel departures resulting from congestion at the Vancouver port. Operating difficulties experienced with the aerobic effluent treatment system in early 2015 will reduce production by approximately 5,000 admt, and shipments will continue to come under pressure from issues at the port.

Though per-unit sales realizations rose in the quarter, reflecting currency impacts, segment revenue decreased compared to both prior quarters, due to lower shipments. At $28.0 million, cost of products sold was lower than the third quarter on the decreased shipments, but virtually unchanged from the fourth quarter of 2013. Freight and other distribution costs were also down from the previous quarter, due to the lower volumes. Freight costs are paid almost exclusively in U.S. dollars, and the increase in per-unit costs compared to other quarters reflected exchange-rate effects.

After a $1.6 million realized gain on U.S.-dollar-denominated working-capital changes, the segment recorded $6.4 million in Adjusted EBITDA in the fourth quarter of 2014, which was down from both comparable quarters’ earnings. Having accounted for unrealized losses associated with currency hedges and for depreciation and amortization, the segment posted operating earnings of $2.5 million in the quarter.

The segment’s fourth quarter capital expenditures of $16.4 million comprised $15.9 million related to the BEP and $0.5 million for maintenance-of-business activities.

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Corporate and other

    Three months ended  
    Dec. 31/14     Sep. 30/14     Dec. 31/13  
    (in millions)  
                   
Revenue $  0.1   $  0.1   $  0.1  
General and administration   5.1     4.0     5.7  
Other realized (income)   -     -     (0.1 )
Adjusted EBITDA $  (5.0 ) $  (3.9 ) $  (5.5 )
Depreciation and amortization   -     (0.1 )   (0.1 )
Operating loss $  (5.0 ) $  (4.0 ) $  (5.6 )
                   
Capital expenditures $  0.1   $  0.1   $  -  

Our corporate and other segment recorded negative Adjusted EBITDA of $5.0 million for the quarter, with the change from comparable quarters primarily reflecting changes in the profit sharing provision.

B.           Liquidity and Capital Resources

Liquidity and Capital Resources for 2014 compared to 2013

Summary of Financial Position

    As at December 31,  
    2014     2013  
    (in millions)  
             
Cash $  47.4   $  47.2  
Restricted cash   -     8.0  
Current assets   190.0     178.6  
Current liabilities   60.1     59.3  
Ratio of current assets to current liabilities   3.2     3.0  
Financial liabilities - borrowings $  262.4   $  237.4  
Shareholder's equity   69.4     78.3  

We ended 2014 with $47.4 million in cash and no restricted cash, as the letter of credit that had been in place at the end of 2013 was converted to cash and used to fund ongoing capital expenditures associated with the BEP.

Cash from operations was more than sufficient to meet required investments in working capital, the interest payments on our long-term debt and capital expenditures during the year, which included $21.6 million for the BEP.

In 2014, we renewed our $50 million revolving credit facility, extending the expiration to July 15, 2018. The facility is subject to a borrowing formula based on our levels of inventory and accounts receivable. On December 31, 2014, the amount available under the facility was $50.0 million, with $3.8 million committed to letters of credit.

Based on our current level of operations, we believe that our existing cash balance and availability under our revolving credit facility will provide sufficient liquidity to meet operational cash draws, scheduled interest payments, long-term debt repayment, normal capital expenditures and working capital needs over the next 12 months. We are obligated to make two scheduled interest payments of $US8.9 million on April 1, 2015, and October 1, 2015, and the Canadian-dollar value of the payments will be dependent upon the exchange rate at the time of payment.

In addition to normal capital expenditures, we also expect to spend $39.2 million to complete the BEP project, which will be funded through cash from operations and interim financing in the amounts of $31.0 million and $8.2 million, respectively. We expect that cash from operations, our current cash balance and availability under our revolving credit facility will also be sufficient to meet these obligations. However, our future operating performance may be adversely affected by prevailing economic conditions and by currency, market and other factors beyond our control, including the factors discussed in Item 3, “Risk Factors”.

37


Selected Cash Flow Items

    Year ended December 31,  
    2014     2013  
    (in millions)  
Selected cash flow items            
Operating activities:            
Cash provided by operating activities $  57.7   $  55.1  
Net reforestation   0.7     (1.8 )
Net change in non-cash working capital items   (14.0 )   (12.1 )
    44.4     41.2  
Investing activities:            
Additions to property plant and equipment   (24.4 )   (21.5 )
Receipt of government grants   1.5     15.3  
Proceeds on Fox Creek insurance claim   -     -  
Increase in restricted cash   -     7.0  
Other   0.1     -  
    (22.8 )   0.8  
Financing activities:            
Increase in borrowings   4.0     11.6  
Repayment of borrowings   (1.2 )   (9.1 )
Finance expenses paid   (22.0 )   (20.5 )
Dividends   (2.2 )   (1.5 )
    (21.4 )   (19.5 )
             
Increase (decrease) increase in cash $  0.2   $ 22.5  
             
Opening Cash $  47.2   $ 24.7  
Closing Cash $  47.4   $  47.2  
             
Cash and cash equivalents $  47.4   $  47.2  
Restricted cash   -     8.0  
Total cash $  47.4   $  55.2  

We generated $44.4 million in cash from operations in 2014, an increase from the $41.2 million provided in 2013, reflecting higher revenues associated with a weakening Canadian dollar and increased lumber shipments.

Working capital used $14 million in 2014, up from $12.1 million in 2013, with the difference attributed to higher pulp inventories.

Financing activities in 2014 were related to the receipt of $4.0 million in interim BEP financing and dividend payments of $2.2 million. Repayment of borrowings represented payments on our power purchase loans. Borrowings in 2013 consisted of a first-quarter draw of $8.0 million against our revolving credit facility and the receipt of $3.6 million in interim BEP financing; repayment of borrowings in that period reflected full repayment of the revolving credit facility and principal payments on the power purchase loans.

Finance expenses paid were $1.5 million higher in 2014 due to the decline in the Canadian dollar.

38


Liquidity and Capital Resources for 2013 compared to 2012

Summary of Financial Position

    As at December 31,  
    2013     2012  
    (in millions)  
             
Cash $  47.2   $ 24.7  
Restricted cash   8.0     18.8  
Current assets   178.6     159.1  
Current liabilities   59.3     70.1  
Ratio of current assets to current liabilities   3.0  x   2.3  x
Financial liabilities - borrowings $  237.4   $ 221.7  
Shareholder's equity   78.3     72.6  

We ended 2013 with $47.2 million in cash, up significantly from $24.7 million in cash held at the end of 2012. Restricted cash dropped to $8 million in 2013, as the bioenergy project (BEP) progressed and capital expenditures were made with grant funds received in 2012. The change in restricted cash also reflected the fact that, in 2013, we did not have any unrealized losses on futures contracts that required deposits to offset. The restriction on the $8 million at December 31, 2013, was removed in February 2014.

Cash from operations was more than sufficient to meet required investments in working capital, the interest payments on our long-term debt and normal capital expenditures during the year, which included $4.5 million for the BEP. We increased our borrowings for the year by $3.6 million, for financing related to the BEP.

In 2012, we renewed our $50 million revolving credit facility, extending the expiration to July 15, 2015. The facility is subject to a borrowing formula based on our levels of inventory and accounts receivable. On December 31, 2013, this borrowing base was calculated to be $64.9 million, and the facility was undrawn; the amount available at that date was therefore $50.0 million (2012 – $50.0 million), of which $3.7 million (2012 – $3.6 million) was committed to letters of credit.

Selected Cash Flow Items

    Year ended December 31,  
    2013     2012  
    (in millions)  
Selected cash flow items            
Operating activities:            
Cash provided by operating activities $  55.1   $        21.5  
Net reforestation   (1.8 )   (0.2 )
Net change in non-cash working capital items   (12.1 )   4.0  
    41.2     25.3  
Investing activities:            
Additions to property plant and equipment   (21.5 )   (16.5 )
Receipt of government grants   15.3     8.7  
Increase in restricted cash   7.0     (6.9 )
    0.8     (14.7 )
Financing activities:            
Increase in borrowings   11.6     4.3  
Repayment of borrowings   (9.1 )   (1.0 )
Finance expenses paid   (20.5 )   (20.1 )
Dividends   (1.5 )   (0.7 )
    (19.5 )   (17.5 )
             
Increase (decrease) increase in cash $  22.5   $  (6.9 )
             
Opening Cash $  24.7   $  31.6  
Closing Cash $  47.2   $  24.7  
             
Cash and cash equivalents $  47.2   $  24.7  
Restricted cash   8.0     18.8  
Total cash $  55.2   $  43.5  

39


We generated $41.2 million in cash from operations in 2013, an increase from the $25.3 million provided in 2012, reflecting the stronger markets and increased shipments seen in the fourth quarter. As a result, total cash increased to $55.2 million, despite a year-to-year reduction in restricted cash related to the previously mentioned BEP expenditures.

Working capital used $12.1 million in 2013, contrasting with a positive contribution of $4.0 million in 2012, with the difference attributed to our discontinuation of the sale of letter-of-credit-backed trade receivables at the end of the third quarter and to lower accounts payable reflecting the reduction in restricted cash.

Capital expenditures for 2013 totaled $24.8 million, which included $21.5 million in cash expenditures and $3.3 million in non-cash items recorded as accounts payable, and which was offset by $15.3 million in grant funds used for the BEP. Excluding that amount, we had net capital expenditures of $9.5 million, of which BEP expenditures accounted for $4.5 million, and the $5.0 million balance represented maintenance-of-business activities. In 2012, we recorded capital expenditures of $16.5 million, which was offset by $0.2 million in disposals, plus $3.7 million in non-cash adjustments; excluding an offset for $8.7 in grant funds used for BEP expenditures, we had net capital expenditures of $11.6 million, of which $4.9 million was spent on the BEP and the Fox Creek sawmill project, and $6.1 million was spent on maintenance of business.

Financing activities in 2013 reflected the first-quarter draw of $8.0 million against our revolving credit facility and the receipt of interim BEP financing of $3.6 million. Repayment of borrowings reflects full repayment of the revolving credit facility and payments on the power purchase loans. Borrowings in 2012 were solely related to the interim financing on the BEP, and repayments were limited to the power purchase right loans.

Based on our current level of operations, we believe that our existing cash balance and availability under our revolving credit facility will provide sufficient liquidity to meet operational cash draws, scheduled interest payments, long-term debt repayment, normal capital expenditures and working capital needs over the next 12 months. However, our future operating performance may be adversely affected by prevailing economic conditions and by currency, market and other factors beyond our control, including the factors discussed in Item 3, “Risk Factors.”

C.           Research and Development

We did not conduct significant research and development activities in 2014.

D.           Trend Information

The North American lumber market remained relatively strong through 2014, as the U.S. housing market continued to slowly strengthen and Asian demand remained consistent with 2013 levels. The market was characterized by reduced volatility compared to recent years, with benchmark prices ranging only from a high of US$376/mfbm to a low of US$310/mfbm. Consistently strong pricing meant that no export charges were imposed under the Softwood Lumber Agreement in 2014. Given pricing trends, SLA export charges are not expected to have a significant impact on revenues in 2015.

40


The beginning of 2013 marked the first phase of what some analysts believe will be a sustained period of price improvement for lumber. This outlook is based, in part, on expectations of increased demand from the U.S., as the American housing market recovers and the renovation and remodeling market maintains a steady pace, and of continued demand from China. It is also supported on the supply side, given that lumber capacity increases are expected to be constrained by the effects of the mountain pine beetle infestation on available merchantable timber in British Columbia. Though we generally agree with this outlook and expect these demand and supply trends to continue through 2015 and into 2016, our forecast is tempered by regional variations in the U.S. housing recovery, the potential for increased supply from the southern U.S., the lack of predictability in Chinese buying patterns and the unsteady nature of current global economic conditions. We expect pricing to be more volatile in 2015, as transportation infrastructure may struggle to deal with increasing demand, and the market may face uncertainty surrounding the SLA, which is scheduled to expire in the fourth quarter.

In 2014, the pulp market was affected by the start-up of two new hardwood kraft mills in South America, which upset the supply/demand balance in the short term and put pressure on pricing. Softwood kraft producers enjoyed good market conditions, as demand was firm and no significant new capacity was added. The hardwood BCTMP market was strong in the first half of 2014, as two large paperboard producers in China built inventory in anticipation of their start-up of new capacity. This resulted in a divergence between the hardwood kraft and BCTMP markets, with BCTMP selling at a premium for several months. Softwood BCTMP markets were under pressure for most of 2014, reflecting increased supply from new production capacity in New Zealand and Europe.

The pricing outlook for the overall pulp market in the year ahead is expected to be challenging for producers, as the growth in Chinese demand slows and the printing and writing segment of the market continues to decline. Hardwood kraft pricing has been relatively strong in the fourth quarter of 2014 and first quarter of 2015, as buyers have taken advantage of significant discounts versus softwood pricing to substitute grades to the extent possible. This strength is expected to be short-lived, with Chinese demand continuing to slacken and hardwood prices are generally forecast to weaken into the second quarter before starting to recover later in the year. Softwood kraft pricing is also under pressure, as supply has risen on fewer-than-normal maintenance shutdowns and demand has fallen on slower purchasing by Chinese traders.

BCTMP prices are also expected to come under pressure, with Chinese demand slowing and customers working through inventories. Current prices are at levels that have historically signified the bottom of the market, where domestic Chinese pulp producers will curtail capacity as prices fall below their marginal cost of production. The currencies of BCTMP-producing countries have all declined sharply early in 2015, and the market is expected to be volatile as U.S.-dollar pricing adjusts to the relative currency values and declining demand. We expect both hardwood and softwood BCTMP grades to weaken through the first and second quarters, before a supply response from high-cost producers can help prices recover in the second half of 2015.

Operationally, we expect our lumber facilities to continue to run at operating rates similar to those achieved in 2014, with production of approximately 530 million board feet. The pulp mill is expected to produce approximately 316,000 tonnes, down from the record level of 329,700 tonnes in 2014, as the BEP commissioning scheduled to be conducted during the third quarter is expected to affect mill output.

E.           Off-Balance Sheet Arrangements

We had no material off-balance sheet arrangements, apart from $3.8 million committed for standby letters of credit under our revolving credit facility.

F.           Tabular Disclosure of Contractual Obligations

The table below summarizes the Company’s contractual obligations (1)(4) as at December 31, 2014.

41



  Payments due by period
  (in millions)
          More
    Less 1-2 3-5 than
  Total than 1 year years years 5 years
           
Long-term debt $266.9 $1.4 $3.5 $11.7 $250.3
Fixed-rate interest (2) $136.3 $22.5 $22.3 $65.2 $26.3
Power purchase rights (3) $128.8 $20.3 $20.4 $65.4 $22.7
           
Total $532.0 $44.2 $46.2 $142.3 $299.3

  (1)

Contractual obligations are stated as undiscounted amounts and are agreements related to debt, leases and enforceable agreements to purchase goods or services on specified terms but do not include reforestation obligations, accounts payable in the ordinary course of business or contingent amounts payable.

  (2)

Based on annual interest of US$17.9 million converted at a rate of US$0.8620/C$1.00.

  (3)

Does not include anticipated revenues from the sale of power supplied under the power purchase rights.

  (4)

Our net pension liability of $2.9 million is not included as we are uncertain about the timing and amount of liability.

G.           Safe Harbor

See “Special Note Regarding Forward-Looking Statements”.

ITEM 6: DIRECTORS, SENIOR MANAGEMENT AND EMPLOYEES

A.           Directors and Officers

The following table sets forth certain information with respect to our directors and executive officers.

       Years of       
       Industry       
Name Age   Experience   Position
James B. Millar 74   52   Co-Chairman and Director
H. MacKenzie Millar 68   45   Co-Chairman and Director
J. Craig Armstrong 63   41   President, Chief Executive Officer and Director
Carol Cotton, CA 57   27   Senior Vice- President
Ronald J. Reis, PEng 61   40   Senior Vice- President, Pulp
David Anderson, MBA 41   18   Vice-President, Finance & Business Development
Stefan Demharter 53   32   Vice-President, Wood Products
Brian McConkey 50   26   Vice-President, Human Resources
Robert J. Turner, QC (2) 68       Secretary, General Counsel and Director
Gordon J. Clanachan (1)(3) 60       Director, Audit Committee Chair
Donald R. Ching (1)(2)(3) 73       Director
W. Kenneth Davidson (3) 64       Director
Douglas G. Hall (1)(2)(3) 65       Director

  (1)

Member of Audit Committee

  (2)

Member of Executive Compensation Committee

  (3)

Member of Independent Directors Committee

42


James B. Millar has served as our Co-Chairman of the Board and Director since July 2010, and had previously served as Chairman of the Board and a Director since September 1997. Mr. Millar joined the family business on a full-time basis in 1963, working in the construction and forest products divisions of our parent, Industries. Mr. Millar is a past president of the Alberta Roadbuilders Association and served on the board of trustees of the University of Alberta Hospitals Foundation. Mr. Millar has a B.Sc. in Civil Engineering from the University of Alberta. Mr. Millar is the brother of H. MacKenzie Millar.

H. MacKenzie Millar has served as our Co-Chairman of the Board and Director since July 2010, and had previously served as President and Chief Executive Officer and a Director since September 1997. Mr. Millar joined the family business on a full-time basis in 1970. Mr. Millar is a past president of the Alberta Forest Products Association and has served on the boards of Forintek Canada, Canadian Wood Council, Alberta Research Council and the Forest Sector Advisory Council to the Government of Canada. In 2010, Mr. Millar was awarded a lifetime honorary membership in the Alberta Forest Products Association. Mr. Millar has Bachelor of Arts and Bachelor of Commerce degrees from the University of Alberta and has served on the Business Advisory Council to the Faculty of Business of the University of Alberta. Mr. Millar is the brother of James B. Millar.

J. Craig Armstrong has served as President, Chief Executive Officer and Director since July 2010. Mr. Armstrong had previously served as Executive Vice-President since July 1998. Prior to this, Mr. Armstrong had served as our Senior Vice-President, Marketing, since September 1997. Mr. Armstrong joined Industries in 1987 as Director of Sales and Marketing and was appointed that company’s Senior Vice-President, Marketing, in 1994. Prior to 1987, Mr. Armstrong spent 13years with other forest products companies. Mr. Armstrong has a Bachelor of Commerce degree from the University of Saskatchewan.

Carol Cotton, CA, was appointed Senior Vice-President in April 2002. Prior to this, Ms. Cotton had served as our Senior Vice-President and Chief Financial Officer since September 1997. Ms. Cotton joined Industries in 1988 as Vice-President, Finance, and was appointed Senior Vice-President and Chief Financial Officer in 1996. Ms. Cotton has been a member of the Institute of Chartered Accountants of Alberta since 1982 and, prior to 1988, she was a manager with Coopers & Lybrand, chartered accountants. Ms. Cotton has a Bachelor of Commerce degree from the University of Alberta.

Ronald J. Reis, PEng, has served as Senior Vice-President, Pulp, since 2006. Prior to this, Mr. Reis had served as our Vice-President, Engineering and Technology, since September 1997. Mr. Reis joined Industries in 1987 as Corporate Technical Director and was appointed Vice President, Engineering and Technology in 1992. Prior to 1987, Mr. Reis spent 12 years with another forest products company. Mr. Reis has a Chemical Engineering degree from Lakehead University.

David Anderson, MBA, has served as Vice-President, Finance and Business Development, since April 2014. Prior to this, Mr. Anderson had served as Manager, Lumber Sales, and Manager, Pulp Sales, since joining Millar Western in 2005, and had previously held positions in another forest products company. Mr. Anderson holds a Bachelor of Science in Forestry degree and a Master’s in Business Administration degree.

Stefan Demharter has served as Vice-President, Wood Products since July 2012. Prior to this, Mr. Demharter had served as General Manager, Wood Products, since September 2004. Mr. Demharter joined Millar Western in 2001 as Sawmill Manager and previously held positions with another forest products company.

Brian McConkey has served as Vice-President, Human Resources, since July 2012. Prior to this, Mr. McConkey had served as Director Human Resources since June 2001. Mr. McConkey joined Millar Western in 1999 as Manager, Human Resources, and was previously employed by another forest products company. He has a Bachelor of Arts degree and a diploma in Human Resource Management.

Robert J. Turner, QC, has served as our Secretary, General Counsel and a Director since September 1997. Mr. Turner is a Consultant of Dentons Canada LLP, a law firm. Mr. Turner has a Bachelor of Commerce degree from the University of Calgary and a Bachelor of Laws degree from the University of Alberta.

43


Gordon J. Clanachan, FCA, ICD.D, was appointed a director in August 2014, and serves as the chair of our audit committee. Previously President and CEO of RaiLink Ltd. and a Senior Manager of Price Waterhouse, Mr. Clanachan has served on boards including Melcor Developments Ltd., Chandos GP Corp., the Edmonton Pip Industry Pension Plan, the University of Alberta and the Edmonton Regional Airports Authority. A graduate of Glasgow University, Mr. Clanachan is a member of the Institute of Chartered Accountants of Scotland, the Institute of Corporate Directors and the Canadian Institute of Chartered Accountants, and has been designated a Fellow of Chartered Accountants by the Institute of Chartered Accountants of Alberta.

Donald R. Ching was appointed a Director in September 1997. Mr. Ching is an independent consultant and previously was President and Chief Executive Officer of AREVA Resources Canada Inc., a uranium mining company, from 2005 to 2007. From 1996 to 2004, Mr. Ching was President and Chief Executive Officer of SaskTel, a communications company, and, before that, was President of Crown Investments Corporation of Saskatchewan, and a managing partner in a law firm.

W. Kenneth Davidson, MBA, was appointed a Director in September 1997. Mr. Davidson is an independent consultant, and was previously Co-Chief Executive Officer of Gordon Capital Corporation, from 1996 to 2001. Before that, he spent 20 years with the Canadian Imperial Bank of Commerce, serving as Executive Vice-President, Risk Management, for the last five years of his term. Mr. Davidson holds Bachelor of Science degrees in Mathematics and Business, both from Concordia University, and a Master’s in Business Administration degree from McMaster University. Mr. Davidson also serves as a director of Vermillion Energy Inc.

Douglas G. Hall was appointed a Director in March 1999. Mr. Hall, a corporate director, was a Managing Director of RBC Dominion Securities for 25 years. Mr. Hall has a Master’s in Business Administration degree from the University of Western Ontario and a Bachelor of Arts degree from Queen’s University and is a Chartered Financial Analyst. Mr. Hall also serves as a director of Pattern Energy Group, NexC Partners, Purpose Investments, Stanfield's and Southwest Properties.

Certain of our directors and officers are also directors and officers of Industries and are therefore in positions involving possible conflicts of interest. Specifically, James B. Millar, Co-Chairman and a Director, is also Chairman, Chief Executive Officer and a Director of Industries; H. MacKenzie Millar, Co-Chairman and a Director, is also the President and a Director of Industries; J. Craig Armstrong, President and Chief Executive Officer and a Director, is also Executive Vice-President of Industries; Carol Cotton, Senior Vice-President, is also Senior Vice-President and Chief Financial Officer of Industries, and Robert J. Turner, Secretary, General Counsel and a Director, is also Secretary and General Counsel of Industries. Our directors and officers are subject to fiduciary obligations to act in our best interests. Individuals who are directors and officers of both Millar Western and Industries have agreed with us that they will dedicate a substantial majority of their time to us in order to perform their duties as our directors and officers.

B.           Compensation

Executive officers are appointed annually and serve at the discretion of the Board of Directors. The aggregate amount of compensation we paid to all directors and officers as a group, for services in all capacities in 2014, was $6.0 million.

Our policy provides that each non-employee director is entitled to receive an annual fee of $22,000 and a fee of $1,500 for each board or committee meeting attended. The chair of the Audit Committee of the Board of Directors is entitled to an additional $10,000 per annum, and the chair of each other committee is entitled to an additional fee of $5,000 per annum. The total compensation paid to non-employee directors for the year ended December 31, 2014, was $0.1 million.

We do not have a stock incentive plan and have never granted stock appreciation rights to any of our directors, officers or employees. We maintain a defined contribution pension plan for all of our employees. The aggregate amount that we contributed to the pension plan on behalf of the employees in 2014 was $2.7 million, of which $0.1 million represented contributions on behalf of our officers. All of our employees are entitled to participate on a voluntary basis in a retirement savings plan, or RSP, under which we match each employee’s RSP contribution up to a fixed amount. The aggregate amount of matching RSP contributions paid by us in 2014 was $1.0 million, of which less than $12,000 represented matching contributions on behalf of our officers.

44


On January 1, 2000, we established a supplementary defined benefit pension plan for our executives and certain key employees. Under this plan, participants will be entitled to a target level of retirement benefits in combination with the Canada Pension Plan and our other Registered Pension Plans. The aggregate amount that we contributed to the supplementary pension plan on behalf of the participants was $1.0 million in 2014.

Employee Profit Sharing Plan

All full-time employees participate in a profit sharing plan that distributes to employees on an annual basis a percentage of earnings before income taxes and unusual items, such as unrealized exchange gains or losses on debt. The percentage of such earnings set aside for distribution under the employee profit sharing plan is reviewed annually. For the years ended December 31, 2014, 2013, 2012, 2011and 2010, the amount of such earnings set aside for distribution was $2.5 million, $3.2 million, nil, $0.4 million, and $1.1 million, respectively.

C.           Board Practices

In accordance with our articles of incorporation and by-laws, our Board of Directors may consist of up to ten directors, and our current Board of Directors consists of eight directors. Each director holds office until the next annual general shareholders’ meeting or until the election of his or her successor, unless the director resigns or the office becomes vacant by reason of the Director’s death, removal or other cause. The start of each director’s and executive officer’s term of service is set forth in Item 6(A) above. No directors have service contracts providing for benefits upon termination of employment.

The Audit Committee of the Board of Directors currently consists of three independent directors: Gordon J. Clanachan, Donald R. Ching and Douglas G. Hall. The Audit Committee is responsible for reviewing our financial statements and our internal controls, reviewing the work of our independent auditors, monitoring other financial matters and making recommendations for approval in respect thereof to the Board of Directors.

The Executive Compensation Committee currently consists of three members: Douglas G. Hall, Donald R. Ching and Robert J. Turner. The Executive Compensation Committee is responsible for reviewing compensation levels of senior management and other executive compensation matters.

D.           Employees

As of December 31, 2014, we had 653 full-time employees, all of whom were non-unionized.

Location Employees (1)
Corporate office (Edmonton) 54
Whitecourt pulp mill 129
Whitecourt sawmill 279
Boyle sawmill 87
Fox Creek sawmill 72
Woodlands (Whitecourt, Fox Creek, Boyle) 32
Total 653

(1) Does not include part-time or seasonal employees.

In addition, we employed independent contractors to provide logging, trucking, road building and forest regeneration services.

45


E.           Share Ownership

As the Company is 100% owned by Industries, none of the individuals described above owns shares in the Company or has options to purchase any shares.

ITEM 7: MAJOR SHAREHOLDERS AND RELATED PARTY TRANSACTIONS

A.           Principal Shareholder

Industries holds, directly and of record, 15,000,002 common shares, representing 100% of our outstanding common shares. Industries is a company with operations in chemicals and other businesses. Industries is owned 100% by Hualkeith Investments Ltd., or Hualkeith, a corporation indirectly owned 100% by James B. Millar, H. MacKenzie Millar and other members of the Millar family. James B. Millar and H. MacKenzie Millar together control 55.6% of the outstanding equity of Hualkeith. The registered office of Industries is located at 2900 Manulife Place, 10180 -101 Street, Edmonton, Alberta, T5J 3V5, and its executive offices are located at 16640 -111 Avenue, Edmonton, Alberta, T5M 2S5.

There are no arrangements known to us that may at a subsequent date result in a change in control of us.

By virtue of its ownership of all of our issued and outstanding common shares, Industries acting alone can elect our entire board of directors and can approve any transaction requiring shareholder approval.

B.           Related Party Transactions

On May 13, 1998, we, Industries, and certain of our executive officers entered into certain agreements, covering non-competition, trademark licensing, corporate services, and magnesium sulphate supply. Management believes that such agreements are equivalent to those that could have been negotiated with unaffiliated, third parties.

Services Provided by Directors

Robert J. Turner, Secretary, General Counsel and a Director of Millar Western, is a consultant at the law firm of Dentons LLP (formerly Fraser Milner Casgrain LLP), which received fees of $165,000, $226,000 and $210,000 for general corporate legal advice provided to us in 2014, 2013 and 2012, respectively. Such compensation did not exceed 5% of the revenues of Dentons during 2014, 2013 or 2012.

Indebtedness of Directors and Officers

There is no indebtedness outstanding to us by our directors or executive officers.

C.           Interests of experts and counsel

Not applicable.

ITEM 8: FINANCIAL INFORMATION

A.           Consolidated Statements and Other Financial Information

See Item 17: Financial Statements.

B.           Significant Changes

Not applicable.

46


ITEM 9: THE OFFER AND LISTING

A.           Offer and Listing Details

There is no organized trading market, inside or outside the United States, for the Notes covered by this annual report.

B.           Plan of Distribution

Not applicable.

C.           Markets

The Notes covered by this annual report are not listed on any stock exchange or other regulated market.

D.           Selling Shareholders

Not applicable.

E.           Dilution

Not applicable.

F.           Expenses of the Issue

Not applicable.

ITEM 10: ADDITIONAL INFORMATION

A.           Share Capital

Not applicable.

B.           Memorandum and Articles of Association

There are no provisions of the Company’s articles or other constituent documents that describe the Company’s objects and purposes.

Under the Business Corporations Act (Alberta), a director may vote on a proposal, arrangement or contract in which he or she is interested, if the contract or transaction is:

  a.

an arrangement by way of security for money lent to or obligations undertaken by that director, or by a body corporate in which he has an interest, for the benefit of the Company or an affiliate,

     
  b.

a contract or transaction relating primarily to that director’s remuneration as a director, officer, employee or agent of the Company or an affiliate,

     
  c.

a contract or transaction for indemnity or liability insurance, or

     
  d.

a contract or transaction with an affiliate.

47


In the absence of an independent quorum, a director may not vote compensation to himself or herself. The directors may, without authorization of the shareholders,

  a.

borrow money on the credit of the Company,

     
  b.

issue, reissue, sell or pledge debt obligations of the Company,

     
  c.

subject to certain conditions, give a guarantee on behalf of the Company to secure performance of an obligation of any person, and

     
  d.

mortgage, hypothecate, pledge or otherwise create a security interest in all or any property of the Company, owned or subsequently acquired, to secure any obligation of the Company.

Such borrowing powers can only be varied by a special resolution of the shareholders (not less than two-thirds of the votes).

The Company’s directors are not subject to any age limit requirement, and no shares are required for director’s qualification.

The following are the rights, preferences and restrictions attaching to the Company’s common shares:

Dividend Rights. The Board of Directors may from time to time declare dividends payable to shareholders according to their respective rights and interests in the Company. Dividends may be paid, in money or property or by issuing fully paid shares of the Company.

Subject to the rights of the holders of any shares of the Company having rights or privileges superior to the common shares with respect to any priority in the payment of dividends:

  a.

each holder of a common share shall be entitled to receive dividends as and when declared and payable, and

     
  b.

dividends may be declared and paid on the common shares to the complete exclusion of the other classes of shares of the Company.

Rights to Share in Profits or Surplus on Liquidation. Subject to the rights of the holders of any shares of the Company having rights or privileges superior to the common shares with respect to priority of distribution on a liquidation, dissolution or winding-up, each holder of a common share shall be entitled to receive, on a proportionate basis, the remaining property of the Company in the event of a liquidation, dissolution or winding-up of the Company, whether voluntary or involuntary. Any remaining property shall be paid or distributed in equivalent amount per share on each outstanding common share and any shares of the Company whose entitlement on a liquidation, dissolution or winding-up ranks equally with the common shares.

Rights of Retraction. Subject to holders’ of shares of a class or series right to vote separately as a class or series, a special resolution is required to change the rights of holders of shares of any class or series of shares of the Company. These are no more significant than required by law.

Shareholders Meeting. Subject to the Business Corporations Act (Alberta), the annual meeting of shareholders is held at such time, and on such day in each year, and at such place or places as the board of directors, the chairman of the board, the managing director, or the president may from time to time determine.

The board of directors has the power to call a special meeting of shareholders at any time.

48


The only persons entitled to be present at a meeting of shareholders shall be those entitled to vote thereat, the directors and auditors of the Company, and others who, although not entitled to vote, are entitled or required under any provision of the Business Corporations Act (Alberta) or articles or by-laws to be present at the meeting. Any other person may be admitted only by invitation of the chairman of the meeting, or with the consent of the meeting.

There are currently no limitations on the right of foreign or non-resident owners of Notes to hold or vote such securities imposed by Canadian law or the Company’s articles or other constituent documents.

There are no provisions of the Company’s articles or other constituent documents that would delay, defer or prevent a change of control and that would operate only with respect to a merger, acquisition or corporate restructuring involving the Company.

There are no bylaw provisions governing the ownership threshold above which shareholder ownership must be disclosed.

The Company’s articles and other constituent documents do not contain provisions governing changes in capital that are more stringent than required by law.

C.           Material Contracts

Not applicable.

D.           Exchange Controls

There are currently no limitations imposed by Canadian laws, decrees or regulations that restrict the import or export of capital, including foreign exchange controls, or that affect the remittance of dividends, and interest or other payments to nonresident holders of the Company’s securities.

E.           Taxation

Not applicable.

F.           Dividends and Paying Agents

Not applicable.

G.           Statements by Experts

Not applicable.

H.           Documents on Display

The Company’s registration statement on Form F-4, its annual and periodic reports and all other filings made with the U.S. Securities and Exchange Commission may be inspected and copied at the Commission’s public reference facilities in Room 5080, 100F Street, N.E., Washington, D.C., 20549, and at the regional offices of the Commission. The Commission may be reached at 1-800-SEC-0330 for further information on the public reference rooms. These Commission filings are also available to the public from commercial document retrieval services. Reports furnished by the Company with the Commission since November 26, 2002, are also maintained electronically on the Commission’s website, www.sec.gov.

I.           Subsidiary Information

49


Not applicable.

ITEM 11: QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

A.           Commodity Prices

The markets for pulp and lumber are highly cyclical and affected by such factors as global economic conditions, world-wide demand for pulp and paper, residential and commercial construction in North America and Asia, and changes in industry production capacity and inventory levels. All these factors have a significant impact on selling prices for our products and profitability. The following outlines the sensitivity of operating earnings over the course of a year to changes in commodity prices.

    Changes in realized     Estimated impact on  
    price (1)     operating earnings (2)  
          (millions)  
             
Pulp (3)   US$50/admt   $  16.0  
Lumber (4)   US$50/mfbm   $  26.0  

  (1)

Assumed exchange rate of US$1.00 = C$1.00.

  (2)

Before impact of profit sharing plan.

  (3)

Based on annual shipments of 320 madmt.

  (4)

Based on annual shipments of 520 mmfbm.

B.           Foreign Exchange

We sell the majority of our products (67% of 2014 revenue, 66% of 2013 revenue and 67% of 2012 revenue) in U.S. dollars. Consequently, the value of the Canadian dollar versus the U.S. dollar has a major impact on our revenue and profitability. The value of the Canadian dollar was US$0.8620 at December 31, 2014, compared to US$0.9402 at December 31, 2013, and US$1.0051 at December 31, 2012.

The impact on earnings of fluctuations in currency rates is partially offset by the corresponding fluctuations in our debt-service payments, substantially all of which are denominated in U.S. dollars. To further reduce the impact on earnings of fluctuations in currency rates, we periodically enter into foreign-exchange forward contracts. We do not use any instruments to manage our exposure to changes in foreign-currency rates with respect to the principal value of our U.S.-dollar-denominated debt. We do not hold or issue foreign-currency financial instruments for trading purposes. Based on sales revenue for the year ended December 31, 2014, the effect of a US$0.01 change in the value of the Canadian dollar over the course of the year would affect operating earnings by approximately $2.5 million.

C.           Interest Rates

The interest rate on the majority of our existing long-term debt, specifically the US$210.0 million aggregate principal amount of 8.50% Senior Notes, due 2021, as well as our two power purchase rights loans are all fixed. The interest rate on our existing revolving credit facility varies with the prevailing prime rate of the facility’s provider. We do not currently use any derivative instruments to manage our exposure to changes in market interest rates.

ITEM 12: DESCRIPTION OF SECURITIES OTHER THAN EQUITY SECURITIES

Not applicable.

50


PART II

ITEM 13: DEFAULTS, DIVIDEND ARREARAGES AND DELINQUENCIES

Not applicable.

ITEM 14: MATERIAL MODIFICATIONS TO THE RIGHTS OF SECURITY HOLDERS AND USE OF PROCEEDS

Not applicable.

ITEM 15: CONTROLS AND PROCEDURES

Disclosure Controls and Procedures. Our principal executive officer and principal financial officer, after evaluating the effectiveness of our disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act) as of the end of the period covered by this report, have concluded that, as at such date, our disclosure controls and procedures were effective in timely alerting them to material information relating to us required to be disclosed in our reports filed or submitted under the Exchange Act. Notwithstanding the foregoing, there can be no assurance that our disclosure controls and procedures will detect or uncover all failures within our company to disclose all material information otherwise required to be set forth in our periodic reports.

Management’s Annual Report on Internal Control Over Financial Reporting. Our management is responsible for establishing and maintaining adequate internal control over financial reporting as defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act. Our internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of our financial reporting and the preparation of financial statements for external purposes in accordance with International Financial Reporting Standards as issued by the International Accounting Standards Board. Management assessed the effectiveness of our internal control over financial reporting as of December 31, 2014, based on the criteria set forth in Internal Control - Integrated Framework (1992) issued by the Committee of Sponsoring Organizations of the Treadway Commission. This evaluation included review of the documentation of controls, evaluation of the design effectiveness of controls, testing of the operating effectiveness of controls and a conclusion on this evaluation. Based on this evaluation, management has concluded that our internal control over financial reporting was effective as of December 31, 2014.

Attestation Report of the Registered Public Accounting Firm. This annual report does not include a report of our independent auditor regarding our internal control over financial reporting due to our not being an “accelerated filer” or a “large accelerated filer”, as such terms are defined in Rule 12b-2 under the Exchange Act.

Changes in Internal Control Over Financial Reporting. There was no change in our internal control over financial reporting that occurred during the period covered by this report that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

Our management, including our principal executive officer and principal financial officer, does not expect that our disclosure controls and procedures or internal controls and procedures will prevent all error and all fraud. A control system, no matter how well conceived and operated, can provide only reasonable, not absolute, assurance that the objectives of the control system are met. Further, the design of a control system must reflect the fact that there are resource constraints, and the benefits of controls must be considered relative to their costs. Because of the inherent limitations in all control systems, no evaluation of controls can provide absolute assurance that all control issues and instances of fraud, if any, within the Company have been detected. These inherent limitations include the realities that judgments in decision-making can be faulty, and that breakdowns can occur because of simple error or mistake. Additionally, controls can be circumvented by the individual acts of some persons, by collusion of two or more people, or by management override of the control. The design of any system of controls also is based in part upon certain assumptions about the likelihood of future events, and there can be no assurance that any design will succeed in achieving its stated goals under all potential future conditions; over time, controls may become inadequate because of changes in conditions, or the degree of compliance with the policies or procedures may deteriorate.

51


Because of the inherent limitations in a cost-effective control system, misstatements due to error or fraud may occur and not be detected.

ITEM 16

A.           AUDIT COMMITTEE FINANCIAL EXPERT

Gordon J. Clanachan is an audit committee financial expert and is independent (as defined under the rules and regulations of the New York Stock Exchange).

The Securities and Exchange Commission has indicated that the designation of a person as an audit committee financial expert does not make such person an “expert” for any purpose, impose on such person any duties, obligations or liability that are greater than those imposed on such person as a member of the Company’s Audit Committee and Board of Directors in the absence of such designation and does not affect the duties, obligations or liability of any other member of the Audit Committee or the Board of Directors.

B.           CODE OF ETHICS

We have adopted a code of ethics that applies to our principal executive officer,  principal financial officer,  principal accounting officer, and persons fulfilling similar functions. The code of ethics is filed as an exhibit to this annual report for the year ended December 31, 2014. A copy of the code of ethics will be provided to any person without charge upon such person’s request in writing at the address set forth on the cover of this annual report.

C.           PRINCIPAL ACCOUNTANT FEES AND SERVICES

We paid the following fees to PricewaterhouseCoopers LLP in each of the years ended December 31, 2014, 2013 and 2012, for professional services:

    2014     2013     2012  
          (in thousands)        
Audit Fees (1) $  259.3   $  253.0   $  279.2  
Audit-Related Fees $  -   $  -   $  -  
Tax Fees (2) $  24.6   $  18.7   $  25.1  
All Other Fees (3) $  97.8   $  123.0   $  28.0  
  $  381.7   $  394.7   $  332.3  

  (1)

Audit fees comprise professional services for the audit of our annual financial statements, review of our interim financial statements, and services normally provided in connection with our statutory and regulatory filings.

  (2)

Tax fees comprise amounts paid for tax compliance and advisory services.

  (3)

All other fees comprise amounts paid for the audit of expenditures under the Alberta government’s Forest Resource Improvement Program, consultations on accounting developments and the accounting for potential corporate transactions.

Our Audit Committee approved 100% of the fees paid to PricewaterhouseCoopers LLP in 2014, 2013 and 2012 and has a pre-approval policy with respect to permitted non-audit services. Under this policy, subject to certain conditions, specified audit-related services, tax compliance, audit services and tax services may be presented to the Audit Committee for pre-approval as a category of services on an annual or project basis. On an annual basis, management is required to update the Audit Committee in respect of the actual amount of fees in comparison to the pre-approved estimate. All non-audit services not otherwise pre-approved by the Audit Committee must be pre-approved by the Audit Committee on an individual basis.

52


No audit-related fees, tax fees or other non-audit fees were approved by the Audit Committee pursuant to paragraph (c)(7)(i)(C) of Rule 2-01 of Regulation S-X.

D.           EXEMPTIONS FROM THE LISTING STANDARDS FOR AUDIT COMMITTEES

Not Applicable.

E.           PURCHASES OF EQUITY SECURITIES BY THE ISSUER AND AFFILIATED PURCHASERS

Not Applicable.

F.           CHANGE IN REGISTRANT’S CERTIFYING ACCOUNTANT

Not Applicable.

G.           CORPORATE GOVERNANCE

Not Applicable.

H.           MINE SAFETY DISCLOSURE

Not Applicable.

PART III

ITEM 17: FINANCIAL STATEMENTS

The Auditor’s Report and Financial Statements for the Company are attached hereto as itemized under Item 19(a) and are incorporated herein by reference. Such Financial Statements have been prepared on the basis of International Financial Reporting Standards as issued by the International Accounting Standards Board.

ITEM 18: FINANCIAL STATEMENTS

Not applicable. See Item 17.

ITEM 19: EXHIBITS

(a)      Financial Statements

(i) Independent Auditor’s Report.

(ii) Statements of Financial Position as at December 31, 2013 and 2014.

(iii) Statements of Operations and Comprehensive Income (Loss) for the years ended December 31, 2012, 2013 and 2014.

(iv) Statements of Changes in Equity for the years ended December 31, 2012, 2013 and 2014. (v) Statements of Cash Flows for the years ended December 31, 2012, 2013 and 2014.

(vi) Notes to the Financial Statements.

(vii) Financial Statement Schedules are omitted because they are not applicable, not required or because the required information is included in the Financial Statements filed herein.

(b)      Exhibits

53



Exhibit Description of Exhibit
Number  
1.1*

Certificate, Articles of Incorporation and Articles of Amendment.

1.2*

By-laws.

2.1***

Indenture dated as of April 7, 2011, among the Company, The Bank of New York Mellon, as trustee, and BNY Trust Company of Canada as co-trustee.

2.2***

Registration Rights Agreement, dated as of April 7, 2011, among the Company and Goldman, Sachs & Co., HSBC Securities & Co., HSBC Securities (USA) Inc. and KKR Capital Markets LLC.

2.3***

Form of Exchange Note (included in Exhibit 2.1).

2.4***

Credit Facility Letter dated as of December 29, 2006, from HSBC Bank Canada to the Registrant.

2.5***

First Supplemental Credit Facility Letter dated as of September 12, 2007, from HSBC Bank Canada to the Registrant.

2.6***

Second Supplemental Credit Facility Letter dated as of March 26, 2008, from HSBC Bank Canada to the Registrant.

2.7***

Third Supplemental Credit Facility Letter dated as of April 22, 2008, from HSBC Bank Canada to the Registrant.

2.8***

Fourth Supplemental Credit Facility Letter dated as of August 13, 2009, from HSBC Bank Canada to the Registrant.

2.9***

Fifth Supplemental Credit Facility Letter dated as of May 25, 2010, from HSBC Bank Canada to the Registrant.

2.10***

Sixth Supplemental Credit Facility Letter dated as of September 17, 2010, from HSBC Bank Canada to the Registrant.

2.11***

Seventh Supplemental Credit Facility Letter dated as of April 6, 2011, from HSBC Bank Canada to the Registrant.

2.12****

Credit Facility Letter dated as of April 16, 2012, from HSBC Bank Canada to the Registrant.

2.13****

First Supplemental Credit Facility Letter dated as of August 27, 2012, from HSBC Bank Canada to the Registrant.

2.14†

Second Supplemental Credit Facility Letter dated as of June 19, 2014, from HSBC Bank Canada to the Registrant

2.15***

SD Extension Loan Agreement dated as of June 5, 2006, between the Registrant and CP Energy Marketing LP (formerly known as EPCOR Merchant and Capital LP).

2.16***

Tax Loan Agreement dated as of February 22, 2007, between the Registrant and CP Energy Marketing LP (formerly known as EPCOR Merchant and Capital LP).

2.17***

Letter of Understanding dated June 5, 2006, among the Registrant, CP Energy Marketing LP (formerly known as EPCOR Merchant and Capital LP) and Capital Power PPA Management Inc. (formerly known as EPCOR PPA Management Inc.).

4.1*

Forest Management Agreement dated May 14, 1997, between the Minister of Environmental Protection of Alberta and the Registrant.

4.2*

Corporate Services Agreement dated May 13, 1998, between the Registrant and Millar Western Industries Ltd.

4.3*

Non-Competition Agreement dated as of May 13, 1998, among the Registrant, Millar Western Industries Ltd., James B. Millar and H. MacKenzie Millar.

4.4***

Trademark Licensing Agreement dated May 13, 1998, between the Registrant and Millar Western Industries Ltd.

4.5***

Fox Creek Site Land Lease dated as of December 10, 2010, between the Registrant and the Province of Alberta.

4.6**

Power Syndicate Agreement (Sundance C) dated January 1, 2001, among the Registrant, Capital Power Corporation (formerly known as EPCOR Utilities Inc.) and certain industry participants.

4.7***

Power Purchase Arrangement (Sundance C).

4.8***

Millar Western PPI Swap and Purchase Agreement dated as of May 19, 2006, among the Registrant, CP Energy Marketing LP (formerly EPCOR Merchant and Capital LP) and Capital Power Corporation (formerly known as EPCOR Utilities Inc.).

11.1*****

Code of Ethics.

12.1†

Certification of the Chief Executive Officer, J. Craig Armstrong, required by 17 CFR 240.15d-14(a).

12.2†

Certification of the Vice-President, Finance and Business Development, David Anderson, required by 17 CFR 240.15d-14(a).

54



13.1†

Certification of the Chief Executive Officer, J. Craig Armstrong, required by 17 CFR 240.15d-14(b) and 18 U.S.C. Section 1350.

13.2†

Certification of the Vice-President Finance and Business Development, David Anderson, required by 17 CFR 240.15d-14(b) and 18 U.S.C. Section 1350.

____________________

*

Incorporated by reference from the Registrant’s Form F-4 filed with the Securities and Exchange Commission (Commission File No. 333-8960).

**

Incorporated by reference from the Registrant’s Form 20-F filed with the Securities and Exchange Commission on June 4, 2002 (Commission File No. 333-08960).

***

Incorporated by reference from the Registrant’s Form F-4 filed with the Securities and Exchange Commission (Commission File No. 333-179957).

****

Incorporated by reference from the Registrant’s Form 20-F filed with the Securities and Exchange Commission on March 5, 2014 (Commission File No. 333-112898).

***** Incorporated by reference from the Registrant’s Form 20-F filed with the Securities and Exchange Commission on March 5, 2013 (Commission File No. 333-112898).

Filed herewith.

SIGNATURE

            The registrant hereby certifies that it meets all of the requirements for filing on Form 20-F and that it has duly caused and authorized the undersigned to sign this annual report on its behalf.

MILLAR WESTERN FOREST PRODUCTS LTD.

Dated: March 4, 2015 By: /s/ David Anderson
    David Anderson
    Vice-President, Finance and Business Development

55


 

 

 

Millar Western Forest
Products Ltd.

Financial Statements
December 31, 2014 and 2013

 

 

 

 

 

 


March 4, 2015

 

 

Independent Auditor’s Report

To the Shareholder of
Millar Western Forest Products Ltd.

We have audited the accompanying financial statements of Millar Western Forest Products Ltd., which comprise the statements of financial position as at December 31, 2014 and 2013 and the statements of operations and comprehensive (loss) income, changes in equity and cash flows for each of the three years in the period ended December 31, 2014 and the related notes, which comprise a summary of significant accounting policies and other explanatory information.

Management’s responsibility for the financial statements
Management is responsible for the preparation and fair presentation of these financial statements in accordance with International Financial Reporting Standards as issued by the International Accounting Standards Board, and for such internal control as management determines is necessary to enable the preparation of financial statements that are free from material misstatement, whether due to fraud or error.

Auditor’s responsibility
Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits in accordance with Canadian generally accepted auditing standards and the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we comply with ethical requirements and plan and perform the audit to obtain reasonable assurance about whether the financial statements are free from material misstatement. Canadian generally accepted auditing standards also require that we comply with ethical requirements.

An audit involves performing procedures to obtain audit evidence about the amounts and disclosures in the financial statements. The procedures selected depend on the auditor’s judgment, including the assessment of the risks of material misstatement of the financial statements, whether due to fraud or error. In making those risk assessments, the auditor considers internal control relevant to the entity’s preparation and fair presentation of the financial statements in order to design audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the entity’s internal control. An audit also includes evaluating the appropriateness of accounting policies used and the reasonableness of accounting estimates made by management, as well as evaluating the overall presentation of the financial statements.

We believe that the audit evidence we have obtained in our audits is sufficient and appropriate to provide a basis for our audit opinion.


Opinion
In our opinion, the financial statements present fairly, in all material respects, the financial position of Millar Western Forest Products Ltd. as at December 31, 2014 and 2013 and its financial performance and its cash flows for each of the three years in the period ended December 31, 2014, in accordance with International Financial Reporting Standards as issued by the International Accounting Standards Board.

(signed) “PricewaterhouseCoopers LLP”

Chartered Accountants

Edmonton, Alberta



Millar Western Forest Products Ltd.
Statement of Financial Position
As at December 31
 
(expressed in thousands of Canadian dollars)

    2014     2013  
    $     $  
Assets            
Current assets            
Cash and cash equivalents (note 5)   47,425     47,219  
Restricted cash (note 5)   -     7,977  
Accounts and other receivables (note 6)   40,617     37,981  
Inventories (note 7)   89,216     75,562  
Prepaid expenses   12,768     9,868  
    190,026     178,607  
Property, plant and equipment (note 8)   192,606     175,033  
Intangible assets (note 9)   37,157     40,100  
Other assets (note 10)   323     2,534  
    420,112     396,274  
             
Liabilities            
Current liabilities            
Accounts payable and accrued liabilities (note 12)   54,204     52,227  
Financial liabilities – borrowings (note 13)   1,362     2,810  
Reforestation obligations (note 14)   4,529     4,257  
    60,095     59,294  
Financial liabilities – borrowings (note 13)   262,399     237,371  
Asset retirement obligations (note 14)   2,004     1,217  
Other obligations   23     103  
Reforestation obligations (note 14)   10,045     8,863  
Deferred income taxes (note 19)   13,189     9,429  
Post-employment benefit obligation (note 20)   2,926     1,680  
    350,681     317,957  
Shareholder’s Equity            
Share capital (note 15)   65,500     65,500  
Retained earnings   3,931     12,817  
    69,431     78,317  
    420,112     396,274  

Approved by the Board of Directors

(signed) “Gordon J. Clanachan”    Director (signed) “J. Craig Armstrong”      Director

The accompanying notes are an integral part of these financial statements.


Millar Western Forest Products Ltd.
Statement of Changes in Equity
For the years ended December 31

(expressed in thousands of Canadian dollars)

    Share     Retained     Total  
    capital     earnings     equity  
    $     $     $  
                   
Balance – January 1, 2012   61,500     20,026     81,526  
                   
Net loss for the year   -     (8,259 )   (8,259 )
Acquisition of Chickadee Creek Energy Inc.   -     (330 )   (330 )
Remeasurement loss that will not be reclassified to net (loss) income   -     (317 )   (317 )
Adjustment to stated capital   4,000     (4,000 )   -  
                   
Balance – December 31, 2012   65,500     7,120     72,620  
                   
Net income for the year   -     6,620     6,620  
Remeasurement loss that will not be reclassified to net (loss) income   -     577     577  
Dividends (note 15)   -     (1,500 )   (1,500 )
                   
Balance – December 31, 2013   65,500     12,817     78,317  
                   
Net loss for the year   -     (5,181 )   (5,181 )
Remeasurement gain that will not be reclassified to net (loss) income   -     (1,455 )   (1,455 )
Dividends (note 15)   -     (2,250 )   (2,250 )
                   
Balance – December 31, 2014   65,500     3,931     69,431  

The accompanying notes are an integral part of these financial statements.


Millar Western Forest Products Ltd.
Statements of Operations and Comprehensive (Loss) Income
For the years ended December 31

(expressed in thousands of Canadian dollars)

    2014     2013     2012  
             
                   
Revenue   405,123     382,938     332,401  
                   
Cost of products sold (excluding depreciation and amortization)   273,852     259,155     241,039  
                   
Freight and other distribution costs   59,767     53,438     53,222  
                   
Depreciation and amortization   14,272     13,996     13,641  
                   
General and administration   18,748     19,061     13,781  
                   
Other (income) expenses (note 17)   (2,679 )   (11,869 )   7,650  
                   
    363,960     333,781     329,333  
                   
Operating earnings   41,163     49,157     3,068  
                   
Foreign exchange (loss) gain on borrowings   (20,265 )   (14,425 )   4,641  
                   
Finance expenses (note 18)   (22,086 )   (20,892 )   (20,425 )
                   
Net (loss) income before income taxes   (1,188 )   13,840     (12,716 )
                   
Income taxes expense (recovery) (note 19)   3,993     7,220     (4,457 )
                   
Net (loss) income for the year   (5,181 )   6,620     (8,259 )
                   
Remeasurement (loss) gain that will not be reclassified
          to net (loss) income
– net of tax of 
          – $485 (2013 –$192; 2012 – $106)
  (1,455 )   577     (317 )
                   
Comprehensive (loss) income for the year   (6,636 )   7,197     (8,576 )

The accompanying notes are an integral part of these financial statements.


Millar Western Forest Products Ltd.
Statements of Cash Flows
For the years ended December 31

(expressed in thousands of Canadian dollars)

    2014     2013     2012  
    $     $     $  
                   
Cash provided by (used in)                  
                   
Operating activities                  
Net (loss) income for the year   (5,181 )   6,620     (8,259 )
Adjustments for                  
           Finance expenses   22,086     20,892     20,425  
           Depreciation and amortization   14,272     13,996     13,641  
           Deferred income tax expense (recovery)   4,245     7,344     (4,325 )
           Unrealized exchange loss (gain) on borrowings   20,265     14,425     (4,641 )
           Unrealized loss (gain) on derivative contracts   2,074     (6,970 )   6,612  
           Reforestation expense   7,151     5,018     7,077  
           Loss (gain) on disposal of property, plant and equipment   49     832     (45 )
           Inventory valuation   -     -     (1,963 )
           Other   (117 )   (1,954 )   120  
           Reforestation expenditures   (6,466 )   (6,817 )   (7,256 )
                   
    58,378     53,386     21,386  
Net change in non-cash working capital items (note 25)   (14,012 )   (12,170 )   3,895  
                   
    44,366     41,216     25,281  
                   
Investing activities                  
Additions to property, plant and equipment and intangibles (note 25)   (24,326 )   (21,655 )   (16,598 )
Receipt of government grants   1,500     15,377     8,655  
Proceeds on disposal of property, plant and equipment   28     136     205  
Cash collateral on derivative contracts (note 5)   -     6,952     (6,952 )
Acquisition of Chickadee Creek Energy Inc.   -     -     36  
Decrease (increase) in other assets   42     (4 )   (46 )
                   
    (22,756 )   806     (14,700 )
                   
Financing activities                  
Increase in borrowings   4,037     11,603     4,312  
Repayment of borrowings   (1,220 )   (9,092 )   (978 )
Finance expenses paid   (21,971 )   (20,488 )   (20,121 )
Dividends   (2,250 )   (1,500 )   (750 )
                   
    (21,404 )   (19,477 )   (17,537 )
                   
Increase (decrease) in cash and cash equivalents during the year   206     22,545     (6,956 )
                   
Cash and cash equivalents – Beginning of year   47,219     24,674     31,630  
                   
Cash and cash equivalents – End of year   47,425     47,219     24,674  

The accompanying notes are an integral part of these financial statements.



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

1

General information

     

Millar Western Forest Products Ltd. (the Company) is incorporated and located in Canada. The address of the Company’s corporate office is 16640 – 111 Avenue, Edmonton, Alberta, Canada T5M 2S5.

     

The Company is a subsidiary of Millar Western Industries Ltd. with the ultimate parent being Hualkeith Investments Ltd.

     

The Company is an integrated forest products company with facilities in Canada producing lumber and pulp. The lumber segment consists of three sawmill operations that produce and market dimension lumber. The pulp segment consists of a pulp operation that manufactures and markets a number of different grades of bleached chemi-thermo-mechanical pulp (BCTMP).

     
2

Summary of significant accounting policies

     

Statement of compliance

     

These audited financial statements and the notes thereto have been prepared in accordance with International Financial Reporting Standards (IFRS), as issued by the International Accounting Standards Board (IASB).

     

These financial statements were approved by the Company’s board of directors on March 4, 2015.

     

The significant accounting policies used in the preparation of these financial statements are as follows:

     

Basis of measurement

     

These financial statements have been prepared on the historical cost basis, except for derivative financial instruments, which are measured at fair value.

     

Foreign currency

     
i)

Functional and presentation currency

     

Items included in the financial statements of the Company are measured using the Canadian dollar, which is the Company’s functional currency.

     

The Company has no operations outside of Canada; however, the Company does have significant exposure to foreign currency exchange rate movements as a result of its long-term debt which is denominated in US dollars and its export sales which are denominated primarily in US dollars (note 22).

(1)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

  ii)

Transactions and balances

     
 

Foreign currency transactions are translated into Canadian dollars by applying exchange rates in effect at the transaction date. At each reporting year end, monetary assets and liabilities denominated in foreign currencies are converted into Canadian dollars at rates of exchange prevailing on that date. Gains and losses on exchange differences are recognized in the statements of operations and comprehensive (loss) income.

Cash and cash equivalents

Cash and cash equivalents are defined as cash on hand, deposits held with banks and money market instruments with maturity dates of less than three months from the date they are acquired.

Restricted cash

Restricted cash is cash and cash equivalents received for which external restrictions over the use and/or purpose of the amounts have been imposed.

Financial instruments

  i)

Financial assets

     
 

The Company classifies its financial assets either at fair value through earnings or as loans and receivables. The classification depends on the purpose for which the financial assets were acquired. Management determines the classification of its financial assets at initial recognition.

     
 

Financial assets at fair value through earnings are financial assets held for trading and include derivative instruments for which cash flow hedging has not been applied. Financial assets at fair value through earnings are carried at fair value, with changes in fair value generally recorded in other income (expense).

     
 

Loans and receivables are non-derivative financial assets with fixed or determinable payments that are not quoted in an active market, and include cash and cash equivalents and accounts and other receivables. Loans and receivables are recognized initially at their face amount, except when fair value is materially different, and are subsequently measured at amortized cost using the effective interest method, less a provision for impairment. A provision for impairment is established when there is objective evidence the Company will not be able to collect all amounts due, according to the original terms of the instrument.

     
 

The Company may enter into transactions to sell trade receivables to third parties. If the risks and rewards of ownership of the receivables are transferred to the purchaser, the transaction is accounted for as a sale, and the receivables are derecognized. If the risks and rewards of ownership of the receivables are neither transferred nor retained and if control is not retained over the receivables, the transaction is accounted for as a sale.

(2)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

  ii)

Financial liabilities

     
 

Accounts payable and accrued liabilities are non-interest bearing and are recognized initially at their face amount, except when fair value is materially different, and are subsequently measured at amortized cost using the effective interest method. Borrowings are recognized initially at fair value, net of any directly attributable transaction costs, and are subsequently measured at amortized cost using the effective- interest method.

     
  iii)

Derivative financial instruments

     
 

From time to time, the Company enters into forward exchange contracts to hedge a portion of its expected foreign currency denominated revenue over periods of up to 12 months into the future. The Company also enters into forward sales contracts for pulp or lumber, in order to reduce the impact of market volatility on its product sales, and enters into forward purchase contracts for natural gas, in order to reduce the impact of market volatility on its gas purchases. These contracts are classified as derivative instruments.

     
 

Derivatives are recognized at fair value on the date the Company becomes a party to the contract and are subsequently re-measured at fair value. The Company does not enter into speculative contracts and does not apply hedge accounting; therefore, unrealized gains and losses on derivatives are recorded in earnings at each year end.

     
 

The Company has reviewed all significant contractual agreements and determined there are no material embedded derivatives that must be separated from the host contract and recorded at fair value.

     
 

Details of the Company’s classification of financial instruments are provided in note 22.

Impairment of financial assets

At each reporting date, the Company assesses whether there is objective evidence that a financial asset carried at amortized cost is impaired. If such evidence exists, the Company recognizes an impairment loss, with the loss being the difference between the amortized cost of the asset and the value of the estimated future cash flows, discounted using the instrument’s original effective interest rate. The carrying amount of the asset is reduced by this amount, either directly or indirectly, through the use of an allowance account.

Impairment losses on financial assets carried at amortized cost are reversed in subsequent periods if the amount of the loss decreases and the decrease can be related objectively to an event occurring after the impairment was recognized.

(3)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

Inventories

The Company’s inventories include pulp, lumber, logs, processing materials and supplies.

Pulp, lumber, and log inventories are recorded at the lower of cost and net realizable value (NRV). Cost is determined using average cost and comprises raw materials, direct labour and other direct costs, and related production overheads consistent with the normal level of production. NRV represents the estimated selling price for inventories in the ordinary course of business, less the estimated costs of completion and selling expenses.

Processing materials and supplies are recorded at weighted average cost, recalculated at each transaction date.

Cost of products sold, as presented in the statement of comprehensive (loss) income, includes all inventories expensed in the year, as well as changes in inventory valuation provisions. When reasons for a write-down of inventory have ceased to exist, the write-down is reversed.

Property, plant and equipment

Property, plant and equipment are stated at cost less accumulated depreciation and accumulated impairment losses. Cost includes expenditures that are directly attributable to the acquisition or construction of the asset, including commissioning costs and borrowing costs. Subsequent costs are included in the asset’s carrying value or are recognized as a separate asset, as appropriate, only when it is probable that future economic benefits associated with the item will flow to the Company and the cost can be measured reliably. The carrying amount of a replaced asset is removed when the item is replaced. Repair and maintenance costs are charged to the statement of operations and comprehensive (loss) income during the year in which they are incurred. Depreciation is recognized on a straight-line basis.

The estimated useful lives of the various components of the Company’s major assets classes are as follows:

Buildings – sawmill 20 – 60 years
Buildings – pulp mill 15 – 60 years
Buildings – other 8 – 15 years
Process equipment – sawmill 5 – 50 years
Process equipment – pulp mill 5 – 50 years
Mobile equipment 3 – 10 years
Ancillary equipment 5 – 15 years
Furniture, office and computer equipment 5 – 50 years
Bridges 10 – 50 years
Roads and yards 10 – 50 years

The Company allocates the amount initially recognized in respect of an item of property, plant and equipment to its significant components and depreciates each component separately. Assets under construction are recognized at cost and not depreciated until the assets are available-for-use. Residual values and useful lives of the assets are reviewed annually and adjusted if appropriate.

(4)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

Gains and losses on disposal of property, plant and equipment are determined by comparing the proceeds with the carrying amount of the assets and are included as part of other (income) expenses in the statement of operations and comprehensive (loss) income.

Intangible assets

The Company’s intangible assets include timber rights, computer software and power purchase rights. These assets are capitalized and amortized in the statements of operations and comprehensive (loss) income, on a straight-line basis over the period of their expected useful lives, as follows:

Timber rights 10 – 60 years
Computer software 5 – 15 years
Power purchase rights 20 years

Assets under construction are recognized at cost and not depreciated until the assets are available for use.

Impairment of non-financial assets

Property, plant and equipment and intangible assets are tested for impairment at minimum on an annual basis or sooner if there is an event or change in circumstances that indicates the carrying amount may not be recoverable. For the purposes of measuring recoverable amounts, assets are grouped at the lowest levels for which there are separately identifiable cash flows (cash-generating units or CGUs). The recoverable amount is the higher of an asset’s fair value, less costs to sell, and its value in use, which is defined as the present value of the expected future cash flows of the relevant assets or CGU. An impairment loss is recognized for the amount by which the asset’s carrying amount exceeds its recoverable amount.

The Company evaluates impairment losses for potential reversals when events or circumstances warrant such consideration.

Borrowing costs

Borrowing costs attributable to the acquisition, construction or production of qualifying assets are added to the cost of those assets, until such time as the assets are substantially ready for their intended use. All other borrowing costs are recognized as finance expenses in the statements of operations and comprehensive (loss) income in the period in which they are incurred.

Employee benefits

  i)

Pension obligations

     
 

The Company has defined contribution plans providing pension benefits to most of its employees, and for certain key employees the Company has a supplementary defined benefit pension plan.

(5)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

 

The cost of defined contribution pension plans is charged to expense as the contributions become payable.

     
 

The cost of defined benefit plans is determined using the projected benefit method, pro-rated on service and management’s best estimates of expected plan investment performance, salary increases and retirement ages of employees in the plan. The related pension liability recognized in the statements of financial position is the present value of the defined benefit obligation at the year-end date, less the fair value of the plan assets.

     
 

Actuarial valuations for defined benefit plans are carried out annually, or when any significant changes to the plan or membership may require a revaluation to be completed.

     
 

Actuarial gains and losses are recognized in the period in which they occur in other comprehensive income (OCI), without recycling through earnings in subsequent periods. The costs of past-service benefits are recognized as an expense in the statements of operations and comprehensive (loss) income.

     
  ii)

Profit sharing

     
 

The Company recognizes a liability and an expense for profit sharing, based on a formula that takes into consideration the net income before taxes of the Company after certain adjustments.

     
  iii)

Other obligations

     
 

The Company offers a supplemental vacation program for select employees. The employees can use the vacation at their discretion, and the vacation can be carried forward until the end of employment. The Company accrues for unused vacation at each year end.

Provisions

Provisions for environmental reclamation, restructuring costs and legal claims, where applicable, are recognized when the Company has a present legal or constructive obligation as a result of past events, when it is more likely than not that an outflow of resources will be required to settle the obligation, and when the amount can be reliably estimated. Provisions are measured at management’s best estimate of the expenditure required to settle the obligation at the end of the reporting period, and are discounted to present value where the effect is material using a risk free rate. The Company performs evaluations to identify onerous contracts and, where applicable, records provision for such contracts.

Forestry legislation in Alberta requires the Company to incur the cost of reforestation of areas of land on which timber is harvested under the terms of its quotas and forest management agreement. Accordingly, the Company records a liability for the costs of reforestation in the period in which the timber is harvested. In periods subsequent to the initial measurement, changes in the liability resulting from the passage of time and work performed and revisions to reforestation estimates are recognized in the statements of operations and comprehensive (loss) income as they occur.

(6)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

Income taxes

Income tax comprises current and deferred tax. Income tax is recognized in the statements of operations and comprehensive (loss) income.

Current tax is the expected tax payable on the taxable income for the year, using tax rates enacted or substantively enacted, at the end of the reporting period, and any adjustment to tax payable in respect of previous years.

Deferred income taxes are recognized for the future tax consequences attributable to the differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax bases. Deferred income tax liabilities or assets are measured using substantively enacted rates anticipated to apply in the periods in which the differences are expected to reverse. Deferred income tax assets are recorded in the financial statements if realization is considered more likely than not.

Deferred income tax assets and liabilities are presented as non-current.

Investment tax credits are recognized through income tax expense/recovery when it is considered probable the tax credit will be utilized against taxable earnings.

Revenue

Revenue is derived from the sale of pulp and lumber and from administrative services provided to related parties. It is measured at the fair value of the consideration received or receivable, net of claims, rebates, returns and discounts, for the sale of goods and services in the ordinary course of the Company’s business. Historical experience is used to estimate and provide for discounts and returns. Volume discounts are assessed based on anticipated annual purchases.

Revenue is recognized when the significant risks and rewards of ownership have been transferred to the customer, the sales price and costs can be measured reliably, and it is probable that the economic benefits will flow to the Company. These criteria are generally met at the time the product is shipped to the customer title and risk have passed to the customer and acceptance of the product, when contractually required, has been obtained.

Government grants

Grants received under government incentive programs are recognized initially as deferred revenue at fair value when there is reasonable assurance they will be received and the Company will comply with the conditions associated with the grant. Grants that compensate the Company for the cost of an asset are deducted against the carrying amount of the asset.

(7)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

Segment reporting

   

Operating segments are reported in a manner consistent with the internal reporting provided to the chief operating decision-maker. The chief operating decision maker has been identified as the Company’s senior executive team, which collectively makes strategic decisions for the segments.

   
3

Critical accounting estimates and judgments

   

The preparation of financial statements requires management to use judgment in applying its accounting policies and estimates and assumptions about the future. Estimates and other judgments are continually evaluated and are based on management’s experience and other factors, including expectations about future events that are believed to be reasonable under the circumstances. The following discusses the most significant accounting judgments and estimates that the Company has made in the preparation of the financial statements:

   

Power purchase rights

   

The Company’s power purchase rights arise from a long-term contract for the purchase of power. The underlying contract that determines the amount the Company pays for power contains many variables and meets the definition of a derivative contract. However, since the Company expects to use substantially all of the power supplied under the contract in its normal operations, the derivative contract is not carried at fair value in the financial statements. The most difficult and subjective judgment in the application of this policy is in the determination of normal usage. Since the contract is for a period of twenty years, management considers all appropriate facts and circumstances in making this assessment, including historical experience and long-term expected power usage in its facilities based on normal production levels. If management determines in the future that the contract does not meet the exception for normal purchases, the contract would be carried on the statements of financial position at fair value, and since an active market does not exist for these types of contracts, valuation techniques would be required to determine fair value.

   

Useful lives of timber rights

   

The Company’s timber rights comprise various agreements and contracts that have fixed terms but contain renewal provisions that could extend the lives of the rights indefinitely. In estimating the useful lives of timber rights, management has generally assumed that renewals will occur in the normal course of business, with useful lives not to exceed 60 years. If the Company was unable to obtain a renewal in the future for a material agreement, this would have an impact on amortization, as well as in the determination of discounted cash flows used in impairment tests for other long-lived assets.

(8)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

Reforestation obligation

   

The Company is required to reforest the areas of land on which timber is harvested under the terms of its quotas and forest management agreements. Accordingly, the Company records a liability for the estimated costs of reforestation in the period in which the timber is harvested (note 14) with any changes in initial measurement recognized in the statements of operations and comprehensive (loss) income as they occur. The timing of the reforestation payments is based on the estimated period required to attain free-to-grow status in a given area, which is generally between 12 to 15 years. Due to the general, long-term nature of the liability, the most significant areas of uncertainty in estimating the provision are the amount and timing of future costs that will be incurred as, depending on the location and environment of land, the reforestation costs can vary significantly.

   
4

Changes in accounting policies

   

The IASB periodically issues new standards and amendments or interpretations to existing standards. The new pronouncements listed below are those the Company considers relevant to its financial reporting.

   

The Company has adopted the new International Financial Reporting Interpretations Committee (“IFRIC”) 21 - Levies effective January 1, 2014. This interpretation provides guidance on when a liability should be recognized for a government legislated levy. This interpretation had no significant effect on our consolidated financial statements.

   

The following standards have been issued but not yet applied.


 

IFRS 9, Financial Instruments – In November 2009, IFRS 9 was issued and in October 2010 was further amended. IFRS 9 addresses classification and measurement of financial assets and replaces the multiple category and measurement models in International Accounting Standards (“IAS”) 39 - Financial Instruments: Recognition and Measurement for debt instruments with a new mixed measurement model having only two categories: amortized cost and fair value through profit or loss. IFRS 9 also replaces the models for measuring equity instruments and such instruments are either recognized at fair value through profit or loss or at fair value through other comprehensive earnings. In December 2009, IFRS 9 was deferred. We do not expect this standard to have a significant effect on our financial statements.

     
 

IFRS 15, Revenue from Contracts with Customers – In May 2014, IFRS 15 was issued. This standard addresses revenue recognition and establishes principles for reporting information about the nature, amount, timing and uncertainty of revenue and cash flows arising from an entity’s contracts with customers. Revenue is recognized when a customer obtains control of a good or service and thus has the ability to control its use and obtain the benefits from the good or service. The standard replaces IAS 18 - Revenue, IAS 11 - Construction Contracts and the related interpretations. The standard is effective for annual periods beginning on or after January 1, 2017 with earlier application permitted. We have not assessed the impact of the new standard.

     
 

There are no other standards or amendments or interpretations to existing standards issued but not yet effective that are expected to have a material impact on our financial statements.

(9)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

5

Cash and cash equivalents and restricted cash

   

Cash on deposit at Canadian banks earns interest at the bank’s prime rate minus 1.95%. The bank’s prime rate as at December 31, 2014, was 3% (2013 – 3%).

   
6

Accounts and other receivables


      2014     2013  
      $     $  
             
  Trade receivables   32,250     31,958  
  Intercompany receivables (note 21(a))   194     43  
  Other receivables   8,173     5,980  
               
      40,617     37,981  

Current trade and other receivables are unsecured and non-interest bearing. Normal payment terms for the Company are 30 days (see also note 22).

   
7

Inventories


      2014     2013  
      $     $  
               
  Logs   29,475     24,146  
  Pulp   23,046     16,917  
  Lumber   22,052     20,378  
  Operating and maintenance supplies   14,643     14,121  
               
      89,216     75,562  

There were no write-downs relating to inventories in the years ended December 31, 2014 and 2013.

(10)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

8

Property, plant and equipment


                  Process              
      Land     Buildings     equipment     Other     Total  
      $     $     $     $     $  
                                 
  Year ended December 31, 2013                              
             As at January 1, 2013   2,263     44,083     122,482     6,467     175,295  
             Additions   200     1,417     6,075     2,152     9,844  
             Disposals   -     -     (636 )   (330 )   (966 )
             Depreciation for the year   -     (1,591 )   (6,278 )   (1,271 )   (9,140 )
                                 
  As at December 31, 2013   2,463     43,909     121,643     7,018     175,033  
                                 
  As at December 31, 2013                              
             Cost   2,463     83,803     333,999     18,360     438,625  
             Accumulated depreciation   -     (39,894 )   (212,356 )   (11,342 )   (263,592 )
                                 
  Net book value   2,463     43,909     121,643     7,018     175,033  
                                 
  Year ended December 31, 2014                              
             As at January 1, 2014   2,463     43,909     121,643     7,018     175,033  
             Additions   -     791     24,102     2,154     27,047  
             Disposals   -     -     (73 )   (4 )   (77 )
             Depreciation for the year   -     (1,630 )   (6,450 )   (1,317 )   (9,397 )
                                 
  As at December 31, 2014   2,463     43,070     139,222     7,851     192,606  
                                 
  As at December 31, 2014                              
             Cost   2,463     84,594     357,899     20,333     465,289  
             Accumulated depreciation   -     (41,524 )   (218,677 )   (12,482 )   (272,683 )
                                 
  Net book value   2,463     43,070     139,222     7,851     192,606  

Included in the above net book value are assets under construction, and therefore are not being depreciated, in the amount of $32.8 million as at December 31, 2014 (2013 – $10.7 million).

The Company is constructing a bioenergy effluent project (BEP) at its BCTMP mill at Whitecourt, Alberta. The project involves the construction and integration of three anaerobic hybrid digesters into the BCTMP mill’s existing aerobic effluent treatment system. The project qualified for a total of $27.5 million in government grants, of which $25.5 million (2013 - $24.0 million) has been received by the Company and expended on the project.

Total expenditures on the project to December 31, 2014 were $64.2 million, resulting in a net expenditure of $30.8 million, after receipt of the above grants and $7.9 million retained from the EPC contractor. The Company has also received $12.0 million (2013 – $7.9 million) in interim financing (note 13) to partially fund project costs.

In 2014, borrowing costs of $ 0.8 million (2013 – $0.4) were capitalized for the construction of the BEP based on an average annual interest rate of 8.5%.

(11)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

9

Intangible assets


                  Power        
      Timber     Computer     purchase        
      rights     software     rights     Total  
      $     $     $     $  
                           
  Year ended December 31, 2013                        
             As at January 1, 2013   9,706     427     34,727     44,860  
             Additions   78     19     -     97  
             Disposals   -     (2 )   -     (2 )
             Amortization for the periodr   (425 )   (89 )   (4,341 )   (4,855 )
                           
  As at December 31, 2013   9,359     355     30,386     40,100  
                           
  As at December 31, 2013                        
             Cost   15,810     9,634     67,783     93,227  
             Accumulated amortization   (6,451 )   (9,279 )   (37,397 )   (53,127 )
                           
  Net book value   9,359     355     30,386     40,100  
                           
  Year ended December 31, 2014                        
             As at January 1, 2014   9,359     355     30,386     40,100  
             Additions   1,549     383     -     1,932  
             Disposals   -     -     -     -  
             Amortization for the period   (440 )   (94 )   (4,341 )   (4,875 )
                           
  Closing net book value   10,468     644     26,045     37,157  
                           
  As at December 31, 2014                        
             Cost   17,359     10,017     67,783     95,159  
             Accumulated amortization   (6,891 )   (9,373 )   (41,738 )   (58,002 )
                           
  Net book value   10,468     644     26,045     37,157  

Included in the above net book value are assets under construction, and therefore they are not being amortized, in the amount of $0.4 million as at December 31, 2014 (2013 – $0.1 million).

Power purchase rights

In 2001 and 2006, the Company entered into agreements to acquire the rights to a portion of the electricity generated from certain power plants in Alberta. These 20-year agreements give the Company the entitlement and obligation to purchase, at largely predetermined prices, approximately 80 megawatts of electricity.

(12)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

10

Other assets


      2014     2013  
      $     $  
               
  Recovery from Power Purchase Arrangement   -     2,169  
  Other   323     365  
               
      323     2,534  

Recovery of amounts relating to the Power Purchase Arrangement

   

In February 2014, there was a final resolution on the force majeure claim against the participants in the PPA. It was determined the Company would recover a total $2.4 million, compared to the $2.2 million which the Company had anticipated and accrued to be recoverable. This refund was to be split into two equal payments of $1.2 million in the first quarters of 2014 and 2015. As at December 31, 2014, $1.2 million plus accumulated interest remained within accounts receivable, which is to be paid in the first quarter of 2015.

   
11

Revolving credit facility

   

The Company has a $50 million revolving credit facility maturing July 15, 2018. The credit facility was undrawn at December 31, 2014 and December 31, 2013. The facility is subject to a borrowing formula based on the Company’s levels of inventory and accounts receivable. The amount available as at December 31, 2014, under the facility was $50.0 million (2013 – $50.0 million), of which $3.8 million (2013 – $3.7 million) was committed to letters of credit. The interest rate on this facility is floating and may, at the Company’s option, be based on the Canada bank prime rate or US base rate, plus a spread of 2.00%. The Company has the option of basing the rate on LIBOR plus a spread of 3.25%. Collateral pledged for the facility is a first charge on all accounts receivable and domestic inventory of the Company.

   
12

Accounts payable and accrued liabilities


      2014     2013  
      $     $  
               
  Trade payables   20,668     20,086  
  Payable to related parties (note 21(b))   245     246  
  Accrued expenses   31,460     23,918  
  Deposits US$7.5 million (note 8)   -     7,977  
  Derivative contracts   1,831     -  
               
      54,204     52,227  

(13)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

13

Financial liabilities – borrowings


      2014     2013  
           
               
  Unsecured senior notes – US$210 million   243,621     223,356  
  Less: Financing expenses   (3,111 )   (3,609 )
  Power purchase rights loan #1   9,518     10,565  
  Power purchase rights loan #2   1,781     1,954  
  BEP loan (note 8)   11,952     7,915  
               
      263,761     240,181  
  Less: Current portion   1,362     2,810  
               
      262,399     237,371  

Principal repayments required are as follows:

     
       
2015   1,362  
2016   3,513  
2017   3,691  
2018   3,890  
2019   4,112  
Thereafter   250,304  

On April 1, 2011, the Company redeemed its US$190 million in Senior Notes due November 2013 and issued US$210 million in Senior Notes due April 1, 2021, bearing interest at 8.5%, payable semi-annually, on April 1 and October 1 of each year. The new notes are unsecured obligations of the Company and rank equally and rateably with all existing and future unsecured indebtedness of the Company.

The Company incurred $5.0 million of financing costs relating to the issuance of US$210 million of unsecured Senior Notes. The financing costs are offset against the borrowings and are amortized over the expected ten-year term of the notes.

The indenture governing the unsecured Senior Notes contains certain restrictions on the ability of the Company to incur additional indebtedness, pay dividends or distributions, make investments, issue or repurchase share capital, create liens, or engage in sale and leaseback transactions, mergers, consolidations and sales of assets and transactions with affiliates. As at December 31, 2014, the Company is not in violation of any of these restrictions.

In 2006, the Company was provided with a $15.6 million loan to acquire additional power purchase rights as described in note 9. The loan is repayable in equal monthly payments of $0.2 million, including principal and interest, from May 31, 2006 to December 31, 2020. Interest is accrued on the loan at an effective annual rate of 12%.

(14)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

In 2007, the Company was provided with a further $5.1 million loan in connection with the power purchase rights. The loan is non-interest bearing and is repayable in equal annual payments of $0.4 million from February 23, 2008 to December 31, 2020. The loan is being amortized using an effective annual interest rate of 9.75%.

   

Collateral for both of the power purchase rights loans consists of a first charge on the additional interest acquired in 2006 and an obligation to provide a letter of credit to the lender if the net present value of the Company’s power purchase rights falls below a predetermined level. As at December 31, 2014, a letter of credit was not required.

   

The Company has obtained interim financing in the amount of $20.2 million, bearing interest at the Canada bank prime rate plus 2%, to procure the biogas scrubber and power island, key project components of the BEP (note 8). Of this amount, $12.0 million was advanced as at December 31, 2014 (2013 – $7.9 million). On completion of the project, the interim financing converts to a lease bearing interest at 5.25% over a 76-month period. After 60 months, the interest rate is renegotiated.

   
14

Reforestation and asset retirement obligations


            Asset        
      Reforestation     retirement        
      obligation     obligations     Total  
      $     $     $  
                     
  As at December 31, 2012   15,233     2,206     17,439  
  Change in accrual   4,702     91     4,793  
  Change in provision   2     (1,080 )   (1,078 )
  Expenditures during the year   (6,817 )   -     (6,817 )
                     
  As at December 31, 2013   13,120     1,217     14,337  
  Less: Current portion   4,257     -     4,257  
                     
  As at December 31, 2013   8,863     1,217     10,080  
                     
  As at December 31, 2013   13,120     1,217     14,337  
  Change in accrual   7,562     (263 )   7,299  
  Change in provision   21     1,050     1,071  
  Expenditures during the year   (6,129 )   -     (6,129 )
                     
  As at December 31, 2014   14,574     2,004     16,578  
  Less: Current portion   4,529     -     4,529  
                     
  As at December 31, 2014   10,045     2,004     12,049  

The estimated undiscounted cash flows required to settle the reforestation obligations as at December 31, 2014, were $15.0 million (2013 – $13.5 million), with payments spread over 14 years. The most significant area of uncertainty is the estimate of future costs to be incurred. The estimated cash flows have been adjusted for inflation and discounted using the risk-free rates, ranging from 1.0% to 2.2% as at December 31, 2014.

(15)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

The asset retirement obligations are to reclaim land leased from the Province of Alberta. These obligations represent estimated undiscounted future payments of $8.0 million to reclaim the land. The payments are expected to occur at least 60 years into the future and have been discounted at a risk free rate of 2.3%.

   
15

Share capital

Authorized
            Unlimited number of common shares, no par value

Issued and fully paid

      2014     2013  
      $     $  
               
  15,000,002 common shares   65,500     65,500  

The shareholder declared and paid dividends of $2.3 million in 2014 (2013 – $1.5 million).

   
16

Expenses by nature


      2014     2013     2012  
      $     $     $  
                     
  Changes in inventories of finished goods and work-in-progress   (6,805 )   1,575     (2,959 )
  Raw materials and consumables used   184,801     165,514     155,817  
  Depreciation and amortization   14,272     13,995     13,641  
  Wages and employee benefits expense   67,140     64,645     60,211  
  Transportation   59,767     53,438     53,221  
  Other expenses   44,785     34,614     49,402  
                     
      363,960     333,781     329,333  

17

Other income (expenses)


      2014     2013     2012  
      $     $     $  
                     
  (Loss) gain on disposal of property, plant and equipment   (49 )   (832 )   45  
  Foreign exchange gain (loss)   4,697     1,987     (839 )
  Insurance proceeds   -     482     -  
  Change in unrealized (loss) gain on derivative contracts   (2,074 )   7,194     (6,612 )
  Realized gain (loss) on derivative contracts   105     3,038     (244 )
                     
      2,679     11,869     (7,650 )

(16)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

18

Finance expenses


      2014     2013     2012  
          $     $  
                     
  Interest expense on borrowings   22,527     20,930     19,694  
  Less: Interest capitalized on qualifying assets   798     395     106  
                     
  Net interest expense on borrowings   21,729     20,535     19,588  
  Other interest and bank charges   683     673     1,027  
  Interest income   (326 )   (316 )   (190 )
                     
      22,086     20,892     20,425  

19

Income tax expense (recovery)

   

The following analysis describes the difference between the effective tax rate reflected in the provision for income taxes and the statutory rates applicable to the Company.


      2014     2013     2012  
      $     $     $  
                     
  (Loss) income before income taxes   (1,188 )   13,840     (12,716 )
                     
  Income taxes based on combined federal and provincial income 
           tax rates of 32.0% (2013 – 32.0%; 2012 – 32.0%)
  (380 )   4,429     (4,069 )
                     
  Increase (decrease) resulting from                  
             Manufacturing and processing deduction of 7%   83     (969 )   890  
             Non-taxable portion of unrealized loss (gain) on debt   2,533     1,803     (580 )
             Non-taxable portion of capital gains   -     11     (25 )
             Non-deductible (taxable) income and other items   (141 )   490     173  
             SRED investment tax credits - net   (635 )   (347 )   (266 )
             Impact of enacted rates   -     -     -  
             Change in unrealized tax capital losses for which no 
                      deferred tax asset was recognized
  2,533     1,803     (580 )
                     
  Income tax expense (recovery)   3,993     7,220     (4,457 )
                     
  Current income tax recovery   (252 )   (124 )   (132 )
  Deferred income tax expense (recovery)   4,245     7,344     (4,325 )
                     
  Income tax expense (recovery)   3,993     7,220     (4,457 )

The weighted average applicable tax rate was 32.0% (2013 – 32.0%; 2012 – 32.0%).

(17)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

Current income tax recovery includes a $0.3 million (2013 – $0.1 million; 2012 – $0.1 million) recovery in respect to prior year adjustments.

The Company did not recognize a deferred income tax asset of $5.3 million (2013 – $2.8 million; 2012 – $1.0 million) in respect of unrealized foreign exchange losses on long-term debt.

As at December 31, 2014, the Company had approximately $16.3 million of federal and $21.4 million of provincial non-capital losses available to reduce future years’ income for tax purposes, subject to confirmation by taxation authorities. The losses for both jurisdictions commence expiry in the December 31, 2032 taxation year.

The movement of the deferred income tax account is as follows:

      2014     2013  
      $     $  
               
  As at January 1   9,429     1,893  
  Charge (credit) to the statements of operations and comprehensive (loss) income   4,245     7,344  
  Tax credit relating to components of other comprehensive (loss) income   (485 )   192  
               
  As at December 31   13,189     9,429  

Significant components of the Company’s deferred income tax assets and liabilities are as follows:

      2014     2013  
      $     $  
               
  Deferred income tax assets            
             Reforestation costs   3,062     2,807  
             Research and development expenditures   1,478     882  
             Non-capital loss available for carry-forward   4,587     10,648  
             Investment tax credits   2,481     2,098  
             Other accrued liabilities   1,730     838  
               
      13,338     17,273  
               
  Deferred income tax liabilities            
             Property, plant and equipment   (26,049 )   (25,759 )
             Long-term debt   (184 )   (401 )
             Force majeure (note 10)   (294 )   (542 )
               
      (26,527 )   (26,702 )
               
  Net deferred income tax liability   (13,189 )   (9,429 )

(18)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

      2014     2013  
      $     $  
               
  Deferred income tax assets            
             To be recovered after more than 12 months   12,787     16,682  
             To be recovered within 12 months   551     591  
  Deferred income tax liabilities            
             To be recovered after more than 12 months   (26,527 )   (26,702 )
               
  Net deferred income tax liability   (13,189 )   (9,429 )

20

Employee benefit plans


      2014     2013  
      $     $  
               
  Statements of financial position obligations for            
             Defined benefit pension plan   2,926     1,680  
             Post-employment benefits   104     199  
             Supplemental vacations   1,589     1,508  
  Statements of operations and comprehensive (loss) income            
             Defined benefit pension plan   306     262  
             Post-employment medical benefits   (95 )   (104 )
             Supplemental vacations   80     175  

Defined contribution plans

The total expense for the Company’s pension benefits is as follows:

      2014     2013  
          $  
               
  Plans providing defined contribution pension benefits   3,702     3,460  

Defined benefit pension plan

On January 1, 2000, the Company established a supplementary defined benefit pension plan for certain key employees. Contributions by the Company are made in accordance with independent actuarial valuations. The effective date for the last actuarial valuation was December 31, 2014.

(19)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

Information regarding this plan is as follows:

      2014     2013  
      $     $  
               
  Change in benefit obligation            
             Obligation – beginning of year   6,903     7,396  
             Actuarial (gain) loss   1,887     (592 )
             Current service cost   148     129  
             Past service cost   100     -  
             Benefits paid   (305 )   (305 )
             Interest cost   317     275  
               
             Obligation – end of year   9,050     6,903  
               
  Change in plan assets at fair value            
             Plan assets – beginning of year   5,223     4,209  
             Employer contributions   1,000     1,000  
             Actual return on plan assets   206     319  
             Benefits paid   (305 )   (305 )
               
             Plan assets – end of year   6,124     5,223  
               
  Net plan liability   2,926     1,680  

      2014     2013     2012  
      $     $     $  
  Components of pension expense                  
             Interest costs   58     133     194  
             Current service costs   148     129     176  
             Past service costs   100     -     -  
                     
             Net expense   306     262     370  

      2014     2013     2012  
      $     $     $  
                     
  Components of remeasurement (loss) gain                  
             Demographic assumptions   (834 )   -     -  
             Financial assumptions   (1,021 )   932     (432 )
             Experience assumptions   (32 )   (340 )   (2 )
             Return on plan assets, excluding amounts 
                      included in interest (income) expense
  (53 )   177     11  
  Net tax impact   485     (192 )   106  
                     
  Net impact on comprehensive (loss) income   (1,455 )   577     (317 )

(20)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

      2014     2013     2012  
      %     %     %  
                     
  Plan assets by asset category                  
             Equity securities   31     31     27  
             Debt securities   13     13     13  
             Other   56     56     60  
                     
      100     100     100  

The overall expected rate of return is based on the actuary’s median annualized future return, which is in turn based on the target asset mix and equity risk premium, less allowances for investment expenses and active equity management.

The actuarial assumptions to determine the benefit obligation at the end of the year are as follows:

    2014 2013
       
  To determine benefit obligation at end of year    
             Discount rate 3.90 4.70
             Rate of compensation increase 3.50 3.50
             Rate of price inflation 2.00 2.00

The assumed discount rate has a significant effect on the benefit obligation. A change in this assumption would have the following effect on the 2014 obligation:

      0.5%     0.5%  
      increase     decrease  
               
  Discount rate   (535 )   589  

21

Related party transactions

   

The Company enters into transactions with Millar Western Industries Ltd. (Industries), its parent company.


  a)

The Company earned revenue from Industries as follows:


      2014     2013     2012  
      $     $      
                 
  Administration fees   378     373     367  
                     
  Other fees   156     -     -  
                     
  Included in accounts receivable relating                  
          Included to these transactions   194     43     39  

Administration fees are established at the cost to the Company plus a 5% markup.

(21)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

  b)

The Company incurred costs charged by Industries as follows:


      2014     2013     2012  
      $     $     $  
  Chemical purchases   1,100     1,109     922  
  Other services   2,584     2,036     1,862  
  Accounts payable to Industries   245     246     650  

 

Chemical purchases are charged to the Company at the same prices used for arms-length parties; facility and equipment transactions are charged at the cost to Industries.

     
  c)

Key management compensation

     
 

Key management includes members of the executive and officers of the Company. The compensation for key management for services is as follows:


      2014     2013     2012  
      $     $     $  
                     
  Short-term benefits   4,824     4,175     3,294  
  Post-employment benefits   1,206     1,165     703  
                     
      6,030     5,340     3,997  

Short-term benefits include salaries, current benefits and profit shares paid or payable.

22

Financial instruments and financial risk factors

   

Carrying and fair value of financial instruments by category


                              2014  
                                 
            Loans     Other              
      Held-for-     and     financial     Carrying        
      trading     receivables     liabilities     value     Fair value  
      $     $     $     $     $  
                                 
  Financial assets                              
             Cash and short-term                              
                          investments   -     47,425     -     47,425     47,425  
             Accounts receivable                              
                         Trade and other   -     40,617     -     40,617     40,617  
             Other assets   -     323     -     323     323  
                                 
      -     88,365     -     88,365     88,365  

(22)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

                              2014  
                                 
            Loans     Other              
      Held-for-     and     financial     Carrying        
      trading     receivables     liabilities     value     Fair value  
      $     $     $     $     $  
                                 
  Financial liabilities                              
             Accounts payable                              
                         Trade and other   1,831     -     52,373     54,204     54,204  
             Borrowings   -     -     263,761     263,761     274,786  
                                 
      1,831     -     316,134     317,965     328,990  

                              2013  
                                 
            Loans     Other              
      Held-for-     and     financial     Carrying        
      trading     receivables     liabilities     value     Fair value  
      $     $     $     $     $  
                                 
  Financial assets                              
             Cash and short-term                              
                         investments   212     54,984     -     55,196     55,196  
             Accounts receivable                              
                         Trade and other   18     40,132     -     40,150     40,150  
             Other assets   -     365     -     365     365  
                                 
      230     95,481     -     95,711     95,711  
                                 
  Financial liabilities                              
             Accounts payable                              
                         Trade and other   -     -     52,096     52,096     52,096  
             Borrowings   -     -     240,181     240,181     242,220  
                                 
      -     -     292,277     292,277     294,316  

The estimated fair value of financial instruments is based on relevant market prices and information available at the year end.

The fair value of short-term financial assets and liabilities, which include cash and cash equivalents, restricted cash, accounts and other receivables, accounts payable and accrued liabilities, approximates their carrying value, due to the short-term nature of these financial assets and liabilities.

The fair value of the Senior Notes included in borrowings as at December 31, 2014, was estimated to be US$216.6 million (2013 – US$215.3 million) based on the most recent bid price. The fair value of the power purchase rights loans, included in borrowings, as at December 31, 2014, was estimated to be $11.6 million (2013 – $13.3 million), based on a market interest rate assumption of 9.56% (2013 – 8.82%).

(23)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

Financial assets and liabilities that are recognized on the statements of financial position at fair value are classified in a hierarchy that is based on the significance of the inputs used in making the measurements. The three levels of the hierarchy are:

  Level 1 – unadjusted quoted prices in active markets for identical assets or liabilities;
 

Level 2 – inputs other than quoted prices that are observable for the asset or liability, either directly (that is, as prices) or indirectly (that is, as derived from prices); and

  Level 3 – inputs that are not based on observable market data.

Derivative instruments are included in Level 2 of the fair value hierarchy as they are valued using pricing models or discounted cash flow models. These models require a variety of inputs, including, but not limited to, contractual terms, market prices, forward price curves, yield curves, and credit spreads. These inputs are obtained from or corroborated with the market where possible.

The fair value of fixed commodity forward sale and purchase contracts is calculated using a discounted cash flow method based on forward commodity prices. The fair value of forward exchange contracts is calculated using a forward pricing model.

Financial risk management

The Company’s activities expose it to a variety of financial risks: market risk, foreign currency risk, interest rate risk, liquidity risk and credit risk. The Company’s risk management strategy focuses on the unpredictability of financial and commodity markets and seeks to reduce related potential adverse effects on the Company’s financial performance.

The Company’s risk management policies require that significant risks are reviewed with the Company’s board of directors. The Company’s methods for managing financial risks, outlined below, remain unchanged in the year ended December 31, 2014.

  i)

Market risk

     
 

From time to time, the Company enters into forward contracts for both lumber and pulp to reduce commodity-price risk. The Company does not enter into such agreements for speculative or trading purposes. These contracts are generally settled financially but may, at the Company’s discretion, be settled by physical delivery of the finished product. Contracts outstanding at the end of the year are recorded at their fair value, and any unrealized gains or losses are included in other (income) expense. As at December 31, 2014, the Company had $nil US dollar denominated forward lumber commodity contracts outstanding (2013 – US$8.5 million; 2012 –US$59.4 million), resulting in no unrealized gain or loss (2013 – gain of $0.2 million; 2012 – loss of $7.0 million) in other (income) expense. In 2014, the Company had a realized gain on commodity contracts of $1.5 million (2013 – gain of $3.1 million; 2012 – loss of $0.7 million) in other (income) expense.

(24)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

  ii) Foreign currency risk
     

A foreign currency risk arises when future commercial transactions or recognized assets or liabilities are denominated in a currency that is not the Company’s functional currency. The Company is exposed to foreign currency risk on sales, purchases and the maturity of its $210 million in long-term debt that are denominated in US dollars.

   

 

A significant portion of the Company’s sales, approximately 67% of its 2014 revenue (2013 – 64%; 2012 – 64%), were denominated in U.S. currency, and as at December 31, 2014, the Company had $30.1 million (2013 – $29.9 million; 2012 – $16.0 million) in US dollar denominated accounts receivable. Consequently, the Company is exposed to foreign currency exchange risk, as changes in foreign currency rates affect the future cash flows of accounts receivable.

   

 

 

The impact on earnings of fluctuations in currency rates is partially offset by the corresponding fluctuation in interest payments, substantially all of which are denominated in US dollars. To further reduce the impact on earnings of fluctuations in currency rates, the Company may enter into currency contracts to hedge US dollar positions, but does not hold or issue foreign currency financial instruments for speculative or trading purposes. As at December 31, 2014, the Company had US$49.0 million (2013 – US$5.0 million) in outstanding forward-exchange contracts, with a weighted average contract rate of C$1.1282/US$1.00 (2013 – C$1.0710/US$1.00). The Company also had US$1.0 million (2013 – $45.0 million) in outstanding collar options contracts, with a call option price of CA$1.0850/US$1.00 and put option price of CA$1.0950/US$1.00. The Company recorded the amount of unrealized loss on these currency contracts for the year ended December 31, 2014 of $1.8 million (2013 – $0.02 million gain) in other (income) expense.

   

 

A significant portion of the Company’s products are sold at prices denominated in US dollars or based on prevailing US dollar prices, and a significant portion of operational costs and expenses incurred in Canadian dollars. Therefore, an increase in the value of the Canadian dollar relative to the US dollar reduces the revenue in Canadian dollar terms realized by the Company from sales made in US dollars, which reduces operating margin and the cash flow available to fund operations. The Company’s US dollar denominated long-term debt provides a partial offset to exchange exposure. The Company has not entered into any financial instruments to mitigate the foreign currency risk associated with the long-term debt.

   

 

 

The US dollar financial position exposure as at December 31, 2014 was US$33.0 million (2013 – US$32.5 million) in net working capital and US$210.0 million (2013 – US$210.0 million) in long-term debt. Based on these balances, with other variables unchanged, a $0.01 change in the exchange rate for one US dollar into Canadian currency would have resulted in a $2.5 million (2013 – $1.8 million) change in earnings.

   

 

  iii)

Interest rate risk

   

 

 

The interest rates on the majority of the Company’s long-term debt are fixed; consequently, the Company is not significantly exposed to fair-value changes on long-term debt when the market rate of interest changes. The interest rate on the Company’s revolving credit facility does fluctuate with the market; however, there was no balance drawn on the facility as at December 31, 2014. Interest rate exposure mainly relates to interest receipts on the Company’s cash balance of $47.4 million (2013 – $47.2 million) at the end of the year. The Company does not currently use any derivative instruments to manage its exposure to changes in market interest rates.

(25)



Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

  iv)

Credit risk

     
 

Credit risk is the risk customers or counterparties to certain financial contracts will fail to pay amounts due or perform their obligations under a contract. The Company is exposed to credit risk primarily through its accounts receivable. The Company manages this risk through the establishment of credit policies and limits that are applied in the selection of counterparties and through ongoing management review of all receivable balances past due, with the objective of identifying at an early stage matters that could potentially delay the collection of funds.

     
 

To mitigate the risk associated with customer or counterparty failure to meet obligations, the Company insures most trade receivables to 90% of the value of the invoice. The proportion of accounts thus insured amounted, as at December 31, 2014, to 90% of the Company’s total trade receivables; the remaining balance was predominantly represented by receivables with other forest products companies relating to fibre agreements, for which the Company held outstanding payables in similar amounts. The maximum exposure to credit risk for receivables at the reporting date was $41 million. The Company and the insurer work in concert to regularly review the creditworthiness of existing and future customers and establish that credit limits are commensurate with credit risk. All new trade customers must be insurable under the terms of the policy.

     
 

The concentration of credit risk of accounts receivable is limited, as accounts receivable are widely distributed among customers and geographic locations.


      2014     2013  
      $     $  
               
  Current   30,690     29,180  
  30 – 60 days   1,400     2,774  
  61 – 90 days   157     -  
  91 – 120 days   3     4  
  Greater than 120 days   -     -  
               
  Total trade receivables   32,250     31,958  
  Other receivables   8,367     6,023  
  Allowance for doubtful accounts   -     -  
               
  Total accounts receivable   40,617     37,981  

During 2014, the Company recorded $0.1 million in bad debt expense (2013 – $nil).

Periodically, the Company enters into agreements with third parties for the sale of certain trade receivables arising from pulp export sales to China. Total receivables sold during the year ended December 31, 2014, were US$6.2 million (2013 – US$33.0 million). As the risks and rewards of ownership over the receivables were transferred, the receivables were derecognized at the date of the transaction and no gain or loss was recognized. Related fees in the amount of $8 thousand (2013 – $0.1 million) were shown as a reduction in revenue.

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Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

  v)

Liquidity risk

     
 

Liquidity risk arises from the possibility the Company will not be able to meet its financial obligations as they fall due. The Company manages liquidity risk by forecasting cash flows to identify potential financing requirements, and by maintaining access to additional financing in the form of a working capital supported revolving credit facility in the amount of $50 million, which is due July 15, 2018. This credit facility requires the Company to meet certain covenants. The Company was in compliance with these covenants as at December 31, 2014.

     
 

The following are contractual cash flow maturities (including interest) of financial liabilities:


      <1 year     1-2 years     3-5 years     >5 years     Total  
      $     $     $     $     $  
                                 
  Borrowings   23,895     25,843     76,902     276,638     403,278  
  Accounts payable and accrued liabilities   54,204     -     -     -     54,204  
                                 
      78,099     25,843     76,902     276,638     457,482  

23

Capital management

   

The Company is privately owned and, accordingly, management defines capital as cash and shareholder’s equity, with the source of its capital being operations. It is the Company’s objective to manage its capital to ensure adequate resources exist to support operations while maintaining business growth. The Company’s financial results are primarily influenced by the prevailing market prices for pulp and lumber and the relative value of the Canadian and US dollars; therefore, it manages and adjusts its capital structure as needed, in light of the economic conditions and the risk characteristics of the underlying assets. To maintain or adjust the capital structure, the Company may issue new debt to replace existing debt with different characteristics.

   

The Company does not have any externally imposed capital requirements.

   
24

Segmented information

   

The Company’s operations are located in Canada. The Company’s reportable segments are strategic business units that manufacture and sell different products. The business units are managed separately, as each business requires different manufacturing technology and marketing strategies. The Company has three reportable segments: lumber, pulp and corporate and other. The lumber segment manufactures dimension lumber for sale primarily in Canada, the United States and Asia. The pulp segment manufactures bleached chemi-thermo-mechanical pulp for sale to papermakers worldwide. Included in corporate and other are the combined results from the Company’s management fees and unallocated corporate and other expenses.

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Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

The accounting policies applied to the reporting segments are as described in note 2. The Company evaluates the performance of each segment based on operating earnings. The Company does not allocate financing expenses or income taxes to its business segments. The Company accounts for inter-segment revenue and transfers as if the transfers were to third parties at current market prices.

Product segments

  Lumber   2014     2013     2012  
      $     $     $  
                     
  Revenue from external customers   207,272     191,639     153,839  
  Cost of products sold   (152,139 )   (141,853 )   (129,374 )
  Freight and other distribution costs   (15,764 )   (11,552 )   (11,071 )
  Depreciation and amortization   (6,838 )   (6,756 )   (6,565 )
  Other income (expense)   1,599     10,931     (7,446 )
                     
  Operating earnings (loss)   34,130     42,409     (617 )
                     
  Pulp                  
                     
  Revenue from external customers   197,473     190,926     178,195  
  Cost of products sold   (121,671 )   (117,255 )   (111,626 )
  Freight and other distribution costs   (44,003 )   (41,886 )   (42,151 )
  Depreciation and amortization   (7,263 )   (7,083 )   (6,950 )
  Other income (expense)   1,080     693     (200 )
                     
  Operating earnings   25,616     25,395     17,268  
                     
  Corporate and other                  
                     
  Revenue from related parties   378     373     367  
  Cost of products sold   (42 )   (47 )   (39 )
  General and administration   (18,748 )   (19,061 )   (13,781 )
  Depreciation and amortization   (171 )   (157 )   (126 )
  Other income (expense)   -     245     (4 )
                     
  Operating loss   (18,583 )   (18,647 )   (13,583 )
                     
  Revenue from external customers and related parties   405,123     382,938     332,401  
  Cost of products sold and general and administration   (292,600 )   (278,216 )   (254,820 )
  Freight and other distribution costs   (59,767 )   (53,438 )   (53,222 )
  Depreciation and amortization   (14,272 )   (13,996 )   (13,641 )
  Other income (expense)   2,679     11,869     (7,650 )
                     
  Operating earnings   41,163     49,157     3,068  

Cost of products sold for the lumber segment is net of chip transfers to the pulp segment of $6.5 million (2013 – $6.2 million; 2012 – $6.6 million).

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Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

Expenditures on property, plant and equipment and intangible assets

      2014     2013  
      $     $  
               
  Lumber   5,046     2,105  
  Pulp   23,563     6,713  
  Corporate and other   370     1,026  
               
      28,979     9,844  

Expenditures on property, plant and equipment and intangible assets are net of government grant funding.

Identifiable assets

      2014     2013  
      $     $  
               
  Lumber   208,461     198,331  
  Pulp   159,618     137,878  
  Corporate and other   52,033     60,065  
               
      420,112     396,274  

The Company’s assets are all located in Canada. Revenue is attributed to geographic locations based on shipping destination as follows:

Geographic sales revenue

      2014     2013     2012  
          $     $  
                     
  Canada   122,859     130,333     110,166  
  United States   90,085     67,628     56,342  
  Europe   25,773     34,728     36,441  
  China   100,450     67,572     67,286  
  Asia   58,603     77,268     52,404  
  Other   7,353     5,409     9,762  
                     
      405,123     382,938     332,401  

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Millar Western Forest Products Ltd.
Notes to Financial Statements
For the years ended December 31
 
(all amounts in text and tabular format are expressed in thousands of Canadian dollars, unless otherwise noted)

25

Supplementary cash flow information Net change in non-cash working capital items


      2014     2013     2012  
          $     $  
                     
  Accounts receivable and other   (2,540 )   (11,578 )   9,227  
  Inventories   (13,654 )   2,027     (7,657 )
  Prepaid expenses   (2,468 )   1,835     (2,052 )
  Accounts payable and accrued liabilities   4,650     (4,454 )   4,377  
                     
      (14,012 )   (12,170 )   3,895  
                     
  Additions to property, plant and equipment and intangible assets   (30,479 )   (25,319 )   (20,389 )
  Changes in working capital for investing activities   5,355     3,269     3,685  
  Interest capitalized on qualifying assets   798     395     106  
                     
                     
      (24,326 )   (21,655 )   (16,598 )
                     
  Interest paid   21,614     20,131     19,284  
                     
  Income taxes refunded   (252 )   (124 )   (330 )

(30)