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BUSINESS SEGMENTS
12 Months Ended
Dec. 28, 2013
BUSINESS SEGMENTS  
BUSINESS SEGMENTS

(17) BUSINESS SEGMENTS

        The Company has four reportable segments based on its management structure. Each segment is global in nature with a manager responsible for segment operational performance and the allocation of capital within the segment. Net corporate expense is net of certain service related expenses that are allocated to business units generally on the basis of employee headcounts and sales dollars.

        Reportable segments are as follows:

        ENGINEERED INFRASTRUCTURE PRODUCTS:    This segment consists of the manufacture of engineered metal structures and components for the global lighting and traffic, wireless communication, roadway safety and access systems applications;

        UTILITY SUPPORT STRUCTURES:    This segment consists of the manufacture of engineered steel and concrete structures for the global utility industry;

        COATINGS:    This segment consists of galvanizing, anodizing and powder coating services on a global basis; and

        IRRIGATION:    This segment consists of the manufacture of agricultural irrigation equipment and related parts and services for the global agricultural industry.

        In addition to these four reportable segments, the Company has other businesses and activities that individually are not more than 10% of consolidated sales. These include the manufacture of forged steel grinding media for the mining industry, tubular products for industrial customers, and the distribution of industrial fasteners and are reported in the "Other" category.

        The accounting policies of the reportable segments are the same as those described in Note 1. The Company evaluates the performance of its business segments based upon operating income and invested capital. The Company does not allocate interest expense, non-operating income and deductions, or income taxes to its business segments.

        In 2013, the Company changed its presentation of certain intersegment utility structure sales to align with management's current reporting structure. Fiscal 2012 and 2011 reporting was reclassified to conform with the 2013 presentation. Accordingly, fiscal 2012 and 2011 EIP segment sales (and the associated intersegment sales elimination) for 2012 increased by $49,427 and $21,657, respectively. Fiscal 2012 and 2011 segment sales (after intersegment sales eliminations) and operating income were unchanged from amounts previously reported.

Summary by Business Segments

 
  2013   2012   2011  

SALES:

                   

Engineered Infrastructure Products segment:

                   

Lighting, Traffic, and Roadway Products

  $ 660,423   $ 637,082   $ 595,048  

Communication Products

    139,888     134,711     109,131  

Access Systems

    201,498     159,740     135,341  
               

Engineered Infrastructure Products segment

    1,001,809     931,533     839,520  

Utility Support Structures segment:

                   

Steel

    853,459     752,621     546,926  

Concrete

    108,579     120,899     77,944  
               

Utility Support Structures segment

    962,038     873,520     624,870  

Coatings segment

    357,635     334,552     327,322  

Irrigation segment

    882,179     750,641     666,007  

Other

    303,595     328,737     331,986  
               

Total

    3,507,256     3,218,983     2,789,705  

INTERSEGMENT SALES:

                   

Engineered Infrastructure Products segment

    104,306     98,220     46,923  

Utility Support Structures segment

    2,343     3,857     4,105  

Coatings segment

    56,649     52,478     46,534  

Irrigation segment

    5     49     111  

Other

    39,742     34,838     30,552  
               

Total

    203,045     189,442     128,225  

NET SALES:

                   

Engineered Infrastructure Products segment

    897,503     833,313     792,597  

Utility Support Structures segment

    959,695     869,663     620,765  

Coatings segment

    300,986     282,074     280,788  

Irrigation segment

    882,174     750,592     665,896  

Other

    263,853     293,899     301,434  
               

Total

  $ 3,304,211   $ 3,029,541   $ 2,661,480  
               
               

 
  2013   2012   2011  

OPERATING INCOME (LOSS):

                   

Engineered Infrastructure Products

  $ 87,647   $ 54,013   $ 40,753  

Utility Support Structures

    174,740     129,025     70,643  

Coatings

    74,917     71,641     58,656  

Irrigation

    181,498     143,605     107,759  

Other

    30,984     46,575     45,670  

Corporate

    (76,717 )   (62,563 )   (60,171 )
               

Total

    473,069     382,296     263,310  

Interest expense, net

    (26,025 )   (23,353 )   (26,910 )

Other

    2,373     347     (2,643 )
               

Earnings before income taxes and equity in earnings of nonconsolidated subsidiaries

  $ 449,417   $ 359,290   $ 233,757  
               
               

TOTAL ASSETS:

                   

Engineered Infrastructure Products

  $ 873,757   $ 784,659   $ 750,992  

Utility Support Structures

    524,113     510,943     432,657  

Coatings

    315,663     334,841     283,588  

Irrigation

    323,435     287,354     267,615  

Other

    126,337     202,289     203,185  

Corporate

    613,189     448,465     368,039  
               

Total

  $ 2,776,494   $ 2,568,551   $ 2,306,076  
               
               

CAPITAL EXPENDITURES:

                   

Engineered Infrastructure Products

  $ 15,878   $ 20,244   $ 13,328  

Utility Support Structures

    39,347     41,081     31,501  

Coatings

    12,206     13,280     22,881  

Irrigation

    21,416     12,618     8,766  

Other

    6,270     4,428     4,501  

Corporate

    11,636     5,423     2,092  
               

Total

  $ 106,753   $ 97,074   $ 83,069  
               
               

DEPRECIATION AND AMORTIZATION:

                   

Engineered Infrastructure Products

  $ 31,057   $ 27,164   $ 30,637  

Utility Support Structures

    14,375     13,284     12,548  

Coatings

    14,656     12,015     12,175  

Irrigation

    6,679     6,209     6,006  

Other

    7,663     8,168     8,539  

Corporate

    3,006     3,378     4,655  
               

Total

  $ 77,436   $ 70,218   $ 74,560  
               
               

Summary by Geographical Area by Location of Valmont Facilities:

 
  2013   2012   2011  

NET SALES:

                   

United States

  $ 2,077,812   $ 1,870,703   $ 1,473,819  

Australia

    492,698     499,025     491,395  

China

    97,788     135,398     148,219  

Other

    635,913     524,415     548,047  
               

Total

  $ 3,304,211   $ 3,029,541   $ 2,661,480  
               
               

LONG-LIVED ASSETS:

                   

United States

  $ 530,042   $ 470,154   $ 439,147  

Australia

    342,320     321,456     329,453  

Canada

    71,512     77,945     36,979  

Other

    234,780     273,056     247,554  
               

Total

  $ 1,178,654   $ 1,142,611   $ 1,053,133  
               
               

        No single customer accounted for more than 10% of net sales in 2013, 2012, or 2011. Net sales by geographical area are based on the location of the facility producing the sales and do not include sales to other operating units of the company. While Australia accounted for approximately 15% of the Company's net sales in 2013, no other foreign country accounted for more than 4% of the Company's net sales.

        Operating income by business segment and geographical areas are based on net sales less identifiable operating expenses and allocations and includes profits recorded on sales to other operating units of the company.

        Long-lived assets consist of property, plant and equipment, net of depreciation, goodwill, other intangible assets and other assets. Long-lived assets by geographical area are based on location of facilities.